The effect of the interfacial assembly of nano-silica in poly(lactic acid)/poly(butylene adipate-co-terephthalate) blends on morphology, rheology and mechanical properties

Recent progress on biodegradable polylactic acid based blends and their biocomposites: A comprehensive review

Being less dependent on non-renewable resources as well as protecting the environment from waste streams have become two critical primers for a global movement toward replacing conventional plastics with renewable and biodegradable polymers. Despite all these efforts, only a few biodegradable polymers have paved their way successfully into the market. Polylactic acid is one of these biodegradable polymers that has been investigated thoroughly by researchers as well as manufactured on a large industrial scale. It is synthesized from lactic acid obtained mainly from the biological fermentation of carbohydrates, which makes this material a renewable polymer. Besides its renewability, it benefits from some attractive mechanical performances including high strength and stiffness, though brittleness is a major drawback of this biopolymer. Accordingly, the development of blends and biocomposites based on polylactic acid with highly flexible biodegradable polymers, specifically poly(butylene adipate co terephthalate) has been the objective of many investigations recently. This paper focuses on the blends and biocomposites based on these two biopolymers, specifically their mechanical, rheological, and biodegradation, the main characteristics that are crucial for being considered as a biodegradable substitution for conventional non-biodegradable polymers.

Microcellular injection molded lightweight and tough poly (L-lactic acid)/in-situ polytetrafluoroethylene nanocomposite foams with enhanced surface quality and thermally-insulating performance

High-performance microcellular polymer foams have been widely used all over the world, while the excessive usage of petroleum-based polymers caused serious environmental problems. As the eco-friendly awareness is increasing significantly, poly (L-lactic acid) (PLLA), as a typical biomass polymer, has gradually attracted widespread attention. However, the slow crystallization and poor melt strength of PLLA lead to low foaming ability and thus limiting its industrial applications. Herein, a novel and scalable strategy by coupling in-situ fibrillation and mold-opening microcellular injection molding (MOMIM) was developed to fabricate lightweight and tough PLLA/polytetrafluoroethylene (PTFE) foams. Thanks to the reticulated in-situ PTFE nanofibrils with a diameter of 100-200 nm, the crystallization and viscoelasticity of PLLA were dramatically promoted, and further contributing to its foaming ability. The expansion ratio of the MOMIM PLLA/PTFE foam was increased by 86 % compared with the regular microcellular injection molded (RMIM) PLLA foam. Moreover, the lower foam density and the toughening effect of PTFE nanofibrils resulted in the outstanding ductility of the PLLA/PTFE foams, whose tensile elongation, flexural strength, and impact strength were maximally increased by 52 %, 28 %, and 48 %, compared with PLLA foams. More importantly, the thermally-insulating performance and surface quality of PLLA/PTFE foams were also greatly improved.

Intelligent Temperature-Control of Drilling Fluid in Natural Gas Hydrate Formation by Nano-Silica/Modified n-Alkane Microcapsules

Inhibiting hydrate decomposition due to the friction heat generated by the drilling tools is one of the key factors for drilling hydrate formation. Since the existing method based on chemical inhibition technology can only delay the hydrate decomposition rate, a phase-change microcapsule was introduced in this paper to inhibit, by the intelligent control of the drilling fluid temperature, the decomposition of the formation hydrate, which was microencapsulated by modified n-alkane as the core material, and nano-silica was taken as the shell material. Scanning electron microscope (SEM), size distribution, X-ray diffraction (XRD), and Fourier transform infrared spectrometer (FT-IR) were utilized to characterize the structural properties of microcapsules. Differential scanning calorimetry (DSC) spectra displayed that the latent heat was 136.8 J/g in the case of melting enthalpy and 136.4 J/g in the case of solidification enthalpy, with an encapsulation efficiency of 62.6%. In addition, the prepared microcapsules also showed good thermal conductivity and reliability. By comparison, it was also proved that the microcapsules had good compatibility with drilling fluid, which can effectively control the temperature of drilling fluid for the inhibition of hydrate decomposition.

Binary Green Blends of Poly(lactic acid) with Poly(butylene adipate-co-butylene terephthalate) and Poly(butylene succinate-co-butylene adipate) and Their Nanocomposites

Poly(lactic acid) (PLA) is the most widely produced biobased, biodegradable and biocompatible polyester. Despite many of its properties are similar to those of common petroleum-based polymers, some drawbacks limit its utilization, especially high brittleness and low toughness. To overcome these problems and improve the ductility and the impact resistance, PLA is often blended with other biobased and biodegradable polymers. For this purpose, poly(butylene adipate-co-butylene terephthalate) (PBAT) and poly(butylene succinate-co-butylene adipate) (PBSA) are very advantageous copolymers, because their toughness and elongation at break are complementary to those of PLA. Similar to PLA, both these copolymers are biodegradable and can be produced from annual renewable resources. This literature review aims to collect results on the mechanical, thermal and morphological properties of PLA/PBAT and PLA/PBSA blends, as binary blends with and without addition of coupling agents. The effect of different compatibilizers on the PLA/PBAT and PLA/PBSA blends properties is here elucidated, to highlight how the PLA toughness and ductility can be improved and tuned by using appropriate additives. In addition, the incorporation of solid nanoparticles to the PLA/PBAT and PLA/PBSA blends is discussed in detail, to demonstrate how the nanofillers can act as morphology stabilizers, and so improve the properties of these PLA-based formulations, especially mechanical performance, thermal stability and gas/vapor barrier properties. Key points about the biodegradation of the blends and the nanocomposites are presented, together with current applications of these novel green materials.

Nanoclay Migration and the Rheological Response of PBAT/LDPE Blends

Blends of a poly(butylene adipate-co-terephthalate) (PBAT) and a low density polyethylene (LDPE) (80 wt%/20 wt%) were prepared through a twin screw extruder while incorporating 3 wt% Cloisite 30B (C30B) nanoclay that possessed a much higher affinity with PBAT. The blends were processed through three melt mixing strategies: ( i) direct mixing of all three components, (ii) mixing C30B and PBAT followed by mixing with LDPE, and (iii) mixing C30B and LDPE followed by mixing with PBAT. The rheological properties of each system were determined in small amplitude oscillatory shear (SAOS) experiments. The migration of C30B nanoparticles from the LDPE minor phase towards the PBAT matrix was then monitored in the blend nanocomposites prepared through strategy (iii) via SAOS time sweep experiments. It was firstly understood that the C30B migration could be detected during time sweep SAOS experiments. The migration time was observed to be frequency dependent due to the smaller length scales probed at larger frequencies. Such migration occurred even faster when the SAOS time sweep experiments were conducted at a higher temperature due to the viscosity reduction.

Peculiar Morphologies Obtained for 80/20 PLA/PA11 Blend with Small Amounts of Fumed Silica

This work highlights the possibility of obtaining peculiar morphologies by adding fumed silica into 80/20 polylactic acid/polyamide11 (PLA/PA11) blends. Two kinds of fumed silica (A200 and trimethoxyoctylsilane modified R805 fumed silica) were dispersed (by twin-screw extrusion, TSE) at a weight amount of 5% in neat PLA, neat PA11 and a 80/20 PLA/PA11 blend. Thermal Gravimetric Analysis (TGA) was used to verify this 5 wt % amount. Oscillatory shear rheology tests were conducted on all the formulations: (1) on neat polymer nanocomposites (PLASi5, PLASiR5, PA11Si5, PA11SiR5); and (2) on polymer blend nanocomposites (PLA80Si5 and PLA80SiR5). Scanning Electron Microscope (SEM), Scanning Transmission Electron Microscope (STEM), Atomic Force Microscopy (AFM) characterizations and laser granulometry were conducted. Microscopic analysis performed on polymer blend nanocomposites evidenced a localization of A200 silica in the PA11 dispersed phase and R805 silica at the PLA/PA11 interface. Frequency sweep tests on neat polymer nanocomposites revealed a pronounced gel-like behavior for PLASi5 and PA11SiR5, evidencing a high dispersion of A200 in PLA and R805 in PA11. A yield behavior was also evidenced for both PLA80Si5 and PLA80SiR5 blends. For the blend nanocomposites, PA11 dispersed phases were elongated in the presence of A200 silica and a quasi-co-continuous morphology was observed for PLA80Si5, whereas PLA80SiR5 exhibits bridges of silica nanoparticles between the PA11 dispersed phases.

The Effect of the Compounding Procedure on the Morphology and Mechanical Properties of PLA/PBAT-Based Nanocomposites

Poly(lactic acid) (PLA)/poly(butylene adipate-co-terephthalate) (PBAT)-based nanocomposites filled with 1 vol.% silicon dioxide nanoparticles (nano-SiO2) were prepared using a co-rotating twin-screw extruder and injection molding. The nanocomposites with various blending sequences were investigated using PLA-based and PBAT-based nanocomposite masterbatches. Morphology of the PLA/PBAT/SiO2 nanocomposites was examined using a scanning electron microscope (SEM) and a focused ion beam (FIB) SEM. It is found that the nano-SiO2 locates in the original polymer phase, in which it is firstly incorporated in the masterbatch process, as well as at the interface between the two polymers. However, as the residence time in the extrusion process increases, the nanoparticles migrate from the original phase to the interface, governed by the thermodynamic driving force. The best optimization of mechanical properties is achieved by using the PBAT-based masterbatches with a one-step process or short residence time. The processing history, therefore, has a tremendous impact on the final properties of the resulting materials.

Morphological and Rheological Properties of PLA, PBAT, and PLA/PBAT Blend Nanocomposites Containing CNCs

Morphological and rheological properties of poly(lactic acid), PLA (semicrystalline and amorphous), and poly(butylene adipate-co-terephthalate), PBAT, and their blends (75 wt%/25 wt%; PLA/PBAT) were investigated in the presence of cellulose nanocrystals (CNCs) prepared from solution casting followed by melt mixing. For the solution casting step, the CNCs were either incorporated into the matrix, the dispersed phase, or both. The dispersion and distribution of the CNCs in the neat polymers and localization in their blends were analyzed via scanning electron microscopy (SEM) and atomic force microscopy (AFM). The highly dispersed CNCs in the solution cast nanocomposites were agglomerated after melt mixing. In the blends with 1 wt% CNCs, the nanoparticles were mostly localized on the surface of the PBAT droplets irrespective of their initial localization. The rheological behavior of the single polymer matrix nanocomposites and their blends was determined in dynamic and transient shear flow in the molten state. Upon melt mixing the complex viscosity and storage modulus of the solution cast nanocomposites decreased markedly due to re-agglomeration of the CNCs. Under shearing at 0.1 s⁻¹, a significant droplet coalescence was observed in the neat blends, but was prevented by the presence of the CNCs at the interface in the blend nanocomposites.

Effect of talc and diatomite on compatible, morphological, and mechanical behavior of PLA/PBAT blends

Biodegradable nanocomposites were prepared by melt blending biodegradable poly(lactic acid) (PLA) and poly(butylene adipate-co-butylene terephthalate) (PBAT) (70/30, w/w) with diatomite or talc (1–7%). From the SEM test, the particles were transported to the interface of two phases, which acted as an interface modifier to strengthen the interfacial adhesion between PLA and PBAT. Talc and diatomite acted as nucleating agents to improve the crystallization of PBAT in the blends by DSC analysis. Moreover, adding the particles improved the tensile and impact toughness of the blends. The elongation at break with 5% talc was 78% (vs ∼21%) and the impact strength was 15 kJ/m2 (vs ∼6.5 kJ/m2). The rheological measurement revealed that the talc and diatomite reduced the viscosity of the blends. The results showed a good possibility of using talc- and diatomite-filled PLA/PBAT blends with high toughness for green-packaging and bio-membranes application.

Nanoparticle Interactions and Molecular Relaxation in PLA/PBAT/Nanoclay Blends

Organo-modified clay nanoparticles were mixed at 1 and 5 wt% concentrations with a molten blend of 75 wt% of polylactide (PLA) and 25 wt% poly[(butylene adipate)-co-terephthalate] (PBAT). Three mixing strategies were used to control the localization of nanoclay. Small amplitude oscillatory shear (SAOS) and stress growth tests were conducted to clarify the nanoclay interactions with the blend components and its effect on the molecular relaxation behavior. SAOS and weighted relaxation spectra properties were determined before and after pre-shearing at a rate of 0.01 s−1. Molecular relaxation and its characteristics were influenced by PLA degradation, PBAT droplet coalescence, and nanoclay localization.

Improving Interaction at Polymer-Filler Interface: The Efficacy of Wrinkle Texture

One of the main issues in preparing polymer-based nanocomposites with effective properties is to achieve a good dispersion of the nanoparticles into the matrix. Chemical interfacial modifications by specific coupling agents represents a good way to reach this objective. Actually, time consuming compatibilization procedures strongly compromise the sustainability of these strategies. In this study, the role of particles' architectures in their dispersion into a poly-lactic acid matrix and their subsequent influences on physical-chemical properties of the obtained nanocomposites were investigated. Two kinds of silica nanoparticles, "smooth" and "wrinkled," with different surface areas (≈30 and ≈600 m2/g respectively) were synthesized through a modified Stöber method and used, without any chemical surface pre-treatments, as fillers to produce poly-lactic acid based nanocomposites. The key role played by wrinkled texture in modifying the physical interaction at the polymer-filler interface and in driving composite properties, was investigated and reflected in the final bulk properties. Detailed investigations revealed the presence of wrinkled nanoparticles, leading to (i) an enormous increase of the chain relaxation time, by almost 30 times compared to the neat PLA matrix; (ii) intensification of the shear-thinning behavior at low shear-rates; and (iii) slightly slower thermal degradation of polylactic acid.

Cellulose nanofibers reinforced biodegradable polyester blends: Ternary biocomposites with balanced mechanical properties

Blending two biodegradable aliphatic polyesters with complementary bulk properties is an easy way of tuning their final properties. In this work, the ductile poly(butylene succinate) was mixed with polylactide, and as expectable, the blends show improved toughness with sharply reduced strengths. The pristine cellulose nanofibers were then used as the reinforcement for the blends. It is found that most nanofibers are dispersed in the polylactide phase because polylactide has better affinity to nanofibers, and the lower viscosity level of polylactide also favors driving nanofibers into the continuous polylactide phase during melting mixing. In this case, the strength and rigidity losses resulted from the presence of soft poly(butylene succinate) phase are compensated to some extent. To further improve mechanical properties, a two-step approach (reactive processing of blends, followed by the incorporation with nanofibers) was developed. This work provides an interesting way of fabricating fully biodegradable composites with well-balanced mechanical performance.

The Mechanical Properties of Poly (Urea-Formaldehyde) Incorporated with Nano-SiO2 by Molecular Dynamics Simulation

Self-healing materials can promote the sustainable reuse of resources. Poly (urea-formaldehyde) (PUF) microcapsules can be incorporated into dielectric materials for self-healing. However, the mechanical properties of PUF microcapsules need to be improved due to insufficient hardness. In this paper, PUF models incorporated with nano-SiO₂ of different filler concentrations (0, 2.6, 3.7, 5.3, 6.7, 7.9 wt.%) were designed. The density, the fractional free volume, and the mechanical properties of the PUF-SiO₂ models were analyzed at an atomic level based on molecular dynamics simulation. The interfacial interaction model of PUF on the SiO₂ surface was also constructed to further investigate the interaction mechanisms. The results showed that the incorporation of nano-SiO₂ had a significant effect on the mechanical properties of PUF. Density increased, fractional free volume decreased, and mechanical properties of the PUF materials were gradually enhanced with the increase of nano-SiO₂ concentration. This trend was also confirmed by experimental tests. By analyzing the internal mechanism of the PUF–SiO₂ interfacial interaction, it was found that hydrogen bonds play a major role in the interaction between PUF and nano-SiO₂. Moreover, hydrogen bonds can be formed between the polar atoms of the PUF chain and the hydroxyl groups (–OH) as well as O atoms on the surface of SiO₂. Hydrogen bonds interactions are involved in adsorption of PUF chains on the SiO₂ surface, reducing the distance between PUF chains and making the system denser, thus enhancing the mechanical properties of PUF materials.

Evaluating the Effects of Nanosilica on Mechanical and Tribological Properties of Polyvinyl Alcohol/Polyacrylamide Polymer Composites for Artificial Cartilage from an Atomic Level

Due to the superior performances of nanosilica particles, this research has been designed to study their effects on the mechanical and trigological properties of a PVA/PAM polymer composite by a molecular dynamics simulation method. To realize the research objectives mentioned above, the molecular models of amorphous cells and sandwiched friction models for pure polyvinyl alcohol (PVA)/polyacrylamide (PAM) (component weight ratio is 1:1) and PVA/PAM/nanosilica (component weight ratio is 5.75:5.75:1) polymer composites were constructed and simulated, respectively. The simulation results of the mechanical properties show increases about 31.6% in the bulk modulus, 53.1% in the shear modulus, and 50.1% in the Young's modulus by incorporating a nanosilica particle into a pure PVA/PAM polymer composite. Meanwhile, the changes in Cauchy pressure, B/G ratio, and Poisson's ratio values indicate that incorporating a nanosilica particle into pure PVA/PAM weakened the ductility of the composite. Incorporating a nanosilica particle into a pure PVA/PAM composite also showed a decrease about 28.2% in the abrasion rates and relative concentration distributions of polymer molecules in the final friction models. Additionally, the binding energy and the pair correlation functions between a nanosilica particle and the polymer chains in a cubic cell demonstrate that incorporating nanosilica into PVA/PAM polymer composites improves the internal binding strength between different components through the forming hydrogen bonds. As a result, the mechanical and tribological properties of PVA/PAM polymer composites can be enhanced by incorporating nanosilica particles.

Poly (lactic acid) blends: Processing, properties and applications

Poly (lactic acid) or polylactide (PLA) is a commercial biobased, biodegradable, biocompatible, compostable and non-toxic polymer that has competitive material and processing costs and desirable mechanical properties. Thereby, it can be considered favorably for biomedical applications and as the most promising substitute for petroleum-based polymers in a wide range of commodity and engineering applications. However, PLA has some significant shortcomings such as low melt strength, slow crystallization rate, poor processability, high brittleness, low toughness, and low service temperature, which limit its applications. To overcome these limitations, blending PLA with other polymers is an inexpensive approach that could also tailor the final properties of PLA-based products. During the last two decades, researchers investigated the synthesis, processing, properties, and development of various PLA-based blend systems including miscible blends of poly l-lactide (PLLA) and poly d-lactide (PDLA), which generate stereocomplex crystals, binary immiscible/miscible blends of PLA with other thermoplastics, multifunctional ternary blends using a third polymer or fillers such as nanoparticles, as well as PLA-based blend foam systems. This article reviews all these investigations and compares the syntheses/processing-morphology-properties interrelationships in PLA-based blends developed so far for various applications.

Onset Reduction and Stabilization of Cocontinuous Morphology in Immiscible Polymer Blends by Snowmanlike Janus Nanoparticles

Interfacial jamming of monolayer nanoparticles is often required to kinetically arrest the cocontinuous morphology, which is not in favor of achieving high efficiency at low particle contents. In this paper, we find that the shape asymmetry of the snowmanlike Janus particles (JPs) has significant influence on the cocontinuous morphology of polymer blends under the melt-mixing process. The addition of 0.9 vol % snowmanlike JPs can almost have the onset concentration of cocontinuity in immiscible blends, which is much lower than the apparent interfacial jamming concentration. In addition, JPs show superior ability to stabilize the continuous morphology during annealing at high temperatures. The interfacial activity of asymmetric JPs is due to the decrease in the radius of the jamming curvature in the interfacial region as the shape asymmetry of the snowmanlike JPs increases. This result implies a general strategy to prepare Janus nanoparticles for a highly effective interfacial modification agent at low contents, which can induce the dispersed-phase continuity and suppress the coarsening of cocontinuous morphology simultaneously.

High-Performance Photopolymerized Poly(vinyl alcohol)/Silica Nanocomposite Hydrogels with Enhanced Cell Adhesion

Poly(vinyl alcohol) (PVA) hydrogels have been considered as promising implants for various soft tissue engineering applications because of their tissue-like viscoelasticity and biocompatibility. However, two critical barriers including lack of sufficient mechanical properties and non-tissue-adhesive characterization limit their application as tissue substitutes. Herein, PVA is methacrylated with ultralow degrees of substitution of methacryloyl groups to produce PVA-glycidyl methacrylate (GMA). Subsequently, the PVA-GMA/methacrylate-functionalized silica nanoparticle (MSi)-based nanocomposite hydrogels are developed via the photopolymerization approach. Interestingly, both PVA-GMA-based hydrogels and PVA-GMA/MSi-based nanocomposite hydrogels exhibit outstanding compressive properties, which cannot be damaged through compressive stress-strain tests in the allowable scope of a tensile tester. Moreover, PVA-GMA/MSi-based nanocomposite hydrogels demonstrate excellent tensile properties compared with neat PVA-GMA-based hydrogels, and 15-, 14-, and 24-fold increase in fracture stress, elastic modulus, and toughness, respectively, is achieved for the PVA-GMA/MSi-based hydrogels with 10 wt % of MSi. These remarkable enhancements can be ascribed to the amount of long and flexible polymer chains of PVA-GMA and the strong interactions between the MSi and PVA-GMA chains. More interestingly, exciting improvements in the cell adhesion can also be successfully achieved by the incorporation of MSi nanoparticles.

Hybrid Cellulose-Silica Materials from Renewable Secondary Raw Resources: An Eco-friendly Method

Hybrid organic-inorganic materials based on cellulose matrix and silica particles are obtained from wastes of the local paper recycling mill and sugarcane mill as renewable secondary raw materials. The performance comparison of these hybrid materials made from secondary raw materials against the materials made from pure, raw sources is discussed. The Fourier transform infrared spectra show that cellulose features prevail even at 43 wt% silica nanoparticles in the hybrid materials. Such a high content of silica originated from sugarcane bagasse ash and hollow glass microspheres contributes to the high thermal stability of the final composites, as seen by thermogravimetric analysis with very low water absorption. This one-step approach of biobased hybrid materials represents an excellent way to produce high-performance materials with high content of inorganic nanoparticles for a wide variety of applications like energy efficient building material completely cement-free.

Interfacial crowding of nanoplatelets in co-continuous polymer blends: assembly, elasticity and structure of the interfacial nanoparticle network

The sequence of events which leads to the interfacial crowding of plate-like nanoparticles in co-continuous polymer blends is investigated through a combination of morphological and rheological analyses. Very low amounts (∼0.2 vol%) of organo-modified clay are sufficient to suppress phase coarsening in a co-continuous polystyrene/poly(methyl methacrylate) blend, while lower particle loading allows for a tuning of the characteristic size of the polymer phases at the μm-scale. In any case, an interfacial network of nanoparticles eventually forms, which is driven by the preferred polymer-polymer interface. The elastic features and stress-bearing ability of this peculiar nanoparticle assembly are studied in detail by means of a descriptive two-phase viscoelastic model, which allows isolation of the contribution of the filler network. The role of the co-continuous matrix in driving the space arrangement of the nanoparticles is emphasized by means of comparative analysis with systems based on the same polymers and nanoparticles, but in which the matrix is either a pure polymer or a blend with drop-in-matrix morphology. The relaxation dynamics of the interfacial network was found not to depend on the matrix microstructure, which instead substantially affects the assembly of the nanoplatelets. When the host medium is co-continuous, the particles align along the preferred polymer-polymer interface, percolating at a very low amount (∼0.17 vol%) and prevalently interacting edge-to-edge. The stress bearing ability of such a network is much higher than that in the case of matrix based on a homogeneous polymer or a drop-in-matrix blend, but its elasticity shows low sensitivity to the filler content.