Preparation and characteristics of polyurethane made with polyhydric alcohol-liquefied rice husk

Study on Fast Liquefaction and Characterization of Produced Polyurethane Foam Materials from Moso Bamboo

Although bamboo is widely distributed in Japan, its applications are very limited due to its poor combustion efficiency for fuel. In recent years, the expansion of abandoned bamboo forests has become a social issue. In this research, the possibility of a liquefaction process with fast and efficient liquefaction conditions using moso bamboo as raw material was examined. Adding 20 wt% ethylene carbonates to the conventional polyethylene glycol/glycerol mixed solvent system, the liquefaction time was successfully shortened from 120 to 60 min. At the same time, the amount of sulfuric acid used as a catalyst was reduced from 3 wt% to 2 wt%. Furthermore, polyurethane foam was prepared from the liquefied product under these conditions, and its physical properties were evaluated. In addition, the filler effects of rice husk biochar and moso bamboo fine meals for the polyurethane foams were characterized by using scanning electron microscopy (SEM) and thermogravimetry and differential thermal analysis (TG-DTA), and the water absorption and physical density were measured. As a result, the water absorption rate of bamboo fine meal-added foam and the thermal stability of rice husk biochar-added foam were improved. These results suggested that moso bamboo meals were made more hydrophilic, and the carbon content of rice husk biochar was increased.

Upcycling polyethylene terephthalate wastes for enhancing the performance of polyester from rice straw polyol in HDPE-composites

Upscaling the utilization of polymer wastes together with the valorization of undesirable waste rice straw (RS) will minimize the environmental impact of waste disposal by traditional tools. This present work assesses the utilization of polyethylene terephthalate wastes in enhancing the production of polyester-(high density polyethylene) HDPE from Rice straw polyol composites. In this respect, the polyester from rice straw polyol in hybrid with glycolysis polyethylene terephthalate wastes (Gly-WPET) was assessed in comparison with that resulted from RS-polyol, using FTIR, non-isothermal analysis, and mechanical tests. The data showed the positive role of Gly-WPET in hybrid with RS-polyol in production polyester with high thermal stability and mechanical properties. It provided an increase in activation energy of degradation, elongation, Young's Modulus, and modulus of toughness from 184.5 to 1201 kJ/mole, from 4.7 to 9.8%, from 47.5 to 66.5 MPa, and from ~ 4.0 to 23 J/m3, respectively. This behavior was reflected in the properties of HDPE-polyester polyol (PEPO) composites, especially in improving elongation (from 55.4 to 72%). These promising data persuade us to recommend the influential role of Gly-WPET in using PEPO from liquefied RS as a plasticizer.

Eco Valorization of Eucalyptus globulus Bark and Branches through Liquefaction

Eucalyptus globulus forest residues, bark, and branches, were characterized by wet chemistry methods and involved in the liquefaction process using a glycerol-ethylene glycol reaction mixture (1:1, v/v) catalyzed by strong mineral acid (3% H2SO4) or strong mineral base (6% KOH). The effect of the reaction conditions (temperature and duration) and the particle size on the yield of liquefied products have been evaluated. Acid catalysis revealed remarkably higher yields (25–50%) than when using basic catalyst. It was considered that bark was more vulnerable to liquefaction with respect to particle size than branches. Too high temperatures (>180 °C) are not advantageous regarding the liquefaction yields and, therefore, temperatures around 160–180 °C would be preferable. The best yield for the bark sample (>80 mesh fraction) was obtained at 180 °C for 60 min (61.6%), while for the branches the best yield was obtained at 160 °C for 60 min (62.2%). Under compromised conditions (180 °C for 60 min), the fine fraction (>80 mesh) of bark and branches did not show significant differences between their liquefaction yields and can be processed together while adjusting the suitable processing time. The main advantage of the use of these residues instead of solid wood is that it would bring the Forest managing companies a much higher income for their wastes that are usually burned and the use of lignocellulosic materials in detriment of petroleum-based materials for the production of polymers would make industry less dependent on oil prices fluctuations.

The Influence of Neem Oil and Its Glyceride on the Structure and Characterization of Castor Oil-Based Polyurethane Foam

Neem (Azadirachta indica) oil is a non-edible oil that contains azadirachtin, which can be used as a biopesticide. This study synthesizes bio-based polyurethane (PU) foam from neem and castor (Ricinus communis L.) oil at normal temperature and pressure. Neem oil can be reacted to narrow-distribution polyol by transesterification of oil and glycerol. Neem oil glyceride (NOG) can be used as polyol for bio-based PU foams and can be blended with castor oil homogeneously to reduce the cost of production. The composition of polyol was castor oil and 0 to 20% molar ratios of NOG. Hexamethylene diisocyanate trimer (Desmodur N) was used as isocyanate. The molar ratios of NCO/OH were set as 1.0, 1.5 and 2.0. The average hydroxyl contents of castor oil, neem oil and NOG were 2.7 mmol/g, 0.1 mmol/g and 5.1 mmol/g, respectively. The reaction time of bio-based PU foam could be adjusted between 5 to 10 min, which is acceptable for manufacturing. The densities of PU foams were between 49.7 and 116.2 kg/m³ and decreased with increasing NCO/OH and NOG ratios and decreasing neem oil. The ranges of specific compressive strength of foams were from 0.0056 to 0.0795 kPa·m³/kg. Increasing the NOG and neem oil ratio significantly enhanced the specific compressive strength in the low NCO/OH ratio. The solvent resistance and thermogravimetric (TG) results showed that the foams have high water and thermal stability. NOG can help to increase solvent resistance. Adding neem oil reduces the solvent resistance. The results indicated that increasing NCO/OH and NOG ratios increases the cross-linking density and hard segment content of PU foams. This investigation demonstrated that castor oil-based PU foams are improved by adding NOG to the polyol mixture. PU foam has excellent properties. Neem oil can be used in manufacturing processes to produce high-performance foams via a green synthesis process.

Castor Oil-Based Polyurethane Resin for Low-Density Composites with Bamboo Charcoal

Polyurethane (PU) foam adhesives were prepared from castor oil as a polyol with isocyanate poly(4,4'-methylene diphenyl isocyanate) (PMDI) using a solvent-free process. The NCO/OH molar ratio used for the preparation of PU foams was 1.5. Water, organosiloxane and dibutyltin dilaurate were used as the blowing agent, surfactant and catalyst, respectively. The ratio of blowing agent and catalyst were adjusted to optimize the properties. The results show that PU foam prepared with 4 wt % of castor oil catalyst and blowing agent has minimal water absorption and maximal volume expansion in the PU foams. FT-IR analysis shows that a urethane bond was formed by the hydroxyl group of castor oil and the ⁻NCO group of isocyanate PMDI. More blowing agent and catalyst could improve the volume expansion ratio and reduce water retention of PU foams. It was found that Moso bamboo charcoal (Phyllostachys pubescens) and China fir wood particle (Cunninghamia lanceolate) composites with setting densities of 500 and 600 kg/m³ can be prepared from optimized castor oil-based PU foam adhesive at 100 °C for 5 min under a pressure of 1.5 MPa. Increasing the amount of bamboo charcoal decreases the equilibrium moisture content, water absorption and internal bonding strength of the composite. Notably, bamboo charcoal composite exhibits excellent dimensional stability. The optimized density and bamboo charcoal percentages of the composite were 500 kg/m³ and 50⁻100%, respectively. The castor oil-based PU composites containing bamboo charcoal fulfilled the CNS 2215 standards for particleboard. This dimensionally stable, low-density bamboo charcoal composite has high potential to replace current indoor building materials.