1
|
Fang DX, Chen MJ, Zeng FR, Guo SQ, He L, Liu BW, Huang SC, Zhao HB, Wang YZ. Self-evolutionary recycling of flame-retardant polyurethane foam enabled by controllable catalytic cleavage. MATERIALS HORIZONS 2024. [PMID: 38742392 DOI: 10.1039/d4mh00039k] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/16/2024]
Abstract
Polyurethane (PU) foams, pivotal in modern life, face challenges suh as fire hazards and environmental waste burdens. The current reliance of PU on potentially ecotoxic halogen-/phosphorus-based flame retardants impedes large-scale material recycling. Here, our demonstrated controllable catalytic cracking strategy, using cesium salts, enables self-evolving recycling of flame-retardant PU. The incorporation of cesium citrates facilitates efficient urethane bond cleavage at low temperatures (160 °C), promoting effective recycling, while encouraging pyrolytic rearrangement of isocyanates into char at high temperatures (300 °C) for enhanced PU fire safety. Even in the absence of halogen/phosphorus components, this foam exhibits a substantial increase in ignition time (+258.8%) and a significant reduction in total smoke release (-79%). This flame-retardant foam can be easily recycled into high-quality polyol under mild conditions, 60 °C lower than that for the pure foam. Notably, the trace amounts of cesium gathered in recycled polyols stimulate the regenerated PU to undergo self-evolution, improving both flame-retardancy and mechanical properties. Our controllable catalytic cracking strategy paves the way for the self-evolutionary recycling of high-performance firefighting materials.
Collapse
Affiliation(s)
- Dan-Xuan Fang
- College of Architecture and Environment, The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Ming-Jun Chen
- School of Science, Xihua University, Chengdu, 610039, China
| | - Fu-Rong Zeng
- College of Architecture and Environment, The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Shuai-Qi Guo
- College of Architecture and Environment, The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Lei He
- College of Architecture and Environment, The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Bo-Wen Liu
- College of Architecture and Environment, The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | | | - Hai-Bo Zhao
- College of Architecture and Environment, The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Yu-Zhong Wang
- College of Architecture and Environment, The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| |
Collapse
|
2
|
Cabello-Alvarado CJ, Andrade-Guel M, Pérez-Alvarez M, Cadenas-Pliego G, Bartolo-Pérez P, Martínez-Carrillo D, Quiñones-Jurado ZV. Green Flame-Retardant Blend Used to Improve the Antiflame Properties of Polypropylene. Polymers (Basel) 2024; 16:1317. [PMID: 38794510 PMCID: PMC11126108 DOI: 10.3390/polym16101317] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/01/2024] [Revised: 04/30/2024] [Accepted: 05/03/2024] [Indexed: 05/26/2024] Open
Abstract
The flammability properties of polymers and polymeric composites play an important role in ensuring the safety of humans and the environment; moreover, flame-retardant materials ensure a greater number of applications. In the present study, we report the obtaining of polypropylene (PP) composites contain a mixture of two green flame retardants, lignin and clinoptilolite, by melt extrusion. These additives are abundantly found in nature. Fourier transform infrared (FT-IR), thermogravimetric analysis (TGA), mechanical properties, scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDS), cone calorimetry, UL-94, and carbonized residues analysis were carried out. TGA analysis shows that PPGFR-10 and PPGFR-20 compounds presented better thermal stability with respect to PP without flame retardants. The conical calorimetric evaluation of the composites showed that PPGFR-10 and PPGFR-20 presented decreases in peak heat release rates (HRRs) of 9.75% and 11.88%, respectively. The flammability of the composites was evaluated with the UL-94 standard, and only the PPGFR-20 composite presented the V-0 and 5VB classification, which indicates good flame-retardant properties. Additives in the polymer matrix showed good dispersion with few agglomerates. The PPGFR-20 composite showed an FRI value of 1.15, higher percentage of carbonized residues, and UL-94 V-0 and 5VB rating, suggesting some kind of synergy between lignin and clinoptilolite, but only at high flame-retardant concentrations.
Collapse
Affiliation(s)
- Christian J. Cabello-Alvarado
- Centro de Investigación en Química Aplicada, Saltillo 25294, Coahuila, Mexico; (C.J.C.-A.); (M.P.-A.)
- CONAHCYT—Centro de Investigación en Química Aplicada, Saltillo 25294, Coahuila, Mexico
| | - Marlene Andrade-Guel
- Centro de Investigación en Química Aplicada, Saltillo 25294, Coahuila, Mexico; (C.J.C.-A.); (M.P.-A.)
| | - Marissa Pérez-Alvarez
- Centro de Investigación en Química Aplicada, Saltillo 25294, Coahuila, Mexico; (C.J.C.-A.); (M.P.-A.)
| | - Gregorio Cadenas-Pliego
- Centro de Investigación en Química Aplicada, Saltillo 25294, Coahuila, Mexico; (C.J.C.-A.); (M.P.-A.)
| | - Pascual Bartolo-Pérez
- Centro de Investigación y de Estudios Avanzados del IPN-Unidad Mérida, Departamento de Física Aplicada, Mérida 97310, Yucatán, Mexico;
| | - Diego Martínez-Carrillo
- Centro de Investigación en Geociencias Aplicadas, Universidad Autónoma de Coahuila, Nueva Rosita 26830, Coahuila, Mexico;
| | - Zoe V. Quiñones-Jurado
- Facultad de Ciencias Químicas, Universidad Juárez del Estado de Durango, Durango 34120, Durango, Mexico;
| |
Collapse
|
3
|
Porfyris AD, Vafeiadis A, Gkountela CI, Politidis C, Messaritakis G, Orfanoudakis E, Pavlidou S, Korres DM, Kyritsis A, Vouyiouka SN. Flame-Retarded and Heat-Resistant PP Compounds for Halogen-Free Low-Smoke Cable Protection Pipes (HFLS Conduits). Polymers (Basel) 2024; 16:1298. [PMID: 38732767 PMCID: PMC11085554 DOI: 10.3390/polym16091298] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/26/2024] [Revised: 04/24/2024] [Accepted: 04/28/2024] [Indexed: 05/13/2024] Open
Abstract
Conduits are plastic tubes extensively used to safeguard electrical cables, traditionally made from PVC. Recent safety guidelines seek alternatives due to PVC's emission of thick smoke and toxic gases upon fire incidents. Polypropylene (PP) is emerging as a viable alternative but requires modification with suitable halogen-free additives to attain flame retardancy (FR) while maintaining high mechanical strength and weathering resistance, especially for outdoor applications. The objective of this study was to develop two FR systems for PP: one comprising a cyclic phosphonate ester and a monomeric N-alkoxy hindered amine adjuvant achieving V0, and another with hypophosphite and bromine moieties, along with a NOR-HAS adjuvant achieving V2. FR performance along with mechanical properties, physicochemical characterization, and dielectric behavior were evaluated prior to and after 2000 h of UV weathering or heat ageing. The developed FR systems set the basis for the production of industrial-scale masterbatches, from which further optimization to minimize FR content was performed via melt mixing with PP towards industrialization of a low-cost FR formulation. Accordingly, two types of corrugated conduits (ø20 mm) were manufactured. Their performance in terms of flame propagation, impact resistance, smoke density, and accelerated UV weathering stability classified them as Halogen Free Low Smoke (HFLS) conduits; meanwhile, they meet EU conduit standards without significantly impacting conduit properties or industrial processing efficiency.
Collapse
Affiliation(s)
- Athanasios D. Porfyris
- Laboratory of Polymer Technology, School of Chemical Engineering, National Technical University of Athens, Zographou Campus, 15780 Athens, Greece; (A.V.); (C.I.G.); (D.M.K.)
| | - Afxentis Vafeiadis
- Laboratory of Polymer Technology, School of Chemical Engineering, National Technical University of Athens, Zographou Campus, 15780 Athens, Greece; (A.V.); (C.I.G.); (D.M.K.)
| | - Christina I. Gkountela
- Laboratory of Polymer Technology, School of Chemical Engineering, National Technical University of Athens, Zographou Campus, 15780 Athens, Greece; (A.V.); (C.I.G.); (D.M.K.)
| | - Christos Politidis
- Dielectrics Group, School of Applied Mathematical and Physical Sciences, National Technical University of Athens, Zographou Campus, 15780 Athens, Greece; (C.P.); (A.K.)
| | | | | | - Silvia Pavlidou
- MIRTEC S.A., 76th km of Athens-Lamia National Road, 32009 Schimatari, Greece;
| | - Dimitrios M. Korres
- Laboratory of Polymer Technology, School of Chemical Engineering, National Technical University of Athens, Zographou Campus, 15780 Athens, Greece; (A.V.); (C.I.G.); (D.M.K.)
| | - Apostolos Kyritsis
- Dielectrics Group, School of Applied Mathematical and Physical Sciences, National Technical University of Athens, Zographou Campus, 15780 Athens, Greece; (C.P.); (A.K.)
| | - Stamatina N. Vouyiouka
- Laboratory of Polymer Technology, School of Chemical Engineering, National Technical University of Athens, Zographou Campus, 15780 Athens, Greece; (A.V.); (C.I.G.); (D.M.K.)
| |
Collapse
|
4
|
Dong X, Dai GW, Xie L, Li DL, Sun Z, Liu S. Heat-triggered shape recovery, EMI shielding and flame retardant: A novel cellulose/M(OH)(OCH 3)@dopamine@Ag (M=Co, Ni) nanopaper for early fire alarm. Int J Biol Macromol 2024; 264:130270. [PMID: 38423423 DOI: 10.1016/j.ijbiomac.2024.130270] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/06/2023] [Revised: 02/12/2024] [Accepted: 02/15/2024] [Indexed: 03/02/2024]
Abstract
Fire alarm systems are essential for protecting lives and properties from fire hazards. However, most of the existing fire alarm nanopapers rely on the resistance reduction after heating, which requires direct contact with the flame. In this study, we present a novel fire alarm nanopaper (CMPA) based on heat-triggered shape recovery. The CMPA is composed of hydroxypropyl methyl cellulose (HPMC) as the matrix and 2D nanomaterials M(OH)(OCH3) as fillers. When the temperature of CMPA exceeded the glass transition, the thrice-folded CMPA-1.0 flattened in 30s and connected to the alarm circuit based on its conductive surface. According to the results, the CMPA-1.0 with a thickness of about 0.2 mm had an efficient electromagnetic shielding of 42.1 dB. Moreover, the CMPA-1.0 self-extinguished rapidly after being ignited with its original shape preserved. The peak heat release rate of CMPA-1.0 was 108.9 W/g, which was 61.9 % lower than that of HPMC. Furthermore, the thermal conductivity of CMPA-1.0 reached to 0.317 W m-1 K-1, which was 40.8 % higher than that of HPMC, reducing the heat accumulation effectively. This work shows that CMPA is an ideal material for sensitive and safe early fire alarm, and the strategy based on heat-triggered shape recovery is promising in fire alarm application.
Collapse
Affiliation(s)
- Xiang Dong
- School of Safety Science and Engineering, Anhui University of Science and Technology, Huainan, Anhui 232001, China.
| | - Guo-Wei Dai
- School of Safety Science and Engineering, Anhui University of Science and Technology, Huainan, Anhui 232001, China
| | - Le Xie
- School of Safety Science and Engineering, Anhui University of Science and Technology, Huainan, Anhui 232001, China
| | - De-Long Li
- School of Safety Science and Engineering, Anhui University of Science and Technology, Huainan, Anhui 232001, China
| | - Zhiyu Sun
- School of Safety Science and Engineering, Anhui University of Science and Technology, Huainan, Anhui 232001, China
| | - Song Liu
- School of Materials Science and Engineering, Anhui University of Science and Technology, Huainan, Anhui 232001, China
| |
Collapse
|
5
|
Liu L, Wang Y, Cheng C, Lyu S, Zhu Z. Preparation of phosphorus-doped chitosan derivative and its applications in polylactic acid: Crystallization, flame retardancy, anti-dripping and mechanical properties. Int J Biol Macromol 2024; 265:130648. [PMID: 38460640 DOI: 10.1016/j.ijbiomac.2024.130648] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/02/2024] [Revised: 02/12/2024] [Accepted: 03/04/2024] [Indexed: 03/11/2024]
Abstract
The topic of biobased flame-retardant PLA has always been of great interest. In our study, we successfully synthesized a phosphorus-containing chitosan derivative (PCS) and combined it with aluminum hypophosphate (AP) to create an effective flame-retardant PLA system. PCS acted as an enhancer, enhancing the thermal performance, crystallinity, and toughness of PLA/AP. Compared to PLA modified with 12 wt% AP achieving UL-94 V-2 level and 24.3 % of limited oxygen index, PLA containing 3 wt% PCS and 9 wt% AP achieved UL-94 V-0 level and limited oxygen index of 28 %. The system testing studies such as CCT, Raman, XPS, and TG-IR results indicated that PLA/AP/PCS exhibited a dual flame-retardant mechanism of condensed and gas phases.
Collapse
Affiliation(s)
- Liyan Liu
- School of Textile Science and Engineering, Wuhan Textile University, Wuhan 430200, PR China
| | - Yadong Wang
- College of Materials Science and Engineering, State Key Laboratory of New Textile Materials and Advanced Processing Technologies, Wuhan Textile University, Wuhan 430200, PR China
| | - Chunzu Cheng
- State Key Laboratory of Bio-based Fiber Manufacturing Technology, China Textile Academy, Beijing 100025, China
| | - Shisheng Lyu
- College of Art and Design, Wuhan Textile University, Wuhan 430073, China.
| | - Zongmin Zhu
- College of Materials Science and Engineering, State Key Laboratory of New Textile Materials and Advanced Processing Technologies, Wuhan Textile University, Wuhan 430200, PR China.
| |
Collapse
|
6
|
Luo W, Chen MJ, Wang T, Feng JF, Fu ZC, Deng JN, Yan YW, Wang YZ, Zhao HB. Catalytic polymer self-cleavage for CO 2 generation before combustion empowers materials with fire safety. Nat Commun 2024; 15:2726. [PMID: 38548723 PMCID: PMC10978860 DOI: 10.1038/s41467-024-46756-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/29/2023] [Accepted: 03/08/2024] [Indexed: 04/01/2024] Open
Abstract
Polymeric materials, rich in carbon, hydrogen, and oxygen elements, present substantial fire hazards to both human life and property due to their intrinsic flammability. Overcoming this challenge in the absence of any flame-retardant elements is a daunting task. Herein, we introduce an innovative strategy employing catalytic polymer auto-pyrolysis before combustion to proactively release CO2, akin to possessing responsive CO2 fire extinguishing mechanisms. We demonstrate that potassium salts with strong nucleophilicity (such as potassium formate/malate) can transform conventional polyurethane foam into materials with fire safety through rearrangement. This transformation results in the rapid generation of a substantial volume of CO2, occurring before the onset of intense decomposition, effectively extinguishing fires. The inclusion of just 1.05 wt% potassium formate can significantly raise the limiting oxygen index of polyurethane foam to 26.5%, increase the time to ignition by 927%, and tremendously reduce smoke toxicity by 95%. The successful application of various potassium salts, combined with a comprehensive examination of the underlying mechanisms, underscores the viability of this strategy. This pioneering catalytic approach paves the way for the efficient and eco-friendly development of polymeric materials with fire safety.
Collapse
Affiliation(s)
- Wei Luo
- Green Preparation and Recycling Laboratory of Functional Polymeric Materials, College of Science, Xihua University, Chengdu, Sichuan, 610039, China
| | - Ming-Jun Chen
- Green Preparation and Recycling Laboratory of Functional Polymeric Materials, College of Science, Xihua University, Chengdu, Sichuan, 610039, China.
| | - Ting Wang
- Green Preparation and Recycling Laboratory of Functional Polymeric Materials, College of Science, Xihua University, Chengdu, Sichuan, 610039, China
| | - Jin-Feng Feng
- Green Preparation and Recycling Laboratory of Functional Polymeric Materials, College of Science, Xihua University, Chengdu, Sichuan, 610039, China
| | - Zhi-Cheng Fu
- Green Preparation and Recycling Laboratory of Functional Polymeric Materials, College of Science, Xihua University, Chengdu, Sichuan, 610039, China
| | - Jin-Ni Deng
- Green Preparation and Recycling Laboratory of Functional Polymeric Materials, College of Science, Xihua University, Chengdu, Sichuan, 610039, China
| | - Yuan-Wei Yan
- Zhuzhou Times New Material Technology Co., Ltd., Zhuzhou, 412007, China
| | - Yu-Zhong Wang
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials, National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, Sichuan, 610064, China
| | - Hai-Bo Zhao
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials, National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, Sichuan, 610064, China.
| |
Collapse
|
7
|
Hou G, Wang Q, Li N, Zhao Y, Wang Z, Shi S, Liu D, Zhang Y, Hu P, Zhao L, Cao Z. Face mask as an indicator and shield of human exposure to traditional and novel organophosphate esters. ENVIRONMENT INTERNATIONAL 2024; 183:108389. [PMID: 38118213 DOI: 10.1016/j.envint.2023.108389] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/22/2023] [Revised: 12/12/2023] [Accepted: 12/13/2023] [Indexed: 12/22/2023]
Abstract
Herein, the trapping effectiveness of N95, filter KN95, medical surgical masks (MSMs), and disposable medical masks (DMMs) against 19 airborne traditional and novel organophosphate esters (OPEs) was evaluated. Laboratory simulations (n = 24 for each type of mask) showed that time-dependent accumulation of ∑19OPEs on the four types of masks ranged between 30.1 and 86.6 ng in 24 h, with the highest and lowest median amounts trapped by the N95 masks (53.3 ng) and DMMs (43.2 ng), respectively. The trapping efficiency of the four types of masks for ∑19OPEs decreased over time from 84 % to 39 % in 24 h, with N95 masks showing the highest median efficiency (70 %). Further, field investigations were conducted in five types of microenvironments (train, hospital, bus, supermarket, and canteen), and an analysis of 200 samples showed that ∑19OPEs were accumulated in the masks with a variable amount from 3.7 to 117 ng/mask. Consistent with the laboratory simulations, the N95 masks (29.0 ng/mask) exhibited the highest hourly median amount of trapped OPEs, followed by the KN95 masks (24.5 ng/mask), MSMSs (17.4 ng/mask), and DMMs (15.8 ng/mask). Triethyl phosphate (TEP), tris(1-chloro-2-propyl) phosphate (TCIPP), tri-n-butyl phosphate (TNBP), and cresyl diphenyl phosphate (CDP) as well as 4-isopropylphenyl diphenyl phosphate (4IPPDPP) and 2,4-diisopropylphenyl diphenyl phosphate (24DIPPDPP) were the most commonly detected traditional and novel OPEs. Based on the amount of OPEs trapped on the masks, we estimated the concentration of ∑19OPEs in the train microenvironment to be the highest (222 ng/m3), which is approximately 2-5 times higher than that in the other microenvironments. The results of this study prove that masks can effectively protect humans from exposure to OPEs and act as low-cost indicators of indoor contamination.
Collapse
Affiliation(s)
- Guodong Hou
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China
| | - Qiyue Wang
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China
| | - Na Li
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China
| | - Youhua Zhao
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China
| | - Zhexi Wang
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China
| | - Shiyu Shi
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China
| | - Donghai Liu
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China
| | - Yacai Zhang
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China
| | - Pengtuan Hu
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China
| | - Leicheng Zhao
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China.
| | - Zhiguo Cao
- School of Environment, Key Laboratory for Yellow River and Huai River Water Environment and Pollution Control, Ministry of Education, Henan Normal University, Xinxiang 453007, China.
| |
Collapse
|
8
|
Synergistic flame retardant effect of a new N-P flame retardant on poplar wood density board. Polym Degrad Stab 2023. [DOI: 10.1016/j.polymdegradstab.2023.110331] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/14/2023]
|
9
|
Villarreal-Lucio DS, Vargas-Berrones KX, Díaz de León-Martínez L, Flores-Ramíez R. Molecularly imprinted polymers for environmental adsorption applications. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2022; 29:89923-89942. [PMID: 36370309 DOI: 10.1007/s11356-022-24025-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/08/2022] [Accepted: 11/01/2022] [Indexed: 06/16/2023]
Abstract
Molecular imprinting polymers (MIPs) are synthetic materials with pores or cavities to specifically retain a molecule of interest or analyte. Their synthesis consists of the generation of three-dimensional polymers with specific shapes, arrangements, orientations, and bonds to selectively retain a particular molecule called target. After target removal from the binding sites, it leaves empty cavities to be re-occupied by the analyte or a highly related compound. MIPs have been used in areas that require high selectivity (e.g., chromatographic methods, sensors, and contaminant removal). However, the most widely used application is their use as a highly selective extraction material because of its low cost, easy preparation, reversible adsorption and desorption, and thermal, mechanical, and chemical stability. Emerging pollutants are traces of substances recently found in wastewater, river waters, and drinking water samples that represent a special concern for human and ecological health. The low concentration in which these pollutants is found in the environment, and the complexity of their chemical structures makes the current wastewater treatment not efficient for complete degradation. Moreover, these substances are not yet regulated or controlled for their discharge into the environment. According to the literature, MIPs, as a highly selective adsorbent material, are a promising approach for the quantification and monitoring of emerging pollutants in complex matrices. Therefore, the main objective of this work was to give an overview of the actual state-of-art of applications of MIPs in the recovery and concentration of emerging pollutants.
Collapse
Affiliation(s)
- Diana Samantha Villarreal-Lucio
- Centro de Investigación Aplicada en Ambiente Y Salud (CIAAS), Avenida Sierra Leona No. 550, CP 78210, Colonia Lomas Segunda Sección, San Luis Potosí, S.L.P, México
| | - Karla Ximena Vargas-Berrones
- Facultad de Ciencias Químicas, Universidad Autónoma de San Luis Potosí, Av. Manuel Nava No. 6, C.P. 78260, San Luis Potosí, S.L.P, México
| | - Lorena Díaz de León-Martínez
- Centro de Investigación Aplicada en Ambiente Y Salud (CIAAS), Avenida Sierra Leona No. 550, CP 78210, Colonia Lomas Segunda Sección, San Luis Potosí, S.L.P, México
| | - Rogelio Flores-Ramíez
- Centro de Investigación Aplicada en Ambiente Y Salud (CIAAS), Avenida Sierra Leona No. 550, CP 78210, Colonia Lomas Segunda Sección, San Luis Potosí, S.L.P, México.
| |
Collapse
|
10
|
Li X, Vázquez-López A, Sánchez Del Río Sáez J, Wang DY. Recent Advances on Early-Stage Fire-Warning Systems: Mechanism, Performance, and Perspective. NANO-MICRO LETTERS 2022; 14:197. [PMID: 36201090 PMCID: PMC9537397 DOI: 10.1007/s40820-022-00938-x] [Citation(s) in RCA: 7] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/17/2022] [Accepted: 08/25/2022] [Indexed: 05/17/2023]
Abstract
Early-stage fire-warning systems (EFWSs) have attracted significant attention owing to their superiority in detecting fire situations occurring in the pre-combustion process. Substantial progress on EFWSs has been achieved recently, and they have presented a considerable possibility for more evacuation time to control constant unintentional fire hazards in our daily life. This review mainly makes a comprehensive summary of the current EFWSs, including the working mechanisms and their performance. According to the different working mechanisms, fire alarms can be classified into graphene oxide-based fire alarms, semiconductor-based fire alarms, thermoelectric-based fire alarms, and fire alarms on other working mechanisms. Finally, the challenge and prospect for EFWSs are briefly provided by comparing the art of state of fire alarms. This work can propose a more comprehensive understanding of EFWSs and a guideline for the cutting-edge development direction of EFWSs for readers.
Collapse
Affiliation(s)
- Xiaolu Li
- IMDEA Materials Institute, C/Eric Kandel, 2, 28906, Getafe, Madrid, Spain
- E.T.S. de Ingenieros de Caminos, Universidad Politécnica de Madrid, Calle Profesor Aranguren 3, 28040, Madrid, Spain
| | | | - José Sánchez Del Río Sáez
- IMDEA Materials Institute, C/Eric Kandel, 2, 28906, Getafe, Madrid, Spain
- Departamento de Ingeniería Eléctrica, Electrónica Automática y Física Aplicada, ETSIDI, Universidad Politécnica de Madrid, Ronda de Valencia 3, 28012, Madrid, Spain
| | - De-Yi Wang
- IMDEA Materials Institute, C/Eric Kandel, 2, 28906, Getafe, Madrid, Spain.
| |
Collapse
|
11
|
Mechanical Properties of Polypropylene-Based Flame Retardant Composites by Surface Modification of Flame Retardants. Polymers (Basel) 2022; 14:polym14173524. [PMID: 36080598 PMCID: PMC9460618 DOI: 10.3390/polym14173524] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/10/2022] [Revised: 08/18/2022] [Accepted: 08/18/2022] [Indexed: 11/17/2022] Open
Abstract
A flame retardant refers to a substance that can be added to a material having the property of being efficiently combusted to improve the material physically and chemically. It should not affect the physical properties required for the final product. Halogen-based compounds are representative flame retardants with excellent flame retardancy. However, their use is limited due to restrictions on the use of chemicals introduced due to human safety. Magnesium hydroxide, one alternative material of halogen flame retardants, is widely used as an eco-friendly flame retardant. However, the most significant disadvantage is high load. To find a solution to this problem, many studies have been conducted by mixing magnesium hydroxide with other additives to create a synergistic effect. In this study, flame retardancy and mechanical properties of polypropylene-based flame retardant composites as a function of mixing surface-modified magnesium hydroxide with phosphorus-based flame retardants were investigated. All materials including PP, additives, and flame retardants were mixed using an extrusion process. Specimens were prepared by an injection process of the compound made after mixing. As a result of the evaluation of the mechanical properties by the modified flame retardant, the relational expression of the mechanical performance degradation as a function of the amount of addition was obtained, and the tensile (CBATS) and bending strength (CBABS) were performed on the amount of flame retardant added. The relational expression obtained in this study is considered to be a formula for predicting the strength reduction according to the addition amount of the modified flame retardant and can be used in industry. In addition, it was found that the addition amount of the modified flame retardant had a greater effect on the lowering of the bending strength.
Collapse
|
12
|
Reynolds KJ, Zagho MM, Robertson M, Qiang Z, Nazarenko S. Environmental, Health, and Legislation Considerations for Rational Design of Nonreactive Flame-Retardant Additives for Polymeric Materials: Future Perspectives. Macromol Rapid Commun 2022; 43:e2200472. [PMID: 35835732 DOI: 10.1002/marc.202200472] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/20/2022] [Revised: 06/15/2022] [Indexed: 11/06/2022]
Abstract
Increasing polymer usage has demanded functional additives that decrease fire hazards for end users. While traditional flame-retardant (FR) additives, such as halogenated, phosphorus, and metal hydroxides, greatly reduce flammability and associated fire hazards, research has continually exposed a litany of health and environmental safety concerns. This perspective aims to identify the key components of a successful FR additive and address material, environmental, and health concerns of existing additives. Legislation surrounding FRs and persistent organic pollutants is also discussed to highlight political perception that has resulted in the increased chemical regulations and subsequent banning of FR additives. Finally, future directions of this field regarding nonreactive additives, focusing on the use of bioinspired materials and transition metal chemistries to produce alternatives for polymers with efficacies surpassing traditional additives are presented.
Collapse
Affiliation(s)
- Karina J Reynolds
- Department of Polymer Science and Engineering, Shelby F. Thames Polymer Science Research Center, The University of Southern Mississippi, Hattiesburg, MS, 39406, USA
| | - Moustafa M Zagho
- Department of Polymer Science and Engineering, Shelby F. Thames Polymer Science Research Center, The University of Southern Mississippi, Hattiesburg, MS, 39406, USA
| | - Mark Robertson
- Department of Polymer Science and Engineering, Shelby F. Thames Polymer Science Research Center, The University of Southern Mississippi, Hattiesburg, MS, 39406, USA
| | - Zhe Qiang
- Department of Polymer Science and Engineering, Shelby F. Thames Polymer Science Research Center, The University of Southern Mississippi, Hattiesburg, MS, 39406, USA
| | - Sergei Nazarenko
- Department of Polymer Science and Engineering, Shelby F. Thames Polymer Science Research Center, The University of Southern Mississippi, Hattiesburg, MS, 39406, USA
| |
Collapse
|
13
|
Gao Z, Xie J, Huang H, Miao Z. Preparation and thermal properties of a novel
DOPO
‐based Schiff base derivative as a flame retardant for polystyrene. J Appl Polym Sci 2022. [DOI: 10.1002/app.52702] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Zhenhao Gao
- State Key Laboratory and Institute of Elemento‐Organic Chemistry, College of Chemistry Nankai University Tianjin China
| | - Juan Xie
- State Key Laboratory of Efficient Utilization of Low‐ and Medium‐grade Phosphate Ore and Its Associated Resources, Wengfu Group Guiyang Guizhou China
| | - Hong Huang
- State Key Laboratory of Efficient Utilization of Low‐ and Medium‐grade Phosphate Ore and Its Associated Resources, Wengfu Group Guiyang Guizhou China
| | - Zhiwei Miao
- State Key Laboratory and Institute of Elemento‐Organic Chemistry, College of Chemistry Nankai University Tianjin China
- State Key Laboratory of Efficient Utilization of Low‐ and Medium‐grade Phosphate Ore and Its Associated Resources, Wengfu Group Guiyang Guizhou China
| |
Collapse
|
14
|
A Phosphorus-Nitrogen-Carbon Synergistic Nanolayered Flame Retardant for Polystyrene. Polymers (Basel) 2022; 14:polym14102055. [PMID: 35631937 PMCID: PMC9145065 DOI: 10.3390/polym14102055] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/25/2022] [Revised: 05/09/2022] [Accepted: 05/10/2022] [Indexed: 12/16/2022] Open
Abstract
Polymers are widely used in our daily life; however, most of them are highly flammable. Once modified with flame retardants (FRs), polymers always have deteriorative properties in mechanical strength aspects. As a countermeasure, a novel unified phosphorus and nitrogen-containing organic nano-layered flame retardant (BA-MA) was synthesized by the assembly of biphenyl-4,4′-diphosphonic acid (BA) and melamine (MA), which was used as an additive flame retardant for polystyrene (PS) resin. The chemical structure and morphology of BA-MA were characterized, and a possible growth mechanism of the nanolayered structure was presented in detail. The resulting BA-MA with a thickness of about 60 nm can be uniformly dispersed in the PS resin, thus maintaining the mechanical properties of the material. Remarkably, under only 1 wt% loading of BA-MA, the flammability of PS can be largely reduced with a 68% reduction in the peak heat release rate. Additionally, the smoke release was also significantly inhibited. The research on flame retardant mechanisms shows that BA-MA mainly produces incombustible gas to dilute the concentration of combustibles and promote the formation of aromatic carbon layers to isolate oxygen transmission and heat transfer.
Collapse
|
15
|
Rashid MA, Liu W, Wei Y, Jiang Q. Review on intrinsically recyclable flame retardant thermosets enabled through covalent bonds. J Appl Polym Sci 2022. [DOI: 10.1002/app.52493] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/11/2023]
Affiliation(s)
- Muhammad Abdur Rashid
- Center for Civil Aviation Composites Donghua University, 2999 North Renmin Road Shanghai, 201620 China
- Key Laboratory of Textile Science & Technology, Ministry of Education, College of Textiles Donghua University, 2999 North Renmin Road Shanghai, 201620 China
- Dhaka University of Engineering & Technology Gazipur‐1707 Bangladesh
| | - Wanshuang Liu
- Center for Civil Aviation Composites Donghua University, 2999 North Renmin Road Shanghai, 201620 China
- Key Laboratory of Textile Science & Technology, Ministry of Education, College of Textiles Donghua University, 2999 North Renmin Road Shanghai, 201620 China
| | - Yi Wei
- Center for Civil Aviation Composites Donghua University, 2999 North Renmin Road Shanghai, 201620 China
- Key Laboratory of Textile Science & Technology, Ministry of Education, College of Textiles Donghua University, 2999 North Renmin Road Shanghai, 201620 China
| | - Qiuran Jiang
- Key Laboratory of Textile Science & Technology, Ministry of Education, College of Textiles Donghua University, 2999 North Renmin Road Shanghai, 201620 China
| |
Collapse
|
16
|
Diblock Copolymers Containing Titanium-Hybridized Polyhedral Oligomeric Silsesquioxane Used as a Macromolecular Flame Retardant for Epoxy Resin. Polymers (Basel) 2022; 14:polym14091708. [PMID: 35566877 PMCID: PMC9105475 DOI: 10.3390/polym14091708] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/14/2022] [Revised: 04/06/2022] [Accepted: 04/12/2022] [Indexed: 02/04/2023] Open
Abstract
In this paper, the 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO)-containing diblock copolymer poly[(p-hydroxybenzaldehyde methacrylate)m-b-(2-((6-oxidodibenzo[c,e][1,2]oxaphosphinin-6-yl)oxy)ethyl methacrylate)n] (abbrev. poly(HAMAm-b-HEPOMAn)) was synthesized by reversible addition fragmentation chain transfer (RAFT) polymerization. When it was continued to react with titanium-hybridized aminopropyl-polyhedral oligomeric silsesquioxane (Ti-POSS) through a Schiff-base reaction, new grafted copolymers poly[(Ti-POSS-HAMA)m-b-HEPOMAn] (abbrev. PolyTi) were obtained. Then, they were used as macromolecular flame retardant to modify epoxy resin materials. The thermal, flame retardant and mechanical properties of the prepared EP/PolyTi composites were tested by TGA, DSC, LOI, UL-94, SEM, Raman, DMA, etc. The migration of phosphorus moiety from epoxy resin composites was analyzed by immersing the composites into ethanol/H2O solution and recording the extraction solution by UV-Vis spectroscopy. The results showed that the added PolyTi enhanced the glass transition temperature, the carbon residue, the graphitization of char, LOI, and mechanical properties of the EP/PolyTi composites when compared to pure cured EP. Furthermore, the phosphorus moieties were more likely to migrate from EP/DOPO composites than that from EP/PolyTi composites. Obviously, compared with small molecular flame retardant modified EP, the macromolecular flame retardant modified EP/PolyTi composites exhibited better thermal stability, flame retardancy, and resistance to migration.
Collapse
|
17
|
Poly(ethyl methacrylate) Composite Coatings Containing Halogen-Free Inorganic Additives with Flame-Retardant Properties. JOURNAL OF COMPOSITES SCIENCE 2022. [DOI: 10.3390/jcs6040104] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/04/2022]
Abstract
This investigation is motivated by the need for the development of polymer coatings containing inorganic flame-retardant materials (FRMs) and the replacement of toxic halogenated FRMs. A green strategy is reported for the fabrication of poly(ethyl methacrylate) (PEMA)-FRM composite coatings using a dip-coating method. The use of water-isopropanol co-solvent allows the replacement of regular toxic solvents for PEMA. The abilities to form concentrated solutions of high-molecular-mass PEMA and to disperse FRM particles in such solutions are the main factors in the fabrication of coatings using a dip-coating technique. Huntite, halloysite, and hydrotalcite are used as advanced FRMs for the fabrication of PEMA-FRM coatings. FTIR, XRD, SEM, and TGA data are used for the analysis of the microstructure and composition of PEMA-FRM coatings. PEMA and PEMA-FRM coatings provide corrosion protection of stainless steel. The ability to form laminates with different layers using a dip-coating method facilitates the fabrication of composite coatings with enhanced properties.
Collapse
|
18
|
Fire Behavior of Wood-Based Composite Materials. Polymers (Basel) 2021; 13:polym13244352. [PMID: 34960903 PMCID: PMC8705567 DOI: 10.3390/polym13244352] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/10/2021] [Revised: 12/04/2021] [Accepted: 12/07/2021] [Indexed: 12/22/2022] Open
Abstract
Wood-based composites such as wood plastic composites (WPC) are emerging as a sustainable and excellent performance materials consisting of wood reinforced with polymer matrix with a variety of applications in construction industries. In this context, wood-based composite materials used in construction industries have witnessed a vigorous growth, leading to a great production activity. However, the main setbacks are their high flammability during fires. To address this issue, flame retardants are utilized to improve the performance of fire properties as well as the flame retardancy of WPC material. In this review, flame retardants employed during manufacturing process with their mechanical properties designed to achieve an enhanced flame retardancy were examined. The addition of flame retardants and manufacturing techniques applied were found to be an optimum condition to improve fire resistance and mechanical properties. The review focuses on the manufacturing techniques, applications, mechanical properties and flammability studies of wood fiber/flour polymer/plastics composites materials. Various flame retardant of WPCs and summary of future prospects were also highlighted.
Collapse
|
19
|
Zhang D, Lu L, Chen L, Wang Y. Synthesis of novel calixarene‐based intumescent flame retardant and application of flame retardant epoxy resin. J Appl Polym Sci 2021. [DOI: 10.1002/app.51986] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Dingran Zhang
- China People's Police University Langfang City Hebei Province People's Republic of China
| | - Lingang Lu
- China People's Police University Langfang City Hebei Province People's Republic of China
| | - Lei Chen
- China People's Police University Langfang City Hebei Province People's Republic of China
| | - Yiqi Wang
- China People's Police University Langfang City Hebei Province People's Republic of China
| |
Collapse
|
20
|
Hejna A. Clays as Inhibitors of Polyurethane Foams' Flammability. MATERIALS (BASEL, SWITZERLAND) 2021; 14:4826. [PMID: 34500914 PMCID: PMC8432671 DOI: 10.3390/ma14174826] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/29/2021] [Revised: 08/20/2021] [Accepted: 08/24/2021] [Indexed: 11/22/2022]
Abstract
Polyurethanes are a very important group of polymers with an extensive range of applications in different branches of industry. In the form of foams, they are mainly used in bedding, furniture, building, construction, and automotive sectors. Due to human safety reasons, these applications require an appropriate level of flame retardance, often required by various law regulations. Nevertheless, without the proper modifications, polyurethane foams are easily ignitable, highly flammable, and generate an enormous amount of smoke during combustion. Therefore, proper modifications or additives should be introduced to reduce their flammability. Except for the most popular phosphorus-, halogen-, or nitrogen-containing flame retardants, promising results were noted for the application of clays. Due to their small particle size and flake-like shape, they induce a "labyrinth effect" inside the foam, resulting in the delay of decomposition onset, reduction of smoke generation, and inhibition of heat, gas, and mass transfer. Moreover, clays can be easily modified with different organic compounds or used along with conventional flame retardants. Such an approach may often result in the synergy effect, which provides the exceptional reduction of foams' flammability. This paper summarizes the literature reports related to the applications of clays in the reduction of polyurethane foams' flammability, either by their incorporation as a nanofiller or by preparation of coatings.
Collapse
Affiliation(s)
- Aleksander Hejna
- Department of Polymer Technology, Gdańsk University of Technology, Narutowicza 11/12, 80-233 Gdańsk, Poland
| |
Collapse
|
21
|
Strąkowska A, Członka S, Miedzińska K, Strzelec K. Chlorine-Functional Silsesquioxanes (POSS-Cl) as Effective Flame Retardants and Reinforcing Additives for Rigid Polyurethane Foams. Molecules 2021; 26:3979. [PMID: 34210013 PMCID: PMC8271702 DOI: 10.3390/molecules26133979] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/05/2021] [Revised: 06/24/2021] [Accepted: 06/26/2021] [Indexed: 11/29/2022] Open
Abstract
The subject of the research was the production of silsesquioxane modified rigid polyurethane (PUR) foams (POSS-Cl) with chlorine functional groups (chlorobenzyl, chloropropyl, chlorobenzylethyl) characterized by reduced flammability. The foams were prepared in a one-step additive polymerization reaction of isocyanates with polyols, and the POSS modifier was added to the reaction system in an amount of 2 wt.% polyol. The influence of POSS was analyzed by performing a series of tests, such as determination of the kinetics of foam growth, determination of apparent density, and structure analysis. Compressive strength, three-point bending strength, hardness, and shape stability at reduced and elevated temperatures were tested, and the hydrophobicity of the surface was determined. The most important measurement was the determination of the thermal stability (TGA) and the flammability of the modified systems using a cone calorimeter. The obtained results, after comparing with the results for unmodified foam, showed a large influence of POSS modifiers on the functional properties, especially thermal and fire-retardant, of the obtained PUR-POSS-Cl systems.
Collapse
Affiliation(s)
- Anna Strąkowska
- Institute of Polymer and Dye Technology, Lodz University of Technology, 90-537 Lodz, Poland; (S.C.); (K.M.); (K.S.)
| | | | | | | |
Collapse
|
22
|
Członka S, Kairytė A, Miedzińska K, Strąkowska A. Casein/Apricot Filler in the Production of Flame-Retardant Polyurethane Composites. MATERIALS (BASEL, SWITZERLAND) 2021; 14:3620. [PMID: 34209539 PMCID: PMC8269618 DOI: 10.3390/ma14133620] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/31/2021] [Revised: 06/23/2021] [Accepted: 06/26/2021] [Indexed: 01/03/2023]
Abstract
Polyurethane (PUR) composites reinforced with 1, 2, and 5 wt.% of apricot filler modified with casein were synthesized in the following study. The impact of 1, 2, and 5 wt.% of casein/apricot filler on the cellular structure and physico-mechanical performances of reinforced PUR composites were determined. It was found that the incorporation of 1 and 2 wt.% of casein/apricot filler resulted in the production of PUR composites with improved selected physical, thermal, and mechanical properties, while the addition of 5 wt.% of casein/apricot filler led to some deterioration of their physico-mechanical performance. The best results were obtained for PUR composites reinforced with 2 wt.% of casein/apricot filler. Those composites were characterized by a uniform structure and a high content of closed cells. Compared with the reference foam, the incorporation of 2 wt.% of casein/apricot filler resulted in improvement in compressive strength, flexural strength, impact strength, and dynamic mechanical properties-such as glass transition temperature and storage modulus. Most importantly, PUR composites showed better fire resistance and thermal stability due to the good thermal performance of casein. The main aim of this article is to determine the influence of the natural combination of the apricot filler and casein on the mechanical properties and flammability of the obtained composites.
Collapse
Affiliation(s)
- Sylwia Członka
- Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland; (K.M.); (A.S.)
| | - Agnė Kairytė
- Laboratory of Thermal Insulating Materials and Acoustics, Faculty of Civil Engineering, Institute of Building Materials, Vilnius Gediminas Technical University, Linkmenu St. 28, 08217 Vilnius, Lithuania;
| | - Karolina Miedzińska
- Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland; (K.M.); (A.S.)
| | - Anna Strąkowska
- Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland; (K.M.); (A.S.)
| |
Collapse
|
23
|
Stanfield MK, Carrascal J, Henderson LC, Eyckens DJ. α-Aminophosphonate Derivatives for Enhanced Flame Retardant Properties in Epoxy Resin. MATERIALS 2021; 14:ma14123230. [PMID: 34208110 PMCID: PMC8230893 DOI: 10.3390/ma14123230] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/18/2021] [Revised: 06/08/2021] [Accepted: 06/09/2021] [Indexed: 11/23/2022]
Abstract
This work demonstrates the introduction of various α-aminophosphonate compounds to an epoxy resin system, thereby improving flame retardance properties. The α-aminophosphonate scaffold allows for covalent incorporation (via the secondary amine) of the compounds into the polymer network. This work explores the synergistic effect of phosphorus and halogens (such as fluorine) to improve flame retardancy. The compounds were all prepared and isolated in analytical purity and in good yield (95%). Epoxy samples were prepared, individually incorporating each compound. Thermogravimetric analysis showed an increased char yield, indicating an improved thermal resistance (with respect to the control sample). Limiting oxygen index for the control polymer was 28.0% ± 0.31% and it increased to 34.6% ± 0.33% for the fluorinated derivative.
Collapse
Affiliation(s)
- Melissa K. Stanfield
- Carbon Nexus, Institute for Frontier Materials, Deakin University, Waurn Ponds, Geelong, VIC 3216, Australia;
- Correspondence: (M.K.S.); (D.J.E.); Tel.: +61-352-275-767 (M.K.S.); Tel.: +61-395-452-242 (D.J.E.)
| | - Jeronimo Carrascal
- School of Civil Engineering, University of Queensland, St. Lucia, QLD 4072, Australia;
| | - Luke C. Henderson
- Carbon Nexus, Institute for Frontier Materials, Deakin University, Waurn Ponds, Geelong, VIC 3216, Australia;
| | - Daniel J. Eyckens
- CSIRO Manufacturing, Clayton, VIC 3168, Australia
- Correspondence: (M.K.S.); (D.J.E.); Tel.: +61-352-275-767 (M.K.S.); Tel.: +61-395-452-242 (D.J.E.)
| |
Collapse
|
24
|
Synthesis of Novel Arginine-Based Flame Retardant and Its Application in Lyocell Fabric. Molecules 2021; 26:molecules26123588. [PMID: 34208392 PMCID: PMC8231223 DOI: 10.3390/molecules26123588] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/01/2021] [Revised: 06/03/2021] [Accepted: 06/09/2021] [Indexed: 11/16/2022] Open
Abstract
Lyocell fabrics are widely applied in textiles, however, its high flammability increases the risk of fire. Therefore, to resolve the issue, a novel biomass-based flame retardant with phosphorus and nitrogen elements was designed and synthesized by the reaction of arginine with phosphoric acid and urea. It was then grafted onto the lyocell fabric by a dip-dry-cure technique to prepare durable flame-retardant lyocell fabric (FR-lyocell). X-ray photoelectron spectroscopy (XPS) and Fourier-transform infrared spectroscopy (FTIR) analysis demonstrated that the flame retardant was successfully introduced into the lyocell sample. Thermogravimetric (TG) and Raman analyses confirmed that the modified lyocell fabric featured excellent thermal stability and significantly increased char residue. Vertical combustion results indicated that FR-lyocell before and after washing formed a complete and dense char layer. Thermogravimetric Fourier-transform infrared (TG-FTIR) analysis suggested that incombustible substances (such as H2O and CO2) were produced and played a significant fire retarding role in the gas phase. The cone calorimeter test corroborated that the peak of heat release rate (PHRR) and total heat release (THR) declined by 89.4% and 56.4%, respectively. These results indicated that the flame retardancy of the lyocell fabric was observably ameliorated.
Collapse
|
25
|
Ilyas RA, Sapuan SM, Asyraf MRM, Dayana DAZN, Amelia JJN, Rani MSA, Norrrahim MNF, Nurazzi NM, Aisyah HA, Sharma S, Ishak MR, Rafidah M, Razman MR. Polymer Composites Filled with Metal Derivatives: A Review of Flame Retardants. Polymers (Basel) 2021; 13:1701. [PMID: 34070960 PMCID: PMC8196982 DOI: 10.3390/polym13111701] [Citation(s) in RCA: 59] [Impact Index Per Article: 19.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2021] [Revised: 05/19/2021] [Accepted: 05/19/2021] [Indexed: 01/23/2023] Open
Abstract
Polymer composites filled with metal derivatives have been widely used in recent years, particularly as flame retardants, due to their superior characteristics, including high thermal behavior, low environmental degradation, and good fire resistance. The hybridization of metal and polymer composites produces various favorable properties, making them ideal materials for various advanced applications. The fire resistance performance of polymer composites can be enhanced by increasing the combustion capability of composite materials through the inclusion of metallic fireproof materials to protect the composites. The final properties of the metal-filled thermoplastic composites depend on several factors, including pore shape and distribution and morphology of metal particles. For example, fire safety equipment uses polyester thermoplastic and antimony sources with halogenated additives. The use of metals as additives in composites has captured the attention of researchers worldwide due to safety concern in consideration of people's life and public properties. This review establishes the state-of-art flame resistance properties of metals/polymer composites for numerous industrial applications.
Collapse
Affiliation(s)
- R. A. Ilyas
- School of Chemical and Energy Engineering, Faculty of Engineering, Universiti Teknologi Malaysia (UTM), Johor Bahru 81310, Johor, Malaysia
- Centre for Advanced Composite Materials (CACM), Universiti Teknologi Malaysia (UTM), Johor Bahru 81310, Johor, Malaysia
| | - S. M. Sapuan
- Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products (INTROP), Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia;
- Advanced Engineering Materials and Composites (AEMC), Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia; (D.A.Z.N.D.); (J.J.N.A.)
| | - M. R. M. Asyraf
- Department of Aerospace Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia; (M.R.M.A.); (M.R.I.)
| | - D. A. Z. N. Dayana
- Advanced Engineering Materials and Composites (AEMC), Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia; (D.A.Z.N.D.); (J.J.N.A.)
| | - J. J. N. Amelia
- Advanced Engineering Materials and Composites (AEMC), Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia; (D.A.Z.N.D.); (J.J.N.A.)
| | - M. S. A. Rani
- Solar Energy Research Institute (SERI), Universiti Kebangsaan Malaysia (UKM), Bangi 43600, Selangor, Malaysia;
- Centre for Tropicalisation, National Defence University of Malaysia, Kem Sungai Besi, Kuala Lumpur 57000, Malaysia
| | - Mohd Nor Faiz Norrrahim
- Research Center for Chemical Defence, Universiti Pertahanan Nasional Malaysia (UPNM), Kem Perdana Sungai Besi, Kuala Lumpur 57000, Malaysia;
| | - N. M. Nurazzi
- Centre for Defence Foundation Studies, Universiti Pertahanan Nasional Malaysia (UPNM), Kem Perdana Sungai Besi, Kuala Lumpur 57000, Malaysia;
| | - H. A. Aisyah
- Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products (INTROP), Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia;
| | - Shubham Sharma
- Department of Mechanical Engineering, Main Campus, IK Gujral Punjab Technical University, Kapurthala 144603, India; or
| | - M. R. Ishak
- Department of Aerospace Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia; (M.R.M.A.); (M.R.I.)
| | - M. Rafidah
- Department of Civil Engineering, Faculty of Engineering, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia;
| | - M. R. Razman
- Research Centre for Sustainability Science and Governance (SGK), Institute for Environment and Development (LESTARI), Universiti Kebangsaan Malaysia (UKM), Bangi 43600, Selangor, Malaysia
| |
Collapse
|
26
|
Członka S, Kairytė A, Miedzińska K, Strąkowska A, Adamus-Włodarczyk A. Mechanically Strong Polyurethane Composites Reinforced with Montmorillonite-Modified Sage Filler ( Salvia officinalis L.). Int J Mol Sci 2021; 22:3744. [PMID: 33916847 PMCID: PMC8038432 DOI: 10.3390/ijms22073744] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/17/2021] [Revised: 03/30/2021] [Accepted: 04/01/2021] [Indexed: 01/10/2023] Open
Abstract
Rigid polyurethane (PUR) foams reinforced with 1, 2, and 5 wt.% of salvia filler (SO filler) and montmorillonite-modified salvia filler (MMT-modified SO filler) were produced in the following study. The impact of 1, 2, and 5 wt.% of SO filler and MMT-modified SO filler on the morphological, chemical, and mechanical properties of PUR composites were examined. In both cases, the addition of 1 and 2 wt.% of SO fillers resulted in the synthesis of PUR composites with improved physicomechanical properties, while the addition of 5 wt.% of SO fillers resulted in the formation of PUR composites with a less uniform structure and, therefore, some deterioration in their physicomechanical performances. Moreover, the results showed that the modification of SO filler with MMT improved the interphase compatibility between filler surface and PUR matrix. Therefore, such reinforced PUR composites were characterized by a well-developed closed-cell structure and improved mechanical, thermal, and flame-retardant performances. For example, when compared with reference foam, the addition of 2 wt.% of MMT-modified SO filler resulted in the formation of PUR composites with greater mechanical properties (compressive strength, flexural strength) and improved dynamic-mechanical properties (storage modulus). The PUR composites were characterized by better thermal stability as well as improved flame retardancy-e.g., decreased peak rate of heat release (pHRR), reduced total smoke release (TSR), and increased limiting oxygen index (LOI).
Collapse
Affiliation(s)
- Sylwia Członka
- Faculty of Chemistry, Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland
| | - Agnė Kairytė
- Laboratory of Thermal Insulating Materials and Acoustics, Faculty of Civil Engineering, Institute of Building Materials, Vilnius Gediminas Technical University, Linkmenu St. 28, LT-08217 Vilnius, Lithuania
| | - Karolina Miedzińska
- Faculty of Chemistry, Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland
| | - Anna Strąkowska
- Faculty of Chemistry, Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland
| | - Agnieszka Adamus-Włodarczyk
- Faculty of Chemistry, Institute of Applied Radiation Chemistry, Lodz University of Technology, 93-590 Lodz, Poland
| |
Collapse
|
27
|
Kim Y, Lee S, Yoon H. Fire-Safe Polymer Composites: Flame-Retardant Effect of Nanofillers. Polymers (Basel) 2021; 13:540. [PMID: 33673106 PMCID: PMC7918670 DOI: 10.3390/polym13040540] [Citation(s) in RCA: 17] [Impact Index Per Article: 5.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/29/2021] [Revised: 02/05/2021] [Accepted: 02/09/2021] [Indexed: 12/20/2022] Open
Abstract
Currently, polymers are competing with metals and ceramics to realize various material characteristics, including mechanical and electrical properties. However, most polymers consist of organic matter, making them vulnerable to flames and high-temperature conditions. In addition, the combustion of polymers consisting of different types of organic matter results in various gaseous hazards. Therefore, to minimize the fire damage, there has been a significant demand for developing polymers that are fire resistant or flame retardant. From this viewpoint, it is crucial to design and synthesize thermally stable polymers that are less likely to decompose into combustible gaseous species under high-temperature conditions. Flame retardants can also be introduced to further reinforce the fire performance of polymers. In this review, the combustion process of organic matter, types of flame retardants, and common flammability testing methods are reviewed. Furthermore, the latest research trends in the use of versatile nanofillers to enhance the fire performance of polymeric materials are discussed with an emphasis on their underlying action, advantages, and disadvantages.
Collapse
Affiliation(s)
- Yukyung Kim
- R&D Laboratory: Korea Fire Institute, 331 Jisam-ro, Giheung-gu, Yongin-si, Gyeonggi-do 17088, Korea;
| | - Sanghyuck Lee
- Department of Polymer Engineering, Graduate School, Chonnam National University, 77 Yongbong-ro, Buk-gu, Gwangju 61186, Korea;
| | - Hyeonseok Yoon
- Department of Polymer Engineering, Graduate School, Chonnam National University, 77 Yongbong-ro, Buk-gu, Gwangju 61186, Korea;
- School of Polymer Science and Engineering, Chonnam National University, 77 Yongbong-ro, Buk-gu, Gwangju 61186, Korea
| |
Collapse
|
28
|
Członka S, Kairytė A, Miedzińska K, Strąkowska A. Polyurethane Hybrid Composites Reinforced with Lavender Residue Functionalized with Kaolinite and Hydroxyapatite. MATERIALS (BASEL, SWITZERLAND) 2021; 14:415. [PMID: 33467655 PMCID: PMC7829896 DOI: 10.3390/ma14020415] [Citation(s) in RCA: 16] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/29/2020] [Revised: 01/11/2021] [Accepted: 01/14/2021] [Indexed: 02/06/2023]
Abstract
Polyurethane (PUR) composites were modified with 2 wt.% of lavender fillers functionalized with kaolinite (K) and hydroxyapatite (HA). The impact of lavender fillers on selected properties of PUR composites, such as rheological properties (dynamic viscosity, foaming behavior), mechanical properties (compressive strength, flexural strength, impact strength), insulation properties (thermal conductivity), thermal characteristic (temperature of thermal decomposition stages), flame retardancy (e.g., ignition time, limiting oxygen index, heat peak release) and performance properties (water uptake, contact angle) was investigated. Among all modified types of PUR composites, the greatest improvement was observed for PUR composites filled with lavender fillers functionalized with kaolinite and hydroxyapatite. For example, on the addition of functionalized lavender fillers, the compressive strength was enhanced by ~16-18%, flexural strength by ~9-12%, and impact strength by ~7%. Due to the functionalization of lavender filler with thermally stable flame retardant compounds, such modified PUR composites were characterized by higher temperatures of thermal decomposition. Most importantly, PUR composites filled with flame retardant compounds exhibited improved flame resistance characteristics-in both cases, the value of peak heat release was reduced by ~50%, while the value of total smoke release was reduced by ~30%.
Collapse
Affiliation(s)
- Sylwia Członka
- Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland; (K.M.); (A.S.)
| | - Agnė Kairytė
- Laboratory of Thermal Insulating Materials and Acoustics, Institute of Building Materials, Faculty of Civil Engineering, Vilnius Gediminas Technical University, Linkmenu st. 28, LT-08217 Vilnius, Lithuania;
| | - Karolina Miedzińska
- Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland; (K.M.); (A.S.)
| | - Anna Strąkowska
- Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland; (K.M.); (A.S.)
| |
Collapse
|
29
|
Construction of Charring-Functional Polyheptanazine towards Improvements in Flame Retardants of Polyurethane. Molecules 2021; 26:molecules26020340. [PMID: 33440778 PMCID: PMC7826771 DOI: 10.3390/molecules26020340] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/20/2020] [Revised: 12/16/2020] [Accepted: 12/21/2020] [Indexed: 11/17/2022] Open
Abstract
Nitrogen-containing flame retardants have been extensively applied due to their low toxicity and smoke-suppression properties; however, their poor charring ability restricts their applications. Herein, a representative nitrogen-containing flame retardant, polyheptanazine, was investigated. Two novel, cost-effective phosphorus-doped polyheptazine (PCN) and cobalt-anchored PCN (Co@PCN) flame retardants were synthesized via a thermal condensation method. The X-ray photoelectron spectroscopy (XPS) results indicated effective doping of P into triazine. Then, flame-retardant particles were introduced into thermoplastic polyurethane (TPU) using a melt-blending approach. The introduction of 3 wt% PCN and Co@PCN could remarkably suppress peak heat release rate (pHRR) (48.5% and 40.0%), peak smoke production rate (pSPR) (25.5% and 21.8%), and increasing residues (10.18 wt%→17.04 wt% and 14.08 wt%). Improvements in charring stability and flame retardancy were ascribed to the formation of P-N bonds and P=N bonds in triazine rings, which promoted the retention of P in the condensed phase, which produced additional high-quality residues.
Collapse
|
30
|
Glycolysis: an efficient route for recycling of end of life polyurethane foams. JOURNAL OF POLYMER RESEARCH 2021. [DOI: 10.1007/s10965-020-02383-z] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/30/2022]
|
31
|
Sienkiewicz A, Czub P. Flame Retardancy of Biobased Composites-Research Development. MATERIALS (BASEL, SWITZERLAND) 2020; 13:E5253. [PMID: 33233820 PMCID: PMC7699906 DOI: 10.3390/ma13225253] [Citation(s) in RCA: 17] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/12/2020] [Revised: 11/07/2020] [Accepted: 11/18/2020] [Indexed: 01/07/2023]
Abstract
Due to the thermal and fire sensitivity of polymer bio-composite materials, especially in the case of plant-based fillers applied for them, next to intensive research on the better mechanical performance of composites, it is extremely important to improve their reaction to fire. This is necessary due to the current widespread practical use of bio-based composites. The first part of this work relates to an overview of the most commonly used techniques and different approaches towards the increasing the fire resistance of petrochemical-based polymeric materials. The next few sections present commonly used methods of reducing the flammability of polymers and characterize the most frequently used compounds. It is highlighted that despite adverse health effects in animals and humans, some of mentioned fire retardants (such as halogenated organic derivatives e.g., hexabromocyclododecane, polybrominated diphenyl ether) are unfortunately also still in use, even for bio-composite materials. The most recent studies related to the development of the flame retardation of polymeric materials are then summarized. Particular attention is paid to the issue of flame retardation of bio-based polymer composites and the specifics of reducing the flammability of these materials. Strategies for retarding composites are discussed on examples of particular bio-polymers (such as: polylactide, polyhydroxyalkanoates or polyamide-11), as well as polymers obtained on the basis of natural raw materials (e.g., bio-based polyurethanes or bio-based epoxies). The advantages and disadvantages of these strategies, as well as the flame retardants used in them, are highlighted.
Collapse
Affiliation(s)
- Anna Sienkiewicz
- Department of Chemistry and Technology of Polymers, Cracow University of Technology, ul. Warszawska 24, 31-155 Cracow, Poland;
| | | |
Collapse
|
32
|
Hu Z, Zhong Z, Gong X. Flame retardancy, thermal properties, and combustion behaviors of intumescent flame‐retardant polypropylene containing (poly) piperazine pyrophosphate and melamine polyphosphate. POLYM ADVAN TECHNOL 2020. [DOI: 10.1002/pat.4996] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Zhi Hu
- China Coal Technology and Engineering Group Chongqing Research Institute Chongqing China
- Chongqing Copolyforce Engineering Plastics Co., Ltd Chongqing China
| | - Zhi‐Qiang Zhong
- China Coal Technology and Engineering Group Chongqing Research Institute Chongqing China
- Chongqing Copolyforce Engineering Plastics Co., Ltd Chongqing China
| | - Xiao‐Di Gong
- China Coal Technology and Engineering Group Chongqing Research Institute Chongqing China
- Chongqing Copolyforce Engineering Plastics Co., Ltd Chongqing China
| |
Collapse
|
33
|
Recent Developments in the Flame-Retardant System of Epoxy Resin. MATERIALS 2020; 13:ma13092145. [PMID: 32384706 PMCID: PMC7254395 DOI: 10.3390/ma13092145] [Citation(s) in RCA: 55] [Impact Index Per Article: 13.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/09/2020] [Revised: 04/27/2020] [Accepted: 04/30/2020] [Indexed: 01/08/2023]
Abstract
With the increasing emphasis on environmental protection, the development of flame retardants for epoxy resin (EP) has tended to be non-toxic, efficient, multifunctional and systematic. Currently reported flame retardants have been capable of providing flame retardancy, heat resistance and thermal stability to EP. However, many aspects still need to be further improved. This paper reviews the development of EPs in halogen-free flame retardants, focusing on phosphorus flame retardants, carbon-based materials, silicon flame retardants, inorganic nanofillers, and metal-containing compounds. These flame retardants can be used on their own or in combination to achieve the desired results. The effects of these flame retardants on the thermal stability and flame retardancy of EPs were discussed. Despite the great progress on flame retardants for EP in recent years, further improvement of EP is needed to obtain numerous eco-friendly high-performance materials.
Collapse
|
34
|
Zhu H, Xu S. Preparation of Flame-Retardant Rigid Polyurethane Foams by Combining Modified Melamine-Formaldehyde Resin and Phosphorus Flame Retardants. ACS OMEGA 2020; 5:9658-9667. [PMID: 32391451 PMCID: PMC7203688 DOI: 10.1021/acsomega.9b03659] [Citation(s) in RCA: 20] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/30/2019] [Accepted: 03/02/2020] [Indexed: 06/11/2023]
Abstract
In this work, ethylene glycol-modified melamine-formaldehyde resin (EMF) was synthesized from ethylene glycol, paraformaldehyde, and melamine, and then rigid polyurethane foams (RPUFs) were prepared using EMF, polyols and polyisocyanate. The effects of ammonium polyphosphate (APP) and dimethyl methylphosphonate (DMMP) on the flame retardancy, mechanical properties, thermal stability, and morphology of the prepared RPUFs were studied. It is shown that the flame-retardant performance of EMF-filled RPUFs can be enhanced by the addition of APP and DMMP. Thus, APP and DMMP can synergistically improve the flame retardancy of RPUFs. APP has good smoke suppression, while DMMP can increase the total smoke production and CO/CO2 weight ratio during the combustion of RPUFs.
Collapse
Affiliation(s)
- Heng Zhu
- Shanghai
Key Laboratory of Advanced Polymeric Materials, Key Laboratory for
Ultrafine Materials of Ministry of Education, School of Materials
Science and Engineering, East China University
of Science and Technology, Shanghai 200237, China
| | - Shiai Xu
- Shanghai
Key Laboratory of Advanced Polymeric Materials, Key Laboratory for
Ultrafine Materials of Ministry of Education, School of Materials
Science and Engineering, East China University
of Science and Technology, Shanghai 200237, China
- School
of Chemical Engineering, Qinghai University, Xining 810016, China
| |
Collapse
|
35
|
Biomolecules as Flame Retardant Additives for Polymers: A Review. Polymers (Basel) 2020; 12:polym12040849. [PMID: 32272648 PMCID: PMC7240707 DOI: 10.3390/polym12040849] [Citation(s) in RCA: 40] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/07/2020] [Revised: 03/23/2020] [Accepted: 03/24/2020] [Indexed: 12/02/2022] Open
Abstract
Biological molecules can be obtained from natural sources or from commercial waste streams and can serve as effective feedstocks for a wide range of polymer products. From foams to epoxies and composites to bulk plastics, biomolecules show processability, thermal stability, and mechanical adaptations to fulfill current material requirements. This paper summarizes the known bio-sourced (or bio-derived), environmentally safe, thermo-oxidative, and flame retardant (BEST-FR) additives from animal tissues, plant fibers, food waste, and other natural resources. The flammability, flame retardance, and—where available—effects on polymer matrix’s mechanical properties of these materials will be presented. Their method of incorporation into the matrix, and the matrices for which the BEST-FR should be applicable will also be made known if reported. Lastly, a review on terminology and testing methodology is provided with comments on future developments in the field.
Collapse
|
36
|
Cheng Z, Fang M, Chen X, Zhang Y, Wang Y, Li H, Qian J. Thermal Stability and Flame Retardancy of a Cured Trifunctional Epoxy Resin with the Synergistic Effects of Silicon/Titanium. ACS OMEGA 2020; 5:4200-4212. [PMID: 32149250 PMCID: PMC7057714 DOI: 10.1021/acsomega.9b04050] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/28/2019] [Accepted: 01/29/2020] [Indexed: 05/08/2023]
Abstract
An amino curing agent containing silicon/titanium flame-retardant elements (STCA) based on (3-aminopropyl)triethoxysilane (APTES) and tetrabutyl titanate was successfully prepared. The thermal decomposition and flame-retardant properties of a STCA-cured trifunctional epoxy resin, which was facilely synthesized by 1,1,1-tris(4-hydroxyphenyl)ethane and epichlorohydrin via a two-step method, were compared with those of another amino curing agent containing silicon (SCA) based on APTES and methyltrimethoxysilane. The structures of STCA and SCA were characterized by Fourier transform infrared (FT-IR), 29Si NMR, and Raman spectroscopies. The STCA-cured thermoset not only had good thermal stability with an initial decomposition temperature of 344.8 °C and a char yield of 52.7% at 800 °C but also exhibited the overall improvement of flame-retardant properties. V-0 rating was achieved using the UL-94 test, and the value of limiting oxygen index reached 33.8%. From the thermogravimetry-infrared test, the yield of pyrolysis products of the STCA-cured thermoset was significantly decreased, indicating the lower toxicity in contrast to the SCA-cured thermoset. Flame-retardant performances were also investigated using the cone calorimetry test, and the flame retardancy mechanism was studied using scanning electron microscopy, FT-IR, and energy-dispersive spectrometry. The results indicate that the introduction of silicon/titanium to the system reveals the synergistic effects to promote the formation of an intumescent, sufficient, and compact char layer during combustion, which could effectively prevent heat, oxygen, and flame from penetrating into the interior structure, and lead to the retardance of further combustion.
Collapse
|
37
|
Zhi M, Liu Q, Zhao Y, Gao S, Zhang Z, He Y. Novel MoS 2-DOPO Hybrid for Effective Enhancements on Flame Retardancy and Smoke Suppression of Flexible Polyurethane Foams. ACS OMEGA 2020; 5:2734-2746. [PMID: 32095697 PMCID: PMC7033980 DOI: 10.1021/acsomega.9b03346] [Citation(s) in RCA: 13] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/09/2019] [Accepted: 01/20/2020] [Indexed: 05/09/2023]
Abstract
A novel MoS2-DOPO hybrid has been successfully synthesized through the grafting of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) on the surface of MoS2 nanosheets using allyl mercaptan as an intermediate. MoS2-DOPO was used as a flame retardant additive to prepare flame-retardant flexible polyurethane foam (FPUF). The influence of MoS2-DOPO on the mechanical, thermal stability, and flame retardancy properties of FPUF composites were systematically investigated. The incorporation of MoS2-DOPO could not deteriorate greatly the tensile strength and 50% compression set of FPUF composites, but effectively improves the char residue. The cone calorimeter and smoke density tests results revealed that the peak heat release rate, total heat release, and the maximum smoke density of the MoS2-DOPO/FPUF composite were reduced by 41.3, 27.7, and 40.5%, respectively, compared with those of pure FPUF. Furthermore, the char residue after cone calorimeter tests and pyrolysis gaseous products of the MoS2-DOPO/FPUF composite were analyzed by scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, and thermogravimetric analysis/infrared spectrometry. The results suggested that the MoS2-DOPO hybrid played a synergistic flame retardant effect of gas and condensed bi-phase action. In addition, a possible flame retardancy and smoke suppression mechanism of the MoS2-DOPO/FPUF composite were proposed. This study provides a facile and promising strategy for the fabrication of polymer materials with excellent flame retardancy and smoke suppression properties.
Collapse
Affiliation(s)
| | - Quanyi Liu
- E-mail: . Phone: +86-0838-5187202. Fax: +86-0838-5187202 (Q.L.)
| | | | | | | | | |
Collapse
|
38
|
Flame-Retardant Performance of Transparent and Tensile-Strength-Enhanced Epoxy Resins. Polymers (Basel) 2020; 12:polym12020317. [PMID: 32033053 PMCID: PMC7077383 DOI: 10.3390/polym12020317] [Citation(s) in RCA: 14] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/19/2019] [Revised: 01/24/2020] [Accepted: 01/29/2020] [Indexed: 11/16/2022] Open
Abstract
In this study, a flame-retardant additive with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) groups denoted DSD was successfully synthesized from DOPO, 4,4′-diaminodiphenyl sulfone (DDS), and salicylaldehyde. The chemical structure of DSD was characterized by FTIR–ATR, NMR, and elemental analysis. DSD was used as an amine curing agent, and the transparent, tensile strength-enhanced epoxy resins named EP–DSD were prepared via thermal curing reactions among the diglycidyl ether of bisphenol A (DGEBA), 4,4′-diaminodiphenylmethane (DDM), and DSD. The flame-retardancy of composites was studied by the limiting oxygen index (LOI) and UL-94 test. The LOI values of EP–DSD composites increased from 30.7% for a content of 3 wt % to 35.4% for a content of 9 wt %. When the content of DSD reached 6 wt %, a V-0 rating under the UL-94 vertical test was achieved. SEM photographs of char residues after the UL-94 test indicate that an intumescent and tight char layer with a porous structure inside was formed. The TGA results revealed that EP–DSD thermosets decomposed ahead of time. The graphitization degree of the residual chars was also investigated by laser Raman spectroscopy. The measurement of tensile strength at breaking point shows that the loading of DSD increases the tensile strength of epoxy thermosets. Py-GC/MS analysis shows the presence of phosphorus fragments released during EP–DSD thermal decomposition, which could act as free radical inhibitors in the gas phase. Owing to the promotion of the formation of intumescent and compact char residues in the condensed phase and nonflammable phosphorus fragments formed from the decomposition of DOPO groups, EP–DSD composites displayed obvious flame-retardancy.
Collapse
|
39
|
Yang B, Wang L, Guo Y, Zhang Y, Wang N, Cui J, Guo J, Tian L. Synthesis of a novel phosphate‐containing highly transparent PMMA copolymer with enhanced thermal and flame retardant properties. POLYM ADVAN TECHNOL 2019. [DOI: 10.1002/pat.4784] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Baoping Yang
- College of Petrochemical TechnologyLanzhou University of Technology Lanzhou China
| | - Lurong Wang
- College of Petrochemical TechnologyLanzhou University of Technology Lanzhou China
| | - Yongliang Guo
- College of Petrochemical TechnologyLanzhou University of Technology Lanzhou China
| | - Yabin Zhang
- College of Petrochemical TechnologyLanzhou University of Technology Lanzhou China
| | - Niannian Wang
- College of Petrochemical TechnologyLanzhou University of Technology Lanzhou China
| | - Jinfeng Cui
- College of Petrochemical TechnologyLanzhou University of Technology Lanzhou China
| | - Junhong Guo
- College of Petrochemical TechnologyLanzhou University of Technology Lanzhou China
| | - Li Tian
- College of Petrochemical TechnologyLanzhou University of Technology Lanzhou China
| |
Collapse
|
40
|
Synergistic Charring Flame-Retardant Behavior of Polyimide and Melamine Polyphosphate in Glass Fiber-Reinforced Polyamide 66. Polymers (Basel) 2019; 11:polym11111851. [PMID: 31717672 PMCID: PMC6918443 DOI: 10.3390/polym11111851] [Citation(s) in RCA: 16] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/11/2019] [Revised: 11/07/2019] [Accepted: 11/08/2019] [Indexed: 11/16/2022] Open
Abstract
The synergistic charring, flame-retardant behavior of the macromolecular charring agents polyimide (PI) and melamine polyphosphate (MPP) were studied in glass fiber-reinforced polyamide 66 (PA66). This kind of synergistic charring effect is explained by the fact that PI performed better char-forming ability while working with phosphorus content. The research results showed that, compared with the incorporation of individual MPP, MPP/PI with an appropriate ratio exhibited better flame retardancy and better charring ability. A blend of 11.9%MPP/5.1%PI/PA66 possessed an increased LOI (limiting oxygen index) value of 33.9% and passed the UL94 V-0 rating, obtained a lower peak heat release rate value (pk-HRR), a lower total heat release (THR) value, a lower total smoke release (TSR) value, and a higher residue yield. The results verified the synergistic flame-retardant effect between MPP and PI in the PA66 composite. Melamine polyphosphate and PI jointly interacted with PA66 matrix and locked more carbonaceous compositions in residue and formed a more compact char layer, resulting in a reduced burning intensity and a reduction in the release of fuels. Therefore, the enhanced flame-retardant effect of the MPP/PI system is attributed to the higher charring ability and stronger barrier effect of the char layer in PA66 in the condensed phase.
Collapse
|
41
|
Zhang W, Zheng C, Zhang Y, Guo W. Preparation and Characterization of Flame-Retarded Poly(butylene terephthalate)/Poly(ethylene terephthalate) Blends: Effect of Content and Type of Flame Retardant. Polymers (Basel) 2019; 11:polym11111784. [PMID: 31683625 PMCID: PMC6918192 DOI: 10.3390/polym11111784] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/03/2019] [Revised: 10/29/2019] [Accepted: 10/30/2019] [Indexed: 11/16/2022] Open
Abstract
A flame retardant named TAD was synthesized by the reaction of 9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and triallyl isocyanurate at first. Then, novel flameretarded materials based on PBT and PET resin were formulated via melt blending with TAD, expandable graphite (EG), and a mixture of both. The effect of flame retardant type and TAD content on the flame behavior of PBT/PET blend was carefully investigated. TAD contributed towards higher LOI value and better UL-94 performance than EG. However, the best V-0 rating in the UL-94 test was achieved by the incorporation of TAD/EG mixture into the resin matrix. TAD/EG combination exhibited clear synergistic effect on both reducing the flaming intensity and increasing the residual char layer, as confirmed by cone calorimeter tests and TGA results. SEM images combined with XPS analysis revealed that expansion and migration of EG locked the P-containing radicals from decomposing TAD into the condensed phase, which led to the formation of compact and continuous char layers. All the results in our studies demonstrate that incorporation of TAD with a charring agent EG is an effective and promising technique to develop flame-retarded PBT/PET material, which has high potential for applications in the areas of electronic devices, household products, and automotive parts.
Collapse
Affiliation(s)
- Weizhou Zhang
- Polymer Processing Lab, Shanghai Key Laboratory of Advanced Polymeric Materials, Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China.
| | - Cheng Zheng
- Polymer Processing Lab, Shanghai Key Laboratory of Advanced Polymeric Materials, Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China.
| | - Yuhui Zhang
- Polymer Processing Lab, Shanghai Key Laboratory of Advanced Polymeric Materials, Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China.
| | - Weihong Guo
- Polymer Processing Lab, Shanghai Key Laboratory of Advanced Polymeric Materials, Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China.
| |
Collapse
|
42
|
Flame retarded polyamide-6 composites via in situ polymerization of caprolactam with perylene-3,4,9,10-tetracarboxylic dianhydride. SN APPLIED SCIENCES 2019. [DOI: 10.1007/s42452-019-1505-1] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022] Open
|
43
|
Liang T, Cai J, Liu S, Lai H, Zhao J. Chain Extension and Synergistic Flame-Retardant Effect of Aromatic Schiff Base Diepoxide on Polyamide 6/Aluminum Diethylphosphinate Composites. MATERIALS 2019; 12:ma12142217. [PMID: 31295824 PMCID: PMC6678687 DOI: 10.3390/ma12142217] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/14/2019] [Revised: 07/02/2019] [Accepted: 07/08/2019] [Indexed: 12/04/2022]
Abstract
A way to suppress the deterioration in mechanical properties of polyamide 6 (PA6) is required, especially with high loading of flame retardants in the matrix. In this study, a novel aromatic Schiff base diepoxide (DES) was synthesized. It exhibited an efficient chain extension effect on PA6 and a synergistic flame-retardant effect with aluminum diethylphosphinate (AlPi) for PA6. The PA6 composite with 16 wt.% AlPi only passed UL-94 V-0 rating at 1.6 mm thickness, while the combination of 1.5 wt.% DES with 13 wt.% AlPi induced PA6 to achieve a UL-94 V-0 rating at 0.8 mm thickness. The tensile, flexural, and Izod notched impact strengths were increased by 16.2%, 16.5%, and 24.9%, respectively, compared with those of V-0 flame-retarded PA6 composites with 16 wt.% AlPi. The flame-retarded mechanism of PA6/AlPi/DES was investigated by cone calorimetry and infrared characterization of the char residues and pyrolysis products. These results showed that DES had a synergistic effect with AlPi in condensed-phase flame retardation by promoting the production of aluminum phosphorus oxides and polyphosphates in the char residues.
Collapse
Affiliation(s)
- Tianxiang Liang
- School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640, China
- Shenzhen Halcyon New Materials Co., Ltd., Shenzhen 518116, China
| | - Jianan Cai
- School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640, China
| | - Shumei Liu
- School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640, China
| | - Hualin Lai
- Shenzhen Halcyon New Materials Co., Ltd., Shenzhen 518116, China.
| | - Jianqing Zhao
- School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640, China.
| |
Collapse
|
44
|
Synthesis of a Novel Phosphorous-Nitrogen Based Charring Agent and Its Application in Flame-retardant HDPE/IFR Composites. Polymers (Basel) 2019; 11:polym11061062. [PMID: 31248169 PMCID: PMC6631776 DOI: 10.3390/polym11061062] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/05/2019] [Revised: 05/31/2019] [Accepted: 06/06/2019] [Indexed: 11/17/2022] Open
Abstract
In this work, a novel phosphorous-nitrogen based charring agent named poly(1,3-diaminopropane-1,3,5-triazine-o-bicyclic pentaerythritol phosphate) (PDTBP) was synthesized and used to improve the flame retardancy of high-density polyethylene (HDPE) together with ammonium polyphosphate (APP). The results of Fourier transform infrared spectroscopy (FTIR) and 13C solid-state nuclear magnetic resonance (NMR) showed that PDTBP was successfully synthesized. Compared with the traditional intumescent flame retardant (IFR) system contained APP and pentaerythritol (PER), the novel IFR system (APP/PDTBP, weight ratio of 2:1) could significantly promote the flame retardancy, water resistance, and thermal stability of HDPE. The HDPE/APP/PDTBP composites (PE3) could achieve a UL-94 V-0 rating with LOI value of 30.8%, and had a lower migration percentage (2.2%). However, the HDPE/APP/PER composites (PE5) had the highest migration percentage (4.7%), lower LOI value of 23.9%, and could only achieve a UL-94 V-1 rating. Besides, the peak of heat release rate (PHRR), total heat release (THR), and fire hazard value of PE3 were markedly decreased compared to PE5. PE3 had higher tensile strength and flexural strength of 16.27 ± 0.42 MPa and 32.03 ± 0.59 MPa, respectively. Furthermore, the possible flame-retardant mechanism of the APP/PDTBP IFR system indicated that compact and continuous intumescent char layer would be formed during burning, thus inhibiting the degradation of substrate material and improving the thermal stability of HDPE.
Collapse
|
45
|
Density Effect on Flame Retardancy, Thermal Degradation, and Combustibility of Rigid Polyurethane Foam Modified by Expandable Graphite or Ammonium Polyphosphate. Polymers (Basel) 2019; 11:polym11040668. [PMID: 30979071 PMCID: PMC6523672 DOI: 10.3390/polym11040668] [Citation(s) in RCA: 21] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/19/2019] [Revised: 04/08/2019] [Accepted: 04/08/2019] [Indexed: 12/02/2022] Open
Abstract
The current study aims at comparatively investigating the effect of apparent density on flame retardancy, thermal degradation and combustion behaviors of rigid polyurethane foam (RPUF), RPUF/ expandable graphite (EG) and RPUF/ ammonium polyphosphate (APP). A series of RPUF, RPUF/EG and RPUF/APP samples with different apparent densities (30, 60 and 90 kg/m3) were prepared. The flame retardancy, thermal degradation, and combustion behaviors of each sample were investigated. Limiting oxygen index (LOI) results indicated that increasing apparent density was beneficial to the flame retardancy of all foam systems. The effect of apparent density on the enhancement of flame retardancy followed the sequence of RPUF < RPUF/APP < RPUF/EG. Thermogravimetric analysis (TGA) results showed that an increase in the apparent density can cause more weight loss in the first degradation stage and less weight loss in the second degradation stage for all foam systems. The combustion behaviors also showed significant differences. The samples with a higher apparent density showed a longer duration of heat release and higher total heat release (THR). The findings in this study demonstrated that apparent density played an important role in flame retardancy, thermal degradation, and combustion behaviors of RPUF, which must be paid more attention in the studies of flame-retardant RPUF.
Collapse
|
46
|
Xu B, Ma W, Shao L, Qian L, Qiu Y. Enhancement of an organic-metallic hybrid charring agent on flame retardancy of ethylene-vinyl acetate copolymer. ROYAL SOCIETY OPEN SCIENCE 2019; 6:181413. [PMID: 31032003 PMCID: PMC6458352 DOI: 10.1098/rsos.181413] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/26/2018] [Accepted: 02/08/2019] [Indexed: 05/13/2023]
Abstract
An organic triazine charring agent hybrid with zinc oxide (OTCA@ZnO) was prepared and well characterized through Fourier transform infrared spectrometry (FTIR), solid-state nuclear magnetic resonance (SSNMR), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). The flame retardancy and thermal behaviour of intumescent flame retardant ethylene-vinyl acetate (EVA) composites combining OTCA@ZnO and ammonium polyphosphate (APP) were investigated using limited oxygen index (LOI), UL-94 vertical burning, cone calorimetry and TGA. The structure and morphology of chars were investigated by scanning electron microscopy (SEM), FTIR, laser Raman spectroscopy analysis (LRS) and X-ray photoelectron spectroscopy (XPS). Results revealed that OTCA@ZnO exhibited excellent thermal stability and dispersity after hybridization. The flame retardancy and smoke suppression properties of EVA were significantly improved by introducing APP/OTCA@ZnO. TGA results indicated that APP/OTCA@ZnO presented an excellent synergistic effect and promoted the char formation of EVA composites. Residue analysis results showed more char with high quality connected by richer P-O-C, P-N and P-O-Si structures was formed in APP/OTCA@ZnO system than APP/HOTCA/ZnO system, which consequently suppressed more efficiently the combustion and smoke production due to the in situ catalytic carbonization effect of hybrid.
Collapse
Affiliation(s)
- Bo Xu
- School of Materials Science and Mechanical Engineering, Beijing Technology and Business University, Fucheng Road 11, Beijing 100048, People's Republic of China
- Beijing Key Laboratory of Quality Evaluation Technology for Hygiene and Safety of Plastics, Beijing Technology and Business University, Fucheng Road 11, Beijing 100048, People's Republic of China
| | - Wen Ma
- School of Materials Science and Mechanical Engineering, Beijing Technology and Business University, Fucheng Road 11, Beijing 100048, People's Republic of China
- Beijing Key Laboratory of Quality Evaluation Technology for Hygiene and Safety of Plastics, Beijing Technology and Business University, Fucheng Road 11, Beijing 100048, People's Republic of China
| | - Lushan Shao
- School of Materials Science and Mechanical Engineering, Beijing Technology and Business University, Fucheng Road 11, Beijing 100048, People's Republic of China
- Beijing Key Laboratory of Quality Evaluation Technology for Hygiene and Safety of Plastics, Beijing Technology and Business University, Fucheng Road 11, Beijing 100048, People's Republic of China
| | - Lijun Qian
- School of Materials Science and Mechanical Engineering, Beijing Technology and Business University, Fucheng Road 11, Beijing 100048, People's Republic of China
- Beijing Key Laboratory of Quality Evaluation Technology for Hygiene and Safety of Plastics, Beijing Technology and Business University, Fucheng Road 11, Beijing 100048, People's Republic of China
| | - Yong Qiu
- School of Materials Science and Mechanical Engineering, Beijing Technology and Business University, Fucheng Road 11, Beijing 100048, People's Republic of China
- Beijing Key Laboratory of Quality Evaluation Technology for Hygiene and Safety of Plastics, Beijing Technology and Business University, Fucheng Road 11, Beijing 100048, People's Republic of China
| |
Collapse
|
47
|
Qiu Y, Qian L, Feng H, Jin S, Hao J. Toughening Effect and Flame-Retardant Behaviors of Phosphaphenanthrene/Phenylsiloxane Bigroup Macromolecules in Epoxy Thermoset. Macromolecules 2018. [DOI: 10.1021/acs.macromol.8b02090] [Citation(s) in RCA: 113] [Impact Index Per Article: 18.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
Affiliation(s)
- Yong Qiu
- Engineering Laboratory of non-halogen flame retardants for polymers, School of Materials Science and Mechanical Engineering, Beijing Technology and Business University, Fucheng Road 11, Haidian District, Beijing 100048, P. R. China
- National Laboratory of Flame Retardant Materials, National Engineering and Technology Research Center of Flame Retardant Materials, School of Materials Science and Engineering, Beijing Institute of Technology, 5 South Zhongguancun Street, Haidian District, Beijing 100081, P. R. China
| | - Lijun Qian
- Engineering Laboratory of non-halogen flame retardants for polymers, School of Materials Science and Mechanical Engineering, Beijing Technology and Business University, Fucheng Road 11, Haidian District, Beijing 100048, P. R. China
| | - Haisheng Feng
- Engineering Laboratory of non-halogen flame retardants for polymers, School of Materials Science and Mechanical Engineering, Beijing Technology and Business University, Fucheng Road 11, Haidian District, Beijing 100048, P. R. China
| | - Shanglin Jin
- Engineering Laboratory of non-halogen flame retardants for polymers, School of Materials Science and Mechanical Engineering, Beijing Technology and Business University, Fucheng Road 11, Haidian District, Beijing 100048, P. R. China
| | - Jianwei Hao
- National Laboratory of Flame Retardant Materials, National Engineering and Technology Research Center of Flame Retardant Materials, School of Materials Science and Engineering, Beijing Institute of Technology, 5 South Zhongguancun Street, Haidian District, Beijing 100081, P. R. China
| |
Collapse
|
48
|
lşıksel E, Kahraman G, Ceren Süer N, Wang D, Eren T. Synthesis and characterization of phosphonate and aromatic‐based polynorbornene polymers derived from the ring opening metathesis polymerization method and investigation of their thermal properties. J Appl Polym Sci 2018. [DOI: 10.1002/app.47085] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
Affiliation(s)
- E. lşıksel
- Department of ChemistryYildiz Technical University, Davutpasa Campus 34220 Esenler Istanbul Turkey
| | - G. Kahraman
- Department of ChemistryYildiz Technical University, Davutpasa Campus 34220 Esenler Istanbul Turkey
| | - N. Ceren Süer
- Department of ChemistryYildiz Technical University, Davutpasa Campus 34220 Esenler Istanbul Turkey
| | - D.‐Y. Wang
- IMDEA Materials Institute, C/Eric Kandel, 2 28906 Getafe Madrid Spain
| | - T. Eren
- Department of ChemistryYildiz Technical University, Davutpasa Campus 34220 Esenler Istanbul Turkey
| |
Collapse
|
49
|
Liu C, Xing T, Wei B, Chen G. Synergistic Effects and Mechanism of Modified Silica Sol Flame Retardant Systems on Silk Fabric. MATERIALS (BASEL, SWITZERLAND) 2018; 11:E1842. [PMID: 30262743 PMCID: PMC6212991 DOI: 10.3390/ma11101842] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/27/2018] [Revised: 09/22/2018] [Accepted: 09/25/2018] [Indexed: 11/16/2022]
Abstract
The nano-silica sol was prepared by sol-gel method, and the boric acid, urea, cyanoguanidine, melamine cyanurate (MCA), 1-hydroxyethane 1,1-diphosphonic acid (HEDP), and 6H-dibenz (C,E) (1,2) oxaphosphorin-6-oxide (DOPO) were added to the silica sol to modify the flame retardant through physical doping and chemical bonding. According to the formula proposed by Lewin, the calculation of flammability parameters were obtained by the limiting oxygen index meter, the micro calorimeter, the vertical burner, and the thermogravimetric analyzer proved that there was a synergistic or additive effect between the B/N/P flame retardant and the silica sol. Fourier transform infrared (FT-IR) spectrum, scanning electron microscopy, and pyrolysis gas chromatography-mass spectrometry were used to characterize the morphology, structure, and pyrolysis products of treated silk fabric and residues after combustion. The results show that the flame retardancy of silica-boron sol is mainly caused by endothermic reaction and melt covering reaction. Silicon-nitrogen sol acts as a flame retardant through endothermic reaction, release of gases, and melting coverage. Silicon-phosphorus sol achieves flame retardancy by forming an acid to promote formation of a carbon layer and melting coverage. Silica sol and other flame retardants show excellent flame retardanty after compounding, and have certain complementarity, which can balance the dosage, performance, and cost of flame retardants, and is more suitable for industrial development.
Collapse
Affiliation(s)
- Chun Liu
- National Engineering Laboratory for Modern Silk, College of Textile and Clothing Engineering, Soochow University, Suzhou 215123, China.
| | - Tieling Xing
- National Engineering Laboratory for Modern Silk, College of Textile and Clothing Engineering, Soochow University, Suzhou 215123, China.
| | - Bingju Wei
- National Engineering Laboratory for Modern Silk, College of Textile and Clothing Engineering, Soochow University, Suzhou 215123, China.
| | - Guoqiang Chen
- National Engineering Laboratory for Modern Silk, College of Textile and Clothing Engineering, Soochow University, Suzhou 215123, China.
| |
Collapse
|
50
|
Pang XY, Chang WS, Chang R, Weng MQ. Influence of Titanium Dioxide Modified Expandable Graphite and Ammonium Polyphosphate on Combustion Behavior and Physicomechanical Properties of Rigid Polyurethane Foam. INT POLYM PROC 2018. [DOI: 10.3139/217.3489] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
Abstract
Abstract
In this research, the individual influence and synergistic behavior between titanium dioxide modified expendable graphite and ammonium polyphosphate on combustion behavior and physicomechanical properties of rigid polyurethane foam (RPUF) were investigated. Combustion behavior was evaluated by limiting oxygen index, and vertical-combustion tests. Thermal stability was studied via thermogravimetric/differential thermal gravimetric (TG/DTG) analysis. Results showed that the modified expendable graphite presented better thermal stability and flame retardancy for RPUF than the normal expandable graphite. Furthermore, the combination of the modified expendable graphite and ammonium polyphosphate with the mass ratio of 1 : 1 caused the RPUF to exhibit better flame retardancy, compression strength and high temperature thermal stability. Especially, the compression strength of this polymer composite sharply increased by 52.4 % over RPUF.
Collapse
Affiliation(s)
- X.-Y. Pang
- College of Chemistry and Environmental Science , Hebei University, Baoding , PRC
- Flame Retardant Material and Processing Technology Engineering Technology Research Center of Hebei Province , Key Laboratory of Analytical Science and Technology of Hebei Province, Hebei University, Baoding , PRC
| | - W.-S. Chang
- College of Chemistry and Environmental Science , Hebei University, Baoding , PRC
| | - R. Chang
- College of Chemistry and Environmental Science , Hebei University, Baoding , PRC
| | - M.-Q. Weng
- College of Chemistry and Environmental Science , Hebei University, Baoding , PRC
| |
Collapse
|