Fundamentals of Laser-Material Interaction and Application to Multiscale Surface Modification

Influence of Laser Parameters on the Texturing of 420 Stainless Steel

AISI 420 martensitic stainless steel is widely used in the mould industry due to its high tensile strength, hardness, and corrosion properties. Another requirement concerning any material used for this type of application is high thermal conductivity to minimise the time between consecutive injection cycles. The surfaces of some parts of the mould may be textured and reinforced with a material with higher thermal conductivity to achieve this aim. The results of a detailed study on the texturing of annealed 420 stainless steel using a Nd:YVO₄ fibre laser are presented in this work. The influence of the laser's processing parameters (laser power, scanning speed, number of passes, and line spacing) on the dimensions of the track, microstructure, and hardness of the modified surfaces was studied. Based on the continuity and dimensions of the machined grooves, several promising textures could be produced with laser power values from 5 to 30 W, scanning speeds of 500 to 2000 mm/s, 8 passes or more, and line spacings of 40 and 50 µm. High laser powers were responsible for the dissolution of chromium carbides in the laser tracks, the incorporation of chromium in austenite, and the consequent hardening of the microstructure.

Thermo-optic tuning of silicon nitride microring resonators with low loss non-volatile [Formula: see text] phase change material

A new family of phase change material based on antimony has recently been explored for applications in near-IR tunable photonics due to its wide bandgap, manifested as broadband transparency from visible to NIR wavelengths. Here, we characterize [Formula: see text] optically and demonstrate the integration of this phase change material in a silicon nitride platform using a microring resonator that can be thermally tuned using the amorphous and crystalline states of the phase change material, achieving extinction ratios of up to 18 dB in the C-band. We extract the thermo-optic coefficient of the amorphous and crystalline states of the [Formula: see text] to be 3.4 x [Formula: see text] and 0.1 x 10[Formula: see text], respectively. Additionally, we detail the first observation of bi-directional shifting for permanent trimming of a non-volatile switch using continuous wave (CW) laser exposure ([Formula: see text] to 5.1 dBm) with a modulation in effective refractive index ranging from +5.23 x [Formula: see text] to [Formula: see text] x 10[Formula: see text]. This work experimentally verifies optical phase modifications and permanent trimming of [Formula: see text], enabling potential applications such as optically controlled memories and weights for neuromorphic architecture and high density switch matrix using a multi-layer PECVD based photonic integrated circuit.

Wettability Controlled Surface for Energy Conversion

To achieve clean and high-efficiency utilization of renewable energy, functional surfaces with controllable and patternable wettability are becoming a fast-growing research focus. In this work, a laser scribing strategy to fabricate patterned graphene surfaces that are capable of energy conversion in different forms is demonstrated. Using the laser raster-scanning and vector-scanning modes, two distinct surface structures are constructed on polybenzoxazine substrate, yielding a superhydrophilic (LSHL) surface and superhydrophobic (LSHB) surface, respectively. Of particular note is that the unique hierarchical structure of LSHB surface has endowed it with quite a robust superwetting behaviors. Further profiting from the flexibility of the processing method, wettability patterns with spatially resolved LSHL and LSHB regions are designed, achieving the conversion of surface energy to liquid kinetic energy. This also offers a tractable approach to fabricate wettability-engineered devices that enable the directional, pumpless transport of water by capillary pressure gradient and the selective surface cooling via jet impingement. In addition, the LSHB surface demonstrates the high conversion of electric-to-thermal energy (222 °C cm² W^-1 ) and light-to-thermal energy (88%). Overall, the material system and processing method present a promising step forward to developing easy-fabricated graphene surfaces with spatially controlled wettability for efficient energy utilization and conversion.

Laser fabrication and evaluation of holographic intrinsic physical unclonable functions

Optical Physical Unclonable Functions (PUFs) are well established as the most powerful anticounterfeiting tool. Despite the merits of optical PUFs, widespread use is hindered by existing implementations that are complicated and expensive. On top, the overwhelming majority of optical PUFs refer to extrinsic implementations. Here we overcome these limitations to demonstrate for the first time strong intrinsic optical PUFs with exceptional security characteristics. In doing so, we use Computer-Generated Holograms (CGHs) as optical, intrinsic, and image-based PUFs. The required randomness is offered by the non-deterministic fabrication process achieved with industrial friendly, nanosecond pulsed fiber lasers. Adding to simplicity and low cost, the digital fingerprint is derived by a setup which is designed to be adjustable in a production line. In addition, we propose a novel signature encoding and authentication mechanism that exploits manifold learning techniques to efficiently differentiate data reconstruction-related variation from counterfeit attacks. The proposed method is applied experimentally on silver plates. The robustness of the fabricated intrinsic optical PUFs is evaluated over time. The results have shown exceptional values for robustness and a probability of cloning up to \documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$10^{-14}$$\end{document}10-14, which exceeds the standard acceptance rate in security applications.

Photo-exfoliation of MoS2quantum dots from nanosheets: anin situtransmission electron microscopy study

Fabrication of transition metal dichalcogenide quantum dots (QDs) is complex and requires submerging powders in binary solvents and constant tuning of wavelength and pulsed frequency of light to achieve a desired reaction. Instead of liquid state photoexfoliation, we utilize infrared laser irradiation of free-standing MoS₂flakes in transmission electron microscope (TEM) to achieve solid-state multi-level photoexfoliation of QDs. By investigating the steps involved in photochemical reaction between the surface of MoS₂and the laser beam, we gain insight into each step of the photoexfoliation mechanism and observe high yield production of QDs, led by an inhomogeneous crystalline size distribution. Additionally, by using a laser with a lower energy than the indirect optical transition of bulk MoS₂, we conclude that the underlying phenomena behind the photoexfoliation is from multi-photon absorption achieved at high optical outputs from the laser source. These findings provide an environmentally friendly synthesis method to fabricate QDs for potential applications in biomedicine, optoelectronics, and fluorescence sensing.

Nd:YVO4 Laser Irradiation on Cr3C2-25(Ni20Cr) Coating Realized with High Velocity Oxy-Fuel Technology-Analysis of Surface Modification

The high-velocity oxy-fuel (HVOF) technique has been extensively used for the deposition of hard metal coatings. The main advantage of HVOF, compared to other thermal spray techniques, is its ability to accelerate the melted powder particles of the feedstock material to a relatively high velocity, leading to good adhesion and low porosity. To further improve the surface properties, a mechanical machining process is often needed; however, a key problem is that the high hardness of the coating makes the polishing process expensive (in terms of time and tool wear). Another approach to achieving surface modification is through interaction with a thermal source, such as a laser beam. In this research, the effects of laser scanning rate, scanning strategy, and number of loop cycles were investigated on an HVOF-coated surface. Cr₃C₂-25(Ni20Cr) was selected as the coating and Nd:YVO₄ as the laser source. The results demonstrate the significance of the starting coating morphology and how the laser process parameters can be tuned to generate different types of modifications, ranging from polishing to texturing.

Laser Transmission Welding of Semi-Crystalline Polymers and Their Composites: A Critical Review

The present review provides an overview of the current status and future perspectives of one of the smart manufacturing techniques of Industry 4.0, laser transmission welding (LTW) of semi-crystalline (SC) polymers and their composites. It is one of the most versatile techniques used to join polymeric components with varying thickness and configuration using a laser source. This article focuses on various parameters and phenomena such as inter-diffusion and microstructural changes that occur due to the laser interaction with SC polymers (specifically polypropylene). The effect of carbon black (size, shape, structure, thermal conductivity, dispersion, distribution, etc.) in the laser absorptive part and nucleating agent in the laser transmissive part and its processing conditions impacting the weld strength is discussed in detail. Among the laser parameters, laser power, scanning speed and clamping pressure are considered to be the most critical. This review also highlights innovative ideas such as incorporating metal as an absorber in the laser absorptive part, hybrid carbon black, dual clamping device, and an increasing number of scans and patterns. Finally, there is presented an overview of the essential characterisation techniques that help to determine the weld quality. This review demonstrates that LTW has excellent potential in polymer joining applications and the challenges including the cost-effectiveness, innovative ideas to provide state-of-the-art design and fabrication of complex products in a wide range of applications. This work will be of keen interest to other researchers and practitioners who are involved in the welding of polymers.

Electron Microscopy Characterization of P3 Lines and Laser Scribing-Induced Perovskite Decomposition in Perovskite Solar Modules

Hybrid metal halide perovskites have emerged as a potential photovoltaic material for low-cost thin film solar cells due to their excellent optoelectronic properties. However, high efficiencies obtained with lab-scale cells are difficult to replicate in large modules. The upscaling process requires careful optimization of multiple steps, such as laser scribing, which divides a module into serially connected cells using a pulsed laser beam. In this work, we characterize the effect of laser scribing on the perovskite layer adjacent to a P3 scribe line using analytical scanning and cross-sectional transmission electron microscopy techniques. We demonstrate that lateral flow of residual thermal energy from picosecond laser pulses decomposes the perovskite layer over extended length scales. We propose that the exact nature of the change in perovskite composition is determined by the presence of preexisting PbI₂ grains and hence by the original perovskite formation reaction. Furthermore, we show that along the P3 lines, the indium tin oxide contact is also damaged by high-fluence pulses. Our results provide a deeper understanding on the interaction between laser pulses and perovskite solar modules, highlighting the need to minimize material damage by careful tuning of both laser parameters and the device fabrication procedure.

Laser Sintering of Liquid Metal Nanoparticles for Scalable Manufacturing of Soft and Flexible Electronics

Soft, flexible, and stretchable electronics are needed to transmit power and information, and track dynamic poses in next-generation wearables, soft robots, and biocompatible devices. Liquid metal has emerged as a promising material for these applications due to its high conductivity and liquid phase state at room temperature; however, surface oxidation of liquid metal gives it unique behaviors that are often incompatible with scalable manufacturing techniques. This paper reports a rapid and scalable approach to fabricate soft and flexible electronics composed of liquid metal. Compared to other liquid metal patterning approaches, this approach has the advantages of compatibility with a variety of substrates, ease of scalability, and efficiency through automated processes. Nonconductive liquid metal nanoparticle films are sintered into electrically conductive patterns by use of a focused laser beam to rupture and ablate particle oxide shells, and allow their liquid metal cores to escape and coalesce. The laser sintering phenomenon is investigated through comparison with focused ion beam sintering and by studying the effects of thermal propagation in sintered films. The effects of laser fluence, nanoparticle size, film thickness, and substrate material on resistance of the sintered films are evaluated. Several devices are fabricated to demonstrate the electrical stability of laser-patterned liquid metal traces under flexing, multilayer circuits, and intricately patterned circuits. This work merges the precision, consistency, and speed of laser manufacturing with the material benefits of liquid conductors on elastic substrates to demonstrate decisive progress toward commercial-scale manufacturing of soft electronics.

Laser Irradiation of Metal Oxide Films and Nanostructures: Applications and Advances

Recent technological advances in developing a diverse range of lasers have opened new avenues in material processing. Laser processing of materials involves their exposure to rapid and localized energy, which creates conditions of electronic and thermodynamic nonequilibrium. The laser-induced heat can be localized in space and time, enabling excellent control over the manipulation of materials. Metal oxides are of significant interest for applications ranging from microelectronics to medicine. Numerous studies have investigated the synthesis, manipulation, and patterning of metal oxide films and nanostructures. Besides providing a brief overview on the principles governing the laser-material interactions, here, the ongoing efforts in laser irradiation of metal oxide films and nanostructures for a variety of applications are reviewed. Latest advances in laser-assisted processing of metal oxides are summarized.

Transport theory for femtosecond laser-induced spin-transfer torques

Ultrafast demagnetization of magnetic layers pumped by a femtosecond laser pulse is accompanied by a nonthermal spin-polarized current of hot electrons. These spin currents are studied here theoretically in a spin valve with noncollinear magnetizations. To this end, we introduce an extended model of superdiffusive spin transport that enables the treatment of noncollinear magnetic configurations, and apply it to the perpendicular spin valve geometry. We show how spin-transfer torques arise due to this mechanism and calculate their action on the magnetization present, as well as how the latter depends on the thicknesses of the layers and other transport parameters. We demonstrate that there exists a certain optimum thickness of the out-of-plane magnetized spin-current polarizer such that the torque acting on the second magnetic layer is maximal. Moreover, we study the magnetization dynamics excited by the superdiffusive spin-transfer torque due to the flow of hot electrons employing the Landau-Lifshitz-Gilbert equation. Thereby we show that a femtosecond laser pulse applied to one magnetic layer can excite small-angle precessions of the magnetization in the second magnetic layer. We compare our calculations with recent experimental results.

Synthesis of Electrical Conductive Silica Nanofiber/Gold Nanoparticle Composite by Laser Pulses and Sputtering Technique

Biocompatible-sensing materials hold an important role in biomedical applications where there is a need to translate biological responses into electrical signals. Increasing the biocompatibility of these sensing devices generally causes a reduction in the overall conductivity due to the processing techniques. Silicon is becoming a more feasible and available option for use in these applications due to its semiconductor properties and availability. When processed to be porous, it has shown promising biocompatibility; however, a reduction in its conductivity is caused by its oxidization. To overcome this, gold embedding through sputtering techniques are proposed in this research as a means of controlling and further imparting electrical properties to laser induced silicon oxide nanofibers. Single crystalline silicon wafers were laser processed using an Nd:YAG pulsed nanosecond laser system at different laser parameters before undergoing gold sputtering. Controlling the scanning parameters (e.g., smaller line spacings) was found to induce the formation of nanofibrous structures, whose diameters grew with increasing overlaps (number of laser beam scanning through the same path). At larger line spacings, nano and microparticle formation was observed. Overlap (OL) increases led to higher light absorbance's by the wafers. The gold sputtered samples resulted in greater conductivities at higher gold concentrations, especially in samples with smaller fiber sizes. Overall, these findings show promising results for the future of silicon as a semiconductor and a biocompatible material for its use and development in the improvement of sensing applications.

Fabrication of Nanostructured Omniphobic and Superomniphobic Surfaces with Inexpensive CO2 Laser Engraver

Superomniphobic surfaces (i.e., surfaces that are extremely repellent to both high surface tension liquids like water and low surface tension liquid like oils) can be fabricated through a combination of surface chemistry that imparts low solid surface energy with a re-entrant surface texture. Recently, surface texturing with lasers has received significant attention because laser texturing is scalable, solvent-free, and can produce a monolithic texture on virtually any material. In this work, we fabricated nanostructured omniphobic and superomniphobic surfaces with a variety of materials using a simple, inexpensive and commercially available CO₂ laser engraver. Further, we demonstrated that the nanostructured omniphobic and superomniphobic surfaces fabricated using our laser texturing technique can be used to design patterned surfaces, surfaces with discrete domains of the desired wettability, and on-surface microfluidic devices.

Direct Creation of Highly Conductive Laser-Induced Graphene Nanocomposites from Polymer Blends

The current state-of-the-art mixing strategies of nanoparticles with insulating polymeric components have only partially utilized the unique electrical conductivity of graphene in nanocomposite systems. Herein, this paper reports a nonmixing method of direct creation of polymer/graphene nanocomposites from polymer blends via laser irradiation. Polycarbonate-laser-induced graphene (PC-LIG) nanocomposite is produced from a PC/polyetherimide (PC/PEI) blend after exposure to commercially available laser scribing with a power of ≈6 W and a speed of ≈2 cm s^-1 . Extremely high electrical conductivities are obtained for the PC-LIG nanocomposites, ranging from 26 to 400 S m^-1 , depending on the vol% of the starting PEI phase in the blend. To the authors' knowledge, these conductivity values are at least one order of magnitude higher than the values that are previously reported for conductive polymer/graphene nanocomposites prepared via mixing strategies. The comprehensive microscopy and spectroscopy characterizations reveal a complete graphitization of the PEI phase with columnar microstructure embedded in the PC phase.

Plume Dynamics of Laser-Produced Swine Muscle Tissue Plasma

We report on the plume dynamics of the plasma induced by laser ablation of a swine skeletal muscle tissue sample in different vacuum conditions. Pulses from a transversely excited atmospheric CO2 laser were focused onto a target sample and the induced plasma was allowed to expand in different air pressures. The expansion features were studied using fast photography of the overall visible emission by using a gated intensified charged coupled device. Free expansion and plume splitting were observed at different pressure levels. The expansion of the plasma plume front was analyzed using various expansion models and the velocity of the plume front was estimated. The effect of the number of accumulated laser shots on the crater volume at different ambient air pressures and an elemental analysis of the sample were performed using scanning electron microscopy coupled with energy dispersive X-ray spectroscopy (EDX) analysis. The surface morphology of the irradiated surface showed that increasing the pressure of the ambient gas decreased the ablated mass, or in other words it reduced significantly the laser-target coupling.

High speed direct imaging of thin metal film ablation by movie-mode dynamic transmission electron microscopy

Obliteration of matter by pulsed laser beams is not only prevalent in science fiction movies, but finds numerous technological applications ranging from additive manufacturing over machining of micro- and nanostructured features to health care. Pulse lengths ranging from femtoseconds to nanoseconds are utilized at varying laser beam energies and pulse lengths, and enable the removal of nanometric volumes of material. While the mechanisms for removal of material by laser irradiation, i.e., laser ablation, are well understood on the micrometer length scale, it was previously impossible to directly observe obliteration processes on smaller scales due to experimental limitations for the combination of nanometer spatial and nanosecond temporal resolution. Here, we report the direct observation of metal thin film ablation from a solid substrate through dynamic transmission electron microscopy. Quantitative analysis reveals liquid-phase dewetting of the thin-film, followed by hydrodynamic sputtering of nano- to submicron sized metal droplets. We discovered unexpected fracturing of the substrate due to evolving thermal stresses. This study confirms that hydrodynamic sputtering remains a valid mechanism for droplet expulsion on the nanoscale, while irradiation induced stress fields represent limit laser processing of nanostructured materials. Our results allow for improved safety during laser ablation in manufacturing and medical applications.

Photonic welding of ultra-long copper nanowire network for flexible transparent electrodes using white flash light sintering

A schematic representation of the white flash light welding process of a percolated Cu NW network electrode.

Mapping the structural order of laser-induced periodic surface structures in thin polymer films by microfocus beam grazing incidence small-angle X-ray scattering

In this work we present an accurate mapping of the structural order of laser-induced periodic surface structures (LIPSS) in spin-coated thin polymer films, via a microfocus beam grazing incidence small-angle X-ray scattering (μGISAXS) scan, GISAXS modeling, and atomic force microscopy imaging all along the scanned area. This combined study has allowed the evaluation of the effects on LIPSS formation due to nonhomogeneous spatial distribution of the laser pulse energy, mapping with micrometric resolution the evolution of the period and degree of structural order of LIPSS across the laser beam diameter in a direction perpendicular to the polarization vector. The experiments presented go one step further toward controlling nanostructure formation in LIPSS through a deep understanding of the parameters that influence this process.

Laser-induced transformation of freestanding carbon nanotubes into graphene nanoribbons

Graphene nanoribbons (GNRs) were successfully produced by using a laser to transform the tubular structure of multiwalled carbon nanotubes (CNTs).