Effect of the reaction medium on the immobilization of nutrients in hydrochars obtained using sugarcane industry residues

Phosphorus recycling from waste activated sludge using the hydrothermal platform: Recovery, solubility and phytoavailability

To address the grand challenge of increasing the sustainability of wastewater treatment plants, hydrothermal carbonization was studied as a nutrient recovery platform, transforming sludge into a valuable hydrochar. Carbonization was achieved at different temperatures (200-300 °C) and durations (30-120 min). The highest mass recovery (73%) was observed in the lowest temperature, while the lowest (49%) was obsereved at the highest temperature. Under all reaction conditions, phosphorus recovery values exceeded 80%, with the dominated fraction of inorganic-P in the hydrochar being HCl-extractable. Although HCl-extractable P is considered a moderately labile P fraction, P phytoavailability assays indicate that sewage sludge hydrochar is an excellent source for P, surpassing soluble P, likely due to its slow-release nature. We postulate that polyphosphates constitute a significant portion of this P pool. Overall, we emphasize the benefits of using HTC as a circular economy approach to convert sludge into a valuable hydrochar.

Oxidation of hydrochar produced from byproducts of the sugarcane industry for the production of humic-like substances: Characterization and interaction study with Cu(II)

Humic-like substances (HLS) are molecules extracted in an alkaline medium from different materials that have not been subjected to the natural process of humification that occurs in the soil. HLS have the potential to be used as organic fertilizers due to their ability to incorporate micronutrients such as Cu(II) and Co(II); in addition, they represent an alternative for the remediation of contaminated areas due to their high affinity for metals. HLS can be extracted from hydrochar (HC) but only with low yields of approximately 5%. Therefore, the present study aimed to increase the amount of HLS extracted from the HC produced from byproducts of the sugarcane industry through the oxidation of HC with HNO₃. HLS extracted from oxidized and unoxidized HC were characterized by CHNS analysis and ¹³C CPMAS NMR. The interaction between HLS and Cu(II) was studied by molecular fluorescence quenching (EEM-PARAFAC) and applying the Ryan and Weber complexation model. The oxidation of HC with HNO₃ allowed high yields of extracted HLS of above 80%. The oxidation carried out with 30% HNO₃ for 2 h showed the best result, since the HLS_30%(2h) were extracted with a very high yield (88.3%) in a short period of time. Oxidation promoted a decrease in HLS aromaticity and an increase in oxygen and nitrogen groups. HLS showed high affinity for Cu(II), as evidenced by the high logK values (between 5.5 and 5.9). HLS extracted from oxidized HCs showed higher complexation capacity due to the greater incorporation of the oxygenated groups promoted by oxidation, which are fundamental during the interaction with metallic cations. Therefore, the oxidation of HC substantially increased the production of HLS, representing a big advance for the production of carbonaceous materials with higher added value from byproducts of the sugarcane industry produced on a large scale in Brazil.

Preparation of solid organic fertilizer by co-hydrothermal carbonization of peanut residue and corn cob: A study on nutrient conversion

With continuous recognition of green, organic and pollution-free products, the organic fertilizer plays an increasingly important role in agricultural production. Hydrothermal carbonization (HTC) is an efficient and environmentally friendly biomass treatment technology that can achieve value-added utilization of solid wastes. This study evaluated the potential of two typical agricultural and forestry wastes (corn cob and peanut residue) in preparing as solid organic fertilizers through HTC. The effects of reaction temperature, residence time, and the raw material composition on hydrochar yield, total nutrient content (TNC), nitrogen recovery, and nutrient elements transformation in HTC were investigated. Corn cob was proven to be not an ideal raw material for the preparation of organic fertilizers because of the low TNC and the high C/N ratio of its hydrochar. On the contrary, peanut residue was suitable for preparing organic fertilizers due to its high TNC and appropriate C/N ratio. The co-HTC of corn cob and peanut residue could further improve the N recovery rate from 8.52% (for peanut residue only) to 19.51% due to the synergistic effect between them. Under the optimal hydrothermal conditions of 240 °C, 120 min, and mixing ratio of 1:1, the hydrochar yield was as high as 27.86%, and the C/N value (11.98) and TNC (6.331%) were both appropriate as fertilizer. Furthermore, the potential migration and transformation paths of nutrients including N, P, K and metal elements in the co-HTC were analyzed. The thermodynamic conditions and raw materials composition significantly affect the migration and transformation of N, P and K between solid and liquid. N dissolved into process water (mainly ammonia) would migrate into hydrochar and bio-oil with increasing of reaction temperature. P was fixed in hydrochar through precipitation and adsorption reaction with metal ions. Further, adjusting pH or adding metal salts can promote the fixation of N and P in solid.

Applications of soft computing techniques for prediction of pollutant removal by environmentally friendly adsorbents (case study: the nitrate adsorption on modified hydrochar)

Artificial intelligence has emerged as a powerful tool for solving real-world problems in various fields. This study investigates the simulation and prediction of nitrate adsorption from an aqueous solution using modified hydrochar prepared from sugarcane bagasse using an artificial neural network (ANN), support vector machine (SVR), and gene expression programming (GEP). Different parameters, such as the solution pH, adsorbent dosage, contact time, and initial nitrate concentration, were introduced to the models as input variables, and adsorption capacity was the predicted variable. The comparison of artificial intelligence models demonstrated that an ANN with a lower root mean square error (0.001) and higher R² (0.99) value can predict nitrate adsorption onto modified hydrochar of sugarcane bagasse better than other models. In addition, the contact time and initial nitrate concentration revealed a higher correlation between input variables with the adsorption capacity.

Structural, inorganic, and adsorptive properties of hydrochars obtained by hydrothermal carbonization of coffee waste

The hydrothermal carbonization process is a suitable process for the conversion of potentially harmful lignocellulosic waste into hydrochars. Defective coffee beans were the precursor raw material for hydrochar synthesis. Reactions were performed in a high-pressure reactor at 150, 200, and 250 °C, in autogenous pressure, for 40 min. Hydrochars were recovered by filtration and characterized by energy dispersive X-ray fluorescence spectroscopy, UV-Vis spectrophotometry, attenuated total reflection Fourier-transform infrared spectroscopy, differential thermal analysis, and scanning electron microscopy. Methylene blue adsorption tests were performed and analyzed by Langmuir and Freundlich adsorption isotherms. Adsorption mechanisms were investigated by computational calculations at DFT level. Results suggest that hydrochars from defective coffee beans can be applied as technological resources in the agronomic and environmental fields due to their inorganic composition, mainly to high magnesium content, the structural characteristics of porosity, biodegradation control, soil carbon-fixation and adsorption capacity. Important adsorption processes are caused by the development of oxygenated functional groups on the hydrochar surface.

Roadmap of Effects of Biowaste-Synthesized Carbon Nanomaterials on Carbon Nano-Reinforced Composites

Sustainable growth can be achieved by recycling waste material into useful resources without affecting the natural ecosystem. Among all nanomaterials, carbon nanomaterials from biowaste are used for various applications. The pyrolysis process is one of the eco-friendly ways for synthesizing such carbon nanomaterials. Recently, polymer nanocomposites (PNCs) filled with biowaste-based carbon nanomaterials attracted a lot of attention due to their enhanced mechanical properties. A variety of polymers, such as thermoplastics, thermosetting polymers, elastomers, and their blends, can be used in the formation of composite materials. This review summarizes the synthesis of carbon nanomaterials, polymer nanocomposites, and mechanical properties of PNCs. The review also focuses on various biowaste-based precursors, their nanoproperties, and turning them into proper composites. PNCs show improved mechanical properties by varying the loading percentages of carbon nanomaterials, which are vital for many defence- and aerospace-related industries. Different synthesis processes are used to achieve enhanced ultimate tensile strength and modulus. The present review summarizes the last 5 years’ work in detail on these PNCs and their applications.

Hydrochar obtained with by-products from the sugarcane industry: Molecular features and effects of extracts on maize seed germination

Sugarcane bagasse, vinasse and a mixture of sugarcane bagasse and vinasse were hydrothermally carbonized (HTC), with and without the addition of phosphoric acid, in order to propose new applications of sucroenergetic industry by-products on soil. Detailed information on the composition and properties of hydrochars has been obtained through elemental composition, thermogravimetric analysis, nuclear magnetic resonance and, thermochemolysis GC-MS. The soluble acidic fraction from the hydrochar samples were applied to maize seeds to evaluate the agronomic potential as biostimulants and relate the molecular features with maize seed germination. The HTC treatment converted polysaccharide-based biomasses into hydrochars with hydrophobic characteristics (C-Aryl and C-Akyl). Furthermore, the addition of phosphoric acid further increased the overall hydrophobicity and shifted the thermal degradation of the hydrochars to higher temperatures. Biomass influenced the hydrochars that formed, in which the molecular features of sugarcane bagasse determined the formation of more polar hydrochar, due to the preservation of lignin and phenolic components. Meanwhile, the HTC of vinasse resulted in a more hydrophobic product with an enrichment of condensed and recalcitrant organic fractions. The germination assay showed that polar structures of bagasse may play a role in improving the maize seeds germination rate (increase of ~11%), while the hydrophobic domains showed negative effects. The responses obtained in germination seems to be related to the molecular characteristics that organic extracts can present in solution.

Insights on Molecular Characteristics of Hydrochars by 13C-NMR and Off-Line TMAH-GC/MS and Assessment of Their Potential Use as Plant Growth Promoters

Hydrochar is a carbon-based material that can be used as soil amendment. Since the physical-chemical properties of hydrochar are mainly assigned to process parameters, we aimed at evaluating the organic fraction of different hydrochars through ¹³C-NMR and off-line TMAH-GC/MS. Four hydrochars produced with sugarcane bagasse, vinasse and sulfuric or phosphoric acids were analyzed to elucidate the main molecular features. Germination and initial growth of maize seedlings were assessed using hydrochar water-soluble fraction to evaluate their potential use as growth promoters. The hydrochars prepared with phosphoric acid showed larger amounts of bioavailable lignin-derived structures. Although no differences were shown about the percentage of maize seeds germination, the hydrochar produced with phosphoric acid promoted a better seedling growth. For this sample, the greatest relative percentage of benzene derivatives and phenolic compounds were associated to hormone-like effects, responsible for stimulating shoot and root elongation. The reactions parameters proved to be determinant for the organic composition of hydrochar, exerting a strict influence on molecular features and plant growth response.

Fulvic acids from Amazonian anthropogenic soils: Insight into the molecular composition and copper binding properties using fluorescence techniques

Fulvic acids (FA) are one of the components of humic substances and play an important role in the interaction with metallic species and, consequently, the bioavailability, distribution and toxicity of metals. However, only a few studies have investigated these FA properties in specific environment, such as anthropogenic soils. Therefore, knowledge about FA molecular composition as well as the FA-metal interaction is essential to predict their behavior in the soil. For this reason, the aim of this study was to investigate the molecular composition of FA extracted from two sites in an anthropogenic soil (Terra Mulata), from the Amazon region, as well as their interactions with Cu(II) ions as a model. Results from ¹³C NMR, infrared and elemental analysis showed that these FA are composed mostly by alkyl structures and oxygen-functional groups, e.g., hydroxyl, carbonyl and carboxyl. The interaction with Cu(II) ions was evaluated by fluorescence quenching, in which the FA showed both high quantity of complexing sites per gram of carbon and good affinity to interact with the metal when compared with other soil FA. The results showed that the complexation capacity was highly correlated by the content of functional groups, while the binding affinity was largely influenced by structural factors. In addition, through the lifetime decay given by time-resolved fluorescence, it was concluded that static quenching took place in FA and Cu(II) interaction with the formation of a non-fluorescent ground-state complex. Therefore, this fraction of soil organic matter will fully participate in complexation reactions, thereby influencing the mobility and bioavailability of metal in soils. Hence, the importance of the study, and the role of FA in the environment, can be seen especially in the Amazon, which is one of the most important biomes in the world.

Humic extracts from hydrochar and Amazonian Anthrosol: Molecular features and metal binding properties using EEM-PARAFAC and 2D FTIR correlation analyses

Organic matter plays many roles in the soil ecosystem. One property of the substance concerns the metal complexation and interaction with organic contaminants. In this sense, the humic substances (HS), a heterogeneous mixture of compounds, naturally derived from degradation of biomass, have been widely studied in environmental sciences. Recent advances showed a new way to produce humic-like substances (HLS) through hydrothermal carbonization of biomass. Thus, this study aimed to evaluate the HLS of hydrochars, produced by using a mixture of sugarcane bagasse and vinasse with sulfuric acid added (1 and 4% v/v), and to assess their interactions with metal ions, (Fe(III), Al(III), Cu(II) and Co(II)) using EEM-PARAFAC and a two-dimensional FTIR correlation analysis. The results were compared to the humic substances extracted from the Amazonian Anthrosol, as a model of anthropogenic organic matter. NMR analysis showed that humic-like extracts from hydrochar are mainly hydrophobic, while the soil has a greater contribution of polar moieties. The HLS and HS showed similar complexation capacities for Fe(III), Al(III) and Cu(II) assays. For Co(II) HLS exhibited larger affinities than HS. Two-dimensional correlation analysis FTIR showed that chemical groups may undergo conformational alteration with metal additions to achieve more stable arrangements (higher stability constant). Therefore, these results contribute more knowledge about the mechanism of HS and metal ion interaction, as well as showing that HTC can be an interesting option for HLS production, to be used as humic based materials.

Humic-like acids from hydrochars: Study of the metal complexation properties compared with humic acids from anthropogenic soils using PARAFAC and time-resolved fluorescence

Humic acids (HA) play an important role in the distribution, toxicity, and bioavailability of metals in the environment. Humic-like acids (HLA) that simulate geochemical processes can be prepared by NaOH aqueous extraction from hydrochars produced by hydrothermal carbonization (HTC). HLA can exhibit properties such as those found in HA from soils, which are known for their ability to interact with inorganic and organic compounds. The molecular characteristics of HLA and HA help to explain the relationship between their molecular features and their interaction with metallic species. The aim of this study is to assess the molecular features of HA extracted from Terra Mulata (TM) and HLA from hydrochars as well as their interaction with metals by using Cu(II) ions as a model. The results from ¹³C NMR, elemental analysis, FTIR, and UV-Vis showed that HA are composed mostly of aromatic structures and oxygenated functional groups, whereas HLA showed a mutual contribution of aromatic and aliphatic structures as main constituents. The interactions of HA and HLA with Cu(II) ions were evaluated through fluorescence quenching, in which the density of complexing sites per gram of carbon for interaction was higher for HLA than for HA. Furthermore, the HLA showed similar values for stability constants, and higher than those found for other types of HA in the literature. In addition, the average lifetime in both humic extracts appeared to be independent of the copper addition, indicating that the main mechanism of interaction was static quenching with a non-fluorescent ground-state complex formation. Therefore, the HLA showed the ability to interact with Cu(II) ions, which suggests that their application can provide a new approach for remediation of contaminated areas.

Humic extracts of hydrochar and Amazonian Dark Earth: Molecular characteristics and effects on maize seed germination

Inspired by the presence of anthropogenic organic matter in highly fertile Amazonian Dark Earth (ADE), which is attributed to the transformation of organic matter over thousands of years, we explored hydrothermal carbonization as an alternative for humic-like substances (HLS) production. Hydrothermal carbonization of sugarcane industry byproducts (bagasse and vinasse) in the presence and absence of H₃PO₄ afforded HLS, which were isolated and compared with humic substances (HS) isolated from ADE in terms of molecular composition and maize seed germination activity. HLS isolated from sugarcane bagasse hydrochar produced in the presence or absence of H₃PO₄ comprised both hydrophobic and hydrophilic moieties, differing from other HLS mainly in terms of phenolic content, while HLS isolated from vinasse hydrochar featured hydrophobic structures mainly comprising aliphatic moieties. Compared to that of HLS, the structure of soil-derived HS reflected an increased contribution of fresh organic matter input and, hence, featured a higher content of O-alkyl moieties. HLS derived from lignocellulosic biomass were rich in phenolics and promoted maize seed germination more effectively than HLS comprising alkyl moieties. Thus, HLS isolated from bagasse hydrochar had the highest bioactivity, as the presence of amphiphilic moieties therein seemed to facilitate the release of bioactive molecules from supramolecular structures and stimulate seed germination. Based on the above results, the hydrothermal carbonization of lignocellulosic biomass was concluded to be a viable method of producing amphiphilic HLS for use as plant growth promoters.

Toxicity evaluation of process water from hydrothermal carbonization of sugarcane industry by-products

Hydrothermal carbonization (HTC) is a thermochemical process carried out in an aqueous medium. It is capable of converting biomass into a solid, carbon-rich material (hydrochar), and producing a liquid phase (process water) which contains the unreactive feedstock and/or chemical intermediates from the carbonization reaction. The aim of this study was to evaluate the characteristics of process water generated by HTC from vinasse and sugarcane bagasse produced by sugarcane industry and to evaluate its toxicity to both marine (using Artemia salina as a model organism) and the terrestrial environment (through seed germination studies of maize, lettuce, and tomato). The experiments showed that concentrated process water completely inhibited germination of maize, lettuce, and tomato seeds. On the other hand, diluted process water was able to stimulate seedlings of maize and tomato and enhance root and shoot growth. For Artemia, the LC50 indicated that the process water is practically non-toxic; however, morphological changes, especially damages to the digestive tube and antennas of Artemia, were observed for the concentration of 1000 mg C L-1.

Management of biosolids-derived hydrochar (Sewchar): Effect on plant germination, and farmers' acceptance

Hydrothermal carbonization is a promising approach of biosolids management and its utilization as a soil amendment. This study evaluated the physical and chemical properties of hydrothermally converted biosolids (Sewchar) and its effect as a potential soil amendment on the growth of rice, beans, and radish. The germination experiment was conducted in a greenhouse in a randomized design using five Sewchar doses (0, 10, 20, 40 and 60 Mg ha^-1). The results showed that hydrothermal carbonization influences the physicochemical properties of the biosolids, such as promoting pore structure and trace elements below the threshold values for use in agriculture. The spectroscopic techniques demonstrated higher presence of oxygen-containing functional groups (e.g., CO/OH) on surfaces of Sewchar than that of biosolids. The Sewchar doses of 10 Mg ha^-1 and 60 Mg ha^-1 yielded the highest dry biomass for beans and rice respectively. Increasing Sewchar doses negatively correlated with radish dry biomass, as indicated by linear regression equation fitting (p < 0.05). Thus, biomass responses to Sewchar application into the soil varied with Sewchar dose and type of plant. For a proper environmental management, a survey was conducted to assess farmers' perception and acceptance of Sewchar as a soil amendment. The survey revealed that younger farmers who had higher education qualifications were more prone to use Sewchar as soil amendment. Additionally, farmers who would not use Sewchar as soil amendment attributed the highest level of importance to economic criteria, such as fertilizer and freight prices. In the future, studies on a longer term under field conditions should be performed to elucidate the interactions between Sewchar and soil properties on plant growth and to ensure the safe use of Sewchar as a soil amendment.

Hydrochars produced with by-products from the sucroenergetic industry: a study of extractor solutions on nutrient and organic carbon release

Hydrothermal carbonization transforms biomass into value-added material called hydrochar. The release of nutrients (P, N, Ca, Mg, and K) and organic carbon (TOC) from hydrochar in different extractive solutions was investigated in this study. Two sets of hydrochar were produced: (i) hydrochar prepared from sugarcane bagasse and vinasse mixture (BV-HC) and (ii) hydrochar prepared by the addition of H₃PO₄ to this mixture (BVA-HC). Both hydrochar types released significative amounts of nutrient and organic carbon, mainly Ca (5.0 mg g^-1) in the mixture (KCl, K₂SO₄, NaOH, 1:1:1) extractive solution and TOC (72.6 mg g^-1) in the NaOH extractive solution, for BV-HC. Nutrient release was influenced by pH and ionic strength. The release of P, Ca, and Mg was affected by the presence of insoluble phosphate phases in BVA-HC. The release of nutrients P, N, Ca, Mg, and K and organic carbon demonstrated that hydrochar has potential for soil application purposes.

ANN-Kriging hybrid model for predicting carbon and inorganic phosphorus recovery in hydrothermal carbonization

Modeling of hydrothermal carbonization (HTC) of poultry litter to high-value materials was conducted in order to understand the process and predict the influence of process parameters on product properties. Reaction temperature and time were considered as inputs, whereas carbon and inorganic phosphorous recovery were considered as responses in the model. Artificial neural network (ANN) model was used in order to correlate the process parameters to the outputs. The model was trained and validated using the data collected from HTC experiments carried out at temperatures between 150 ≤ T ≤ 300 °C, and residence time between 30 ≤ t ≤ 480 min. In order to improve the predictability of ANN, more theoretical data points were generated using Kriging approach based on the available measured data. Kriging interpolation improved the ANN model dramatically in training and validation phases, where the carbon recovery model fitting was improved by 0.94% and 9.2% in training and validation respectively, and the inorganic phosphorous (IP) recovery model fitting was improved by a staggering 16.4% and 19.6% in training and validation respectively. This improvement is also reflecting on the derived profiles of carbon and IP recovery in terms of the process parameters. The validated model was then used to understand the effect of process parameters on the response. It was revealed that temperature has more significant effect on the carbon and phosphorous recovery, while the effect of reaction time is more important at low reaction temperatures. The derived profiles shows a monotonic increase in IP recovery and a monotonic decrease in Carbon recovery at higher temperatures and time, this is due to multiple mechanism occurring simultaneously in the HTC reactor at various temperatures and times.

Plant and soil responses to hydrothermally converted sewage sludge (sewchar)

This study compared the effects of sewchar and mineral fertilizer on plant responses in beans (Phaseolus vulgaris, var. "Jalo precoce") and soil properties in a pot experiment in a completely randomized design with two harvests. The initial treatments consisted of a control, sewchar doses of 4, 8, 16 and 32 Mg ha^-1 and mineral fertilizer (30 mg N, 90 mg P₂O₅ and 60 mg K₂O kg^-1). The treatments (4 replications each) were fertilized with 135 mg P₂O₅ kg^-1 at the second harvest. The sewchar application rates correlated positively with the CEC, the water holding capacity, the availability of Zn, Ca, Fe, Cu, and P, and the concentrations of nitrate, ammonium, total N, total organic carbon and hot water extractable carbon. They correlated negatively with the Mg availability and the soil C: N ratio. Additionally, they correlated positively with the P, Zn and Ca uptake from the soil. For both harvests, the 16 Mg ha^-1 sewchar treatment had a total dry matter equivalent to that of the mineral fertilizer. After the second harvest, the 16 Mg ha^-1 sewchar treatment revealed 96% higher plant biomass than the control and 79% higher biomass than it did during the first period. The positive effect of sewchar in addition to phosphorous on the plant response and soil properties suggests that the residual effect of sewchar could be a promising alternative as a soil amendment for partly replacing mineral fertilizers. In future, further studies are necessary to evaluate long-term residual effects of sewchar in soil.