Identifying Structure-Selectivity Correlations in the Electrochemical Reduction of CO2 : A Comparison of Well-Ordered Atomically Clean and Chemically Etched Copper Single-Crystal Surfaces

Toward Durable CO2 Electroreduction with Cu-Based Catalysts via Understanding Their Deactivation Modes

The technology of CO2 electrochemical reduction (CO2ER) provides a means to convert CO2, a waste greenhouse gas, into value-added chemicals. Copper is the most studied element that is capable of catalyzing CO2ER to obtain multicarbon products, such as ethylene, ethanol, acetate, etc., at an appreciable rate. Under the operating condition of CO2ER, the catalytic performance of Cu decays because of several factors that alters the surface properties of Cu. In this review, these factors that cause the degradation of Cu-based CO2ER catalysts are categorized into generalized deactivation modes, that are applicable to all electrocatalytic systems. The fundamental principles of each deactivation mode and the associated effects of each on Cu-based catalysts are discussed in detail. Structure- and composition-activity relationship developed from recent in situ/operando characterization studies are presented as evidence of related deactivation modes in operation. With the aim to address these deactivation modes, catalyst design and reaction environment engineering rationales are suggested. Finally, perspectives and remarks built upon the recent advances in CO2ER are provided in attempts to improve the durability of CO2ER catalysts.

Interrogation of Oxidative Pulsed Methods for the Stabilization of Copper Electrodes for CO2 Electrolysis

Using copper (Cu) as an electrocatalyst uniquely produces multicarbon products (C2+-products) during the CO2 reduction reaction (CO2RR). However, the CO2RR stability of Cu is presently 3 orders of magnitude shorter than required for commercial operation. One means of substantially increasing Cu catalyst lifetimes is through periodic oxidative processes, such as cathodic-anodic pulsing. Despite 100-fold improvements, these oxidative methods only delay, but do not circumvent, degradation. Here, we provide an interrogation of chemical and electrochemical Cu oxidative processes to identify the mechanistic processes leading to stable CO2RR through electrochemical and in situ Raman spectroscopy measurements. We first examine chemical oxidation using an open-circuit potential (OCP), identifying that copper oxidation is regulated by the transient behavior of the OCP curve and limited by the rate of the oxygen reduction reaction (ORR). Increasing O2 flux to the cathode subsequently increased ORR rates, both extending lifetimes and reducing "off" times by 3-fold. In a separate approach, the formation of Cu2O is achieved through electrochemical oxidation. Here, we establish the minimum electrode potentials required for fast Cu oxidation (-0.28 V vs Ag/AgCl, 1 M KHCO3) by accounting for transient local pH changes and tracking oxidation charge transfer. Lastly, we performed a stability test resulting in a 20-fold increase in stable ethylene production versus the continuous case, finding that spatial copper migration is slowed but not mitigated by oxidative pulsing approaches alone.

Alkali cation-induced cathodic corrosion in Cu electrocatalysts

The reconstruction of Cu catalysts during electrochemical reduction of CO2 is a widely known but poorly understood phenomenon. Herein, we examine the structural evolution of Cu nanocubes under CO2 reduction reaction and its relevant reaction conditions using identical location transmission electron microscopy, cyclic voltammetry, in situ X-ray absorption fine structure spectroscopy and ab initio molecular dynamics simulation. Our results suggest that Cu catalysts reconstruct via a hitherto unexplored yet critical pathway - alkali cation-induced cathodic corrosion, when the electrode potential is more negative than an onset value (e.g., -0.4 VRHE when using 0.1 M KHCO3). Having alkali cations in the electrolyte is critical for such a process. Consequently, Cu catalysts will inevitably undergo surface reconstructions during a typical process of CO2 reduction reaction, resulting in dynamic catalyst morphologies. While having these reconstructions does not necessarily preclude stable electrocatalytic reactions, they will indeed prohibit long-term selectivity and activity enhancement by controlling the morphology of Cu pre-catalysts. Alternatively, by operating Cu catalysts at less negative potentials in the CO electrochemical reduction, we show that Cu nanocubes can provide a much more stable selectivity advantage over spherical Cu nanoparticles.

H and CO Co-Induced Roughening of Cu Surface in CO2 Electroreduction Conditions

The dynamic restructuring of Cu has been observed under electrochemical conditions, and it has been hypothesized to underlie the unique reactivity of Cu toward CO2 electroreduction. Roughening is one of the key surface phenomena for Cu activation, whereby numerous atomic vacancies and adatoms form. However, the atomic structure of such surface motifs in the presence of relevant adsorbates has remained elusive. Here, we explore the chemical space of Cu surface restructuring under coverage of CO and H in realistic electroreduction conditions, by combining grand canonical DFT and global optimization techniques, from which we construct a potential-dependent grand canonical ensemble representation. The regime of intermediate and mixed CO and H coverage─where structures exhibit some elevated surface Cu─is thermodynamically unfavorable yet kinetically inevitable. Therefore, we develop a quasi-kinetic Monte Carlo simulation to track the system's evolution during a simulated cathodic scan. We reveal the evolution path of the system across coverage space and identify the accessible metastable structures formed along the way. Chemical bonding analysis is performed on the metastable structures with elevated Cu*CO species to understand their formation mechanism. By molecular dynamics simulations and free energy calculations, the surface chemistry of the Cu*CO species is explored, and we identify plausible mechanisms via which the Cu*CO species may diffuse or dimerize. This work provides rich atomistic insights into the phenomenon of surface roughening and the structure of involved species. It also features generalizable methods to explore the chemical space of restructuring surfaces with mixed adsorbates and their nonequilibrium evolution.

Ligand-engineering Cu-based catalysts to accelerate the electrochemical reduction of CO2

Two typical Cu-based complex catalysts with piperazine (PR) and p-phenylenediamine (pPDA) ligands were designed to elucidate whether the ligands can tailor the reduction behavior of the Cu species and thus modulate their electrochemical CO2 reduction reaction (eCO2RR) activity. Specifically, Cu-PR underwent a significant in situ transformation into Cu nanoparticles enriched with a Cuδ+/Cu0 interface for high eCO2RR activity, compared to Cu-pPDA. This finding reveals the importance of ligand engineering in modulating the eCO2RR performance of Cu-based complexes.

Designing Surface and Interface Structures of Copper-Based Catalysts for Enhanced Electrochemical Reduction of CO2 to Alcohols

Electrochemical CO2 reduction (ECR) has emerged as a promising solution to address both the greenhouse effect caused by CO2 emissions and the energy shortage resulting from the depletion of nonrenewable fossil fuels. The production of multicarbon (C2+) products via ECR, especially high-energy-density alcohols, is highly desirable for industrial applications. Copper (Cu) is the only metal that produces alcohols with appreciable efficiency and kinetic viability in aqueous solutions. However, poor product selectivity is the main technical problem for applying the ECR technology in alcohol production. Extensive research has resulted in the rational design of electrocatalyst architectures using various strategies. This design significantly affects the adsorption energetics of intermediates and the reaction pathways for alcohol production. In this review, we focus on the design of effective catalysts for ECR to alcohols, discussing fundamental principles, innovative strategies, and mechanism understanding. Furthermore, the challenges and prospects in utilizing Cu-based materials for alcohol production via ECR are discussed.

The Relevance of the Interfacial Water Reactivity for Electrochemical CO Reduction on Copper Single Crystals

The electrochemical reduction of CO2 is an important electrolysis reaction that enables the conversion of a waste gas to fuels or value-added chemicals. To make this reaction viable, a profound understanding of central intermediate steps, such as the CO electroreduction, is required. On Cu, the CO reduction reaction (CORR) is intimately linked to the hydrogen evolution reaction (HER) that proceeds via the reduction of water in alkaline or neutral electrolytes. Here, we demonstrate that the interaction of water or more specifically the water reduction kinetics on differently smooth Cu(100) and Cu(111) surfaces during the CORR in alkaline media significantly governs the CORR. On Cu(111), faster HER kinetics and the highest CORR activity are observed, even though HER and CORR onsets are more negative. While on Cu(100) small Cu ad-island clusters form in the cathodic potential range only when CO is present, structural changes appear on a larger length scale on Cu(111) both under CORR conditions and when no CO is present. These differences in the reconstruction characteristics may be attributed to the dominance of either the CORR and its intermediates or the HER on the different Cu surfaces. Therefore, the interfacial water reactivity is considered an essential activity descriptor for the CORR on Cu in alkaline media.

Molecular understanding of the critical role of alkali metal cations in initiating CO2 electroreduction on Cu(100) surface

Molecular understanding of the solid-liquid interface is challenging but essential to elucidate the role of the environment on the kinetics of electrochemical reactions. Alkali metal cations (M+), as a vital component at the interface, are found to be necessary for the initiation of carbon dioxide reduction reaction (CO2RR) on coinage metals, and the activity and selectivity of CO2RR could be further enhanced with the cation changing from Li+ to Cs+, while the underlying mechanisms are not well understood. Herein, using ab initio molecular dynamics simulations with explicit solvation and enhanced sampling methods, we systematically investigate the role of M+ in CO2RR on Cu surface. A monotonically decreasing CO2 activation barrier is obtained from Li+ to Cs+, which is attributed to the different coordination abilities of M+ with *CO2. Furthermore, we show that the competing hydrogen evolution reaction must be considered simultaneously to understand the crucial role of alkali metal cations in CO2RR on Cu surfaces, where H+ is repelled from the interface and constrained by M+. Our results provide significant insights into the design of electrochemical environments and highlight the importance of explicitly including the solvation and competing reactions in theoretical simulations of CO2RR.

Cu-based catalyst designs in CO2 electroreduction: precise modulation of reaction intermediates for high-value chemical generation

The massive emission of excess greenhouse gases (mainly CO2) have an irreversible impact on the Earth's ecology. Electrocatalytic CO2 reduction (ECR), a technique that utilizes renewable energy sources to create highly reduced chemicals (e.g. C2H4, C2H5OH), has attracted significant attention in the science community. Cu-based catalysts have emerged as promising candidates for ECR, particularly in producing multi-carbon products that hold substantial value in modern industries. The formation of multi-carbon products involves a range of transient intermediates, the behaviour of which critically influences the reaction pathway and product distribution. Consequently, achieving desirable products necessitates precise regulation of these intermediates. This review explores state-of-the-art designs of Cu-based catalysts, classified into three categories based on the different prospects of the intermediates' modulation: heteroatom doping, morphological structure engineering, and local catalytic environment engineering. These catalyst designs enable efficient multi-carbon generation in ECR by effectively modulating reaction intermediates.

Facet-Dependent Formation and Adhesion of Au Oxide and Nanoporous Au on Poly-Oriented Au Single Crystals

Nanoporous Au (NPG) has different properties compared to bulk Au, making it an interesting material for numerous applications. To modify the structure of NPG films for specific applications, e. g., the porosity, thickness, and homogeneity of the films, a fundamental understanding of the structure formation is essential. Here, we focus on NPG prepared via electrochemical reduction from Au oxide formed during high voltage (HV) electrolysis on poly-oriented Au single crystal (Au POSC) electrodes. These POSCs consist of a metal bead, with faces with different crystallographic orientations and allow screening of the influence of crystallographic orientation on the structure formation for different facets in one experiment. The HV electrolysis is performed between 100 ms and 30 s at 300 V and 540 V. The amount of Au oxide formed is determined by electrochemical measurements and the structural properties are investigated by scanning electron and optical microscopy. We show that the formation of Au oxide is mostly independent of the crystallographic orientation, except for thick layers, while the macroscopic structure of the NPG films depends on experimental parameters such as the Au oxide precursor thickness and the crystallographic orientation of the substrate. Possible reasons for the frequently observed exfoliation of the NPG films are discussed.

Solvent Effect on Electrochemical CO2 Reduction Reaction on Nanostructured Copper Electrodes

The electrochemical reduction of CO₂ (CO₂RR) is a sustainable alternative for producing fuels and chemicals, although the production of highly desired hydrocarbons is still a challenge due to the higher overpotential requirement in combination with the competitive hydrogen evolution reaction (HER). Tailoring the electrolyte composition is a possible strategy to favor the CO₂RR over the HER. In this work we studied the solvent effect on the CO₂RR on a nanostructured Cu electrode in acetonitrile solvent with different amounts of water. Similar to what has been observed for aqueous media, our online gas chromatography results showed that CO₂RR in acetonitrile solvent is also structure-dependent, since nanocube-covered copper (CuNC) was the only surface (in comparison to polycrystalline Cu) capable of producing a detectable amount of ethylene (10% FE), provided there is enough water present in the electrolyte (>500 mM). In situ Fourier Transform Infrared (FTIR) spectroscopy showed that in acetonitrile solvent the presence of CO₂ strongly inhibits HER by driving away water from the interface. CO is by far the main product of CO₂RR in acetonitrile (>85% Faradaic efficiency), but adsorbed CO is not detected. This suggests that in acetonitrile media CO adsorption is inhibited compared to aqueous media. Remarkably, the addition of water to acetonitrile has little quantitative and almost no qualitative effect on the activity and selectivity of the CO₂RR. This indicates that water is not strongly involved in the rate-determining step of the CO₂RR in acetonitrile. Only at the highest water concentrations and at the CuNC surface, the CO coverage becomes high enough that a small amount of C₂₊ product is formed.

Nanograin-Boundary-Abundant Cu2O-Cu Nanocubes with High C2+ Selectivity and Good Stability during Electrochemical CO2 Reduction at a Current Density of 500 mA/cm2

Surface and interface engineering, especially the creation of abundant Cu⁰/Cu⁺ interfaces and nanograin boundaries, is known to facilitate C₂₊ production during electrochemical CO₂ reductions over copper-based catalysts. However, precisely controlling the favorable nanograin boundaries with surface structures (e.g., Cu(100) facets and Cu[n(100)×(110)] step sites) and simultaneously stabilizing Cu⁰/Cu⁺ interfaces is challenging, since Cu⁺ species are highly susceptible to be reduced into bulk metallic Cu at high current densities. Thus, an in-depth understanding of the structure evolution of the Cu-based catalysts under realistic CO₂RR conditions is imperative, including the formation and stabilization of nanograin boundaries and Cu⁰/Cu⁺ interfaces. Herein we demonstrate that the well-controlled thermal reduction of Cu₂O nanocubes under a CO atmosphere yields a remarkably stable Cu₂O-Cu nanocube hybrid catalyst (Cu₂O(CO)) possessing a high density of Cu⁰/Cu⁺ interfaces, abundant nanograin boundaries with Cu(100) facets, and Cu[n(100)×(110)] step sites. The Cu₂O(CO) electrocatalyst delivered a high C₂₊ Faradaic efficiency of 77.4% (56.6% for ethylene) during the CO₂RR under an industrial current density of 500 mA/cm². Spectroscopic characterizations and morphological evolution studies, together with in situ time-resolved attenuated total reflection-surface enhanced infrared absorption spectroscopy (ATR-SEIRAS) studies, established that the morphology and Cu⁰/Cu⁺ interfacial sites in the as-prepared Cu₂O(CO) catalyst were preserved under high polarization and high current densities due to the nanograin-boundary-abundant structure. Furthermore, the abundant Cu⁰/Cu⁺ interfacial sites on the Cu₂O(CO) catalyst acted to increase the *CO adsorption density, thereby increasing the opportunity for C-C coupling reactions, leading to a high C₂₊ selectivity.

Dual-site catalysts featuring platinum-group-metal atoms on copper shapes boost hydrocarbon formations in electrocatalytic CO2 reduction

Copper-based catalyst is uniquely positioned to catalyze the hydrocarbon formations through electrochemical CO₂ reduction. The catalyst design freedom is limited for alloying copper with H-affinitive elements represented by platinum group metals because the latter would easily drive the hydrogen evolution reaction to override CO₂ reduction. We report an adept design of anchoring atomically dispersed platinum group metal species on both polycrystalline and shape-controlled Cu catalysts, which now promote targeted CO₂ reduction reaction while frustrating the undesired hydrogen evolution reaction. Notably, alloys with similar metal formulations but comprising small platinum or palladium clusters would fail this objective. With an appreciable amount of CO-Pd₁ moieties on copper surfaces, facile CO^* hydrogenation to CHO^* or CO-CHO^* coupling is now viable as one of the main pathways on Cu(111) or Cu(100) to selectively produce CH₄ or C₂H₄ through Pd-Cu dual-site pathways. The work broadens copper alloying choices for CO₂ reduction in aqueous phases.

Roughness-Dependent Electro-Reductive Coupling of Nitrobenzenes and Aldehydes on Copper Electrodes

The electro-reductive coupling of nitro and carbonyl compounds enables a facile, environmentally friendly and energy benign transformation toward value-added nitrones or imines, but the selectivity is still challenging. Here, the surface roughness of Cu electrodes is introduced for the first time as the determinant to switch products from nitrones to imines owing to the controllable reduction of nitroarenes to hydroxylamines or amines on tailored Cu^I /Cu⁰ interfaces. The roughness-dependent selectivity, that is the decrease of nitrones and the increase of imines with enhanced roughness, is visible in the electro-reductive coupling of nitrobenzene and furfural. Thus, the high selectivity of nitrone (98 %) and imine (80 %) can be achieved on a surface smooth Cu foil and the one electrochemically roughened in the presence of I^- , respectively. Such roughness-dependence of nitrone/imine selectivity on Cu electrodes is further verified in a wide substrate scope, highlighting the promise of surface/interfacial engineering for electrochemical synthesis.

What do we talk about, when we talk about single-crystal termination-dependent selectivity of Cu electrocatalysts for CO2 reduction? A data-driven retrospective

We mine from the literature experimental data on the CO₂ electrochemical reduction selectivity of Cu single crystal surfaces. We then probe the accuracy of a machine learning model trained to predict faradaic efficiencies for 11 CO₂ reduction reaction products, as a function of the applied voltage at which the reaction takes place, and the relative amounts of non equivalent surface sites, distinguished according to their nominal coordination. A satisfactory model accuracy is found only when discriminating data according to their provenance. On one hand, this result points at a qualitative agreement across reported experimental CO₂ reduction reactions trends for single-crystal surfaces with well-defined terminations. On the other, this finding hints at the presence of differences in nominally identical catalysts and/or CO₂ reduction reaction measurements, which result in quantitative disagreement between experiments.

Coordination Polymer Electrocatalysts Enable Efficient CO-to-Acetate Conversion

Upgrading carbon dioxide/monoxide to multi-carbon C₂₊ products using renewable electricity offers one route to more sustainable fuel and chemical production. One of the most appealing products is acetate, the profitable electrosynthesis of which demands a catalyst with higher efficiency. Here, a coordination polymer (CP) catalyst is reported that consists of Cu(I) and benzimidazole units linked via Cu(I)-imidazole coordination bonds, which enables selective reduction of CO to acetate with a 61% Faradaic efficiency at -0.59 volts versus the reversible hydrogen electrode at a current density of 400 mA cm^-2 in flow cells. The catalyst is integrated in a cation exchange membrane-based membrane electrode assembly that enables stable acetate electrosynthesis for 190 h, while achieving direct collection of concentrated acetate (3.3 molar) from the cathodic liquid stream, an average single-pass utilization of 50% toward CO-to-acetate conversion, and an average acetate full-cell energy efficiency of 15% at a current density of 250 mA cm^-2 .

FTIR-Assisted Electroreduction of CO2 and H2O to CO and H2 by Electrochemically Deposited Copper on Oxidized Graphite Felt

Obtaining CO and H₂ from electrochemical CO₂ reduction (CO₂RR) offers a viable alternative to reduce CO₂ emissions and produce chemicals and fuels. Herein, we report a simple strategy for obtaining polycrystalline copper deposited on oxidized graphite felt (Cu-OGF) and its performance on the selective conversion of CO₂ and H₂O to CO and H₂. For the electrode obtaining, graphite felt (GF) was first oxidized (OGF) in order to make the substrate hydrophilic and then copper particles were electrochemically deposited onto OGF. The pH of deposition was investigated, and the CO₂RR activity was assessed for the prepared electrodes at each pH (2.0, 4.0, 6.0, 8.0, and 10.0). It was found that pH 2.0 was the most promising for CO₂RR due to the presence of hexagonal copper microparticles. Fourier transform infrared analysis of the produced gases showed that this is a low-cost catalyst capable of reducing CO₂ and H₂O to CO and H₂, with Faradaic efficiencies between 0.50 and 5.21% for CO and 50.87 to 98.30% for H₂, depending on the experimental conditions. Hence, it is possible for this gas mixture to be used as a fuel gas or to be enriched with CO for use in Fischer-Tropsch processes.

Structural Reconstruction of Catalysts in Electroreduction Reaction: Identifying, Understanding, and Manipulating

Electroreduction transformation of small molecules (CO₂ , N₂ , and H₂ O) into chemical feedstocks offers a promising approach to eliminate carbon emissions and harness renewable energy. Most cathodic catalysts often undergo structural transformation under operating electroreduction conditions. These structural reconstructions are reflected in changes in their catalytic activity. In-depth understanding of the change of active sites and influence parameters of reconstruction behaviors is an essential precondition for the design of highly efficient catalysts. Despite the previous achievements, comprehensive insight toward the structural evolution mechanism in cathodic catalysts, compared to anode ones, under reaction conditions is still lacking. Herein, an overview of structural reconstruction for cathodic catalysts in terms of fundamental mechanisms, reconstruction process, advanced characterizations, and influencing parameters is provided. On this basis, the typical strategies for manipulating the structural reconfiguration of catalysts are also explicitly discussed from the catalyst structure and working environment. By delivering the mechanism, strategies, insights, and techniques, this review will provide a comprehensive understanding of the structural reconstruction of cathodic catalysts in electroreduction reactions and future guidelines for their rational development.

Structural evolution and strain generation of derived-Cu catalysts during CO2 electroreduction

Copper (Cu)-based catalysts generally exhibit high C₂₊ selectivity during the electrochemical CO₂ reduction reaction (CO₂RR). However, the origin of this selectivity and the influence of catalyst precursors on it are not fully understood. We combine operando X-ray diffraction and operando Raman spectroscopy to monitor the structural and compositional evolution of three Cu precursors during the CO₂RR. The results indicate that despite different kinetics, all three precursors are completely reduced to Cu(0) with similar grain sizes (~11 nm), and that oxidized Cu species are not involved in the CO₂RR. Furthermore, Cu(OH)₂- and Cu₂(OH)₂CO₃-derived Cu exhibit considerable tensile strain (0.43%~0.55%), whereas CuO-derived Cu does not. Theoretical calculations suggest that the tensile strain in Cu lattice is conducive to promoting CO₂RR, which is consistent with experimental observations. The high CO₂RR performance of some derived Cu catalysts is attributed to the combined effect of the small grain size and lattice strain, both originating from the in situ electroreduction of precursors. These findings establish correlations between Cu precursors, lattice strains, and catalytic behaviors, demonstrating the unique ability of operando characterization in studying electrochemical processes.

Copper catalysts derived from oxidized precursors typically exhibit high selectivity for CO₂ electroreduction to multicarbon products, yet the influencing factors that control the selectivity need further investigation. Here, the authors reveal that the high selectivity stems from small grain size and lattice strain due to in situ reduction of precursors.

In situ spectroelectrochemical probing of CO redox landscape on copper single-crystal surfaces

Electrochemical reduction of CO(2) to value-added chemicals and fuels is a promising strategy to sustain pressing renewable energy demands and to address climate change issues. Direct observation of reaction intermediates during the CO(2) reduction reaction will contribute to mechanistic understandings and thus promote the design of catalysts with the desired activity, selectivity, and stability. Herein, we combined in situ electrochemical shell-isolated nanoparticle-enhanced Raman spectroscopy and ab initio molecular dynamics calculations to investigate the CORR process on Cu single-crystal surfaces in various electrolytes. Competing redox pathways and coexistent intermediates of CO adsorption (*COatop and *CObridge), dimerization (protonated dimer *HOCCOH and its dehydrated *CCO), oxidation (*CO2- and *CO32-), and hydrogenation (*CHO), as well as Cu-Oad/Cu-OHad species at Cu-electrolyte interfaces, were simultaneously identified using in situ spectroscopy and further confirmed with isotope-labeling experiments. With AIMD simulations, we report accurate vibrational frequency assignments of these intermediates based on the calculated vibrational density of states and reveal the corresponding species in the electrochemical CO redox landscape on Cu surfaces. Our findings provide direct insights into key intermediates during the CO(2)RR and offer a full-spectroscopic tool (40-4,000 cm-1) for future mechanistic studies.

Iodide-mediated Cu catalyst restructuring during CO2 electroreduction

Catalyst restructuring during electrochemical reactions is a critical but poorly understood process that determines the underlying structure-property relationships during catalysis. In the electrocatalytic reduction of CO2 (CO2RR), it is known that Cu, the most favorable catalyst for hydrocarbon generation, is highly susceptible to restructuring in the presence of halides. Iodide ions, in particular, greatly improved the catalyst performance of Cu foils, although a detailed understanding of the morphological evolution induced by iodide remains lacking. It is also unclear if a similar enhancement transfers to catalyst particles. Here, we first demonstrate that iodide pre-treatment improves the selectivity of hexagonally ordered Cu-island arrays towards ethylene and oxygenate products. Then, the morphological changes in these arrays caused by iodide treatment and during CO2RR are visualized using electrochemical transmission electron microscopy. Our observations reveal that the Cu islands evolve into tetrahedral CuI, which then become 3-dimensional chains of copper nanoparticles under CO2RR conditions. Furthermore, CuI and Cu2O particles re-precipitated when the samples are returned to open circuit potential, implying that iodide and Cu+ species are present within these chains. This work provides detailed insight into the role of iodide, and its impact on the prevailing morphologies that exist during CO2RR.

Preparation of trimetallic electrocatalysts by one-step co-electrodeposition and efficient CO2 reduction to ethylene

Use of multi-metallic catalysts to enhance reactions is an interesting research area, which has attracted much attention. In this work, we carried out the first work to prepare trimetallic electrocatalysts by a one-step co-electrodeposition process. A series of Cu-X-Y (X and Y denote different metals) catalysts were fabricated using this method. It was found that Cu10La1Cs1 (the content ratio of Cu2+, La3+, and Cs+ in the electrolyte is 10 : 1 : 1 in the deposition process), which had an elemental composition of Cu10La0.16Cs0.14 in the catalyst, formed a composite structure on three dimensional (3D) carbon paper (CP), which showed outstanding performance for CO2 electroreduction reaction (CO2RR) to produce ethylene (C2H4). The faradaic efficiency (FE) of C2H4 could reach 56.9% with a current density of 37.4 mA cm-2 in an H-type cell, and the partial current density of C2H4 was among the highest ones up to date, including those over the catalysts consisting of Cu and noble metals. Moreover, the FE of C2+ products (C2H4, ethanol, and propanol) over the Cu10La1Cs1 catalyst in a flow cell reached 70.5% with a high current density of 486 mA cm-2. Experimental and theoretical studies suggested that the doping of La and Cs into Cu could efficiently enhance the reaction efficiency via a combination of different effects, such as defects, change of electronic structure, and enhanced charge transfer rate. This work provides a simple method to prepare multi-metallic catalysts and demonstrates a successful example for highly efficient CO2RR using non-noble metals.

Modeling Operando Electrochemical CO2 Reduction

Since the seminal works on the application of density functional theory and the computational hydrogen electrode to electrochemical CO₂ reduction (eCO₂R) and hydrogen evolution (HER), the modeling of both reactions has quickly evolved for the last two decades. Formulation of thermodynamic and kinetic linear scaling relationships for key intermediates on crystalline materials have led to the definition of activity volcano plots, overpotential diagrams, and full exploitation of these theoretical outcomes at laboratory scale. However, recent studies hint at the role of morphological changes and short-lived intermediates in ruling the catalytic performance under operating conditions, further raising the bar for the modeling of electrocatalytic systems. Here, we highlight some novel methodological approaches employed to address eCO₂R and HER reactions. Moving from the atomic scale to the bulk electrolyte, we first show how ab initio and machine learning methodologies can partially reproduce surface reconstruction under operation, thus identifying active sites and reaction mechanisms if coupled with microkinetic modeling. Later, we introduce the potential of density functional theory and machine learning to interpret data from Operando spectroelectrochemical techniques, such as Raman spectroscopy and extended X-ray absorption fine structure characterization. Next, we review the role of electrolyte and mass transport effects. Finally, we suggest further challenges for computational modeling in the near future as well as our perspective on the directions to follow.

Construction of C–N bonds from small-molecule precursors through heterogeneous electrocatalysis

Energy-intensive thermochemical processes within chemical manufacturing are a major contributor to global CO₂ emissions. With the increasing push for sustainability, the scientific community is striving to develop renewable energy-powered electrochemical technologies in lieu of CO₂-emitting fossil-fuel-driven methods. However, to fully electrify chemical manufacturing, it is imperative to expand the scope of electrosynthetic technologies, particularly through the innovation of reactions involving nitrogen-based reactants. This Review focuses on a rapidly emerging area, namely the formation of C-N bonds through heterogeneous electrocatalysis. The C-N bond motif is found in many fertilizers (such as urea) as well as commodity and fine chemicals (with functional groups such as amines and amides). The ability to generate C-N bonds from reactants such as CO₂, NO₃^- or N₂ would provide sustainable alternatives to the thermochemical routes used at present. We start by examining thermochemical, enzymatic and molecular catalytic systems for C-N bond formation, identifying how concepts from these can be translated to heterogeneous electrocatalysis. Next, we discuss successful heterogeneous electrocatalytic systems and highlight promising research directions. Finally, we discuss the remaining questions and knowledge gaps and thus set the trajectory for future advances in heterogeneous electrocatalytic formation of C-N bonds.

Copper(II) Frameworks with Varied Active Site Distribution for Modulating Selectivity of Carbon Dioxide Electroreduction

Metal-organic frameworks (MOFs) can be utilized as electrocatalysts for CO₂ reduction reaction (CO₂RR) due to their well dispersed metal centers. However, the influence of metal node distribution on electrochemical CO₂RR was rarely explored. Here, three Cu-MOFs with different copper(II) site distribution were employed for CO₂ electroreduction. The Cu-MOFs [Cu(L)SO₄]·H₂O (Cu1), [Cu(L)₂(H₂O)₂](CH₃COO)₂·H₂O (Cu2), and [Cu(L)₂(H₂O)₂](ClO₄)₂ (Cu3) were achieved by using the same ligand 1,3,5-tris(1-imidazolyl)benzene (L) but different Cu(II) salts. The results show that the Faraday efficiency of CO (FE_CO) for Cu1 is 4 times that of the FE_H2, while the FE_CO of Cu2 is twice that of the FE_H2. As for Cu3, there is not much difference between FE_CO and FE_H2. Such difference may arise from the distinct electrochemical active surface area and charge transfer kinetics caused by different copper site distribution. Furthermore, the different framework structures also affect the activity of the copper sites, which was supported by the theoretically calculated Gibbs free energy and electron density, contributing to the selectivity of CO₂RR. This study provides a strategy for modulating the selectivity of CO₂RR by tuning the distribution of the active centers in MOFs.

Exposing Cu(100) Surface via Ion-Implantation-Induced Oxidization and Etching for Promoting Hydrogen Evolution Reaction

Metallic materials with unique surface structure have attracted much attention due to their unique physical and chemical properties. However, it is hard to prepare bulk metallic materials with special crystal faces, especially at the nanoscale. Herein, we report an efficient method to adjust the surface structure of a Cu plate which combines ion implantation technology with the oxidation-etching process. The large number of vacancies generated by ion implantation induced the electrochemical oxidation of several atomic layers in depth; after chemical etching, the Cu(100) planes were exposed on the surface of the Cu plate. As a catalyst for acid hydrogen evolution reaction, the Cu plate with (100) planes merely needs 273 mV to deliver a current density of 10 mA/cm² because the high-energy (100) surface has moderate hydrogen adsorption and desorption capability. This work provides an appealing strategy to engineer the surface structure of bulk metallic materials and improve their catalytic properties.

Steering Hydrocarbon Selectivity in CO2 Electroreduction over Soft-Landed CuOx Nanoparticle-Functionalized Gas Diffusion Electrodes

The use of physical vapor deposition methods in the fabrication of catalyst layers holds promise for enhancing the efficiency of future carbon capture and utilization processes such as the CO₂ reduction reaction (CO₂RR). Following that line of research, we report in this work the application of a sputter gas aggregation source (SGAS) and a multiple ion cluster source type apparatus, for the controlled synthesis of CuO_x nanoparticles (NPs) atop gas diffusion electrodes. By varying the mass loading, we achieve control over the balance between methanation and multicarbon formation in a gas-fed CO₂ electrolyzer and obtain peak CH₄ partial current densities of -143 mA cm^-2 (mass activity of 7.2 kA/g) with a Faradaic efficiency (FE) of 48% and multicarbon partial current densities of -231 mA cm^-2 at 76% FE (FE_C2H4 = 56%). Using atomic force microscopy, electron microscopy, and quasi in situ X-ray photoelectron spectroscopy, we trace back the divergence in hydrocarbon selectivity to differences in NP film morphology and rule out the influence of both the NP size (3-15 nm, >20 μg cm^-2) and in situ oxidation state. We show that the combination of the O₂ flow rate to the aggregation zone during NP growth and deposition time, which affect the NP production rate and mass loading, respectively, gives rise to the formation of either densely packed CuO_x NPs or rough three-dimensional networks made from CuO_x NP building blocks, which in turn affects the governing CO₂RR mechanism. This study highlights the potential held by SGAS-generated NP films for future CO₂RR catalyst layer optimization and upscaling, where the NPs' tunable properties, homogeneity, and the complete absence of organic capping agents may prove invaluable.

The Crystal Plane is not the Key Factor for CO2 -to-Methane Electrosynthesis on Reconstructed Cu2 O Microparticles

Cu₂ O microparticles with controllable crystal planes and relatively high stability have been recognized as a good platform to understand the mechanism of the electrocatalytic CO₂ reduction reaction (CO₂ RR). Herein, we demonstrate that the in situ generated Cu₂ O/Cu interface plays a key role in determining the selectivity of methane formation, rather than the initial crystal plane of the reconstructed Cu₂ O microparticles. Experimental results indicate that the methane evolution is dominated on all three different crystal planes with similar Tafel slopes and long-term stabilities. Density functional theory (DFT) calculations further reveal that *CO is protonated via a similar bridge configuration at the Cu₂ O/Cu interface, regardless of the initial crystal planes of Cu₂ O. The Gibbs free energy changes (ΔG) of *CHO on different reconstructed Cu₂ O planes are close and more negative than that of *OCCOH, indicating the methane formation is more favorable than ethylene on all Cu₂ O crystal planes.

Plasma-assisted oxidation of Cu(100) and Cu(111)

Oxidized copper surfaces have attracted significant attention in recent years due to their unique catalytic properties, including their enhanced hydrocarbon selectivity during the electrochemical reduction of CO₂. Although oxygen plasma has been used to create highly active copper oxide electrodes for CO₂RR, how such treatment alters the copper surface is still poorly understood. Here, we study the oxidation of Cu(100) and Cu(111) surfaces by sequential exposure to a low-pressure oxygen plasma at room temperature. We used scanning tunnelling microscopy (STM), low energy electron microscopy (LEEM), X-ray photoelectron spectroscopy (XPS), near edge X-ray absorption fine structure spectroscopy (NEXAFS) and low energy electron diffraction (LEED) for the comprehensive characterization of the resulting oxide films. O₂-plasma exposure initially induces the growth of 3-dimensional oxide islands surrounded by an O-covered Cu surface. With ongoing plasma exposure, the islands coalesce and form a closed oxide film. Utilizing spectroscopy, we traced the evolution of metallic Cu, Cu₂O and CuO species upon oxygen plasma exposure and found a dependence of the surface structure and chemical state on the substrate's orientation. On Cu(100) the oxide islands grow with a lower rate than on the (111) surface. Furthermore, while on Cu(100) only Cu₂O is formed during the initial growth phase, both Cu₂O and CuO species are simultaneously generated on Cu(111). Finally, prolonged oxygen plasma exposure results in a sandwiched film structure with CuO at the surface and Cu₂O at the interface to the metallic support. A stable CuO(111) surface orientation is identified in both cases, aligned to the Cu(111) support, but with two coexisting rotational domains on Cu(100). These findings illustrate the possibility of tailoring the oxidation state, structure and morphology of metallic surfaces for a wide range of applications through oxygen plasma treatments.

A low-pressure oxygen plasma oxidized Cu(100) and Cu(111) surfaces at room temperature. The time-dependent evolution of surface structure and chemical composition is reported in detail for a range of exposure times up to 30 min.

Morphological Stability of Copper Surfaces under Reducing Conditions

Though copper is a capable electrocatalyst for the CO₂ reduction reaction (CO2RR), it rapidly deactivates to produce mostly hydrogen. A current hypothesis as to why this occurs is that potential-induced morphological restructuring takes place, leading to a redistribution of the facets at the interface resulting in a shift in the catalytic activity to favor the hydrogen evolution reaction over CO2RR. Here, we investigate the veracity of this hypothesis by studying the changes in the voltammetry of various copper surfaces, specifically the three principal orientations and a polycrystalline surface, after being subjected to strongly cathodic conditions. The basal planes were chosen as model catalysts, while polycrystalline copper was included as a means of investigating the overall behavior of defect-rich facets with many low coordination steps and kink sites. We found that all surfaces exhibited (perhaps surprisingly) high stability when subjected to strongly cathodic potentials in a concentrated alkaline electrolyte (10 M NaOH). Proof for morphological stability under CO2RR-representative conditions (60 min at -0.75 V in 0.5 M KHCO₃) was obtained from identical location scanning electron microscopy, where the mesoscopic morphology for a nanoparticle-covered copper surface was found unchanged to within the instrument accuracy. Observed changes in voltammetry under such conditions, we found, were not indicative of a redistribution of surface sites but of electrode fouling. Besides impurities, we show that (brief) exposure to oxygen or oxidizing conditions (i.e., 1 min) leads to copper exhibiting changing morphology upon cathodic treatment which, we posit, is ultimately the reason why many groups report the evolution of copper morphology during CO2RR: accidental oxidation/reduction cycles.

Tandem Electrocatalytic CO2 Reduction with Efficient Intermediate Conversion over Pyramid-Textured Cu-Ag Catalysts

If combined with renewably generated electricity, electrochemical CO₂ reduction (E-CO₂R) could be used as a sustainable source of chemicals and fuels. Tandem catalysis approaches are attractive for providing the product selectivity, which would be required for commercial applications. Here, we demonstrate a two-step tandem electrocatalytic E-CO₂R with efficient conversion of the intermediate species. The catalyst scaffold is Si(100), which is etched to form a textured surface consisting of micron-sized pyramid structures with the {111} facets. Two metals are used in the electrocatalytic cascade: Ag is employed to perform a two-electron reduction of CO₂ to the intermediate CO, and Cu performs conversion to more reduced products. Using high-angle physical vapor deposition, we form separated, micron-scale areas of the two electrocatalysts on opposite sides of the pyramids, with their relative surface coverages being tunable with the deposition angle. Compared to the textured scaffolds with blanket Ag and Cu used as controls, bimetallic pyramid tandem catalysts have higher current densities and much lower faradic efficiencies (FE) for CO. These effects are due to efficient conversion of the CO formed on Ag to more reduced products on Cu. Methane is the main product to be enhanced by the cascade pathway: a bimetallic catalyst with approximately equal coverages of Ag and Cu produces methane with a FE of 62% at -1.1 V_RHE, corresponding to a partial current density of 12.7 mA cm^-2. We estimate an intermediate conversion yield for the CO intermediate of 80-90%, which is close to the mass-transport limited value predicted by reaction-diffusion simulations.

Identifying Structure-Selectivity Correlations in the Electrochemical Reduction of CO2 : A Comparison of Well-Ordered Atomically Clean and Chemically Etched Copper Single-Crystal Surfaces

The identification of the active sites for the electrochemical reduction of CO2 (CO2 RR) to specific chemical products is elusive, owing in part to insufficient data gathered on clean and atomically well-ordered electrode surfaces. Here, ultrahigh vacuum based preparation methods and surface science characterization techniques are used with gas chromatography to demonstrate that subtle changes in the preparation of well-oriented Cu(100) and Cu(111) single-crystal surfaces drastically affect their CO2 RR selectivity. Copper single crystals with clean, flat, and atomically ordered surfaces are predicted to yield hydrocarbons; however, these were found experimentally to favor the production of H2 . Only when roughness and defects are introduced, for example by electrochemical etching or a plasma treatment, are significant amounts of hydrocarbons generated. These results show that structural and morphological effects are the key factors determining the catalytic selectivity of CO2 RR.

Development of a single crystal sample holder for interfacing ultrahigh vacuum and electrochemical experimentation

Electrocatalyst surfaces prepared under ultrahigh vacuum (UHV) conditions can create model surfaces to better connect theoretical calculations with experimental studies. The development of a single crystal sample holder and inert electrochemical cells prepared with modularity and chemical stability in mind would allow for expensive single crystals to be reused indefinitely in both UHV and electrochemical settings. This sample holder shows reproducible surface preparations for single crystal samples and consistent electrochemical experiments without the introduction of impurities into the surface. The presented setup has been used as a critical piece for the characterization of Cu(111) surfaces under CO₂ electrochemical reduction reaction conditions as a test case.