Reduced graphene-based superhydrophobic sponges modified by hexadecyltrimethoxysilane for oil adsorption

Novel 3D carbon fibers derived from Luffa wastes for oil/water separation

In this study, the 3D structure of carbon fibers (CFs) was prepared from Luffa sponge wastes by H₃PO₄ impregnation with various ratios and a low-temperature carbonization process at 500 °C in a nitrogen atmosphere. The H₃PO₄-treated Luffa sponge had higher thermal stability and carbonic yield (∼60-70%) than neat-Luffa (∼21%). Characterization analyses exposed that the synthesized CFs derived from H₃PO₄-treated Luffa exhibited oleophilic and hydrophobic carbonic nature with 3D sponge skeletal, reflecting an ideal structure for oil sorption. The engine oil sorption properties on the CFs were studied by varying the contact time. The engine oil sorption equilibrium data for 3D CFs samples was explained by the pseudo-second-order and intraparticle diffusion models. The equilibrium oil sorption capacities of 3D CFs were as large as 23.1 ± 0.4 g/g for engine oil, 23.7 ± 1.0 g/g for gasoline, 28.1 ± 1.0 g/g for almond oil, and 29.2 ± 0.8 g/g for pomegranate seed oil in 20 min. Moreover, the optimized 3D CFs can be selectively for oil/water separation applications, such as high capacities for various oils, fast kinetic sorption, and reusability (>6 cycles). This research presented a facile and cost-effective process for the 3D CFs through recycling Luffa sponge wastes for rapid oil sorption.

The improvement of dispersity, thermal stability and mechanical properties of collagen fibers by silane modification: an exploration for developing new leather making technology

The effect of hydrophobic modification on the performances of collagen fibers (CFs) was investigated by using silane coupling agents with different alkyl chains as hydrophobic modifiers. It was found silane could be easily grafted onto CF surface through covalent bonds under 5% water content. This modification led to the transformation of surface wettability of CF from hydrophilic to hydrophobic. Interestingly, the change of surface wettability resulted in substantial improvement of the modified CF properties, presenting well dispersity of collagen fibers, higher thermal stability and enhanced mechanical properties in comparison with natural CF. The degree of improvement mainly depended on the length of alkyl chain in silane. Longer alkyl chain produced strong hydrophobicity and subsequently more superior performances of the modified CF. When the length of alkyl chain increased to 18 carbon atoms, the modified CF possessed durable superhydrophobicity even exposed to aqueous solutions of different pH, UV, and organic solvents, and had excellent thermal and mechanical properties like leather fibers. In general, this work clearly revealed that the properties of CF are closely and positively related to the hydrophobicity, which is suggestive in developing new leather making technology.

Graphical Abstract

Phytic acid and graphene oxide functionalized sponge with special-wettability and electronegativity for oil-in-water emulsion separation in single-step

Developing an emulsion separation material with one-step in-situ purifying capability and improved security in applications, especially for subsequent scale-up, is valuable but remains a challenge. Herein, the amphiphilic sponge (PA@RGO@MS) was prepared via impregnation and in-situ growth of the negatively charged hydrophilic phytic acid (PA) and the hydrophobic reduced graphene oxide (RGO) on the surface of the melamine sponge (MS) and applied in emulsion purification. The mechanics, wettability, absorption performance of the PA@RGO@MS were analyzed to identify its potential for stable demulsification. Results show that the PA@RGO@MS could purify emulsions (turbidity removal rate = 99.7%; TOC removal rate = 94.14%) in-situ in one step by simple shock absorption, profited from the hydrophilic and demulsification capability of PA, oil absorption of RGO, and wide reaction and storage space of MS. Targeting the emulsion with distinct properties (density, viscosity, and concentration) of the oil phase, the PA@RGO@MS could efficiently enable the purification. Meanwhile, the powerful flame-retardant granted from PA ensures the safe shipment and storage of sponges. The favorable cyclability (turbidity removal rate > 98.5% and TOC removal rate > 89.5% after 10 cycles) and diversified operating modes enhance the practical value of the PA@RGO@MS.

Poly-NIPAM/Fe3O4/multiwalled carbon nanotube nanocomposites for kerosene removal from water

Multiwalled carbon nanotubes (MWCNTs) were oxidized using a mixture of H₂SO₄ and HNO₃, and the oxidized MWCNTS were decorated with magnetite (Fe₃O₄). Finally, poly-N-isopropyl acrylamide-co-butyl acrylate (P-NIPAM) was added to obtain P-NIPAM/Fe/MWCNT nanocomposites. The nanosorbents were characterized by various techniques, including X-ray diffraction, transmission electron microscopy, scanning electron microscopy, thermogravimetric analysis, and Brunauer-Emmett-Teller analysis. The P-NIPAM/Fe/MWCNT nanocomposites exhibited increased surface hydrophobicity. Owing to their higher adsorption capacity, their kerosene removal efficiency was 95%; by contrast, the as-prepared, oxidized, and magnetite-decorated MWCNTs had removal efficiencies of 45%, 55%, and 68%, respectively. The P-NIPAM/Fe/MWCNT nanocomposites exhibited a sorbent capacity of 8.1 g/g for kerosene removal from water. The highest kerosene removal efficiency from water was obtained at a process time of 45 min, sorbent dose of 0.005 g, solution temperature of 40 °C, and pH 3.5. The P-NIPAM/Fe/MWCNTs showed excellent stability after four cycles of kerosene removal from water followed by regeneration. The reason may be the increase in the positive charge of the polymer at pH 3.5 and the increased adsorption affinity of the adsorbent toward the kerosene contaminant. The pseudo second-order model was found to be the most suitable model for studying the kinetics of the adsorption reaction.

Facile one-step fabrication of superhydrophobic melamine sponges by poly(phenol-amine) modification method for effective oil-water separation

Although polydopamine (PDA)-related modification is widely studied in the fabrication of superhydrophobic sponges, the high cost of dopamine limits its widespread application. To imitate PDA modification, a low-cost and facile one-step poly(phenol-amine) modification was performed on melamine sponges in this study. Low-cost catechol and diethylenetriamine (DETA) were used as the monomers, and n-dodecanethiol was used as an additive in the one-step modification. The results confirmed that the poly(phenol-amine) aggregations were successfully anchored on the sponge skeleton surface and that the aggregations were formed via the Schiff base reaction and the Michael addition reaction. Furthermore, the as-prepared sponges still showed excellent mechanical properties after modification. Additionally, the optimally modified sponge (MS-0.5) exhibited superhydrophobic properties with a contact angle value above 150° under various environments, high oil-absorption capacity for various oils and organic solvents, high continuous oil-water separation performance with efficiency greater than 98.8% in 30 cycles, outstanding demulsification performance with 99.52% toward oil-in-water emulsion, and excellent recoverability and long-term stability. Thus, this work provides a feasible facile one-step modification method that can be used in place of PDA-related modification.

Superhydrophobic nanohybrid sponges for separation of oil/ water mixtures

The industrial revolution has led to different types of environmental pollution, including frequent leakage of crude oil to marine waters and the contamination of wastewater with immiscible or emulsified oils and organic liquids from various industrial residues. Hence, developing multifunctional materials for oil/water separation is a field of high significance for the remediation of oil-polluted water. Recently, advanced superwetting materials have been employed for oily wastewater treatment. This review summarizes the recent development in fabricating superhydrophobic/superoleophilic nanohybrid polyurethane, melamine, and cellulose sponges for oil/water separation. The use of organic and/or inorganic nanohybrid materials opens the horizon for designing a diverse and wide range of superhydrophobic sponges due to the synergistic effect between the surface roughness and chemical composition. The discussion is organized based on different classes of low surface energy materials including thermoplastics, thermosets, elastomers, fluorinated polymers, conductive polymers, organosilanes, long alkyl chain compounds, and hydrophobic carbon-based materials. Recent examples for the separation of both immiscible and emulsified oil/water mixtures are presented, with a focus on fabrication strategies, separation efficiency, recyclability, mechanical performance, and durability. Currently, most studies did not focus on the mechanical/chemical stability of the fabricated sponges, and hence, future research directions shall address the fabrication of robust and long-term durable superhydrophobic sponges with proper guidelines. Similarly, more research focus is required to design superhydrophobic sponges for the separation of emulsified oil/water mixtures and heavy crude oil samples. Superhydrophobic sponges can be employed for treatment of oily wastewater, emulsion separation, and cleanup of crude oil spills.

In situ regulation of bacterial cellulose networks by starch from different sources or amylose/amylopectin content during fermentation

Bacterial cellulose (BC) is a promising biopolymer, but its three-dimensional structure needs to be controllable to be used in multiple fields. BC has some advantages over other types of cellulose, not only in terms of purity and properties but also in terms of modification (in situ modification) during the synthesis process. Here, starches from different sources or with amylose/amylopectin content were added to the growth medium to regulate the structural properties of BC in-situ. The obtained BC membranes were further modified by superhydrophobic treatment for oil-water separation. Starches alter the viscosity of the medium, thus affecting bacterial motility and cellulose synthesis, and adhere to the microfibers, limiting their further polymerization and ultimately altering the membrane porosity, pore size, and mechanical properties perpendicular to the BC fibril layer direction. The average pore diameter of the BC/PS membrane increased by 1.94 times compared to the initial BC membrane. The chemically modified BC/PS membrane exhibited super-hydrophobicity (water contact angle 167°), high oil-water separation flux (dichloromethane, 23,205 Lm^-2 h^-1 MPa^-1), high separation efficiency (>97%). The study provides a foundation for developing methods to regulate the network structure of BC and broaden its application.

Recent Developments and Advancements in Graphene-Based Technologies for Oil Spill Cleanup and Oil-Water Separation Processes

The vast demand for petroleum industry products led to the increased production of oily wastewaters and has led to many possible separation technologies. In addition to production-related oily wastewater, direct oil spills are associated with detrimental effects on the local ecosystems. Accordingly, this review paper aims to tackle the oil spill cleanup issue as well as water separation by providing a wide range of graphene-based technologies. These include graphene-based membranes; graphene sponges; graphene-decorated meshes; graphene hydrogels; graphene aerogels; graphene foam; and graphene-coated cotton. Sponges and aerogels modified by graphene and reduced graphene oxide demonstrated effective oil water separation owing to their superhydrophobic/superoleophilic properties. In addition, oil particles are intercepted while allowing water molecules to penetrate the graphene-oxide-coated metal meshes and membranes thanks to their superhydrophilic/underwater superoleophobic properties. Finally, we offer future perspectives on oil water separation that are hindering the advancements of such technologies and their large-scale applications.

Facile synthesis of superhydrophobic MS/TiO2/PDMS sponge for efficient oil-water separation

To obtain a kind of superhydrophobic sponge with high oil and water selectivity, the MS/TiO₂/PDMS sponge was prepared via a two-step hydrophobic fabrication based on the melamine sponge (MS), tetrabutyl titanate (TBOT), and polydimethylsiloxane (PDMS). The effects of modification time, the concentrations of TBOT and PDMS on the properties of the MS/TiO₂/PDMS sponge were studied, and the separation mechanism was also discussed based on the interaction between the oil and the surface of the MS/TiO₂/PDMS sponge. The results suggest that under optimal conditions, the MS/TiO₂/PDMS sponge show superhydrophobicity. The contact angle and adsorption capacity for oil of the MS/TiO₂/PDMS sponge are 149.2° and 98.5 g·g^-1, respectively, and they can be recycled for about 25 cycles after oil-water separation test. This study prepares a new composite material with high oil-water selectivity, which is a good foundation for the development and research of new oil adsorbents.

Preparation of a rice straw-based green separation layer for efficient and persistent oil-in-water emulsion separation

Inefficiency, high cost, and complex operation have emerged as shackles for large-scale separate oil-in-water emulsion. Herein, a low-cost and eco-friendly separation layer with a rough structure and rich anionic groups was fabricated from rice straw (RS) via a simple acid-base treatment and slight squeeze process. The separation layer's morphology, composition, and wettability were investigated. It was then employed to separate oil-in-water emulsion. The RS after acid and alkali treatment (A₁A₂-RS) exhibited a clear fiber structure and abundant humps, which made the separation layer superwettable and highly electronegative (-26.55 mV). The overlapped and intertwined A₁A₂-RS layer structure owned a superior performance for hexadecyl-trimethyl-ammonium-bromide (CTAB) adsorption and tiny oil interception. As a result, the separation layer had stable fluxes (>500 LMH) for multiple CTAB-stabilized emulsions and the obtained filtrates performed low total organic carbon (TOC) contents (<30 mg/L). In addition, the A₁A₂-RS layer had excellent renewability (10 cycles/ 200 mL) and the flux could be substantially recovered merely by aqueous wash. Moreover, filtrate analysis showed that the A₁A₂-RS layer had a good effect on actual emulsion treatment with a TOC removal rate of 89.56%.

Facile fabrication of superhydrophobic polyester fabric based on rapid oxidation polymerization of dopamine for oil-water separation

Through the special chemical structure of dopamine (DA), superhydrophobic polyester (PET) fabric was fabricated by introducing the low surface energy substance hexadecyltrimethoxysilane (HDS) into the PET fabric and chelating Fe ions with phenolic hydroxyl groups of polydopamine (PDA) to form a rough surface. The water contact angle (WCA) of the prepared PDA/Fe/HDS PET fabric was higher than 160° and the scrolling angle (SA) was lower than 2.09°. The excellent adhesion property of polydopamine (PDA) on the substrate is helpful to improve the stability of superhydrophobic PDA/Fe/HDS PET fabric. The tests results showed that the modified PET fabric maintains excellent mechanical properties. Its superhydrophobic property had good stability and durability in the harsh environment of washing, mechanical friction, UV irradiation, seawater immersion, acid–base and organic reagents erosion. The PDA/Fe/HDS PET fabric also had good self-cleaning and oil–water separation properties. It still had good oil–water separation performance after repeated use for 25 times, and the separation efficiency was more than 95%. The preparation method was facile, the treatment time can be shortened, the cost of the modified substrate was low, and fluorine-free substances were used in the process. This work provides a new way to expand the added value of PET fabrics and develop durable superhydrophobic fabrics in practical application.

Through the special chemical structure of dopamine, superhydrophobic polyester fabric was fabricated by introducing the low surface energy substance hexadecyltrimethoxysilane into the PET fabric and chelating Fe ions to form rough surface.

Durable, magnetic-responsive melamine sponge composite for high efficiency,in situoil-water separation

The development of durable and high-performance absorbents forin situoil-water separation is of critical importance for addressing severe water pollution in daily life as well as for solving accidental large-scale oil spillages. Herein, we demonstrate a simple and scalable approach to fabricate magnetic-responsive superhydrophobic melamine sponges byin situdeposition of PDA coatings and Fe₃O₄nanoparticles, followed by surface silanization with low surface energy 1H,1H,2H,2H-perfluorooctyltriethoxysilane (PTOS) layer. The prepared melamine sponge composite (PTOS-Fe₃O₄@PDA/MF) not only exhibits a very high water contact angle of 165 ± 1.5° and an excellent ability to uptake a variety of oils and organic solvents (e.g. up to 141.1 g/g for chloroform), but also shows robust durability and superior recyclability. The PTOS-Fe₃O₄@PDA/MF sponge can also efficiently separate oils (or organic solvents) and water, as demonstrated by different model systems including immiscible oil-water solution mixture and miscible water-oil (W/O) emulsion (stabilized by surfactants). Furthermore, the PTOS-Fe₃O₄@PDA/MF sponge is able toin siturecover organics from water using a peristaltic pump, which gives it significant advantages over other traditional batch processes for oil-water separation. We believe that the PTOS-Fe₃O₄@PDA/MF sponge provides a very promising material solution to address oil-water separation, especially for the large-scale problems that have been long-time challenges with conventional sorption methods.

Efficient removal of antibiotic thiamphenicol by pulsed discharge plasma coupled with complex catalysis using graphene-WO3-Fe3O4 nanocomposites

Pulsed discharge plasma (PDP) induced complex catalysis for synergetic removal of thiamphenicol (TAP) was investigated using graphene-WO₃-Fe₃O₄ nanocomposites. The prepared samples were characterized systematically in view of the structure and morphology, chemical bonding state, optical property, electrochemical property and magnetic property. Based on characterization and TAP degradation, the catalytic performance followed: graphene-WO₃-Fe₃O₄>graphene-WO₃>WO₃, and the highest removal efficiency and kinetic constant could reached 99.3% and 0.070 min^-1, respectively. With increase of catalyst dosage, the removal efficiency firstly enhanced and then declined. Lower pH value was beneficial for TAP degradation. The prepared graphene-WO₃-Fe₃O₄ owed higher stability and lower dissolution rate of iron ion. The rGO-WO₃-Fe₃O₄ could decompose O₃ and H₂O₂ into more ·OH in PDP system. The degradation intermediates were characterized by fluorescence spectrograph, LC-MS and IC. Based on the detected intermediates and discrete Fourier transform (DFT) analysis, degradation pathway of TAP was proposed. Besides, the toxicity of intermediates was predicted. Finally, catalytic degradation mechanism of TAP by PDP with graphene-WO₃-Fe₃O₄ was summarized.

Superhydrophobic graphene-based materials with self-cleaning and anticorrosion performance: An appraisal of neoteric advancement and future perspectives

Lotus like materials having superhydrophobicity is attaining greater demand due to the possibility of molding them into different high end applications. The major issue related to self-cleaning superhydrophobic surfaces is their restricted mechanical properties. The development of nanotechnology has brought many advantages in the fabrication and properties of superhydrophobic surfaces and thus it enhanced the demand of superhydrophobic surfaces. Many scientific groups have studied and reported about the superhydrophobicity exhibited by graphene and its analogous derivatives. The fabrication of the devices having properties ranging from anti-sticking and self-cleaning to anti-corrosion and low friction is made possible by the incorporation of this wonderful two-dimensional material. This review focuses on the preparation and properties of graphene based superhydrophobic coating materials with special mention to the wide range of applications rendered by them.

Superhydrophobic Polypyrrole-Coated Cigarette Filters for Effective Oil/Water Separation

To facilitate the recycling and reuse of cigarette filters and oil/water separation, a superhydrophobic cigarette filter was made by coating with dodecanethiol-modified polypyrrole (Ppy) particles by a dip-coating method. SEM, FTIR, and XPS were used to analyze the surface morphology and chemical compositions. The as-prepared superhydrophobic cigarette filter can realize wettability alteration via changing the ammonium persulfate (APS) concentration from 0.15 mol/L to 3 mol/L, and the contact angle increased from 0° on the original cigarette filter to 155° with a sliding angle of 5°. The superhydrophobic cigarette filter could effectively separate various oils and organic solvents. The separation efficiency was 98.8% and the separation stability was good. Furthermore, the as-prepared superhydrophobic cigarette filter had a large oil absorption range and could absorb different oils and organic solvents, including petroleum ether, engine oil, vegetable oil, n-hexane, and chloroform, with maximum absorption capacities ranging from 9.4 g/g to 22.7 g/g. According to the above results, we believe that the as-prepared superhydrophobic cigarette filter should have great potential in the recovery of solid waste and high-efficiency oil/water separation.

Fabrication of a PAN–PA6/PANI membrane using dual spinneret electrospinning followed by in situ polymerization for separation of oil-in-water emulsions

A polyacrylonitrile–polyamide 6/polyaniline (PAN–PA6/PANI) doped membrane was prepared using dual spinneret simultaneous electrospinning of PAN and PA6 and in situ polymerization of aniline at low temperature.