Advances in algal biomass pretreatment and its valorisation into biochemical and bioenergy by the microbial processes

Microbial alchemy: upcycling of brewery spent grains into high-value products through fermentation

Spent grains are one of the lignocellulosic biomasses available in abundance, discarded by breweries as waste. The brewing process generates around 25-30% of waste in different forms and spent grains alone account for 80-85% of that waste, resulting in a significant global waste volume. Despite containing essential nutrients, i.e., carbohydrates, fibers, proteins, fatty acids, lipids, minerals, and vitamins, efficient and economically viable valorization of these grains is lacking. Microbial fermentation enables the valorization of spent grain biomass into numerous commercially valuable products used in energy, food, healthcare, and biomaterials. However, the process still needs more investigation to overcome challenges, such as transportation, cost-effective pretreatment, and fermentation strategy. to lower the product cost and to achieve market feasibility and customer affordability. This review summarizes the potential of spent grains valorization via microbial fermentation and associated challenges.

Valorization of Algal Biomass to Produce Microbial Polyhydroxyalkanoates: Recent Updates, Challenges, and Perspectives

Biopolymers are highly desirable alternatives to petrochemical-based plastics owing to their biodegradable nature. The production of bioplastics, such as polyhydroxyalkanoates (PHAs), has been widely reported using various bacterial cultures with substrates ranging from pure to biowaste-derived sugars. However, large-scale production and economic feasibility are major limiting factors. Now, using algal biomass for PHA production offers a potential solution to these challenges with a significant environmental benefit. Algae, with their unique ability to utilize carbon dioxide as a greenhouse gas (GHG) and wastewater as feed for growth, can produce value-added products in the process and, thereby, play a crucial role in promoting environmental sustainability. The sugar recovery efficiency from algal biomass is highly variable depending on pretreatment procedures due to inherent compositional variability among their cell walls. Additionally, the yields, composition, and properties of synthesized PHA vary significantly among various microbial PHA producers from algal-derived sugars. Therefore, the microalgal biomass pretreatments and synthesis of PHA copolymers still require considerable investigation to develop an efficient commercial-scale process. This review provides an overview of the microbial potential for PHA production from algal biomass and discusses strategies to enhance PHA production and its properties, focusing on managing GHGs and promoting a sustainable future.

Third-generation D-lactic acid production using red macroalgae Gelidium amansii by co-fermentation of galactose, glucose and xylose

Macroalgae biomass has been considered as a promising renewable feedstock for lactic acid production owing to its lignin-free, high carbohydrate content and high productivity. Herein, the D-lactic acid production from red macroalgae Gelidium amansii by Pediococcus acidilactici was investigated. The fermentable sugars in G. amansii acid-prehydrolysate were mainly galactose and glucose with a small amounts of xylose. P. acidilactici could simultaneously ferment the mixed sugars of galactose, glucose and xylose into D-lactic acid at high yield (0.90 g/g), without carbon catabolite repression (CCR). The assimilating pathways of these sugars in P. acidilactici were proposed based on the whole genome sequences. Simultaneous saccharification and co-fermentation (SSCF) of the pretreated and biodetoxified G. amansii was also conducted, a record high of D-lactic acid (41.4 g/L) from macroalgae biomass with the yield of 0.34 g/g dry feedstock was achieved. This study provided an important biorefinery strain for D-lactic acid production from macroalgae biomass.

Fermentation of micro- and macroalgae as a way to produce value-added products

Fermentation of both microalgae and macroalgae is one of the most efficient methods of obtaining valuable value-added products due to the minimal environmental pollution and the availability of economic benefits, as algae do not require arable land and drift algae and algal bloom biomass are considered waste and must be recycled and their fermentation waste utilized. The compounds found in algae can be effectively used in the fuel, food, cosmetic, and pharmaceutical industries, depending on the type of fermentation used. Products such as methane and hydrogen can be produced by anaerobic digestion and dark fermentation of algae, and lactic acid and its polymers can be produced by lactic acid fermentation of algae. Article aims to provide an overview of the different types potential of micro- and macroalgae fermentation, the advantages and disadvantages of each type considered, and the economic feasibility of algal fermentation for the production of various value-added products.

Using algae in Li-ion batteries: A sustainable pathway toward greener energy storage

This paper reviews and analyzes the innovations and advances in using algae and their derivatives in different parts of Li-ion batteries. Applications in Li-ion battery anodes, electrolytes, binders, and separators were discussed. Algae provides a sustainable feedstock for different materials that can be used in Li-ion batteries, such as carbonaceous material, biosilica, biopolymers, and other materials that have unique micro- and nano-structures that act as biotemplates for composites structure design. Natural materials and biotemplates provided by algae have various advantages, such as electrochemical and thermal stability, porosity that allows higher storage capacity, nontoxicity, and other properties discussed in the paper. Results reveal that despite algae and its derivatives being a promising renewable feedstock for different applications in Li-ion batteries, more research is yet to be performed to evaluate its feasibility of being used in the industry.

Influence of pH on the Morphology and Cell Volume of Microscopic Algae, Widely Distributed in Terrestrial Ecosystems

Terrestrial algae are a group of photosynthetic organisms that can survive in extreme conditions. pH is one of the most important factors influencing the distribution of algae in both aquatic and terrestrial ecosystems. The impact of different pH levels on the cell volume and other morphological characteristics of authentic and reference strains of Chlorella vulgaris, Bracteacoccus minor, Pseudoccomyxa simplex, Chlorococcum infusionum, and Vischeria magna were studied. Chlorella vulgaris, Pseudoccomyxa simplex, and Vischeria magna were the most resistant species, retaining their morphology in the range of pH 4-11.5 and pH 3.5-11, respectively. The change in pH towards acidic and alkaline levels caused an increase in the volume of Pseudoccomixa simplex and Vischeria magna cells, according to a polynomial regression model. The volume of Chlorella vulgaris cells increased from a low to high pH according to a linear regression model. Changes in pH levels did not have a significant impact on the volume of Bracteacoccus minor and Chlorococcum infusionum cells. Low and high levels of pH caused an increase in oil-containing substances in Vischeria magna and Bracteacoccus minor cells. Our study revealed a high resistance of the studied species to extreme pH levels, which allows for us to recommend these strains for broader use in biotechnology and conservation studies of natural populations.

Energy Applications of Ionic Liquids: Recent Developments and Future Prospects

Ionic liquids (ILs) consisting entirely of ions exhibit many fascinating and tunable properties, making them promising functional materials for a large number of energy-related applications. For example, ILs have been employed as electrolytes for electrochemical energy storage and conversion, as heat transfer fluids and phase-change materials for thermal energy transfer and storage, as solvents and/or catalysts for CO2 capture, CO2 conversion, biomass treatment and biofuel extraction, and as high-energy propellants for aerospace applications. This paper provides an extensive overview on the various energy applications of ILs and offers some thinking and viewpoints on the current challenges and emerging opportunities in each area. The basic fundamentals (structures and properties) of ILs are first introduced. Then, motivations and successful applications of ILs in the energy field are concisely outlined. Later, a detailed review of recent representative works in each area is provided. For each application, the role of ILs and their associated benefits are elaborated. Research trends and insights into the selection of ILs to achieve improved performance are analyzed as well. Challenges and future opportunities are pointed out before the paper is concluded.

Microbial Exopolysaccharide Composites in Biomedicine and Healthcare: Trends and Advances

Microbial exopolysaccharides (EPSs), e.g., xanthan, dextran, gellan, curdlan, etc., have significant applications in several industries (pharma, food, textiles, petroleum, etc.) due to their biocompatibility, nontoxicity, and functional characteristics. However, biodegradability, poor cell adhesion, mineralization, and lower enzyme activity are some other factors that might hinder commercial applications in healthcare practices. Some EPSs lack biological activities that make them prone to degradation in ex vivo, as well as in vivo environments. The blending of EPSs with other natural and synthetic polymers can improve the structural, functional, and physiological characteristics, and make the composites suitable for a diverse range of applications. In comparison to EPS, composites have more mechanical strength, porosity, and stress-bearing capacity, along with a higher cell adhesion rate, and mineralization that is required for tissue engineering. Composites have a better possibility for biomedical and healthcare applications and are used for 2D and 3D scaffold fabrication, drug carrying and delivery, wound healing, tissue regeneration, and engineering. However, the commercialization of these products still needs in-depth research, considering commercial aspects such as stability within ex vivo and in vivo environments, the presence of biological fluids and enzymes, degradation profile, and interaction within living systems. The opportunities and potential applications are diverse, but more elaborative research is needed to address the challenges. In the current article, efforts have been made to summarize the recent advancements in applications of exopolysaccharide composites with natural and synthetic components, with special consideration of pharma and healthcare applications.

Immobilized microalgal system: An achievable idea for upgrading current microalgal wastewater treatment

Efficient wastewater treatment accompanied by sustainable "nutrients/pollutants waste-wastewater-resources/energy nexus" management is acting as a prominent and urgent global issue since severe pollution has occurred increasingly. Diverting wastes from wastewater into the value-added microalgal-biomass stream is a promising goal using biological wastewater treatment technologies. This review proposed an idea of upgrading the current microalgal wastewater treatment by using immobilized microalgal system. Firstly, a systematic analysis of microalgal immobilization technology is displayed through an in-depth discussion on why using immobilized microalgae for wastewater treatment. Subsequently, the main technical approaches employed for microalgal immobilization and pollutant removal mechanisms by immobilized microalgae are summarized. Furthermore, from high-tech technologies to promote large-scale production and application potentials in diverse wastewater and bioreactors to downstream applications lead upgradation closer, the feasibility of upgrading existing microalgal wastewater treatment into immobilized microalgal systems is thoroughly discussed. Eventually, several research directions are proposed toward the future immobilized microalgal system for microalgal wastewater treatment upgrading. Together, it appears that using immobilization for further upgrading the microalgae-based wastewater treatment can be recognized as an achievable alternative to make microalgal wastewater treatment more realistic. The information and perspectives provided in this review also offer a feasible reference for upgrading conventional microalgae-based wastewater treatment.

Lignocellulosic biomass conversion via greener pretreatment methods towards biorefinery applications

Lignocellulose biomass during pretreatment releases various compounds, among them the most important is reducing sugars, which can be utilized for the production of biofuels and some other products. Thereby, innovative greener pretreatment techniques for lignocellulosic materials have been considered to open a new door in the aspects of digestibility of the rigid carbohydrate-lignin matrix to reduce the particle size and remove hemicellulose/lignin contents to successfully yield valid bioproducts. This article reviews about the composition of lignocelluloses and emphasizes various green pretreatments viz novel green solvent-based IL and DES steam explosion, supercritical carbon dioxide explosion (Sc-CO2) and co-solvent enhanced lignocellulosic fractionation (CELF) along with suitable mechanistic pathway of LCB pretreatment process. Finally, this article concludes that the existing pretreatments should be redesigned to conquer the demands by large scale production and suggests combined pretreatment methods to carry out various biomass pre-processing.

Innovative strategies in algal biomass pretreatment for biohydrogen production

Biohydrogen is one of the cleanest renewable energies with a high calorific value. Algal biomass can be utilized as a sustainable feedstock for biohydrogen production via dark fermentation. However, the recovery of fermentable sugar from algal biomass is challenging because of the diversity and complex cell wall composition and therefore, requires an additional pretreatment step. However, most of the conventional pretreatment strategies suffer from limited technological feasibility and poor economic viability. In this context, this review aims to present the structural complexities of the cell wall of algae and highlight the innovative approaches such as the use of hybrid technologies, biosurfactants, nanoparticles, and genetic engineering approaches for the hydrolysis of algal biomass and improved biohydrogen production. Additionally, a comprehensive discussion of the comparative evaluation of various pretreatment methods, and the techno-economic and life cycle assessment of algal biohydrogen production is also presented in this review.

Emerging trends in the pretreatment of microalgal biomass and recovery of value-added products: A review

Microalgae are a promising source of raw material (i.e., proteins, carbohydrates, lipids, pigments, and micronutrients) for various value-added products and act as a carbon sink for atmospheric CO₂. The rigidity of the microalgal cell wall makes it difficult to extract different cellular components for its applications, including biofuel production, food and feed supplements, and pharmaceuticals. To improve the recovery of products from microalgae, pretreatment strategies such as biological, physical, chemical, and combined methods have been explored to improve whole-cell disruption and product recovery efficiency. However, the diversity and uniqueness of the microalgal cell wall make the pretreatment process more species-specific and limit its large-scale application. Therefore, advancing the currently available technologies is required from an economic, technological, and environmental perspective. Thus, this paper provides a state-of-art review of the current trends, challenges, and prospects of sustainable microalgal pretreatment technologies from a microalgae-based biorefinery concept.

Pretreatments of lignocellulosic and algal biomasses for sustainable biohydrogen production: Recent progress, carbon neutrality, and circular economy

Lignocellulosic and algal biomasses are known to be vital feedstocks to establish a green hydrogen supply chain toward achieving a carbon-neutral society. However, one of the most pressing issues to be addressed is the low digestibility of these biomasses in biorefinery processes, such as dark fermentation, to produce green hydrogen. To date, various pretreatment approaches, such as physical, chemical, and biological methods, have been examined to enhance feedstock digestibility. However, neither systematic reviews of pretreatment to promote biohydrogen production in dark fermentation nor economic feasibility analyses have been conducted. Thus, this study offers a comprehensive review of current biomass pretreatment methods to promote biohydrogen production in dark fermentation. In addition, this review has provided comparative analyses of the technological and economic feasibility of existing pretreatment techniques and discussed the prospects of the pretreatments from the standpoint of carbon neutrality and circular economy.

Current trends in the pretreatment of microalgal biomass for efficient and enhanced bioenergy production

Biofuels from microalgal biomass is among some of the promising sustainable energy technologies that can significantly replace the dependence on fossil fuels worldwide due to potentiality to lower CO₂ emissions. Nevertheless, the extraction of biomolecules for biofuel generation is inhibited by the rigidity of the cellular structure of microalgal biomass. Various pretreatment strategies have been evaluated for their efficacy in microalgal cell wall disruption to enhance microalgal bioenergy production. However, the efficiency of the pretreatment methods depend on the particular species being treated due to the inherent variability of the composition of the cell wall. This paper reviews pretreatment strategies (mainly novel physical, chemical and physicochemical) employed in bioenergy generation from microalgal biomass, address existing constraints and provides prospects for economic and industrial-scale production. The authors have also discussed the different pretreatment methods used for biodiesel, bioethanol, and biohydrogen production.

From lab to application: Cultivating limnetic microalgae in seawater coupled with wastewater for biodiesel production on a pilot scale

The technology of cultivating salt-tolerant limnetic microalgae in seawater reduces the freshwater demand and costs of biodiesel production. However, all current trials still occur on the bench scale, and efforts for pilot-scale operation are urgently needed. This study firstly optimised the diameter of the photobioreactors (PBRs) to 0.2 m, as the single module to produce lipid-rich Golenkinia sp. SDEC-16 because of the better algal growth and light attenuation in the PBRs, and then established a 1000 L algal cultivation system. In a medium of seawater supplemented with monosodium glutamate wastewater at a ratio of 1:1000 (S-MSGW), the biomass productivity was 0.26 g/L/d, which was approaching the 0.30 g/L/d obtained in BG11, and the lipid productivity (98.99 mg/L/d) was doubled in comparison to growth in BG11. C16-C18 accounted for more than 98% of the total fatty acid in S-MSGW, and the biodiesel properties also met the biodiesel standards. The input cost of the biodiesel in this pilot-scale system was estimated to be 2.2 $/kg. When considering the carbon reduction and diversified application of the biomass, Golenkinia sp. would annually capture 186.77 kg/m³ PBR of CO₂, and yield an output-to-input ratio (OIR) of 3.4 in S-MSGW, higher than the 2.8 in BG11.

Microalgal remediation and valorisation of polluted wastewaters for zero-carbon circular bioeconomy

Overexploitation of natural resources to meet human needs has considerably impacted CO₂ emissions, contributing to global warming and severe climatic change. This review furnishes an understanding of the sources, brutality, and effects of CO₂ emissions and compelling requirements for metamorphosis from a linear to a circular bioeconomy. A detailed emphasis on microalgae, its types, properties, and cultivation are explained with significance in attaining a zero-carbon circular bioeconomy. Microalgal treatment of a variety of wastewaters with the conversion of generated biomass into value-added products such as bio-energy and pharmaceuticals, along with agricultural products is elaborated. Challenges encountered in large-scale implementation of microalgal technologies for low-carbon circular bioeconomy are discussed along with solutions and future perceptions. Emphasis on the suitability of microalgae in wastewater treatment and its conversion into alternate low-carbon footprint bio-energies and value-added products enforcing a zero-carbon circular bioeconomy is the major focus of this review.

Microalgae and Cyanobacteria Biomass Pretreatment Methods: A Comparative Analysis of Chemical and Thermochemical Pretreatment Methods Aimed at Methane Production

Anaerobic digestion of microalgae and cyanobacteria was first proposed as a destination for algal biomass accumulated on stabilization ponds since it could not be disposed of directly in the environment. Now, the versatility of algal biomass makes them a suitable candidate to produce biofuels and other biomolecules in biorefineries. Anaerobic digestion of biomass is advantageous because it does not require the extraction of specific cellular constituents or drying of the biomass. Nevertheless, challenges remain regarding biomass concentration and their resistant cell walls, which are factors that could hamper methane yield. Many pretreatment methods, including chemical and thermochemical, have been proposed to break down the complex polymers present on the cell wall into smaller molecules. Unfortunately, the relationship between biomass solubilization and methane yield is not well defined. This article intends to review the anaerobic digestion of algal biomass and the role of chemical and thermochemical pretreatments in enhancing methane production. Several pretreatment conditions selected from the scientific literature were compared to verify which conditions actually improve methane yield. The severity of the selected pretreatments was also assessed using the combined severity factor. Results suggest that thermochemical pretreatment in less severe conditions is the most efficient, leading to a greater increase in methane yield. Only enzymatic pretreatments and some thermal pretreatments result in a positive energy balance. The large-scale implementation of pretreatment methods requires technological innovations to reduce energy consumption and its integration with other processes in wastewater treatment plants.

Brewer’s Spent Grain Biochar: Grinding Method Matters

The present work is based on the principle of biomass waste valorization. Brewer’s spent grains (BSG) come from breweries as by-products. Their huge amount of production on an industrial scale should focus our attention on their valorization, which creates challenges as well as opportunities. One way to valorize BSG by-products is to convert them into biochar, a functional material with multiple potential applications. With an emphasis on sustainable development and the circular economy, in this work, we focused on a comparative study of the different mechanical processes of BSG grinding and their effect on the resulting biochar formed after pyrolysis. Home appliances such as blenders, coffee mills, and mortar and pestles were used for this purpose. FESEM images confirmed the successful creation of five different morphologies from the same BSG under the same pyrolysis conditions. Interestingly, a novel Chinese tea leaf egg-like biochar was also formed. It was found that a series of physical pretreatments of the biomass resulted in the reduced roughness of the biochar surface, i.e., they became smoother, thus negatively affecting the quality of the biochar. XRD revealed that the biomass physical treatments were also reflected in the crystallinity of some biochar. Via a Raman study, we witnessed the effect of mechanical pressure on the biomass for affecting the biochar features through pressure-induced modifications of the biomass’s internal structure. This induced enhanced biochar graphitization. This is a good example of the role of mechanochemistry. DSC revealed the thermochemical transformation of the five samples to be exothermic reactions. This study opens up an interesting possibility for the synthesis of biochar with controlled morphology, crystallinity, degree of graphitization, and heat capacity.