Stabilization of heavy metals loaded sewage sludge: Reviewing conventional to state-of-the-art thermal treatments in achieving energy sustainability

Utilizing industrial wastewater sludge-derived biochar for enhancing strength and microstructure of soft soil- An infrastructure application of wastewater sludge

This study proposes a waste-to-value approach; specifically focusing on the utilization of industrial wastewater sludge (IWS) derived pyrolytic biochar (PBC) as an alternative to conventional carbon positive soil stabilizing materials. The IWS was subjected to thermogravimetric analysis (TGA) in N2 environment which suggested the pyrolysis temperature of 450 °C for the synthesis of PBC. Five different dosages of PBC by weight were mixed with the soft soil (SS) and unconfined compressive strength (UCS) values were examined across the various curing periods. Test results confirmed that UCS and stiffness values of soil-PBC matrix increased 4-5 and 5-6 times to that of virgin soil respectively. The PBC increased the cation exchange capacity (CEC), point of zero charge (pHpzc), alkalinity, and water holding capacity of the soil thereby assisted to initiate pozzolanic reactions. Various spectroscopic techniques were performed to investigate the strength development mechanism. Free oxide of calcium (CaO) in PBC disturbed the laminated structure of soil, reacted with oxides of silica (SiO2) and other silicates of aluminum thereby densifying the soil-PBC structure. Further, leaching test was performed on soil-PBC matrices to evaluate the environmental viability of the PBC. The statistical significance of the test results was confirmed using the Analysis of Variance (ANOVA) technique. Overall, this study concludes that PBC has the potential to serve as an environmentally friendly alternative to conventional soil stabilizing materials.

Biotransformation of Pb and As from sewage sludge and food waste by black soldier fly larvae: Migration mechanism of bacterial community and metalloregulatory protein scales

The accumulation and transformation of lead (Pb) and arsenic (As) during the digestion of sewage sludge (SS) by black soldier fly larvae (BSFL) remain unclear. In this study, we used 16 s rRNA and metagenomic sequencing techniques to investigate the correlation between the microbial community, metalloregulatory proteins (MRPs), and Pb and As migration and transformation. During the 15-day test period, BSFL were able to absorb 34-48 % of Pb and 32-45 % of As into their body. Changes in bacterial community abundance, upregulation of MRPs, and redundancy analysis (RDA) results confirmed that ZntA, EfeO, CadC, ArsR, ArsB, ArsD, and ArsA play major roles in the adsorption and stabilization of Pb and As, which is mainly due to the high contribution rates of Lactobacillus (48-59 %) and Enterococcus (21-23 %). Owing to the redox reaction, the regulation of the MRPs, and the change in pH, the Pb and As in the BSFL residue were mainly the residual fraction (F4). The RDA results showed that Lactobacillus and L.koreensis could significantly (P < 0.01) reduce the reducible fraction (F2) and F4 of Pb, whereas Firmicutes and L.fermentum can significantly (P < 0.05) promote the transformation of As to F4, thus realizing the passivation Pb and As. This study contributes to the understanding of Pb and As in SS adsorbed by BSFL and provides important insights into the factors that arise during the BSFL-mediated migration of Pb and As.

Iron oxyhydroxide catalyzes production of artificial humic substances from waste biomass

Production of artificial humic substances (AHS) from waste biomass will contribute to environmental protection and agricultural productivity. However, there is still a lack of a faster, more efficient and eco-friendly way for sustainable production. In this study, we proposed a method to accelerate the production of AHS from cotton stalks by mild pyrolysis and H2O2 oxidation in only 4 hours, and investigated the formation of AHS during biomass transformation. We found that the process increased the aromatic matrix and facilitated biomass transformation by enhancing the depolymerization of lignin into micromolecular phenolics (e.g., guaiacol, p-ethyl guaiacol, etc.). The optimum conditions of pyrolysis at 250 °C and oxidation with 6 mL H2O2 (5 wt%) yielded up to 19.28 ± 1.30 wt% artificial humic acid (AHA) from cotton stalks. In addition, we used iron oxyhydroxide (FeOOH) to catalyze biomass transformation and investigated the effect of FeOOH on the composition and properties of AHS. 1.5 wt% FeOOH promoted the increased content of artificial fulvic acid (AFA) in AHS from 10.1% to 26.5%, eventually improving the activity of AHS. FeOOH raised the content of oxygen-containing groups, such as carboxylic acids and aldehyde, and significantly increased polysaccharide (10.94%-18.95%) and protein (1.95%-2.18%) derivatives. Polymerization of amino acid analogs and many small-molecule carbohydrates (e.g., furans, aldehydes, ketones, and their derivatives) promoted AFA formation. Finally, carbon flow analysis and maize incubation tests confirmed that AHS were expected to achieve carbon emission reductions and reduce environmental pollution from fertilizers. This study provides a sustainable strategy for the accelerated production of AHS, which has important application value for waste biomass resource utilization.

Improved Short-Chain Fatty Acids Production and Protein Degradation During the Anaerobic Fermentation of Waste-Activated Sludge via Alumina Slag-Modified Biochar

As the by-product in the biological sewage treatment, waste-activated sludge (WAS) always suffers from the difficulty of disposal. Anaerobic fermentation to achieve valuable carbon sources is a feasible way for resource utilization of WAS, whereas the process is always restricted by its biochemical efficiency. Hence, the WAS was used as the feedstock in this study. Alumina slag-modified biochar (Al@BioC) respectively from pine wood (PW) or fresh vinegar residue (FVR) was employed to stimulate the process of short-chain fatty acids (SCFAs) production during the anaerobic treatment of WAS. The results indicate that the addition of Al@BioC could facilitate the distinct increase in SCFAs yield (42.66 g/L) by 14.09% and acetate yield (33.30 g/L) by 18.77%, respectively, when compared with that in regular fermentation without Al@BioC addition. Furthermore, protein degradation was also improved. With the Al@BioCPW added, the maximum concentration of soluble protein reached 867.68 mg/L and was 24.39% higher than the initial level, while the enhancement in the group with Al@BioCFVR and without biochar addition was 12.49% and 7.44%, respectively. According to the results of 16S rDNA sequencing, the relative abundance of acid-producing bacteria (Bacteroidota and Firmicutes) was enriched, enhancing the pathways of protein metabolisms and the ability to resist the harsh environment, respectively. Moreover, Proteiniphilum under Bacteroidota and Fastidiosipila under Firmicutes were the main microorganisms to metabolize protein. The above results might provide a novel material for harvesting the SCFAs production, which is conducive to harmless disposal and carbon resource recovery.

Optimization of the process of decreasing the filtration resistance of sewage sludge by thermal pretreatment: a case study for the Lviv WWTP

The article presents the results of an experimental study of the effect of high-temperature thermal pretreatment on the specific resistance to filtration (SRF) of the sewage sludge (SS) from the Lviv wastewater treatment plant (WWTP), which is a combination of primary sludge and excess-activated sludge collected in primary sedimentation tanks. The kinetics of SRF reduction over time at temperatures of 140 - 150 °С are described by simple exponents, while at temperatures of 160 - 170 °С, they are described by modified two-parameter exponents. The study analyzed the dimensionless optimization function, which is the product of the final relative SRF of the sludge and the dimensionless time of thermal pretreatment. An optimal dimensionless thermal pretreatment time of 4.1 tr.0/2 was determined, and an empirical exponential equation for the time of SRF reduction by twice tr.0/2 was derived. Based on the analysis, it was found that the highest efficiency in reducing the SRF of Lviv WWTP SS occurs at a temperature of 170 °C and an optimal duration of thermal pretreatment of 55 min.

Bidirectional Catalysis Disintegration and Mineral Polymerization via Endogenous Iron(III) from Iron-Rich Sludge in Synergy with Waste Incineration Fly Ash

To enhance the utilization of solid waste in cement kiln co-processing, this study analyzed the multifaceted synergy of pyrolysis and mineralization processes of iron-rich sludge (SS) and waste incineration fly ash (FA) at optimal blending ratios. Based on the physicochemical properties of SS and co-pyrolysis experiments, it was found that Fe acted as a positive catalyst in pyrolysis between 700 and 1000 °C, while the endogenous polymerization effect of Fe(III) mineral groups dominated above 800 °C. Additionally, the study investigated the solidification and migration of heavy metals and the transformation of harmful elements (S, Cl, and P). Results indicated that the best mixture ratios for SS and FA were 6:4 and 9:1, respectively, and synergistic pyrolysis and mineral co-curing effects were observed in the pyrolysis temperature range of 50-1000 °C. The synergy between SS and FA allowed for the decomposition and solidification of harmful organic components and heavy metals, reducing environmental risks. Furthermore, in actual production, by mixing 100 tons of SS and FA with Portland cement with a daily output of 2500 tons, the compressive strength during early hydration stages can reach 34.52 MPa on the third day, exceeding the highest performance of Portland cement (62.5R) strength index specified in the standard.

Degradation mechanism of microplastics and potential risks during sewage sludge co-composting: A comprehensive review

Microplastics (MPs) as a kind of emerging contaminants, widely exists in various kinds of medium, sewage sludge (SS) is no exception. In the sewage treatment process, a large number of microplastics will be deposited in SS. More seriously, microplastics in sewage sludge can migrate to other environmental media and threaten human health. Therefore, it is necessary to remove MPs from SS. Among the various restorations, aerobic composting is emerging as a green microplastic removal method. There are more and more reports of using aerobic compost to degrade microplastics. However, there are few reports on the degradation mechanism of MPs in aerobic composting, hindering the innovation of aerobic composting methods. Therefore, in this paper, the degradation mechanism of MPs in SS is discussed based on the environmental factors such as physical, chemical and biological factors in the composting process. In addition, this paper expounds the MPs in potential hazards, and combined with the problems in the present study were studied the outlook.

Effect of dewatering conditioners on phosphorus removal efficiency of sludge biochar

Based on the best dehydration effect, this study compared the adsorption phosphorus effect of sludge biochar after sludge conditioning with FeCl3, KMnO4, and cationic polyacrylamide (CPAM). This provided insights into the effects of chemical conditioning during the sludge dewatering stage on the overall phosphate adsorption of the dewatered sludge biochar. The phosphorus adsorption mechanism of the dewatering sludge biochar was analysed by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and Fourier-transform infrared spectroscopy. Under the optimal pyrolysis temperature (300°C), the phosphate adsorption capacity of FeCl3-conditioned sludge biochar (SB-FeCl3) was increased 77 times of the unconditioned sludge biochar. In different solution environments (e.g. pH and coexisting anions), Phosphate adsorption of SB-FeCl3 was srtrongest when the pH of 9 and contained CO32-. Through the analysis of surface elements and functional groups, it was explained that the phosphorus removal effect of SB-FeCl3 comes from abundant active sites containing iron. Phosphorus release occurred in sludge biochar (SB) during the study. SB-FeCl3 solved SB the release of phosphorus, and improved the adsorption capacity of phosphorus.

Pharmaceutical active compounds in sewage sludge: Degradation improvement and conversion into an organic amendment by bioaugmentation-composting processes

Around 143,000 chemicals find their fate in wastewater treatment plants in the European Union. Low efficiency on their removal at lab-based studies and even poorer performance at large scale experiments have been reported. Here, a coupled biological technology (bioaugmentation and composting) is proposed and proved for pharmaceutical active compounds degradation and toxicity reduction. The optimization was conducted through in situ inoculation of Penicillium oxalicum XD 3.1 and an enriched consortium (obtained from non-digested sewage sludge), into pilot scale piles of sewage sludge under real conditions. This bioaugmentation-composting system allowed a better performance of micropollutants degradation (21 % from the total pharmaceuticals detected at the beginning of the experiment) than a traditional composting process. Particularly, inoculation with P. oxalicum allowed the degradation of some recalcitrant compounds like carbamazepine, cotinine and methadone, and also produced better stabilization features in the mature compost (significant passivation of copper and zinc, higher macronutrients value, adequate physicochemical conditions for soil direct application and less toxic effect on germination) compared to the control and the enriched culture. These findings provide a feasible, alternative strategy to obtain a safer mature compost and a better removal of micropollutants performance at large scale.

Life cycle assessment: Sustainability of biodiesel production from black soldier fly larvae feeding on thermally pre-treated sewage sludge under a tropical country setting

More energy is needed nowadays due to global population growth. Concurrently, sewage sludge generation has also increased steadily stemming from the inevitable urbanization. As such, black soldier fly larvae (BSFL) can be potentially deployed to solve both issues. This paper investigates the environmental sustainability of biodiesel production derived from sludge-fed BSFL feedstock. A cradle-to-gate life cycle assessment (LCA) was performed through SimaPro software utilizing the ReCiPe 2016 Midpoint (H) and Endpoint (H) methods. The entire LCA covered 3 main stages, including the thermal pre-treatment of sludge, BSFL rearing and processing, and lastly lipid extraction and biodiesel production. LCA showed that the sludge pre-treatment stage had the highest environmental impact, while BSFL rearing and processing had the least due to the suitable geographical climate. Electricity usage during the pre-treatment stage was the main contributing component, followed by chemical usage during biodiesel production. After normalizing, it was observed that land occupation, marine ecotoxicity, freshwater ecotoxicity and freshwater eutrophication were more impactful than the commonly studied global warming potential (GWP). Lipid content and biodiesel conversion efficiency were determined as the sensitive factors which could influence the LCA outcome. In comparison with other types of biodiesel, BSFL biodiesel had a milder impact in terms of climate change, land occupation, terrestrial acidification, marine and freshwater eutrophication. Furthermore, this biological reduction of sludge through BSFL valorization avoided sludge landfilling, which reduced up to 100 times GWP. Therefore, sludge-fed BSFL biodiesel production is an environmentally-sound and highly potential solution that should be investigated comprehensively.

Evaluation of the influence of rice husk amendment on compost quality in the composting of sewage sludge

This study aimed to evaluate the influence of rice husk addition on compost quality and maturity in sewage sludge composting using a pilot scale aerated in-vessel reactor. During the composting process, changes in compost quality and physicochemical factors including pH, temperature, moisture content, electrical conductivity, total organic carbon (TOC), total nitrogen (TN), and carbon to nitrogen ratio (C/N) were monitored. In the pile containing 25% rice husk, the lowest losses occurred with 52.49% for TOC and 23.24% for TN, while C/N ratio in the final compost was 18.82, achieving mature and quality compost. The moisture contents of the final composts were found as 50.72% in the control group while it was 31.73% and 28.18% in the reactors containing 10% and 25% rice husk, respectively. These results suggested that rice husk addition was beneficial for reducing moisture content and balancing the C/N ratio in sewage sludge composting.

Experimental study on the redistribution law of heavy metals in sludge disintegration

Aiming at the problems of large output of excess sludge, difficulty in treatment and disposal, and the potential toxicity of heavy metals restricting its resource utilization, this paper studies the redistribution law of heavy metals in the process of sludge disintegration. The dissertation investigates the distribution law of typical heavy metals such as Cu, Pb, Cd, Zn in the process of microwave and citric acid-microwave cracking sludge under different specific energy and fixed specific energy conditions. The Tessier five-step continuous extraction method was used to extract heavy metals, and the changes in their content and chemical forms were analyzed, which provided certain technical support for the subsequent harmless treatment and resource utilization of excess sludge. The main findings of this paper are as follows: The dissolution rate of heavy metals Cu, Pb, Cd, and Zn increased rapidly during the citric acid-microwave cracking process in the TS specific energy range of 0-45000 kJ/kg, and then gradually tended to be gradual. The maximum dissolution rates of Cu, Pb, Cd, Zn were 8.06%, 16.58%, 14.69%, and 24.11%, respectively. The concentrations of Cu, Pb, Cd, and Zn in the sludge were mainly F4; F3, F4; F2, F3. The proportions of stable states of Cu, Pb, Cd, and Zn in sludge increased to 88.6%, 55.91%, 35.7%, and 31.35%, respectively. When the specific energy was 45000 kJ/kg TS, the concentrations of Pb, Zn, and Cd in the solid phase of the sludge appeared to increase under microwave cracking alone and decrease under the combined action of citric acid and microwave. The concentration of Cu in the solid phase of the sludge increased slightly. The dissolution rates of Pb, Cd, and Zn by microwave alone and citric acid-microwave method were 14.23% and 16.58%, 10.34% and 14.69%, 17.53%, and 24.11%, respectively. The dissolution rates of Cu by both methods were lower. The steady state ratios of Pb and Zn in the citric acid-microwave method increased to 55.91% and 31.25%, respectively; the steady state ratio of Cd in the microwave alone method increased to 39.51%; both methods had no significant effect on the stability of Cu.

Co-pyrolysis technology for enhancing the functionality of sewage sludge biochar and immobilizing heavy metals

Sewage sludge (SS) is a frequent and challenging issue for countries with big populations, due to its massive output, significant hazard potential, and challenging resource utilization. Pyrolysis can simultaneously realize the reduction, harmlessness and recycling of SS. Co-pyrolysis offers a wide range of potential in terms of increasing product quality and immobilizing heavy metals (HMs), thanks to its capacity to use additives to address the mismatch between SS characteristics and pyrolysis. High-value utilization potential of SS biochar is the key to evaluating the advancement of treatment technology. A further requirement for using biochar resources is the immobilization and bioavailability reduction of HMs. Due to the catalytic and synergistic effects in the co-pyrolysis process, co-pyrolysis SS biochar exhibits enhanced functionality and has been applied in soil improvement, pollutant adsorption and catalytic reactions. This review focuses on the research progress of different additives in improving the functionality of biochar and influencing the behavior of HMs. The key limitation and challenges in SS co-pyrolysis are then discussed. Future research prospects are detailed from seven perspectives, including pyrolysis process optimization, co-pyrolysis additive selection, catalytic mechanism research of process and product, biochar performance improvement and application field expansion, cooperative immobilization of HMs, and life cycle assessment. This review will offer recommendations and direction for future research paths, while also assist pertinent researchers in swiftly understanding the current state of SS pyrolysis research field.

Modelling and optimization of sewage sludge composting using biomass ash via deep neural network and genetic algorithm

In this study, the use of Deep Cascade Forward Neural Network (DCFNN) was investigated to model both linear and non-linear chaotic relationships in co-composting of dewatered sewage sludge and biomass fly ash (BFA). Model results were evaluated in comparison with RSM, Feed Forward Neural Network (FFNN) and Feed Back Neural Network (FBNN), and Cascade Forward Neural Network (CFNN). DCFNN produced predictive results with MAPE values less than 1% for all datasets in all experimental designs except one with 1.99%. Furthermore, the decision variables were optimized by Genetic Algorithm (GA). The desirability level obtained from the optimization results was found to be 100% in a few designs and above 95% in all other designs. The results showed that DCFNN is a reliable and consistent tool for modeling composting process parameters, also GA is a satisfactory tool for determining which outputs the input parameters will produce in an experimental setup.

Mechanical Properties and Water Resistance of Magnesium Oxychloride Cement–Solidified Residual Sludge

As a solid waste, the amount of residual sludge produced by the municipal wastewater treatment process is escalating. How to dispose it properly is attracting much attention in society. Herein, solidifying residual sludge using magnesium oxychloride cement (MOC) is promising for converting it into building materials. Various factors of mass ratio (RW/S) of liquid to solid, molar ratio (Rn) of MgO to MgCl2 in MOC, mass ratio (Rm) of residual sludge to MOC, the mass concentration of Na2SiO3 (DNa2SiO3), and dosage of fly ash (DF) influenced the unconfined compression strength (RC) of the as–obtained MOC–solidified residual sludge, and it was characterized using SEM and XRD analysis. The results show that the value of RC for MOC–residual sludge solidified blocks increased initially and then decreased as Rn and Rm increased, respectively, for 60–day curing. At 10–day curing, equilibrium RC was reached at all RW/S values except 1.38, and at 60–day curing, RC decreased with RW/S increasing. The maximum RC of 60 days of 20.90 MPa was obtained at RW/S = 0.90, Rn = 5.0, and Rm = 1.00. Furthermore, adding Na2SiO3 or fly ash in the solidifying process could improve RC. The water resistance test showed that SM13 and NF5 samples exhibited good alkaline resistance after immersion for 7 and 14 days in an aqueous solution with pH = 7.0–11.0. The water resistance of MOC–residual sludge solidified blocks decreased with increase in immersion duration in aqueous solutions. The fly ash could also help improve water resistance of MOC–solidified residual sludge in neutral and basic aqueous solutions. This work provides an important theoretical basis and possibility for the efficient disposal and comprehensive utilization of residual sludge through solidification/stabilization technology using MOC from the perspective of mechanics and water resistance.

A novel dual circulating fluidized bed technology for thermal treatment of municipal sewage sludge with recovery of nutrients and energy

Sewage sludge (SS), a by-product of the wastewater treatment process, should be viewed not as waste, but as a potential resource for renewable energy and nutrient recovery. However, SS contains various toxic and harmful pollutants, e.g., pathogens, pharmaceutical residues, and microplastics. Through organic recycling and reuse of SS on land, these contaminants may leak into the environment, creating potential hazards to the ecosystem and human health. To tackle this issue, an advanced SS treatment technique within circular economy principles was proposed. In this process, mechanically dewatered SS with 20-25 % total solids is first dried at 110 °C in a circulating fluidized bed dryer and then combusted at 850 °C in a circulating fluidized bed reactor. Consequently, all the unwanted organic compounds are eliminated, and the ash - relatively high in nutrients and sufficiently low in heavy metals - can be further processed into fertilizers and used in forestry or farming. Moreover, the process is self-sufficient in terms of energy, enabling standalone operation without supplementary fuels, and providing excess heat that can be utilized, e.g., as district heat. This paper describes the process in detail and reviews experiences and lessons learned from the commissioning and trial operation of a newly erected 1.5 MW_th sludge combustion plant with a throughput of 10 000 t/a. The operational performance of the plant has been verified based on continuous processing of dewatered SS, and the main operating parameters were consistent with design values. Therefore, the scale-up of this technique was considered both feasible and successful.

Basic Research on Co-treatment of Municipal Solid Waste Incineration Fly Ash and Municipal Sludge for Energy-Saving Melting

MSWI fly ash and municipal sludge are solid wastes. Melting vitrification treatment was a resource utilization method. However, the flow temperature of grate furnace MSWI fly ash and municipal sludge was high (>1325 °C), which increased the energy consumption in the melting process. MSWI fly ash contained a large amount of CaO, and municipal sludge contained a large amount of SiO₂, Al₂O₃, and Fe₂O_3. The temperature of melting vitrification can be reduced using these two kinds of CITY garbage as raw materials to change the proportion of ingredients. The eutectic characteristics of MSWI fly ash and municipal sludge and the phase diagrams of CaO-SiO₂-Al₂O₃ (C-S-A) and CaO-SiO₂-Al₂O₃-Fe₂O₃ (C-S-A-F) were analyzed in this paper. It established a low melting point mixing system. The results showed that when the amount of municipal sludge was 50-70%, the flow temperature of the mixtures was <1215 °C, which was significantly lower than that of MSWI fly ash (1490 °C) and municipal sludge (1325 °C). The optimal range of low melting point components was 14.1-36.3% CaO, 21.6-40.4% SiO₂, 6.7-12.6% Al₂O₃, and 6.3-11.4% Fe₂O₃. At 400-1400 °C, the minerals in the mixtures mainly changed as follows: CaCO₃ + SiO₂ + Al₂O₃ → Ca₂SiO₄ + Ca₃SiO₅ + Ca₂Al₂SiO₇ + Ca₃Al₂O₆ + Ca₁₂Al₁₄O₃₃ → CaAl₂Si₂O₈. In the melting experiment, with the increase in temperature, most of the phases in the mixtures might become amorphous. Therefore, the low melting point phase anorthite (CaAl₂Si₂O₈) only accounted for a small part of the final molten product.

Effects of hydrochar derived from hydrothermal treatment of sludge and lignocellulose mixtures on soil properties, nitrogen transformation, and greenhouse gases emissions

In this study, hydrochar samples derived from hydrothermal treatment (HTT) of sludge and sludge-biomass mixtures were applied to a sandy soil and their effects on soil properties, soil nutrients, greenhouse gas (GHG) emissions, and soluble heavy metals were investigated. The application of untreated sludge and hydrochar derived from HTT of sludge at 180 °C led to the highest soluble nitrate, CO₂ and N₂O emissions, followed by the application of hydrochar samples derived from HTT of sludge-biomass mixtures at 180 °C. Although the application of hydrochar samples derived from HTT of sludge alone and sludge-biomass mixtures at 240 °C in sandy soil led to the lowest emissions of CO₂ and N₂O, it resulted in lower levels of soil electrical conductivity (EC), cation exchange capacity (CEC) and soluble phosphorus. The application of hydrochar samples derived from HTT at 240 °C led to the production of CH₄ and lower nitrate-N contents than hydrochar samples derived from HTT at 180 °C. These results indicated that the soils containing hydrochar samples from HTT at 240 °C were anaerobic, which might inhibit the growth of plants. The application of hydrochar samples derived from HTT of sludge-biomass at 180 °C led to significantly improved contents of soil soluble phosphorus (2.56 and 2.84 g kg^-1 soil) and soil nitrate-N (160.2 and 263.2 mg kg^-1 soil) at the end of 60 days of incubation. However, these contents were lower than the contents of soluble phosphorus (3.71 and 4.45 g kg^-1 soil) and nitrate-N (528.3 and 583.2 mg kg^-1 soil) with the application of untreated sludge and sludge derived from HTT of sludge alone at 180 °C. Although more studies are needed to understand the mechanisms and effects on different soils, this study provides useful insights into the application of hydrochar derived from sludge-biomass mixture in soil.

Study of Solidifying Surplus Sludge as Building Material Using Ordinary Portland Cement

In an attempt to effectively utilize a multitude of surplus sludge from sewage treatment plants, ordinary Portland cement was used to solidify the dry surplus sludge as a building material. The dry surplus sludge and cement were mixed at different proportions with a certain dosage of water and then cured for 3–60 days at room temperature. The unconfined compression strength (RC) of solidified blocks was investigated with respect to the effects of the ratio of liquid to solid (Rl/S), surplus sludge dosage (DS), the dosage of sodium silicate (DNa2SiO3), and the proportion of fly ash (WF). The fabricated solidified blocks were characterized by scanning electron microscopy (SEM), Fourier transform-infrared spectroscopy (FT-IR), and X-ray Diffraction Analysis (XRD). The results demonstrated that RC at 60 days reduced obviously with the increase in Rl/s when Ds was given, whereas RC reduced with DS increased to 15.0 wt% from 5.0 wt% for solidified blocks. When DS was 5.0 wt%, RC of 28 days was reduced from 20.87 MPa to 14.50 MPa, with an increase in Rl/s from 0.35 to 0.55. For the given Rl/s, such as Rl/s = 0.35, RC at 60 days was 23.75 MPa, 2.80 MPa, and 2.50 MPa when DS were 5.0 wt%, 10.0 wt%, and 15.0 wt%, respectively, which were relatively lower in comparison to that of Portland cement solidified blocks without surplus sludge (51.40 MPa). In addition, the addition of Na2SiO3 and fly ash was favorable in terms of improving the RC for solidified blocks. RC of 60 days increased initially and then reduced with the increase in DNa2SiO3 from 0.0 wt% to 9.0 wt% at Rl/s = 0.45 and DS = 5.0 wt%. At DNa2SiO3 = 7.5 wt%, Rl/s = 0.45, and DS = 5.0 wt%, the highest RC value of 34.70 MPa was achieved after being cured for 60 days. Furthermore, RC of 60 days increased initially and then reduced with WF increasing from 0.0 wt% to 25.0 wt%, and the highest RC value of 34.35 MPa was achieved at WF = 10.0 wt%, Rl/s = 0.45, and DS = 5.0 wt%. At the ratio of DNa2SiO3 = 7.50 wt%, Rl/S = 0.35, WF = 20 wt%, DS = 15.0 wt% and M = 1.00, RC of 28 days reached 26.70 MPa. With these values, the utilization of sludge utilized (DS = 15.0 wt%) was increased by double compared with DS = 5.0 wt% (20.87 MPa). To investigate the effect of environmental temperature on the mechanical properties and mass of solidified blocks, the freeze-thaw cycling experiment was carried out. The RC of 28 days and the mass of the solidified block reduced with the number of freeze-thaw cycles, increasing for solidified blocks with DS of 5.0 wt%, 10.0 wt%, and 15.0 wt%, manifesting a decrease of 25.60%, 32.30%, and 40.60% for RC and 3.40%, 4.10%, and 4.90% for mass, respectively. This work provides sufficient evidence that surplus sludge has a huge potential application for building materials from the perspective of improving their mechanical properties. It provides an important theoretical basis for the disposal as well as efficient utilization of sludge.

Assessing the influence of sewage sludge and derived-biochar in immobilization and transformation of heavy metals in polluted soil: Impact on intracellular free radical formation in maize

As one of the most common ways to get rid of municipal waste, landfill leachate, waste with complicated compositions and high levels of contaminants, has become a significant threat to the world's environment. Here, the impact of sewage sludge (SS) and derived-biochar (SSB) amendments on the immobilization and potential mobility of heavy metals in a contaminated soil-plant system was investigated. The sequential fractionation findings showed that using SS-2%, SSB-2%, and SSBC-1% reduced the potential mobility of heavy metals while increasing the residual fraction in polluted soils. The translocation and bioconcentration factors showed that heavy metals were slightly transferred into shoots from roots and lowered accumulation in roots from contaminated soils. Fourier transform infrared (FTIR) and X-ray photoelectron spectrum (XPS) comprehensive characterization results indicated the significant role of applied amendments for heavy metals transformation from the exchangeable-soluble fractions to the least available form by lowering their mobility to confirm the adsorption-based complexes, which results in the surface adsorption of heavy metals with functional groups. The electron paramagnetic resonance (EPR) results indicated the dominance of reactive oxygen species (ROS) in the intracellular formation of hydroxyl radicals (•OH) in maize plant roots and shoots. ROS (•OH) generation plays a critical influence in the interaction between the physiological processes of plants and heavy metals. Moreover, all the amendments increased maize growth and biomass production. Our study suggests that alone and combined application of SS and SSB have great potential to remediate heavy metals contaminated soil for environmental sustainability.

Effects of lignocellulosic biomass type on nutrient recovery and heavy metal removal from digested sludge by hydrothermal treatment

Sludge is a nutrient-rich organic waste generated from wastewater treatment plants. However, the application of sludge as a nutrient source is limited by its high contents of water and pollutants. In this study, the effects of biomass type on nutrient recovery and heavy metal removal from digested sludge by hydrothermal treatment (HTT) were investigated. Blending biomass with digested sludge for HTT at 180-240 °C increased the recovery of nitrogen in the treated solids. At the HTT temperature of 240 °C, HTT with hardwood sawdust led to the highest nitrogen recovery of 70.6%, compared to the lowest nitrogen recovery of 36.5% without biomass. Blending biomass slightly decreased the recovery of phosphorus compared to those without biomass. Nevertheless, the lowest phosphorus recovery of 91.3% with the use of hardwood sawdust at the HTT temperature of 240 °C was only ∼7.0% less than that without biomass. Blending biomass reduced the contents of macro-metals such as Ca, Fe, Mg and Al in treated solids but the metal contents varied with different biomasses. Regarding the heavy metals, the use of rice husk did not decrease the contents of Ni and Co while blending bagasse did not decrease the content of Cr at HTT temperatures of 210 °C and 240 °C compared to the use of other biomasses. The different effects of biomass type on nutrient recovery and heavy metals were likely related to the types and abundances of organic acids such as acetic acid, oxygen-containing functional groups such as C-OH and COOH, oxide minerals such as silica from biomasses and the overall effects of these factors. This study provides very useful information in selection of lignocellulosic biomass for HTT of sludge for nutrient recovery and heavy metal removal.

Correlating black soldier fly larvae growths with soluble nutrients derived from thermally pre-treated waste activated sludge

Black soldier fly larvae (BSFL) have been deployed to valorize various organic wastes. Nonetheless, its growth rate whilst being offered with waste activated sludge (WAS) is not promising, likely by virtue of the presence of extracellular polymeric substances' structure in WAS. In this work, the WAS were first thermally pre-treated under different treatment temperatures and durations before being administered as the feeding substrates for BSFL. The results showed the thermal pre-treatment could improve WAS palatability and subsequently, enhance the growth of BSFL especially after the pre-treatments at 75 °C and above. The highest larva weight gained was recorded at 2.16 mg/larva for the WAS sample being pre-treated at 90 °C and 16 h. Furthermore, the samples pre-treated above 75 °C also achieved higher degradation rates, indicating that the 75 °C was a threshold temperature to effectively hydrolyze the WAS. The changes of WAS characteristics, namely, (i) soluble chemical oxygen demand (SCOD), (ii) soluble carbohydrate, (iii) soluble protein, (iv) humic substances and (v) total soluble protein and humic substances, after the thermal pre-treatments were also studied in correlating with the BSFL growth. Accordingly, a model was successfully developed with the highest R² value attained at 0.95, evidencing the SCOD was the most suitable WAS characteristic to accurately predict the BSFL growth behavior.

Hydrolysis kinetics for solubilizing waste activated sludge at low temperature thermal treatment derived from multivariate non-linear model

Low temperature thermal pre-treatment is a low-cost method to break down the structure of extracellular polymeric substances in waste activated sludge (WAS) while improving the sludge biodegradability. However, previous models on low temperature thermal pre-treatment did not adequately elucidate the behaviour of sludge hydrolysis process for the duration ranging from 5 to 9 h. Therefore, this work had developed an inclusive functional model to describe the kinetics of sludge hydrolysis for a wide range of treatment conditions (30 °C-90 °C within 0 and 16 h). As compared with treatment duration, the treatment temperature played a greater impact in solubilizing WAS. Accordingly, the 90 °C treatment had consistently produced WAS with the highest degree of solubility. Nonetheless, the mediocre discrepancies between 90 °C and 75 °C may challenge the practicality of increasing the treatment temperatures beyond 75 °C. The effects of treatment duration on soluble chemical oxygen demand, soluble carbohydrate and soluble protein were only significant during the first 4 h, except for humic substances release that continued to increase with treatment duration. Finally, a good fit with R² > 0.95 was achieved using an inclusive multivariate non-linear model, substantiating the functionality to predict the kinetics of sludge hydrolysis at arbitrary treatment conditions.

Heavy metal-contained wastewater in China: Discharge, management and treatment

A large amount of heavy metal-contained wastewater (HMW) was discharged during Chinese industry development, which has caused many environmental problems. This study reviewed discharge, management and treatment of HMW in China through collecting and analyzing data from China's official statistical yearbook, standards, technical specifications, government reports, case reports, and research paper. Results showed that industry wastewater discharged by an amount of about 221.6 × 10⁸ t (in 2012), where emission of heavy metals including Pb, Hg, Cd, Cr(VI), T-Cr was around 388.4 t (in 2012). Heavy metal emission with wastewater in east China and central south China was observed to be graver than that in other areas. However, control of heavy metals in Pb and Cd in northwest China was more difficult compared with other areas. In terms of management, China's government has issued many wastewater discharge standards, strict management policies for controlling HMW discharge in recent years, resulting in reduced HMW discharge. In addition, main HMW treatment technology in China was chemical precipitation, and other technologies such as membrane separation, adsorption, ion exchange, electrochemical and biological methods were also occasionally applied. In the future, chemical industries will be concentrated in northwest China, therefore control of HMW discharge should be paid much more attention in those areas. In addition, more effective and environment-friendly heavy metal removal and regeneration technologies should be developed, such as biomaterials adsorbent.

A review on recent disposal of hazardous sewage sludge via anaerobic digestion and novel composting

The high investment cost required by modern treatment technologies of hazardous sewage sludge such as incineration and anaerobic digestion have discouraged their application by many developing countries. Hence, this review elucidates the status, performances and limitations of two low-cost methods for biological treatment of hazardous sewage sludge, employing vermicomposting and black soldier fly larvae (BSFL). Their performances in terms of carbon recovery, nitrogen recovery, mass reduction, pathogen destruction and heavy metal stabilization were assessed alongside with the mature anaerobic digestion method. It was revealed that vermicomposting and BSFL were on par with anaerobic digestion for carbon recovery, nitrogen recovery and mass reduction. Thermophilic anaerobic digestion was found superior in pathogen destruction because of its high operational temperature. Anaerobic digestion also had proven its ability to stabilize heavy metals, but no conclusive finding could confirm similar application from vermicomposting or BSFL treatment. However, the addition of co-substrates or biochar during vermicomposting or BSFL treatment may show synergistic effects in stabilizing heavy metals as demonstrated by anaerobic digestion. Moreover, vermicomposting and BSFL valorization had manifested their potentialities as the low-cost alternatives for treating hazardous sewage sludge, whilst producing value-added feedstock for biochemical industries.