Strategies for arsenic pollution control from copper pyrometallurgy based on the study of arsenic sources, emission pathways and speciation characterization in copper flash smelting systems

Speciation Characterization and Environmental Stability of Arsenic in Arsenic-Containing Copper Slag Tailing

The increasing presence of arsenic-containing impurities within Cu ores can adversely affect the smelting process and aggravate the environmental impact of slag tailing. This study investigates the geochemical, mineralogical, and chemical speciation characteristics to better understand the association and environmental stability of metal(loid)s in copper slag tailing. The results indicate that the predominant chemical compositions of the selected slag tailing are Fe2O3 (54.8%) and SiO2 (28.1%). These tailings exhibit potential for multi-elemental contamination due to elevated concentrations of environmentally sensitive elements. Mineral phases identified within the slag tailings include silicate (fayalite), oxides (magnetite and hematite), and sulfides (galena, sphalerite, arsenopyrite, and chalcopyrite). The consistent presence of silicate, iron, arsenic, and oxygen in the elemental distribution suggests the existence of arsenic within silicate minerals in the form of Si-Fe-As-O phases. Additionally, arsenic shows association with sulfide minerals and oxides. The percentages of arsenite (As(III)) and arsenate (As(V)) within the selected slag tailings are 59.4% and 40.6%, respectively. While the slag tailings are deemed non-hazardous due to the minimal amounts of toxic elements in leachates, proper disposal measures should be taken due to the elevated carbonate-bound levels of As and Cu present in these tailings.

Mineralogical transformation of arsenic at different copper smelting workshops: The impact on arsenic bioaccessibility

Soil arsenic (As) contamination associated with the demolition of smelting plants has received increasing attention. Soil As can source from different industrial processes, and also participate in soil weathering, making its speciation rather complex. This study combined the usage of chemical sequential extraction and advanced spectroscopic techniques, e.g., time of flight secondary ion mass spectrometry (ToF-SIMS), to investigate the mineralogical transformation of soil As at different processing sites from a typical copper smelting plant in China. Results showed that the stability of arsenic species decreased following the processes of storage, smelting, and flue gas treatment. Arsenic in the warehouse area was incorporated into pyrite (FeS2) as well as its secondary minerals such as jarosite (KFe3(SO4)2(OH)6). At the smelting area, a large proportion of As was adsorbed by iron oxides from smelting slags, while some As existed in stable forms like orpiment (As2S3). At the acid-making area, more than half of As was adsorbed on amorphous iron oxides, and some were adsorbed on the flue gas desulfurization gypsum. More importantly, over 86% of the As belonged to non-specifically and specifically adsorbed fractions was found to be bioaccessible, highlighting the gypsum-adsorbed As one of the most hazardous species in smelting plant soils. Our findings indicated the importance of iron oxides in As retention and suggested the potential health risk of gypsum-adsorbed As. Such detailed knowledge of As speciation and bioaccessibility is vital for the management and remediation of As-contaminated soils in smelting plants.

Progress of gaseous arsenic removal from flue gas by adsorption: Experimental and theoretical calculations

Because of its high mobility and difficult capture, gaseous arsenic pollution control has become the focus of arsenic pollution control. It mainly exists in the form of highly toxic As2O3 in the flue gas. Therefore, removing gaseous As2O3 from flue gas is of great practical significance for arsenic pollution control. Stabilizing gaseous As2O3 on the surface of adsorbents by physical or chemical adsorption is an effective way to reduce the content of arsenic in the flue gas and alleviate arsenic pollution. Over the past few decades, various adsorbents have been developed to capture gaseous As2O3 in the flue gas, and their adsorption mechanisms have been studied in detail. Thus, it is necessary to review the strategies of arsenic removal from flue gas by adsorption, which can inspire further research. Based on summarizing the morphological distribution of gaseous As2O3 in the flue gas, this review further summarizes the removal of gaseous As2O3 by several adsorbents and the effect of temperature and the main components of the flue gas on arsenic adsorption. In addition, the mechanism of arsenic removal based on adsorption in the flue gas is discussed in depth through theoretical calculations, which is the particular focus of this review. Finally, prospects based on the present research state of arsenic removal by adsorption are proposed to provide ideas for developing effective and stable adsorbents for arsenic removal from flue gas.

Arsenic species in soil profiles from chemical weapons (CWs) burial sites of China: Contamination characteristics, degradation process and migration mechanism

In this study, soil profiles and pore water from Japanese abandoned arsenic-containing chemical weapons (CWs) burial sites in Dunhua, China were analyzed to understand the distribution of arsenic (As) contamination, degradation, and migration processes. Results of As species analysis showed that the As-containing agents underwent degradation with an average rate of 87.55 ± 0.13%, producing inorganic pentavalent arsenic (As5+) and organic arsenic such as 2-chlorovinylarsonic acid (CVAOA), triphenylarsenic (TPA), and phenylarsine oxide (PAO). Organic arsenic pollutants accounted for 1.27-18.20% of soil As. In the vertical profiles, total As concentrations peaked at about 40-60 cm burial depth, and the surface agricultural soil exhibited moderate to heavy contamination level, whereas the contamination level was insignificant below 1 m, reflecting As migration was relatively limited throughout the soil profile. Sequential extraction showed Fe/Al-bound As was the predominant fraction, and poorly-crystalline Fe minerals adsorbed 33.23-73.13% of soil As. Oxygen-susceptible surface soil formed poorly-crystalline Fe3+ minerals, greatly reducing downward migration of arsenic. However, the reduction of oxidizing conditions below 2 m soil depth may promote As activity and require attention.

Enhancement of heavy metals desorption from the soil by eddy deep leaching in hydrocyclone

An eddy deep leaching technology was developed in this paper to address the challenge of treating heavy metal contaminants in industrial mining areas. The desorption effect of As, Cd, Sb and Pb was investigated utilizing chemical leaching and physical eddy techniques. It was found that the heavy metals concentration increased with decreasing particle size. The highest proportion of Cd in the form distribution of soil was in the bound to iron and manganese oxides, while the maximum proportion of As, Sb and Pb were in the residual. The optimal solid-liquid ratio of the hydrocyclone was 1:20, and the corresponding separation efficiency and flow rate were 84.7% and 1.76 m3/hr, respectively. The grade efficiency of soil particle separation increases with particle size and exceeds 99% for particles above 1,000 µm. Leaching experiments have revealed that oxalic acid (OA) and a combination of oxalic acid and EDTA (OAPE) were more efficient than citric acid (CA) and a combination of citric acid and EDTA (CAPE) for the desorption of heavy metals, respectively. The comparison of OAPE and eddy leaching found that the latter improved the desorption efficiency by 9.4%, 7.5%, 7.2% and 7.8% for As, Cd, Sb and Pb compared to the former, respectively. The results demonstrated that the eddy leaching technique could further enhance the desorption efficiency of heavy metals. It is expected to provide technical support for soil remediation with reduced usage of leaching agents.

Capture gaseous arsenic in flue gas by amorphous iron manganese oxides with high SO2 resistance

In non-ferrous metal smelting, the problem of gaseous arsenic in high-sulfur flue gas is difficult to solve. Now we have developed oxygen-enriched amorphous iron manganese oxide (AFMBO) based on the unique superiority of iron-manganese oxide for arsenic capture to realize the effective control of gaseous arsenic in the non-ferrous smelting flue gas. The experimental results show that the arsenic adsorption capacity of AFMBO is up to 102.7 mg/g, which has surpassed most of the current adsorbents. In particular, AFMBO can effectively capture gaseous arsenic even at 12% v/v SO2 concentrations (88.45 mg/g). Moreover, the spent AFMBO possesses pronounced magnetic characteristics that make it easier to separate from dust, which is conducive to reducing the secondary environmental risk of arsenic. In terms of mechanism study, various characterization methods are used to explain the important role of lattice oxygen and adsorbed oxygen in the capture process of gaseous arsenic. Moreover, the reason for the efficient arsenic removal performance of AFMBO is also reasonably explained at the microscopic level. This study provides ideas and implications for gaseous arsenic pollution control research.

Pollution characteristics, associated risks, and possible sources of heavy metals in road dust collected from different areas of a metropolis in Vietnam

Road dust samples were collected from different areas in Ho Chi Minh City (HCMC)-the largest city in Vietnam to explore pollution characteristics, ecological and human health risks, and sources of heavy metals (HMs). Results revealed the level of HMs found in the samples from residential and industrial zones of HCMC in the order of Mn > Zn > Cu > Cr > Pb > Ni > Co > As > Cd, Zn > Mn > Cu > Cr > Pb > Ni > Co > As > Cd. Due to the high enrichment of Cu, Zn in residential areas and Cu, Pb, Zn in industrial areas, the HM contamination in these areas remained moderate to severe. The findings also revealed a rising trend in the level of HMs in road dust from the east to the west of HCMC, and a heavy metal contamination hotspot in the west. In addition, industrial areas were more contaminated with HMs, posing greater associated risks than residential areas. Children living in urban areas of HCMC were found to be exposed to unacceptable health risks. Meanwhile, adults living in industrial areas face intolerable cancer risk. Among the nine HMs, Cd, Pb, and Cu posed the greatest ecological risk, while Cr and As were the main culprits behind health risks. HMs in road dust might derive from non-exhaust vehicular emissions, crustal materials, and industrial activities. The results suggested that industrial areas to the west of HCMC should focus more on reducing and controlling severe pollution of HMs.

Arsenic release pathway and the interaction principle among major species in vacuum sulfide reduction roasting of copper smelting flue dust

The efficient release of arsenic in copper smelting flue dust (CSFD) with complicated production conditions and composition under the premise of environmental safety is difficult for the copper smelting industry. The vacuum environment is conducive to the volatilization of low-boiling arsenic compounds, which is beneficial to the physical process and chemical reaction of increasing the volume. In the present study, combined with thermodynamic calculations, the roasting process of pyrite and CSFD mixed in proportion in vacuum was simulated. Additionally, the release process of arsenic and the interaction mechanism of the main phases were performed in detail. The addition of pyrite facilitated the decomposition of stable arsenate in CSFD into volatile arsenic oxides. The results indicated that exceeding 98% of arsenic in CSFD volatilized into the condenser, while the arsenic content in the residue was reduced to 0.32% under optimal conditions. Pyrite could reduce the oxygen potential during the chemical reaction with CSFD, reacting with sulfates in CSFD to convert into sulfides and magnetic iron oxide (Fe₃O₄) simultaneously, and Bi₂O₃ would be transformed into metallic Bi. These findings are significant for developing arsenic-containing hazardous waste treatment routes and the application of innovative technical approaches.

A shortcut approach for cooperative disposal of flue dust and waste acid from copper smelting: Decontamination of arsenic-bearing waste and recovery of metals

Recovering harmful elements (As, Pb) and metals (Cu, Bi, Zn) from copper smelting flue dust (CSFD) is a critical subject and task for arsenic contamination control and resource sustainability. In this work, a two-step pyrometallurgical process was developed to preferentially separate arsenic and recover metals from CSFD. During the low-temperature roasting, arsenic-bearing waste acid (AWA) from copper industry was used as an additive and effective removal of arsenic (97.8 %) was obtained at 350 °C, which follows the idea of "treating waste with waste". Subsequently, the recovery and separation of metals were well-achieved based on the affinity between metals and sulfur in the second stage of roasting, by which 91.28 % of Pb and 95.65 % of Bi were recovered as an alloy (Pb 86.48 %, Bi 13.21 %), while 82.62 % of Cu was enriched in the matte. The migration rules of metal elements and phase transformation in the whole process were studied in-depth from theory and experiments. This process can realize the efficient removal of arsenic as well as effective recovery of metals via cooperative disposal of CSFD and AWA, and minimize the environmental impacts.

Arsenic in drinking water: overview of removal strategies and role of chitosan biosorbent for its remediation

Accessibility to clean drinking water often remains a crucial task at times. Among other water pollutants, arsenic is considered a more lethal contaminant and has become a serious threat to human life globally. This review discussed the sources, chemistry, distribution, and toxicity of arsenic and various conventional technologies that are in option for its removal from the water system. Nowadays, biosorbents are considered the best option for arsenic-contaminated water treatment. We have mainly focused on the need and potential of biosorbents especially the role of chitosan-based composites for arsenic removal. The chitosan-based sorbents are economically more efficient in terms of their, low toxicity, cost-effectiveness, biodegradability, eco-friendly nature, and reusability. The role of various modification techniques, such as physical and chemical, has also been evaluated to improve the physicochemical properties of biosorbent. The importance of adsorption kinetic and isotherm models and the role of solution pH and pH_PZC for arsenic uptake from the polluted water have also been investigated. Some other potential applications of chitosan-based biosorbents have also been discussed along with its sustainability aspect. Finally, some suggestions have been highlighted for further improvements in this field.

Contamination with multiple heavy metals decreases microbial diversity and favors generalists as the keystones in microbial occurrence networks

Soil contamination with multiple heavy metals poses threats to human health and ecosystem functioning. Using the Nemerow pollution index, which considers the effects of multiple heavy metals, we compared the diversity and composition of bacteria, fungi and protists and their potential interactions in response to a multi-metal contamination gradient. Multi-metal contamination significantly altered the community composition of bacteria, fungi and protists, and the degree of alteration increased with increasing severity of contamination. The alpha-diversity of bacteria, fungi and protists significantly decreased with increasing contamination level. The dominant generalists, found in all soil samples, were Gammaproteobacteria, Chloroflexi and Bacillus sp, whereas the dominant specialists were Anaerolineaceae, Entoloma sp. and Sandonidae_X sp. The relative abundances of generalists were positively correlated, whereas those of specialists were negatively correlated, with the Nemerow pollution index. In addition, the complexity of the microbial co-occurrence network increased with increasing contamination level. Generalists, rather than specialists, were the keystones in the microbial co-occurrence network and played a crucial role in adaptation to multi-metal contamination through enhanced potential interactions within the entire microbiome. Our results provide insights into the ecological effects of multi-metal contamination on the soil microbiome and will help to develop bio-remediation technologies for contaminated soils.

The research trend on arsenic pollution in freshwater: a bibliometric review

We conducted a quantitative and qualitative bibliometric analysis based on 8740 research articles from the Web of Science Core Collection published in the last 20 years (2000-2020) for a better understanding of the research progress and development trend of arsenic pollution in freshwater (FAP). The results showed a significant increase in the number of publications from 2007 to 2020, especially after 2015. Four of the top 10 productive authors are from China. Two of the top three research institutions are from China, and the publications of Chinese Academy of Sciences accounted for 5.40% of the total. China is also the center of the national cooperation network, indicating a greater influence of China in this scientific research field. The top three journals included Science of the Total Environmental, Environmental Science Technology, and Journal of Hazardous Materials. Besides arsenic, the high-frequency keywords in this field included adsorption, contamination, groundwater, removal, detection, and geochemistry. The researchers mainly focused on the groundwater environment, as well as the pollution hazards of arsenic in water bodies, remediation techniques, detection, migration, and transformation. Studies should pay more attention to the application and development of phytoremediation technology in the field of FAP in the future.

An experimental comparison: Horizontal evaluation of valuable metal extraction and arsenic emission characteristics of tailings from different copper smelting slag recovery processes

This study comprehensively investigated arsenic's enrichment, distribution, and characteristics in tailings. XRD and SEM-EDS characterized the phase and morphology of tailings from various smelting processes. At the same time, the embedding characteristics of arsenic in the ore phase were analyzed by EPMA. The differences between arsenic's leading ore phase carriers in different recovery processes were found. It was discussed that this phenomenon would be related to the element-binding ability and the precipitation priority of the ore phase. The occurrence state of arsenic was discussed by sequential chemical extraction experiments. The proportion of leachable arsenic is higher than the low-risk limit, whatever which smelting method is adopted, which leads to high environmental risk. In the experiment of comparing the leaching toxicity of tailings by different leaching methods, the arsenic concentration in the leaching solution of tailings recovered by the flotation method exceeds the specified safety range. Although the tailings after reduction smelting did not show high leaching toxicity, a large number of accumulations also would not represent absolute safety.

Remediation of As-contaminated soils using citrate extraction coupled with electrochemical removal

Arsenic (As) pollution of soils poses serious threats to the ecological environment. In this study, organic acid (citrate) washing and electrochemical removal (manganese oxide cathode) were combined to remediate highly As-contaminated soils, and the effect of voltage was investigated as well. Citrate could extract the As bound to iron and aluminum oxides and enhance As mobility by indirectly reducing As(V) to As(III) in the soils. During the electrochemical removal of As, the rhodochrosite produced from the reduction of birnessite at the cathode, the birnessite generated from the re-oxidation of released Mn(II) and the ferrihydrite formed from the hydrolysis of Fe(III) at the anode together contributed to the adsorption and fixation of As in the leachate. After three successive rounds of combined remediation by citrate (0.1 mol L^-1) washing and electrochemical removal with birnessite electrode at 1.5 V, the As was totally removed in the leachate and the content of As bound to iron and aluminum (hydr)oxides was reduced by 84.2% in soils. Correspondingly, the contents of total and bioavailable As in the soil decreased from 1981.4 and 242.0 to 563.2 and 86.0 mg kg^-1, respectively. The As removal efficiency from the leachate and soil increased with increasing voltage from 0 to 1.5 V. This study provides a new method for the effective treatment of As-contaminated soils.

Behavior of As/AsxSy in Neutral and Oxidizing Atmospheres at High Temperatures—An Overview

The reaction mechanisms in As and As-S systems during their oxidation and/or thermal decomposition are complex to describe due to the physicochemical characteristics of arsenic and its sulfides; the information highlighted in the literature was analyzed and correlated to determinate the predominant phases and reaction mechanisms during the thermal decomposition and oxidation of arsenic, in its elemental form and in sulfurate phases. As a result of this analysis, it was determined that the predominant phases are mainly composed of allotropies of arsenic, sulfides, and dimers. In addition, reaction mechanisms are provided that describe the behavior of arsenic and its sulfides during its thermal decomposition and oxidation.

Emission characteristics of heavy metals from a typical copper smelting plant

Heavy metal emissions from non-ferrous smelting plants have been a rising concern. However, their emission characteristics were still unclear. In this study, the concentrations and gas-particle partition of five major heavy metals (Cu, Pb, As, Cr and Cd) in the flue gas from a typical copper smelting plant were measured. The bi-modal distribution of both particulate matter and heavy metals indicated that the particles in super-micron mode was caused by the mechanical crushing and escaping of raw materials, whereas the formation of submicron mode was due to the evaporation and subsequent condensation of volatile substances. The excellent performance of existing air pollution control devices in the studied smelter could substantially reduce the particulate matter and heavy metal concentrations in the extraction and smelting stages by 99.2%-99.9%. The emission factors of PM_2.5, Cu, Pb, As, Cr, and Cd were only 283, 2.49, 0.97, 5.92, 0.28, and 0.06 g/t, mostly as the fugitive emission (84.2% on average). In addition, the 'unfilterable' phase of the heavy metals, including the gaseous species and solutes in the filter-penetrated droplet, accounted for averagely 45.8% of the total emissions at the outlet, which indicates the huge underestimation by particle collection only.

A review on sources, identification and treatment strategies for the removal of toxic Arsenic from water system

Arsenic liberation and accumulation in the groundwater environment are both affected by the presence of primary ions and soluble organic matter. The most important influencing role in the co-occurrence is caused by human activity, which includes logging, agricultural runoff stream, food, tobacco, and fertilizers. Furthermore, it covers a wide range of developed and emerging technologies for removing arsenic impurities from the ecosystem, including adsorption, ion exchangers, bio sorption, coagulation and flocculation, membrane technology and electrochemical methods. This review thoroughly explores various arsenic toxicity to the atmosphere and the removal methods involved with them. To begin, the analysis focuses on the general context of arsenic outbreaks in the area, health risks associated with arsenic, and measuring techniques. The utilization of innovative functional substances such as graphite oxides, metal organic structures, carbon nanotubes, and other emerging types of composite materials, as well as the ease, reduced price, and simple operating method of the adsorbent material, are better potential alternatives for arsenic removal. The aim of this article is to examine the origins of arsenic, as well as identification and treatment methods. It also addressed recent advancements in Arsenic removal using graphite oxides, carbon nanotubes, metal organic structures, magnetic nano composites, and other novel types of usable materials. Under ideal conditions for the above methods, the arsenic removal will achieve nearly 99% in lab scale.

Co-treatment of copper smelting flue dust and arsenic sulfide residue by a pyrometallurgical approach for simultaneous removal and recovery of arsenic

As the typical hazardous arsenic pollutants, copper smelting flue dust (CSFD) and arsenic sulfide residue (ASR) are produced extensively during copper smelting process, which pose significant pressure on environmental protection and green development of the copper industry. This work proposed an economic, efficient, and applicable approach to treat waste with waste, in which the simultaneous removal and recovery of As from CSFD and ASR were realized by a roasting process, with adding sulfuric acid, at a relatively low temperature (300-350 ℃). The thermodynamic analysis and experiments confirmed that the main phases of As₂S₃ and S₀ in the ASR were used as a reductant for reducing As(Ⅴ) in the CSFD, and the introduction of sulfuric acid favorably enhanced the thermodynamic driving force and greatly lowered the reaction temperature. The results indicated that removal and behavior of As were highly dependent on the mass ratio of ASR to CSFD, roasting temperature, and H₂SO₄ dosage. By regulating the parameters, the species As₂S₃, As₂O₅, and arsenate were all converted to volatile As₂O₃, which could be captured and deposited in cold water. In the optimized co-treatment, a satisfied As removal efficiency of 96.12% was achieved, while getting the 97.03% pure As₂O₃.

Arsenic and SO2 hotspot in South-Eastern Europe: An overview of the air quality after the implementation of the flash smelting technology for copper production

This extensive study considered the air pollution data after the flash smelting technology for copper production had become fully operational. The assessment of the air quality after the implementation was significantly important, since the modernisation was necessary for reducing the environmental contamination in one of the most polluted regions in South-Eastern Europe. The concentrations of SO₂, PM₁₀ and toxic elements (As, Pb, Cd, Ni) in PM₁₀ samples were monitored at different sites, with respect to the copper smelter, in the period 2016-2019. The air quality evaluation was performed concerning the corresponding limit and target values defined by the Serbian and European legislation, as well as the World Health Organization Air Quality Guidelines (WHO AQG). The measured SO₂ concentrations indicated frequent exceedances of the defined daily and annual limit values, at both national and European level. Although exceedances were not as pronounced as in the period before the implementation of the new technology, the episodes of extreme air pollution with SO₂ persisted on the daily basis. The maximum daily SO₂ concentration of 2125 μg m^-3 was more than 100 times higher compared to the WHO AQG, but lower compared to the period before the implementation of the flash smelting technology. The air quality considering PM₁₀ and especially As levels in PM₁₀ samples was notably poorer after the modernisation. The annual target value for As, defined by the European and Serbian Regulation, was exceeded at all the measuring sites, with maximum exceedance of more than 90 times at the suburban site during 2019. The frequent exceedances of the corresponding annual limit and target values were also denoted for Pb and Cd in PM₁₀ samples. The analysed data emphasised that the Bor area could still be characterised as an environmental hotspot in Serbia and beyond.