A review on recent advances in CO2 separation using zeolite and zeolite-like materials as adsorbents and fillers in mixed matrix membranes (MMMs)

Thermodynamics of Polyethylene Glycol Intrusion in Microporous Water

Polymers can be used to augment the properties of microporous materials, affording enhanced processability, stability, and compatibility. Manipulating polymers to target specific properties, however, requires detailed knowledge of how different polymers and microporous materials interact. Here, we report a study of the thermodynamics of polyethylene glycol (PEG) intrusion into a representative hydrophobic zeolite (silicalite-1) and metal-organic framework [ZIF-67; Co(2-methylimidazolate)2] in water, both of which can be formed into colloidally stable aqueous dispersions─termed "microporous water"─with dry, guest-accessible pore networks. Through a combination of O2 capacity measurements and isothermal titration calorimetry (ITC), we establish relationships between PEG intrusion behavior, polymer length, polymer end groups, and the structure of the microporous framework. In particular, we find that PEG intrusion is exothermic for silicalite-1 but endothermic for ZIF-67. Our results provide fundamental insights into polymer intrusion in microporous materials that should inform efforts to design composite solids and fluids with enhanced functionality.

Molecular Dynamics Simulations of Gas Transport Properties in Cross-Linked Polyamide Membranes: Tracing the Morphology and Addition of Silicate Nanotubes

This study employs molecular dynamics (MD) simulations to fundamentally provide insight into the role of cross-link density in the CO2 separation properties of interfacially polymerized polyamide (PA) membranes. For this purpose, two atomistic models of pure polyamide membranes with different cross-link densities are constructed by MD simulations to conceptually determine how the fractional free volume of polyamide affects the gas separation performance of the membrane. The PA membrane with a lower cross-link density (LCPA) shows a higher gas diffusion coefficient, a lower gas solubility coefficient, and a higher gas permeability than the PA membrane with a higher cross-link density (HCPA). Moreover, the pristine and modified silicate nanotubes (SNTs) as the fast gas transport channels are incorporated into the polyamide membranes to assess the effect of the SNT/PA interface chemistry on the CO2 separation properties of the membranes. SNTs are systematically modified by three modifying agents with different CO2-philic groups and different interfacial interaction energies with the polyamide matrix. The results of MD simulations demonstrate that the incorporation of silicate nanotubes into the PA matrix increases the gas diffusivity and permeability and decreases the CO2/gas selectivity. Moreover, the membranes containing modified SNTs possessing high CO2-philicity and high SNTs/PA interfacial interactions show a high CO2 separation performance.

Sorption of Soil Carbon Dioxide by Biochar and Engineered Porous Carbons

CO2 is 45 to 50 times more concentrated in soil than in air, resulting in global diffusive fluxes that outpace fossil fuel combustion by an order of magnitude. Despite the scale of soil CO2 emissions, soil-based climate change mitigation strategies are underdeveloped. Existing approaches, such as enhanced weathering and sustainable land management, show promise but continue to face deployment barriers. We introduce an alternative approach: the use of solid adsorbents to directly capture CO2 in soils. Biomass-derived adsorbents could exploit favorable soil CO2 adsorption thermodynamics while also sequestering solid carbon. Despite this potential, previous study of porous carbon CO2 adsorption is mostly limited to single-component measurements and conditions irrelevant to soil. Here, we probe sorption under simplified soil conditions (0.2 to 3% CO2 in balance air at ambient temperature and pressure) and provide physical and chemical characterization data to correlate material properties to sorption performance. We show that minimally engineered pyrogenic carbons exhibit CO2 sorption capacities comparable to or greater than those of advanced sorbent materials. Compared to textural features, sorbent carbon bond morphology substantially influences low-pressure CO2 adsorption. Our findings enhance understanding of gas adsorption on porous carbons and inform the development of effective soil-based climate change mitigation approaches.

Zeolites synthesis from phyllosilicates and their performance for CO2 adsorption

Five phyllosilicates (kaolinite, montmorillonite, saponite, sepiolite and palygorskite) have been selected as starting materials for the synthesis of zeolites. Among them, kaolinite and montmorillonite display the lowest Si/Al molar ratio leading to aluminosilicates with high crystallinity. Thus, the hydrothermal treatment under basic conditions forms 4A zeolite when kaolinite is used as starting material while 13X zeolite is obtained when montmorillonite is used as starting material. The microporosity and CO2-adsorption capacity of the prepared zeolites are directly related to its crystallinity. Thus, in order to improve it, raw phyllosilicates were subjected to a microwave-assisted treatment to remove undesired Mg or Fe-species, which have a negative effect in the assembling of the zeolites by hydrothermal basic conditions in a second step. The highest adsorption value was 3.85 mmol/g at 25 °C and 760 mm of Hg for Mont-A-B sample after the consecutive treatments.

Zeolite-Based Poly(vinylidene fluoride) Ultrafiltration Membrane: Characterization and Molecular Weight Cut-Off Estimation with Support Vector Regression Modelling

Zeolite serves as a promising additive for enhancing the hydrophilicity of polymeric membranes, yet its utilization for bolstering the mechanical strength of the membrane remains limited. In this study, poly(vinylidene fluoride) (PVDF) membranes were modified by incorporating various concentrations of zeolite (0.5-2 wt%) to improve not only their mechanical properties, but also other features for water filtration. Membranes with and without zeolite incorporation were fabricated via a dry-wet phase inversion technique, followed by the application of a series of characterization techniques in order to study their morphological structure, mechanical strength, and hydrophilicity. The membrane filtration performance for each membrane was evaluated based on pure water flux and Bovine Serum Albumin (BSA) rejection. Field-Emission Scanning Electron Microscopy (FESEM) images revealed a dense, microvoid-free structure across all of the PVDF membranes, contributing to a high pristine PVDF membrane tensile strength of 14 MPa. The addition of 0.5 wt% zeolite significantly improved the tensile strength up to 19.4 MPa. Additionally, the incorporation of 1 wt% zeolite into PVDF membrane yielded improvements in membrane hydrophilicity (contact angle of 67.84°), pure water flux (63.49% increase), and high BSA rejection (95.76%) compared to pristine PVDF membranes. To further improve the characterization of the zeolite-modified PVDF membranes, the Support Vector Regression (SVR) model was adopted to estimate the molecular weight cut off (MWCO) of the membranes. A coefficient of determination (R2) value of 0.855 was obtained, suggesting that the SVR model predicted the MWCO accurately. The findings of this study showed that the utilization of zeolite is promising in enhancing both the mechanical properties and separation performance of PVDF membranes for application in ultrafiltration processes.

Zeolite Properties, Methods of Synthesis, and Selected Applications

Zeolites, a group of minerals with unique properties, have been known for more than 250 years. However, it was the development of methods for hydrothermal synthesis of zeolites and their large-scale industrial applications (oil processing, agriculture, production of detergents and building materials, water treatment processes, etc.) that made them one of the most important materials of the 20th century, with great practical and research significance. The orderly, homogeneous crystalline and porous structure of zeolites, their susceptibility to various modifications, and their useful physicochemical properties contribute to the continuous expansion of their practical applications in both large-volume processes (ion exchange, adsorption, separation of mixture components, catalysis) and specialized ones (sensors). The following review of the knowledge available in the literature on zeolites aims to present the most important information on the properties, synthesis methods, and selected applications of this group of aluminosilicates. Special attention is given to the use of zeolites in agriculture and environmental protection.

Synthetic Control of the Defect Structure and Hierarchical Extra-Large-/Small-Pore Microporosity in Aluminosilicate Zeolite SWY

The SWY-type aluminosilicate zeolite, STA-30, has been synthesized via different routes to understand its defect chemistry and solid acidity. The synthetic parameters varied were the gel aging, the Al source, and the organic structure directing agent. All syntheses give crystalline materials with similar Si/Al ratios (6-7) that are stable in the activated K,H-form and closely similar by powder X-ray diffraction. However, they exhibit major differences in the crystal morphology and in their intracrystalline porosity and silanol concentrations. The diDABCO-C82+ (1,1'-(octane-1,8-diyl)bis(1,4-diazabicyclo[2.2.2]octan)-1-ium)-templated STA-30 samples (but not those templated by bisquinuclidinium octane, diQuin-C82+) possess hierarchical microporosity, consisting of noncrystallographic extra-large micropores (13 Å) that connect with the characteristic swy and gme cages of the SWY structure. This results in pore volumes up to 30% greater than those measured in activated diQuin-C8_STA-30 as well as higher concentrations of silanols and fewer Brønsted acid sites (BASs). The hierarchical porosity is demonstrated by isopentane adsorption and the FTIR of adsorbed pyridine, which shows that up to 77% of the BASs are accessible (remarkable for a zeolite that has a small-pore crystal structure). A structural model of single can/d6r column vacancies is proposed for the extra-large micropores, which is revealed unambiguously by high-resolution scanning transmission electron microscopy. STA-30 can therefore be prepared as a hierarchically porous zeolite via direct synthesis. The additional noncrystallographic porosity and, subsequently, the amount of SiOHs in the zeolites can be enhanced or strongly reduced by the choice of crystallization conditions.

CO2 Physisorption over an Industrial Molecular Sieve Zeolite: An Experimental and Theoretical Approach

The present work studies the adsorption of CO2 using a zeolitic industrial molecular sieve (IMS) with a high surface area. The effect of the CO2 feed concentration and the adsorption temperature in conjunction with multiple adsorption-desorption cycles was experimentally investigated. To assess the validity of the experimental results, theoretical calculations based on well-established equations were employed and the values of equilibrium, kinetic, and thermodynamic parameters are presented. Three additional column kinetic models were applied to the data obtained experimentally, in order to predict the breakthrough curves and thus facilitate process design. Results showed a negative correlation between temperature and adsorption capacity, indicating that physical adsorption takes place. Theoretical calculations revealed that the Langmuir isotherm, the Bangham kinetic model (i.e., pore diffusion is the rate-determining step), and the Thomas and Yoon-Nelson models were suitable to describe the CO2 adsorption process by the IMS. The IMS adsorbent material maintained its high CO2 adsorption capacity (>200 mg g-1) after multiple adsorption-desorption cycles, showing excellent regenerability and requiring only a mild desorption treatment (200 °C for 15 min) for regeneration.

Carbon Capture Using Porous Silica Materials

As the primary greenhouse gas, CO₂ emission has noticeably increased over the past decades resulting in global warming and climate change. Surprisingly, anthropogenic activities have increased atmospheric CO₂ by 50% in less than 200 years, causing more frequent and severe rainfall, snowstorms, flash floods, droughts, heat waves, and rising sea levels in recent times. Hence, reducing the excess CO₂ in the atmosphere is imperative to keep the global average temperature rise below 2 °C. Among many CO₂ mitigation approaches, CO₂ capture using porous materials is considered one of the most promising technologies. Porous solid materials such as carbons, silica, zeolites, hollow fibers, and alumina have been widely investigated in CO₂ capture technologies. Interestingly, porous silica-based materials have recently emerged as excellent candidates for CO₂ capture technologies due to their unique properties, including high surface area, pore volume, easy surface functionalization, excellent thermal, and mechanical stability, and low cost. Therefore, this review comprehensively covers major CO₂ capture processes and their pros and cons, selecting a suitable sorbent, use of liquid amines, and highlights the recent progress of various porous silica materials, including amine-functionalized silica, their reaction mechanisms and synthesis processes. Moreover, CO₂ adsorption capacities, gas selectivity, reusability, current challenges, and future directions of porous silica materials have also been discussed.

Amphipathic Solvent-Assisted Synthetic Strategy for Random Lamellae of the Clinoptilolites with Flower-like Morphology and Thinner Nanosheet for Adsorption and Separation of CO2 and CH4

The random lamellae of the synthetic CP were synthesized with a hydrothermal approach using o-Phenylenediamine (OPD) as a modifier. The decreases in the order degree of the CP synthesized in the presence of the OPD resulted from the loss of long-range order in a certain direction. Subsequently, the ultrasonic treatment and washing were conducive to further facilitate the disordered arrangements of its lamellae. The possible promotion mechanism regarding the nucleation and growth behaviors of the sol-gel particles was proposed. The fractal evolutions of the aluminosilicate species with crystallization time implied that the aluminosilicate species became gradually smooth to rough during the crystallization procedures since the amorphous structures transformed into flower-like morphologies. Their gas adsorption and separation performances indicated that the adsorption capacity of CO₂ at 273 K reached up to 2.14 mmol·g^-1 at 1 bar, and the selective factor (CO₂/CH₄) up to 3.4, much higher than that of the CPs synthesized without additive OPD. The breakthrough experiments displayed a longer breakthrough time and enhancement of CO₂ uptake, showing better performance for CO₂/CH₄ separation. The cycling test further highlighted their efficiency for CO₂/CH₄ separation.

Methanol production and purification via membrane-based technology: Recent advancements, challenges, and the way forward

Industrail revolution on the back of fossil fuels has costed humanity higher temperatures on the planet due to ever-growing concentration of CO₂ emissions in Earth's atmosphere. To tackle global warming demand for renewable energy sources continues to increase. Along renewables, there has been a growing interest in converting carbon dioxide to methanol, which can be used as a fuel or a feedstock for producing chemicals. The current review study provides a comprehensive overview of the recent advancements, challenges, and future prospects of methanol production and purification via membrane-based technology. Traditional downstream processes for methanol production, such as distillation and absorption, have several drawbacks, including high energy consumption and environmental concerns. In comparison to conventional technologies, membrane-based separation techniques have emerged as a promising alternative for producing and purifying methanol. The review highlights recent developments in membrane-based methanol production and purification technology, including using novel membrane materials such as ceramic, polymeric, and mixed matrix membranes. Additionally, integrating photocatalytic processes with membrane separation has been investigated to improve the conversion of carbon dioxide to methanol. Despite the potential benefits of membrane-based systems, several challenges need to be addressed. Membrane fouling and scaling are significant issues that can reduce the efficiency and lifespan of the membranes. Furthermore, the cost-effectiveness of membrane-based systems compared to traditional methods is a critical consideration that must be evaluated. In conclusion, the review provides insights into the current state of membrane-based technology for methanol production and purification and identifies areas for future research. The development of high-performance membranes and the optimization of membrane-based processes are crucial for improving the efficiency and cost-effectiveness of this technology and for advancing the goal of sustainable energy production.

Designing of 3D Architecture Flower-like Mn-Promoted MgO and Its Application for CO2 Adsorption and CO2-Assisted Aerobic Oxidation of Alkylbenzenes

Sustainable chemistry research prioritizes reducing atmospheric carbon dioxide, and one logical solution is to develop adsorbents suitable for carbon capture and utilization. In this work, a new family of three-dimensional (3D) flower-like Mn-promoted MgO was synthesized by the coprecipitation method and used as an adsorbent for CO₂ capture and a catalyst for CO₂ utilization. The scanning electron microscopy (SEM) analysis of the samples shows a 3D architecture composed of thin nanosheets. The X-ray diffraction (XRD) analysis confirms the presence of the MgO with a cubic structure, while X-ray photoelectron spectroscopy (XPS) reveals the existence of Mn particles as a combination of Mn³⁺ and Mn⁴⁺ ions on MgO. N₂ adsorption-desorption experiments highlight the beneficial contribution of Mn particles to surface area enhancement and reveal the existence of mesopores. Furthermore, the designed 3D Mn-doped MgO as an adsorbent demonstrates its capability to improve the ability of MgO to adsorb CO₂ (from 0.28 mmol/g for pure MgO to 0.74 mmol/g) in ambient conditions and it is regenerable up to 9 cycles with a slight variation after the third cycle. Moreover, Mn-doped MgO shows good catalyst activity for the oxidation of ethylbenzene derivatives to carbonyl compounds in the presence of CO₂ and O₂. Mn-15/MgO shows excellent catalytic behavior with a conversion of 97.4 and 100% selectivity. Also, it is regenerable with an insignificant decrease in conversion (∼11.63%) after seven cycles, while the selectivity of acetophenone remains stable. The analyses of the recycled sample suggest that the chemical compositions of Mn and Mg influence the catalytic activity of those Mn-promoted MgO materials. The role of CO₂ gas in the aerobic oxidation of ethylbenzene to acetophenone has also been proved. Finally, the control experiments and EPR studies reveal that the reaction takes place through the formation of radicals.

Ultramicroporous iron-isonicotinate MOFs combining size-exclusion kinetics and thermodynamics for efficient CO2/N2 gas separation

Two ultramicroporous 2D and 3D iron-based Metal-Organic Frameworks (MOFs) have been obtained by solvothermal synthesis using different ratios and concentrations of precursors. Their reduced pore space decorated with pendant pyridine from tangling isonicotinic ligands enables the combination of size-exclusion kinetic gas separation, due to their small pores, with thermodynamic separation, resulting from the interaction of the linker with CO2 molecules. This combined separation results in efficient materials for dynamic breakthrough gas separation with virtually infinite CO2/N2 selectivity in a wide operando range and with complete renewability at room temperature and ambient pressure.

Atomic-Level Imaging of Zeolite Local Structures Using Electron Ptychography

Zeolites are among the most important heterogeneous catalysts, widely employed in separation reaction, fine chemical production, and petroleum refining. Through rational design of the frameworks, zeolites with versatile functions can be synthesized. Local imaging of zeolite structures at the atomic scale, including the basic framework atoms (Si, Al, and O) and extra-framework cations, is necessary to understand the structure-function relationship of zeolites. Herein, we implemented electron ptychography into direct imaging of local structures of two zeolites, Na-LTA and ZSM-5. Not only all the framework atoms but also extra-framework Na⁺ cations with only 1/4 occupation probabilities in Na-LTA were directly observed. Local structures of ZSM-5 zeolites having guest molecules among channels with different orientations were also unraveled using different reconstruction algorithms. The approach presented here provides a new way to locally image zeolites structure, and it is expected to be an essential key for further studying and tuning zeolites active sites at the atomic level.

Advanced zeolite and ordered mesoporous silica-based catalysts for the conversion of CO2 to chemicals and fuels

For many years, capturing, storing or sequestering CO₂ from concentrated emission sources or from air has been a powerful technique for reducing atmospheric CO₂. Moreover, the use of CO₂ as a C1 building block to mitigate CO₂ emissions and, at the same time, produce sustainable chemicals or fuels is a challenging and promising alternative to meet global demand for chemicals and energy. Hence, the chemical incorporation and conversion of CO₂ into valuable chemicals has received much attention in the last decade, since CO₂ is an abundant, inexpensive, nontoxic, nonflammable, and renewable one-carbon building block. Nevertheless, CO₂ is the most oxidized form of carbon, thermodynamically the most stable form and kinetically inert. Consequently, the chemical conversion of CO₂ requires highly reactive, rich-energy substrates, highly stable products to be formed or harder reaction conditions. The use of catalysts constitutes an important tool in the development of sustainable chemistry, since catalysts increase the rate of the reaction without modifying the overall standard Gibbs energy in the reaction. Therefore, special attention has been paid to catalysis, and in particular to heterogeneous catalysis because of its environmentally friendly and recyclable nature attributed to simple separation and recovery, as well as its applicability to continuous reactor operations. Focusing on heterogeneous catalysts, we decided to center on zeolite and ordered mesoporous materials due to their high thermal and chemical stability and versatility, which make them good candidates for the design and development of catalysts for CO₂ conversion. In the present review, we analyze the state of the art in the last 25 years and the potential opportunities for using zeolite and OMS (ordered mesoporous silica) based materials to convert CO₂ into valuable chemicals essential for our daily lives and fuels, and to pave the way towards reducing carbon footprint. In this review, we have compiled, to the best of our knowledge, the different reactions involving catalysts based on zeolites and OMS to convert CO₂ into cyclic and dialkyl carbonates, acyclic carbamates, 2-oxazolidones, carboxylic acids, methanol, dimethylether, methane, higher alcohols (C₂₊OH), C₂₊ (gasoline, olefins and aromatics), syngas (RWGS, dry reforming of methane and alcohols), olefins (oxidative dehydrogenation of alkanes) and simple fuels by photoreduction. The use of advanced zeolite and OMS-based materials, and the development of new processes and technologies should provide a new impulse to boost the conversion of CO₂ into chemicals and fuels.

A comprehensive review on zeolite-based mixed matrix membranes for CO2/CH4 separation

Biogas consisting of carbon dioxide/methane (CO₂/CH₄) gas mixtures has emerged as an alternative renewable fuel to natural gas. The presence of CO₂ can decrease the calorific value and generate greenhouse gas. Hence, separating CO₂ from CH₄ is a vital step in enhancing the use of biogas. Zeolite and zeolite-based mixed matrix membrane (MMM) is considered an auspicious candidate for CO₂/CH₄ separation due to thermal and chemical stability. This review initially addresses the development of zeolite and zeolite-based MMM for the CO₂/CH₄ separation. The highest performance in terms of CO₂ permeance and CO₂/CH₄ selectivity was achieved using zeolite and zeolite-based MMM, which exhibited CO₂ permeance in the range of 2.0 × 10^{- 7}-7.0 × 10^{- 6} mol m^{- 2} s^{- 1} Pa^{- 1} with CO₂/CH₄ selectivity ranging from 3 to 300. Current trends directed toward improving CO₂/CH₄ selectivity via modification methods including post-treatment, ion-exchanged, amino silane-grafted, and ionic liquid encapsulated of zeolite-based MMM. Those modification methods improved the defect-free and interfacial adhesions between zeolite particulates and polymer matrices and subsequently enhanced the CO₂/CH₄ selectivity. The modifications via ionic liquid and silane methods more influenced the CO₂/CH₄ selectivity with 90 and 660, respectively. This review also focuses on the possible applications of zeolite-based MMM, which include the purification and treatment of water as well as biomedical applications. Lastly, future advances and opportunities for gas separation applications are also briefly discussed. This review aims to share knowledge regarding zeolite-based MMM and inspire new industrial applications.

Estimation of Adsorbed Amounts in Organoclay by Machine Learning

Adsorption properties of organoclay have been investigated for decades focusing on the morphology and physicochemical properties of two-dimensional interlayers. Experimental studies have previously revealed that the adsorption mechanisms depend on the molecular species of the organocation and adsorbate, making it difficult to estimate the adsorbed amount without experiments. Considering that the adsorption of aromatic compounds has been reported by using various clays, organocations, and adsorbates, machine learning is a promising method to overcome the difficulty. In the present study, we collected adsorption data from the literature and constructed models to estimate the adsorbed amount of the organoclay by random forest regression. The composition of the clay, molecular descriptors of the organocation and adsorbate obtained by the RDKit, and experimental conditions were used as the explanatory variables. Simple model construction by using all the experimental data resulted in low R ² and a mean absolute error. This problem was solved by the correction of the adsorbed amount data by the Langmuir or Freundlich equation and the following model construction at various equilibrium concentrations. The plots of the adsorbed amount estimated by the latter model were located close to the corresponding adsorption isotherm, while that by the former was not. Thus, it was revealed that the adsorbed amount was estimated quantitatively without understanding the adsorption mechanisms individually. Feature importance analysis also revealed that the combination of the organocation and adsorbate is important at high equilibrium concentrations, while the clay should be selected carefully as the concentration gets lower. Our results give an insight into the rational design of the organoclay including the synthesis and adsorption properties.

The effect of filler loading and APTES treatment on the performance of PSf/SBA-15 mixed matrix membranes

The fabrication of mixed matrix membranes (MMMs) is of particular importance due to their advantages over neat membranes. The performance of MMMs is a function of the type and fraction of the nanoparticles in the membrane. Moreover, the proper interaction of the polymer and nanoparticles affects the MMMs performance. In this study polysulfone (PSf)/SBA-15 mesoporous silicas MMMs were prepared and their performance was evaluated for CO2/CH4 gas separation. SBA-15 mesoporous silicas were previously synthesized and functionalized with 3-aminopropyltriethoxysilane by post-synthesis treatment. Fourier transform infrared spectroscopy, field emission scanning electron microscopy, N2 adsorption–desorption, and Brunauer–Emmett–Teller analysis was applied to examine the functional groups, morphology, and textural properties of the unmodified and modified mesoporous silica in the prepared membrane, respectively. The effects of modified and unmodified SBA-15 particle loading were investigated for the gas separation performance of PSf/SBA-15 membranes. The experimental results illustrate that a higher modified mesoporous silica loading leads to an increase in gas permeance and gas pair selectivity. The highest increase in permeability and selectivity was related to the incorporation of S2 and AP-S2 into the PSf matrix, respectively.

Physicochemical Properties of Water-Based Copolymer and Zeolite Composite Sustained-Release Membrane Materials

A nitrogen fertilizer slow-release membrane was proposed using polyvinyl alcohol (PVA), polyvinylpyrrolidone (PVP), epoxy resin, and zeolite as raw materials. The effects of the water-based copolymer (PVA:PVP) solution ratio A (A1−A4) and zeolite amount B (B1−B4) on the water absorption rate (XS), water permeability (TS), fertilizer permeability (TF), tensile strength (KL), elongation at break (DSL), and viscosity (ND) of the membrane were explored using the swelling method, a self-made device, and a universal testing machine. The optimal combination of the water-based copolymer and zeolite amount was determined by the coefficient-of-variation method. The results show that the effects of the decrease in A on KL and the increase in B on KL and DSL are promoted first and then inhibited. DSL and ND showed a negative response to the A decrease, whereas XS, TS, and TF showed a positive response. The effect of increasing B on ND, TS, and TF showed a zigzag fluctuation. In the condition of A1−A3, XS showed a negative response to the B increase, whereas in the condition of A4, XS was promoted first and then inhibited. Adding PVP and zeolite caused the hydroxyl stretching vibration peak of PVA at 3300 cm−1 to widen; the former caused the vibration peak to move to low frequencies, and the latter caused it to move to high frequencies. The XRD pattern shows that the highest peak of zeolite is located at 2θ = 7.18° and the crystallization peak of the composite membrane increases with the rise in the proportion of zeolite. Adding PVP made the surface of the membrane smooth and flat, and adding a small amount of zeolite improved the mechanical properties of the membrane and exhibited good compatibility with water-based copolymers. In the evaluation model of the physicochemical properties of sustained-release membrane materials, the weight of all indicators was in the following order: TF > ND > TS > KL > XL > DSL. The optimal membrane material for comprehensive performance was determined to be A2B3.

Pebax® 2533/PVDF thin film mixed matrix membranes containing MIL-101 (Fe)/GO composite for CO2 capture

MIL-101 (Fe) and MIL-GO composites were successfully synthesized and used as fillers for the preparation of Pebax® 2533/PVDF thin film MMMs for CO2/N2 separation. The defect-free Pebax® 2533/PVDF thin film MMMs were fabricated by casting the Pebax solution containing fillers on the PVDF support. The presence of GO nanosheets in the reaction solution did not destroy the crystal structure of MIL-101 (Fe). However, the BET surface area and total pore volume of MIL-GO decreased dramatically, comparing with MIL-101 (Fe). The incorporation of MIL-GO-2 into Pebax matrix simultaneously increased the CO2 permeability and the CO2/N2 ideal selectivity of Pebax® 2533/PVDF thin film MMMs mainly owing to the porous structure of MIL-GO-2, and the tortuous diffusion pathways created by GO nanosheets. MMMs containing 9.1 wt% MIL-GO-2 exhibited the highest CO2 permeability equal to 303 barrer (1 barrer = 10-10 cm3 (STP) cm cm-2 s-1 cmHg-1) and the highest CO2/N2 ideal selectivity equal to 24. Pebax-based MMMs containing composite fillers showed higher gas separation performance than the Pebax-based MMMs containing single filler (GO or MOFs). Therefore, the synthesis and utilization of 3D@2D composite filler demonstrated great potential in the preparation of high-performance MMMs for gas separation processes.

Increased CO2 Affinity and Adsorption Selectivity in MOF-801 Fluorinated Analogues

The novel Zr^IV-based perfluorinated metal-organic framework (PF-MOF) [Zr₆O₄(OH)₄(TFS)₆] (ZrTFS) was prepared under solvent-free conditions using the commercially available tetrafluorosuccinic acid (H₂TFS) as a bridging ditopic linker. Since H₂TFS can be seen as the fully aliphatic and perfluorinated C₄ analogue of fumaric acid, ZrTFS was found to be isoreticular to zirconium fumarate (MOF-801). The structure of ZrTFS was solved and refined from X-ray powder diffraction data. Despite this analogy, the gas adsorption capacity of ZrTFS is much lower than that of MOF-801; in the former, the presence of bulky fluorine atoms causes a considerable window size reduction. To have PF-MOFs with more accessible porosity, postsynthetic exchange (PSE) reactions on (defective) MOF-801 suspended in H₂TFS aqueous solutions were carried out. Despite the different H₂TFS concentrations used in the PSE process, the exchanges yielded two mixed-linker materials of similar minimal formulae [Zr₆O₄(μ₃-OH)₄(μ₁-OH)_2.08(H₂O)_2.08(FUM)_4.04(HTFS)_1.84] (PF-MOF1) and [Zr₆O₄(μ₃-OH)₄(μ₁-OH)_1.83(H₂O)_1.83(FUM)_4.04(HTFS)_2.09] (PF-MOF2) (FUM^2- = fumarate), where the perfluorinated linker was found to fully replace the capping acetate in the defective sites of pristine MOF-801. CO₂ and N₂ adsorption isotherms collected on all samples reveal that both CO₂ thermodynamic affinity (isosteric heat of adsorption at zero coverage, Q_st) and CO₂/N₂ adsorption selectivity increase with the amount of incorporated TFS^2-, reaching the maximum values of 30 kJ mol^-1 and 41 (IAST), respectively, in PF-MOF2. This confirms the beneficial effect coming from the introduction of fluorinated linkers in MOFs on their CO₂ adsorption ability. Finally, solid-state density functional theory calculations were carried out to cast light on the structural features and on the thermodynamics of CO₂ adsorption in MOF-801 and ZrTFS. Due to the difficulties in modeling a defective MOF, an intermediate structure containing both linkers in the framework was also designed. In this structure, the preferential CO₂ adsorption site is the tetrahedral pore in the "UiO-66-like" structure. The extra energy stabilization stems from a hydrogen bond interaction between CO₂ and a hydroxyl group on the inorganic cluster.

Status and future trends of hollow fiber biogas separation membrane fabrication and modification techniques

With the increasing global demand for energy, renewable and sustainable biogas has attracted considerable attention. However, the presence of various gases such as methane, carbon dioxide (CO₂), nitrogen, and hydrogen sulfide in biogas, and the potential emission of acid gases, which may adversely influence the environment, limits the efficient application of biogas in many fields. Consequently, researchers have focused on the upgrade and purification of biogas to eliminate impurities and obtain high-quality and high-purity biomethane with an increased combustion efficiency. In this context, the removal of CO₂ gas, which is the most abundant contaminant in biogas, is of significance. Compared to conventional biogas purification processes such as water scrubbing, chemical absorption, pressure swing adsorption, and cryogenic separation, advanced membrane separation technologies are simpler to implement, easier to scale, and incur lower costs. Notably, hollow fiber membranes enhance the gas separation efficiency and decrease costs because their large specific surface area provides a greater range of gas transport. Several reviews have described biogas upgrading technologies and gas separation membranes composed of different materials. In this review, five commonly used commercial biogas upgrading technologies, as well as biological microalgae-based techniques are compared, the advantages and limitations of polymeric and mixed matrix hollow fiber membranes are highlighted, and methods to fabricate and modify hollow fiber membranes are described. This will provide more ideas and methods for future low-cost, large-scale industrial biogas upgrading using membrane technology.

Morphology Effect of Zinc Oxide Nanoparticles on the Gas Separation Performance of Polyurethane Mixed Matrix Membranes for CO2 Recovery from CH4, O2, and N2

The effect of the morphology and content of zinc oxide nanoparticles (ZnO-NPs) on the physicochemical, mechanical, and gas transport properties of the polyurethane (PU) mixed matrix membranes (MMMs) with respect to CO2 recovery from CH4, O2, and N2 was studied. The MMMs based on PU with spherical and rod-shaped ZnO-NPs at various loadings, namely, 0.05, 0.1, 0.5, 1, and 2 wt. %, were prepared with membrane density control and studied using AFM, wettability measurements, surface free energy calculation, gas separation and mechanical testing. To evaluate the resistance of the ZnO-NPs to agglomeration in the polymer solutions, zeta potential was determined. The ZnO-NPs with average cross sectional size of 30 nm were obtained by plasma-enhanced chemical vapor deposition (PECVD) from elemental high-purity zinc in a zinc-oxygen-hydrogen plasma-forming gas mixture. It was established that the spherical ZnO-NPs are promising to improve the gas performance of PU-based MMMs for CO2 recovery from natural gas, while the rod-shaped NPs better demonstrate their potential in capturing CO2 in flue gases.

Metal–Organic Frameworks (MOFs) Containing Adsorbents for Carbon Capture

In this study, new composite materials of montmorillonite, biochar, or aerosil, containing metal–organic frameworks (MOF) were synthesized in situ. Overall, three different MOFs—CuBTC, UTSA-16, and UiO-66-BTEC—were used. Obtained adsorbents were characterized using powder X-ray diffraction, thermogravimetric analysis, nitrogen adsorption porosimetry, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and Fourier transform infrared spectrophotometry. Additionally, the content of metallic and nonmetallic elements was determined to investigate the crystalline structure, surface morphology, thermal stability of the obtained MOF-composites, etc. Cyclic CO2 adsorption analysis was performed using the thermogravimetric approach, modeling adsorption from flue gasses. In our study, the addition of aerosil to CuBTC (CuBTC-A-15) enhanced the sorbed CO2 amount by 90.2% and the addition of biochar (CuBTC-BC-5) increased adsorbed the CO2 amount by 75.5% in comparison to pristine CuBTC obtained in this study. Moreover, the addition of montmorillonite (CuBTC-Mt-15) increased the adsorbed amount of CO2 by 27%. CuBTC-A-15 and CuBTC-BC-5 are considered to be the most perspective adsorbents, capturing 3.7 mmol/g CO2 and showing good stability after 20 adsorption-desorption cycles.

Development of Amine-Functionalized Metal-Organic Frameworks Hollow Fiber Mixed Matrix Membranes for CO2 and CH4 Separation: A Review

CO2 separation from raw natural gas can be achieved through the use of the promising membrane-based technology. Polymeric membranes are a known method for separating CO2 but suffer from trade-offs between its permeability and selectivity. Therefore, through the use of mixed matrix membranes (MMMs) which utilizes inorganic or hybrid fillers such as metal-organic frameworks (MOFs) in polymeric matrix, the permeability and selectivity trade-off can be overcome and possibly surpass the Robeson Upper Bounds. In this study, various types of MOFs are explored in terms of its structure and properties such as thermal and chemical stability. Next, the use of amine and non-amine functionalized MOFs in MMMs development are compared in order to investigate the effects of amine functionalization on the membrane gas separation performance for flat sheet and hollow fiber configurations as reported in the literature. Moreover, the gas transport properties and various challenges faced by hollow fiber mixed matrix membranes (HFMMMs) are discussed. In addition, the utilization of amine functionalization MOF for mitigating the challenges faced is included. Finally, the future directions of amine-functionalized MOF HFMMMs are discussed for the fields of CO2 separation.

RSM Modeling and Optimization of CO2 Separation from High CO2 Feed Concentration over Functionalized Membrane

The challenges in developing high CO₂ gas fields are governed by several factors such as reservoir condition, feed gas composition, operational pressure and temperature, and selection of appropriate technologies for bulk CO₂ separation. Thus, in this work, we report an optimization study on the separation of CO₂ from CH₄ at high CO₂ feed concentration over a functionalized mixed matrix membrane using a statistical tool, response surface methodology (RSM) statistical coupled with central composite design (CCD). The functionalized mixed matrix membrane containing NH₂-MIL-125 (Ti) and 6FDA-durene, fabricated in our previous study, was used to perform the separation performance under three operational parameters, namely, feed pressure, temperature, and CO₂ feed concentration, ranging from 3.5–12.5 bar, 30.0–50.0 °C and 15–70 mol%, respectively. The CO₂ permeability and CO₂/CH₄ separation factor obtained from the experimental work were varied from 293.2–794.4 Barrer and 5.3–13.0, respectively. In addition, the optimum operational parameters were found at a feed pressure of 12.5 bar, a temperature of 34.7 °C, and a CO₂ feed concentration of 70 mol%, which yielded the highest CO₂ permeability of 609.3 Barrer and a CO₂/CH₄ separation factor of 11.6. The average errors between the experimental data and data predicted by the model for CO₂ permeability and CO₂/CH₄ separation factor were 5.1% and 3.3%, respectively, confirming the validity of the proposed model. Overall, the findings of this work provide insights into the future utilization of NH₂-MIL-125 (Ti)/6FDA-based mixed matrix membranes in real natural gas purification applications.

Carbon dioxide capture with zeotype materials

This review describes the application of zeotype materials for the capture of CO2 in different scenarios, the critical parameters defining the adsorption performances, and the challenges of zeolitic adsorbents for CO2 capture.

CO2/CH4 and H2/CH4 Gas Separation Performance of CTA-TNT@CNT Hybrid Mixed Matrix Membranes

This study explored the underlying synergy between titanium dioxide nanotube (TNT) and carbon nanotube (CNT) hybrid fillers in cellulose triacetate (CTA)-based mixed matrix membranes (MMMs) for natural gas purification. The CNT@TNT hybrid nanofillers were blended with CTA polymer and cast as a thin film by a facile casting technique, after which they were used for single gas separation. The hybrid filler-based membrane depicted a higher CO₂ uptake affinity than the single filler (CNT/TNT)-based membrane. The gas separation results indicate that the hybrid fillers (TNT@CNT) are strongly selective for CO₂ over CH₄ and H₂ over CH₄. The increment in the CO₂/CH₄ and H₂/CH₄ selectivities compared to the pristine CTA membrane was 42.98 from 25.08 and 48.43 from 36.58, respectively. Similarly, the CO₂ and H₂ permeability of the CTA-TNT@CNT membrane increased by six- and five-fold, respectively, compared to the pristine CTA membrane. Such significant improvements in CO₂/CH₄ and H₂/CH₄ separation performance and thermal and mechanical properties suggest a feasible and practical approach for potential biogas upgrading and natural gas purification.

MIL-101(Cr) Microporous Nanocrystals Intercalating Graphene Oxide Membrane for Efficient Hydrogen Purification

Graphene oxide (GO) is a promising two-dimensional building block for fabricating high-performance gas separation membranes. Whereas the tortuous transport pathway may increase the transport distance and lead to a low gas permeation rate, introducing spacers into GO laminates is an effective strategy to enlarge the interlayer channel for enhanced gas permeance. Herein, we propose to intercalate CO₂ -philic MIL-101(Cr) metal-organic framework nanocrystals into the GO laminates to construct a 2D/3D hybrid structure for gas separation. The interlayer channels were partially opened up to accelerate gas permeation. Meanwhile, the intrinsic pores of MIL-101 provided additional transport pathways, and the affinity of MIL-101 to CO₂ molecules resulted in higher H₂ /CO₂ diffusion selectivity, leading to a simultaneous enhancement in gas permeance and separation selectivity. The MIL-101(Cr)/GO membrane with optimal structures exhibited outstanding and stable mixed-gas separation performance with H₂ permeance of 67.5 GPU and H₂ /CO₂ selectivity of 30.3 during the 120-h continuous test, demonstrating its potential in H₂ purification application.

CO2 Adsorption Performance and Kinetics of Ionic Liquid-Modified Calcined Magnesite

CO₂ is a major contributor to global warming, and considerable efforts have been undertaken to capture and utilise it. Herein, a nanomaterial based on ionic liquid (IL)–modified calcined magnesites was investigated for CO₂ capture. The synthesised nanomaterial (magnesite modified using [APMIM]Br) exhibited the best adsorption performance of 1.34 mmol/g at 30% IL loading amount, 50 °C, 0.4 MPa and 150 mL/min. In particular, the obtained nanomaterial could be regenerated at a low temperature of 90 °C for 3 h, and its CO₂ adsorption capacity of 0.81 mmol/g was retained after eight cycles. FT-IR results showed that the imidazole ring and C–N group are directly related to CO₂ adsorption capacity. Moreover, improving the conjugative effect of the imidazole ring enhanced the adsorption performance. Further, CO₂ was adsorbed on the adsorbent surface and incomplete desorption decreased the BET surface area and CO₂ adsorption capacity. Additionally, four models were selected to fit the adsorption kinetics. The results show that the adsorption mechanism fits the pseudo-first-order model well.

CeO2-Blended Cellulose Triacetate Mixed-Matrix Membranes for Selective CO2 Separation

Due to the high affinity of ceria (CeO2) towards carbon dioxide (CO2) and the high thermal and mechanical properties of cellulose triacetate (CTA) polymer, mixed-matrix CTA-CeO2 membranes were fabricated. A facile solution-casting method was used for the fabrication process. CeO2 nanoparticles at concentrations of 0.32, 0.64 and 0.9 wt.% were incorporated into the CTA matrix. The physico-chemical properties of the membranes were evaluated by SEM-EDS, XRD, FTIR, TGA, DSC and strain-stress analysis. Gas sorption and permeation affinity were evaluated using different single gases. The CTA-CeO2 (0.64) membrane matrix showed a high affinity towards CO2 sorption. Almost complete saturation of CeO2 nanoparticles with CO2 was observed, even at low pressure. Embedding CeO2 nanoparticles led to increased gas permeability compared to pristine CTA. The highest gas permeabilities were achieved with 0.64 wt.%, with a threefold increase in CO2 permeability as compared to pristine CTA membranes. Unwanted aggregation of the filler nanoparticles was observed at a 0.9 wt.% concentration of CeO2 and was reflected in decreased gas permeability compared to lower filler loadings with homogenous filler distributions. The determined gas selectivity was in the order CO2/CH4 > CO2/N2 > O2/N2 > H2/CO2 and suggests the potential of CTA-CeO2 membranes for CO2 separation in flue/biogas applications.

Separation of H2O/CO2 Mixtures by MFI Membranes: Experiment and Monte Carlo Study

The separation of CO₂ from gas streams is a central process to close the carbon cycle. Established amine scrubbing methods often require hot water vapour to desorb the previously stored CO₂. In this work, the applicability of MFI membranes for H₂O/CO₂ separation is principally demonstrated by means of realistic adsorption isotherms computed by configurational-biased Monte Carlo (CBMC) simulations, then parameters such as temperatures, pressures and compositions were identified at which inorganic membranes with high selectivity can separate hot water vapour and thus make it available for recycling. Capillary condensation/adsorption by water in the microporous membranes used drastically reduces the transport and thus the CO₂ permeance. Thus, separation factors of α_H2O/CO2 = 6970 could be achieved at 70 °C and 1.8 bar feed pressure. Furthermore, the membranes were tested for stability against typical amines used in gas scrubbing processes. The preferred MFI membrane showed particularly high stability under application conditions.