Physical and mechanical properties of compression molded and solution casting soybean protein concentrate based films

Preparation and characterization of soy protein isolate films by pretreatment with cysteine

The effect of cysteine concentration on the viscosity of soy protein isolate (SPI)-based film-forming solution (FFS) and physicochemical properties of SPI films was investigated. The apparent viscosity of FFS decreased after adding 1 mmol/L cysteine but did not change after adding 2-8 mmol/L cysteine. After treatment with 1 mmol/L cysteine, the film solubility decreased from 70.40% to 57.60%, but the other physical properties did not change. The water vapor permeability and contact angle of SPI films increased as cysteine concentration increased from 4 mmol/L to 8 mmol/L, whereas the film elongation at break decreased. Based on scanning electron microscopy and X-ray diffraction results, cysteine crystallization could be aggregated on the surface of SPI films treated with 4 or 8 mmol/L cysteine. In conclusion, pretreatment with approximately 2 mmol/L cysteine could reduce the viscosity of SPI-based FFS, but did not change the physicochemical properties of SPI films.

A critical review on protein-based smart packaging systems: Understanding the development, characteristics, innovations, and potential applications

The use of packaging in the food industry is essential to protect food and improve its shelf life. However, traditional packaging, based on petroleum derivatives, presents some problems because it is non-biodegradable and is obtained from nonrenewable sources. In contrast, protein-based smart packaging is presented as an environmentally friendly strategy that also permits obtaining packaging with excellent characteristics for the formation of smart films and coatings. This review aims to summarize recent developments in smart packaging, focusing on edible films/coatings materials, originating from animal and plant protein sources. Various characteristics like mechanical, barrier, functional, sensory, and sustainability of packaging systems are discussed, and the processes used for their development are also described. Moreover, relevant examples of the application of these smart packaging technologies in muscle foods and some innovations in this area are presented. Protein-based films and coatings from plant and animal origins have great potential to enhance food safety and quality, and reduce environmental issues (e.g., plastic pollution and food waste). Some characteristics of the packages can be improved by incorporating polysaccharides, lipids, and other components as antioxidants, antimicrobials, and nanoparticles in protein-based composites. Promising results have been shown in many muscle foods, such as meat, fish, and other seafood. These innovative smart packaging systems are characterized by their renewable and biodegradable nature, and sustainability, among other features that go beyond typical protection barriers (namely, active, functional, and intelligent features). Nonetheless, the utilization of protein-based responsive films and coatings at industrial level still need optimization to be technologically and economically valid and viable.

Feasibility of bionanocomposite films fabricated using capsicum leaf protein and cellulose nanofibers

In this study, the feasibility of fabricating protein-based bionanocomposite films (PBBFs) was analysed by applying capsicum leaf protein (CLP) and cellulose nanofiber (CNF) as raw materials. The effects of different amounts of CNF (solid content 2%) on physicochemical and material properties of PBBFs were investigated. The results showed nanoscale CNFs exhibited good interfacial compatibility with CLP. The hydroxyl groups on the CNF surface promoted the association of hydrogen bonds between CLP, glycerol and CNF, which improved the crystal structure and thermal stability of PBBFs. Concurrently, the mechanical properties and hydrophobicity of PBBFs are also enhanced. PBBFs with 60% CNF content have maximum flexibility and hydrophobicity. All PBBFs exhibited ultraviolet barrier performance, indicating that PBBFs had potential application prospects in the development of degradable food packaging materials. The results of the present study can provide a theoretical basis for the efficient utilisation of capsicum planting waste while improving the ecosystem.

A review of multilayer and composite films and coatings for active biodegradable packaging

Active biodegradable packaging are being developed from biodegradable biopolymers which may solve the environmental problems caused by petroleum-based materials (plastics), as well as improving the shelf life, quality, nutritional profile, and safety of packaged food. The functional performance of active ingredients in biodegradable packaging can be extended by controlling their release profiles. This can be achieved by incorporating active ingredients in sandwich-structured packaging including multilayer and composite packaging. In multilayer materials, the release profile can be controlled by altering the type, structure, and thickness of the different layers. In composite materials, the release profile can be manipulated by altering the interactions of active ingredients with the surrounding biopolymer matrix. This article reviews the preparation, properties, and applications of multilayer and composite packaging for controlling the release of active ingredients. Besides, the basic theory of controlled release is also elaborated, including diffusion, swelling, and biodegradation. Mathematical models are presented to describe and predict the controlled release of active ingredients from thin films, which may help researchers design packaging materials with improved functional performance.

Cold plasma enhanced natural edible materials for future food packaging: structure and property of polysaccharides and proteins-based films

Natural edible films have recently gained a lot of interests in future food packaging. Polysaccharides and proteins in edible materials are not toxic and widely available, which have been confirmed as sustainable and green materials used for packaging films due to their good film-forming abilities. However, polysaccharides and proteins are hydrophilic in nature, they exhibit some undesirable material properties. Cold plasma (CP), as an innovative and highly efficient technology, has been introduced to improve the performance of polysaccharides and proteins-based films. This review mainly presents the basic information of polysaccharides and proteins-based films, principles of CP modified biopolymer films, and the effects of CP on the structural changes including surface morphology, surface composition, and bulk modification, and properties including wettability, mechanical properties, barrier properties, and thermal properties of polysaccharides, proteins, and polysaccharide/protein composite-based films. It is concluded that the CP modified performances are mainly depending on the polysaccharides and proteins raw materials, CP generation types and treatment conditions. The existing difficulties and future trends are also discussed. Despite natural materials currently not fully substitute for traditional plastic materials, CP has exhibited an effective solution to shape the future of natural materials for food packaging.

Impact of the film-forming dispersion pH on the properties of yeast biomass films

BACKGROUND

Yeast biomass, mainly composed of proteins and polysaccharides (mannans and β-glucans), has been proposed to develop films. pH can affect the solubility of polysaccharides, the structure of the cell wall, and the interactions between proteins. Considering the potential impact of these effects, the pH of yeast film-forming dispersions was studied from 4 to 11.

RESULTS

In tensile tests, samples increased their elongation by increasing pH, from 7 ± 2% (pH 4) to 29 ± 5% (pH 11), but Young's modulus was not significantly modified. Regarding thermal degradation, the maximum degradation rate temperature was shifted 46 °C from pH 4 to 11. Differences in water vapour permeability, colour, opacity, and roughness of films were also found. According to the results of differential protein solubility assay, hydrophobic interactions and hydrogen bonding were promoted at pH 4, but disulfide bonds were benefited at pH 11, in addition to partial β-glucan dissolution and break-up of the alkali-sensitive linkage in molecules from the cell wall.

CONCLUSION

The results lead to the conclusion that film-functional characteristics were greatly benefited at pH 11 in comparison with the regular pH of dispersion (pH 6). These results could help in understanding and selecting the pH conditions to enhance the desired properties of yeast biomass films. © 2021 Society of Chemical Industry.

Controlled self-assembly of plant proteins into high-performance multifunctional nanostructured films

The abundance of plant-derived proteins, as well as their biodegradability and low environmental impact make them attractive polymeric feedstocks for next-generation functional materials to replace current petroleum-based systems. However, efforts to generate functional materials from plant-based proteins in a scalable manner have been hampered by the lack of efficient methods to induce and control their micro and nanoscale structure, key requirements for achieving advantageous material properties and tailoring their functionality. Here, we demonstrate a scalable approach for generating mechanically robust plant-based films on a metre-scale through controlled nanometre-scale self-assembly of water-insoluble plant proteins. The films produced using this method exhibit high optical transmittance, as well as robust mechanical properties comparable to engineering plastics. Furthermore, we demonstrate the ability to impart nano- and microscale patterning into such films through templating, leading to the formation of hydrophobic surfaces as well as structural colour by controlling the size of the patterned features.

Approaches in Animal Proteins and Natural Polysaccharides Application for Food Packaging: Edible Film Production and Quality Estimation

Natural biopolymers are an interesting resource for edible films production, as they are environmentally friendly packaging materials. The possibilities of the application of main animal proteins and natural polysaccharides are considered in the review, including the sources, structure, and limitations of usage. The main ways for overcoming the limitations caused by the physico-chemical properties of biopolymers are also discussed, including composites approaches, plasticizers, and the addition of crosslinking agents. Approaches for the production of biopolymer-based films and coatings are classified according to wet and dried processes and considered depending on biopolymer types. The methods for mechanical, physico-chemical, hydration, and uniformity estimation of edible films are reviewed.

Renewable bio-based adhesive fabricated from a novel biopolymer and soy protein

In this study, a bio-based soy protein adhesive derived from environmentally friendly and renewable enzymatic hydrolysis lignin (EHL), epoxidized soybean oil (ESO), and soy protein isolate (SPI), was successfully prepared. A novel biopolymer (EHL-ESO), as a multifunctional crosslinker, was firstly synthesized from modified EHL and ESO, and then crosslinked with soy protein isolate to obtain a bio-based soy protein adhesive. The structure, thermal properties, and adhesion performance of the obtained soy protein adhesives were determined by Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), scanning electron microscopy (SEM) and wet shear strength. The maximum degradation temperature of SPI/EHL-ESO adhesives (332-343 °C) was higher than that of the pristine SPI adhesive (302 °C). Moreover, plywood bonded by the modified adhesive reached a maximum wet shear strength value of 1.07 MPa, a significant increase of 101.8% from the plywood bonded by pristine SPI adhesive. The enhancements in the thermal stability and wet shear strength were attributed to the formation of a dense crosslinking network structure. This work not only highlights the potential to replace petroleum-based polymers, but also presents a green approach to fabricate fully bio-based soy protein adhesive for preparing all-biomass wood composite materials.

Film formation and deposition methods of edible coating on food products: A review

The greatest challenge encountered by the food manufacturer is the loss of quality of food products during storage, which eventually adds to the waste. Edible packaging is known as a potential alternative to protecting food quality and improving shelf life by delaying microbial spoilage and providing moisture and gas barrier properties. Developments in edible packaging and technology have shown promising results in enhancing the shelf life of food products. In 2016, the edible packaging market was valued at $697 million and by 2023 is expected to hit $1097 million growing at a compound annual growth rate (CGAR) of 6.81% from 2017 to 2023 at global level. In global edible packaging markets specific industries including MonoSol LLC, Tate & Lyle Plc, WikiCell Designs Inc., JRF Technology LLC, Safetraces, Inc., BluWrap, Skipping Rocks Lab, Tipa Corp., Watson Inc., and Devro plc have played a key role. Edible packaging can be applied in two forms: (i) edible coating applied directly on the food product or (ii) preformed film wrapped around the food product. The aim of this study is to review different methods of film formation and edible coating depositions. Edible films can be produced using two methods, wet (casting) and dry (extrusion) processes; and methods such as dipping, spraying, fluidized-bed, and panning are used for deposition of edible coatings on the surface of food product. Casting and dipping methods for film formation and coating deposition, respectively, are easy to use and are preferred methods on a lab scale; whereas extrusion and spraying are preferred methods for film formation and coating deposition, respectively, on a commercial scale. This work can help researchers and industries to select an efficient and cost-effective method for the development of edible film/coating for specific application. Further study and evaluation of practical applications of methods of edible packaging should be carried out within the main purpose of keeping food safe with acceptable quality for extended period of time.

Eco-Friendly Cellulose Nanofiber Extraction from Sugarcane Bagasse and Film Fabrication

The development of cost-effective cellulose fibers by utilizing agricultural residues have been attracted by the scientific community in the past few years; however, a facile production route along with minimal processing steps and a significant reduction in harsh chemical use is still lacking. Here, we report a straightforward ultrasound-assisted method to extract cellulose nanofiber (CNF) from fibrous waste sugarcane bagasse. X-ray diffraction-based crystallinity calculation showed 25% increase in the crystallinity of the extracted CNF (61.1%) as compared to raw sugarcane bagasse (35.1%), which is coherent with Raman studies. Field emission scanning electron microscopy (FE-SEM) images revealed thread-like CNF structures. Furthermore, we prepared thin films of the CNF using hot press and solution casting method and compared their mechanical properties. Our experiments demonstrated that hot press is a more effective way to produce high strength CNF films; Young’s modulus of the thin films prepared from the hot press was ten times higher than the solution casting method. Our results suggest that a combination of ultrasound-based extraction and hot press-based film preparation is an efficient route of producing high strength CNF films.

Construction of Polymer Electrolyte Based on Soybean Protein Isolate and Hydroxyethyl Cellulose for a Flexible Solid-State Supercapacitor

Supercapacitors are a very active research topic. However, liquid electrolytes present several drawbacks on security and packaging. Herein, a gel polymer electrolyte was prepared based on crosslinked renewable and environmentally friendly soybean protein isolate (SPI) and hydroxyethyl cellulose (HEC) with 1.0 mol L⁻¹ Li₂SO₄. Highly hydrophilic SPI and HEC guaranteed a high ionic conductivity of 8.40 × 10⁻³ S cm⁻¹. The fabricated solid-state supercapacitor with prepared gel polymer electrolyte exhibited a good electrochemical performance, that is, a high single electrode gravimetric capacitance of 91.79 F g⁻¹ and an energy density of 7.17 W h kg⁻¹ at a current density of 5.0 A g⁻¹. The fabricated supercapacitor exhibited a flexible performance under bending condition superior to liquid supercapacitor and similar electrochemical performance at various bending angles. In addition, it was proved by an almost 100% cycling retention and a coulombic efficiency over 5000 charge–discharge cycles. For comparison, supercapacitors assembled with commercial aqueous PP/PE separator, pure SPI membrane, and crosslinked SPI membrane were also characterized. The obtained gel polymer electrolyte based on crosslinked SPI and HEC may be useful for the design of advanced polymer electrolytes for energy devices.

An excellent alternative composite modifier for cathode catalysts prepared from bacterial cellulose doped with Cu and P and its utilization in microbial fuel cell

In this study, bacterial cellulose doped with phosphorus and copper via freeze-drying and high-temperature pyrolysis was used to prepare MFC cathode catalysts. After a series of characterization, the synthesized catalyst showed a three-dimensional network with a specific surface area of 580.09 m²/g. Due to the doping of Cu and P, more active sites were induced in the pores of bacterial cellulose and subsequently improved catalytic activity. The prepared catalyst was coated on the air cathode surface of the MFC to obtain the maximum output power and current density of 1177.31 mW/m² and 6.73 A/m², respectively, which were higher than those of Pt (1044.93 mW/m² and 6.02 A/m²). This work aimed to improve bioelectrical generation in MFC and find alternative commercial Pt catalysts.

A Crosslinked Soybean Protein Isolate Gel Polymer Electrolyte Based on Neutral Aqueous Electrolyte for a High-Energy-Density Supercapacitor

A crosslinked membrane based on renewable, degradable and environmentally friendly soybean protein isolate was formed by solution casting method. A series of gel polymer electrolytes were prepared with the crosslinked membranes saturated with 1 mol·L⁻¹ Li₂SO₄. The solid-state electric double-layer capacitors were fabricated with the prepared gel polymer electrolytes and activated carbon electrodes. The optimized solid-state supercapacitor delivered a single electrode specific capacitance of 115.17 F·g⁻¹ at a current density of 1.0 A·g⁻¹, which was higher than the supercapacitor assembled with the commercial separator in 1 mol·L⁻¹ Li₂SO₄. The solid-state supercapacitor exhibited an outstanding cycling stability, indicating that the gel polymer electrolyte based on the crosslinked soybean protein isolate membrane could be a promising separator for a solid-state supercapacitor.

Preparation and Characterization of Soy Protein Isolate Films Incorporating Modified Nano-TiO2

Antimicrobial films were prepared by incorporating nano-titanium dioxide (TiO2) modified by silane into soy protein isolate (SPI) films. The effects of different concentrations of modified nano-TiO2 (TiO2-NM) on the physical properties, antimicrobial properties, and microstructure of the SPI-based films were investigated. Attenuated total reflectance Fourier-transform infrared spectroscopy indicated that the interaction between the SPI and TiO2-NM was via hydrogen bonds. Scanning electron microscopy and atomic force microscopy both showed that the microstructure of SPI-based films with TiO2-NM was compact. Moreover, as the content of TiO2-NM increased from 0 to 1.5 g/100 mL, the water vapor permeability and oxygen permeability were decreased from 5.43 to 4.62 g· mm/m2d· kPa and 0.470 to 0.110 g· cm−2· d−1, respectively. An increase from 6.67 MPa to 14.56 MPa in tensile strength and a decrease from 36.53% to 27.62% in elongation at break indicate the optimal mechanical properties of all groups. TiO2-NM films had excellent UV barrier properties, with a whiter surface with increasing TiO2-NM content. In addition, the SPI-based films with TiO2-NM showed antimicrobial activity, as evidenced by an inhibitory zone increasing from 0 to 27.34 mm. Therefore, TiO2-NM can be used as an antimicrobial agent in packaging films.

Sodium Hydroxide-Free Soy Protein Isolate-Based Films Crosslinked by Pentaerythritol Glycidyl Ether

The soy protein isolate (SPI), sodium dodecylbenzenesulfonate (SDBS) and pentaerythritol glycidyl ether (PEGE) were used to make biodegradable films in this study. Unlike the usual method that adding sodium hydroxide (NaOH) during the SPI-based film casting, SDBS was used as a surfactant playing the similar role as NaOH. Since NaOH is a chemical with corrosiveness and toxicity, the replacing of NaOH by SDBS might reduce the hazard threat during the utilization of SPI-based films in food packing application. Furthermore, the presentation of SDBS helped dispersing the hydrophobic PEGE into the hydrophilic SPI. PEGE is a crosslinking agent with multiple reactive epoxy groups. The chemical structures and micro morphologies of the fabricated films were investigated by means of FTIR, XRD, and SEM. The thermal stabilities of the films were examined by means of the thermo-gravimetric analysis. After the chemical crosslinking, the ultimate tensile strength of the film was significantly increased, meanwhile, the water absorption was dramatically decreased. It was concluded that the SPI-based film containing 4% PEGE achieved the optimal performance.

Properties of Soy Protein Isolate Biopolymer Film Modified by Graphene

This study applied a facile and green approach to synthesize a stable graphene aqueous dispersion, and the graphene aqueous dispersion was employed to modify the renewable, compatible and biodegradable soy-protein-isolated (SPI) films to enhance their thermal stability, mechanical properties and water resistance. Atomic force microscopy (AFM) images confirmed the monolayer structure of graphene. The hydrogen bonds and π⁻π interactions between graphene and the SPI molecules were showed with the attenuated total reflectance Fourier transform infrared (ATR FT-IR) spectroscopy, and X-ray diffraction (XRD). As expected, compared to the pure SPI film, the tensile strength (TS) of the film with 74% graphene increased by 27.22% and the total soluble matter (TSM) of the film with 93% graphene decreased by 11.30%.

Preparation and Characterization of Chitosan/Soy Protein Isolate Nanocomposite Film Reinforced by Cu Nanoclusters

Soy protein isolate (SPI) based films have received considerable attention for use in packaging materials. However, SPI-based films exhibit relatively poor mechanical properties and water resistance ability. To tackle these challenges, chitosan (CS) and endogenous Cu nanoclusters (NCs) capped with protein were proposed and designed to modify SPI-based films. Attenuated total reflectance-Fourier transform infrared spectroscopy and X-ray diffraction patterns of composite films demonstrated that interactions, such as hydrogen bonds in the film forming process, promoted the cross-linking of composite films. The surface microstructure of CS/SPI films modified with Cu NCs was more uniform and transmission electron microscopy (TEM) showed that uniform and discrete clusters were formed. Compared with untreated SPI films, the tensile strength and elongation at break of composite films were simultaneously improved by 118.78% and 74.93%, respectively. Moreover, these composite films also exhibited higher water contact angle and degradation temperature than that of pure SPI film. The water vapor permeation of the modified film also decreased. These improved properties of functional bio-polymers show great potential as food packaging materials.

Physical, Chemical and Biochemical Modifications of Protein-Based Films and Coatings: An Extensive Review

Protein-based films and coatings are an interesting alternative to traditional petroleum-based materials. However, their mechanical and barrier properties need to be enhanced in order to match those of the latter. Physical, chemical, and biochemical methods can be used for this purpose. The aim of this article is to provide an overview of the effects of various treatments on whey, soy, and wheat gluten protein-based films and coatings. These three protein sources have been chosen since they are among the most abundantly used and are well described in the literature. Similar behavior might be expected for other protein sources. Most of the modifications are still not fully understood at a fundamental level, but all the methods discussed change the properties of the proteins and resulting products. Mastering these modifications is an important step towards the industrial implementation of protein-based films.

Preparation and Characterization of All-Biomass Soy Protein Isolate-Based Films Enhanced by Epoxy Castor Oil Acid Sodium and Hydroxypropyl Cellulose

All-biomass soy protein-based films were prepared using soy protein isolate (SPI), glycerol, hydroxypropyl cellulose (HPC) and epoxy castor oil acid sodium (ECOS). The effect of the incorporated HPC and ECOS on the properties of the SPI film was investigated. The experimental results showed that the tensile strength of the resultant films increased from 2.84 MPa (control) to 4.04 MPa and the elongation at break increased by 22.7% when the SPI was modified with 2% HPC and 10% ECOS. The increased tensile strength resulted from the reaction between the ECOS and SPI, which was confirmed by attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), scanning electron microscopy (SEM) and X-ray diffraction analysis (XRD). It was found that ECOS and HPC effectively improved the performance of SPI-based films, which can provide a new method for preparing environmentally-friendly polymer films for a number of commercial applications.