Moulded pulp fibers for disposable food packaging: A state-of-the-art review

Identification and quantification of per- and polyfluorinated alkyl substances (PFAS) migrating from food contact materials (FCM)

Per- and polyfluorinated alkyl substances (PFAS) can be added to food contact materials (FCM) to increase their water and/or grease repellent properties. Some well-known PFAS are perfluoroalkyl carboxylic acids (PFCA), perfluoroalkyl sulfonic acids (PFSA), and polyfluorinated telomer alcohols (FTOH). Due to the strength of the carbon-fluorine bond, PFAS are chemically very stable and highly resistant to biological degradation, posing a risk to human health and the environment. To examine the presence of PFAS in paper-based FCM, various samples were collected, including popcorn bags, muffin cups, and pizza boxes with high total organic fluorine (TOF) content from the Danish and Spanish markets. The FCM composition was characterised by FTIR. Quantification of some well-known PFAS such as PFCA, PFSA, and FTOH was performed in food simulants using LC-MS/MS, and in addition a non-targeted screening approach was performed by LC-Orbitrap-HRMS. Among analysed samples, the highest concentrations of PFAS were found in a muffin cup made of cellulose (PFCA ∼ 1.41 μg kg-1 food, FTOH ∼ 11.5 μg kg-1 food), and the results were used to estimate dietary exposures to PFAS migrated from this FCM. Compared to measured TOF value in this sample, the fluorine from all quantified PFAS accounted for only 0.6%. Thus, a more powerful analytical approach was used to further investigate PFAS occurrence in this sample. Using non-targeted screening, an additional twenty compounds were identified, among them five with confidence level 1 and ten with confidence level 2. Many of them were either fluorotelomer carboxylic acids or sulfonic acids or ether-containing compounds.

Investigating the sources and fate of per- and polyfluoroalkyl substances (PFAS) in food waste compost

Composting municipal food waste is a key strategy for beneficially reusing methane-producing waste that would otherwise occupy landfill space. However, land-applied compost can cycle per- and polyfluoroalkyl substances (PFAS) back into the food supply and the environment. We partnered with a pilot-scale windrow composting facility to investigate the sources and fate of 40 PFAS in food waste compost. A comparison of feedstock materials yielded concentrations of ∑PFAS under 1 ng g-1 in mulch and food waste and at 1380 ng g-1 in leachate from used compostable food contact materials. Concentrations of targeted ∑PFAS increased with compost maturity along the windrow (1.85-23.1 ng g-1) and in mature stockpiles of increasing curing age (12.6-84.3 ng g-1). Among 15 PFAS quantified in compost, short-chain perfluorocarboxylic acids (PFCAs) - C5 and C6 PFCAs in particular - led the increasing trend, suggesting biotransformation of precursor PFAS into these terminal PFAS through aerobic decomposition. Several precursor PFAS were also measured, including fluorotelomer carboxylic acids (FTCAs) and polyfluorinated phosphate diesters (PAPs). However, since most targeted analytical methods and proposed regulations prioritize terminal PFAS, testing fully matured compost would provide the most relevant snapshot of PFAS that could be land applied. In addition, removing co-disposed food contact materials from the FW feedstock onsite yielded only a 37 % reduction of PFAS loads in subsequent compost, likely due to PFAS leaching during co-disposal. Source-separation of food contact materials is currently the best management practice for meaningful reduction of PFAS in food waste composts intended for land application.

Influence of Thermocompression Conditions on the Properties and Chemical Composition of Bio-Based Materials Derived from Lignocellulosic Biomass

The aim of this study was to assess the influence of thermocompression conditions on lignocellulosic biomasses such as sugarcane bagasse (SCB) in the production of 100% binderless bio-based materials. Five parameters were investigated: pressure applied (7-102 MPa), molding temperature (60-240 °C), molding time (5-30 min), fiber/fine-particle ratio (0/100-100/0) and moisture content (0-20%). These parameters affected the properties and chemical composition of the materials. The density ranged from 1198 to 1507 kg/m3, the flexural modulus from 0.9 to 6.9 GPa and the flexural strength at breaking point from 6.1 to 43.6 MPa. Water absorption (WA) and thickness swelling (TS) values ranged from 21% to 240% and from 9% to 208%, respectively. Higher mechanical properties were obtained using SCB with fine particles, low moisture content (4-10%) and high temperature (≥200 °C) and pressure (≥68 MPa), while water resistance was improved using more severe thermocompression conditions with the highest temperature (240 °C) and time (30 min) or a higher moisture content (≥12.5%). Correlations were noted between the mechanical properties and density, and the material obtained with only fine particles had the highest mechanical properties and density. Material obtained with a 30 min molding time had the lowest WA and TS due to internal chemical reorganization followed by hemicellulose hydrolysis into water-soluble extractables.

Per- and Polyfluoroalkyl Substances in Food Packaging: Migration, Toxicity, and Management Strategies

PFASs are linked to serious health and environmental concerns. Among their widespread applications, PFASs are known to be used in food packaging and directly contribute to human exposure. However, information about PFASs in food packaging is scattered. Therefore, we systematically map the evidence on PFASs detected in migrates and extracts of food contact materials and provide an overview of available hazard and biomonitoring data. Based on the FCCmigex database, 68 PFASs have been identified in various food contact materials, including paper, plastic, and coated metal, by targeted and untargeted analyses. 87% of these PFASs belong to the perfluorocarboxylic acids and fluorotelomer-based compounds. Trends in chain length demonstrate that long-chain perfluoroalkyl acids continue to be found, despite years of global efforts to reduce the use of these substances. We utilized ToxPi to illustrate that hazard data are available for only 57% of the PFASs that have been detected in food packaging. For those PFASs for which toxicity testing has been performed, many adverse outcomes have been reported. The data and knowledge gaps presented here support international proposals to restrict PFASs as a group, including their use in food contact materials, to protect human and environmental health.

Determination of per- and polyfluoroalkyl compounds in paper recycling grades using ultra-high-performance liquid chromatography-high-resolution mass spectrometry

Globally, per- and polyfluoroalkyl substances (PFAS)-related research on paper products has focused on food packaging with less consideration on the presence of PFAS at different stages of the paper recycling chain. This study analysed the prevalence of PFAS in paper grades used for the manufacture of recycled paperboard. The presence of PFAS was attributed to the use of PFAS-containing additives, consumer usage, exposure to packed goods as well as contamination during mingling, sorting, collection, and recovery of paper recycling material. Q Orbitrap mass spectrometry was used to analyse the paper samples after accelerated solvent extraction and solid phase extraction. The distribution and possible propagation of 22 PFAS were determined in pre-consumer, retail and post-consumer paper products. Post-consumer samples had the highest combined average concentration (ΣPFAS) at 213 ng/g, while the ΣPFAS in retail (159 ng/g) and pre-consumer samples (121 ng/g) was detected at lower concentrations. This study showed that waste collection and recycling protocols may influence PFAS propagation and that measures must be developed to minimise and possibly eliminate exposure opportunities.

Sustainable Materials from Organosolv Fibers and Lignin, Kraft Fibers, and Their Blends

The aim of this study was to investigate new materials from organosolv fibers, organosolv lignin, kraft fibers, and their blends. The organosolv fibers showed reprecipitated lignin on the surface, a comparably low fiber length of 0.565 mm on average, and a high fines content of 82.3%. Handsheets were formed and thermopressed at 175 °C and 50 MPa, yielding dense materials (1050-1100 kg/m3) with properties different to that of regular paper products. The thermopressing of organosolv fibers alone produced materials with similar or better tensile strength (σb = 18.6 MPa) and stiffness (E* = 2.8 GPa) to the softwood Kraft reference pulp (σb = 14.8 MPa, E* = 1.8 GPa). The surface morphology was also smoother with fewer cavities. As a result, the thermopressed organosolv fibers exhibited higher hydrophobicity (contact angle > 95°) and had the lowest overall water uptake. Combinations of Kraft fibers with organosolv fibers or organosolv lignin showed reduced wetting and a higher density than the Kraft fibers alone. Furthermore, the addition of organosolv lignin to Kraft fibers greatly improved tensile stiffness and strength (σb = 23.8 MPa, E* = 10.5 GPa), likely due to the lignin acting as a binder to the fiber network. In conclusion, new thermopressed materials were developed and tested, which show promising potential for sustainable fiber materials with improved water resistance.

Recycled pulp and paper sludge, potential source of cellulose: feasibility assessment and characterization

The pulp and paper industry stands out as an example of a technology based on a renewable resource, cellulose. The sludge, however, poses major environmental and public health problems. To effectively manage the sludge wastes, it is critical to fully evaluate its composition, possible environmental impacts, and the total amount of exploitable renewable resources. The study established the pH of the sludge to be 7.32 ± 0.98, an electrical conductivity (1.84 mS/cm), nitrogen concentration (2.65 ± 0.21%), and total organic matter (41.23 ± 3.11%). The cellulosic content was established to be 74.07 ± 2.71% which contributes to 53.07 ± 1.23% water holding capacity (WHC). The most abundant elements were C and O, followed by Cl, Si, Al, and Mg, with lower concentrations of S, Si, K, and iron. The polycyclic aromatic compounds (PAHs) levels ranged from 0.29 to 322.56 ng.g-1 with 1-methyl pyrene posting the highest concentration (322.56 ng.g-1. XRD peaks at 17.10°, 23.86°, 30.14°, and 36.57°, which imply the existence of CaCO3. SEM indicated that the sludge was majorly comprised of fibers materials with average particle sizes of 280 micrometers. TGA/DTG analysis showed that the sludge had the greatest cellulose and hemicellulose (64.7 wt. %).

A review on takeaway packaging waste: Types, ecological impact, and disposal route

Rapid economic growth and urbanization have led to significant changes in the world's consumption patterns. Accelerated urbanization, the spread of the mobile Internet, and the increasing pace of work globally have all contributed to the demand for the food takeaway industry. The rapid development of the takeaway industry inevitably brings convenience to life, and with it comes great environmental pressure from waste packaging materials. While maintaining the convenience of people's lives, further reducing the environmental pollution caused by takeaway packaging materials and promoting the recycling and reuse of takeaway packaging waste need to attract the attention and concern of the whole society. This review systematically and comprehensively introduces common takeaway food types and commonly used packaging materials, analyzes the impacts of discarded takeaway packaging materials on human health and the ecological environment, summarizes the formulation and implementation of relevant policies and regulations, proposes treatment methods and resourceful reuse pathways for discarded takeaway packaging, and also provides an outlook on the development of green takeaway packaging. Currently, only 20% of waste packaging materials are recycled worldwide, and there is still a need to develop more green takeaway packaging materials and continuously improve relevant policies and regulations to promote the sustainable development of the takeaway industry. The review is conducive to further optimizing the takeaway packaging management system, alleviating the environmental pollution problem, and providing feasible solutions and technical guidance for further optimizing takeaway food packaging materials and comprehensive utilization of resources.

A critical review on biodegradable food packaging for meat: Materials, sustainability, regulations, and perspectives in the EU

The development of biodegradable packaging is a challenge, as conventional plastics have many advantages in terms of high flexibility, transparency, low cost, strong mechanical characteristics, and high resistance to heat compared with most biodegradable plastics. The quality of biodegradable materials and the research needed for their improvement for meat packaging were critically evaluated in this study. In terms of sustainability, biodegradable packagings are more sustainable than conventional plastics; however, most of them contain unsustainable chemical additives. Cellulose showed a high potential for meat preservation due to high moisture control. Polyhydroxyalkanoates and polylactic acid (PLA) are renewable materials that have been recently introduced to the market, but their application in meat products is still limited. To be classified as an edible film, the mechanical properties and acceptable control over gas and moisture exchange need to be improved. PLA and cellulose-based films possess the advantage of protection against oxygen and water permeation; however, the addition of functional substances plays an important role in their effects on the foods. Furthermore, the use of packaging materials is increasing due to consumer demand for natural high-quality food packaging that serves functions such as extended shelf-life and contamination protection. To support the importance moving toward biodegradable packaging for meat, this review presented novel perspectives regarding ecological impacts, commercial status, and consumer perspectives. Those aspects are then evaluated with the specific consideration of regulations and perspective in the European Union (EU) for employing renewable and ecological meat packaging materials. This review also helps to highlight the situation regarding biodegradable food packaging for meat in the EU specifically.

Per- and Polyfluoroalkyl Substances in Personal Hygiene Products: The Implications for Human Exposure and Emission to the Environment

Per- and polyfluoroalkyl substances (PFAS) have been related to reproductive toxicity in humans, but their occurrence in some specific personal hygiene products, i.e., sanitary pads, panty liners, tampons, paper diapers, menstrual cups, and bactericidal liquids, has not been extensively studied. This work investigated 31 representative PFAS in six categories of such personal hygiene products (n = 91). Perfluorinated carboxylic acids were the primary PFAS found in the samples, accounting for over 85% of the total concentrations of PFAS. Paper diapers contained the highest sum of PFAS concentrations (64.6 ng/g) followed by sanitary pads (52.3 ng/g) and menstrual cups (21.1 ng/g). The estimated exposure doses of perfluorooctanoic acid through dermal absorption from the use of menstrual cups and paper diapers for infants (adults) were 0.77 and 2.1 (1.2) ng/kg-bw/day, which contributed more than normal dust ingestion. The estimated emission of paper diapers and sanitary pads into the environment was 2.58 and 322 kg/year with an assumed leaching rate of 100%. The potential exposure of PFAS through the use of personal hygiene products observed in this work suggests a previously unreported exposure pathway of these chemicals to humans.

Immobilization of TiO2NP@ oxidized cellulose nanocrystals for paper-based active packaging materials

In the current work, we present a renewable alternative coating formulation made of durable titania nanoparticles and oxidized nanocellulose (TiO₂NPs@OCNs) nanocomposites and sodium alginate (SA), to create an environmentally friendly and secure food packaging paper. OCNs sugarcane fibers are firstly hydrolyzed using ammonium persulphate (APS). Then, TiO₂NPs@OCNs nanocomposites are made in situ with OCNs using a green water-based sol-gel synthesis. Gram (+) microorganisms as well as Gram (-) bacteria are used to test the antibacterial properties of the TiO₂NPs@OCN dispersions. The results show that the TiO₂NP@OCNs significantly decreases the growth for all bacterial species. The TiO₂NP@OCNs nanocomposites are mixed with SA, and the resulting formulations are used to coat paper sheets. The corresponding physicochemical properties are evaluated using FTIR, TGA, AFM, SEM, and EDX. Furthermore, the mechanical strength, air permeability, and water vapor characteristics of the paper sheets treated with SA/TiO₂NPs@OCN are carried out, resulting in a great improvement of these properties. Finally, the SA/TiO₂NPs@OCNs coated papers have been used as packaging for strawberries. The findings demonstrate that coated papers could preserve strawberry quality better than unpacked fruit and extend strawberry shelf life from 6 to 18 days.

Electrostatically Complexed Natural Polysaccharides as Aqueous Barrier Coatings for Sustainable and Recyclable Fiber-Based Packaging

Driven by the ever-growing awareness of sustainability and circular economy, renewable, biodegradable, and recyclable fiber-based packaging materials are emerging as alternatives to fossil-derived, nonbiodegradable single-use plastics for the packaging industry. However, without functional barrier coatings, the water/moisture vulnerability and high permeability of fiber-based packaging significantly restrain its broader application as primary packaging for food, beverages, and drugs. Herein, we develop waterborne complex dispersion barrier coatings consisting of natural, biodegradable polysaccharides (i.e., chitosan and carboxymethyl cellulose) through a scalable, one-pot mechanochemical pathway. By tailoring the electrostatic complexation, the key element to form a highly crosslinked and interpenetrated polymer network structure, we formulate complex dispersion barrier coatings with excellent film-forming property and adaptable solid-viscosity profiles suitable for paperboard and molded pulp substrates. Our complex dispersions enable the formation of a uniform, defect-free, and integrated coating layer, leading to a remarkable oil and grease barrier and efficient water/moisture sensitivity reduction while still exhibiting excellent recyclability profile of the resulting fiber-based substrates. This natural, biorenewable, and repulpable barrier coating is a promising candidate to serve as a sustainable option for fiber-based packaging intended for the food and food service packaging industry.

Life cycle assessment of bamboo products: Review and harmonization

Bamboo is considered a promising solution to mitigate climate change because of its carbon sequestration capability and versatile applications. Life cycle assessment (LCA) has been used to evaluate the environmental performance of various bamboo products. This study compared the Global Warming Potential (GWP) values of bamboo products with those of the corresponding benchmark materials (e.g., steel, concrete, plastics) through a comprehensive literature review of relevant LCA studies. The results showed that bamboo products often lead to lower GWP values. In several other cases, we also observed significant variability in the comparison results due to a wide range of assumptions regarding bamboo cultivation, processing, product manufacturing, energy supply, and choices of the LCA database adopted by the reviewed studies. We analyzed the key modeling assumptions for each life cycle stage of bamboo products and established a harmonized inventory dataset to reduce the uncertainty in modeling the processed bamboo (as a raw material for subsequently manufacturing various products). Based on the harmonized dataset, we conducted a cradle-to-gate LCA and concluded that the major contributor to the overall GWP result was electricity consumption (and associated carbon intensity of energy generation) during bamboo processing. We also concluded that future research was needed to improve the transparency, consistency, and comprehensiveness of LCA studies on bamboo products.

Effect of Accelerated Aging on Bamboo Fiber Lunch Box and Correlation with Soil Burial Degradation

This study aimed to investigate the mechanical property decay that might occur during actual use and soil burial degradation of bamboo fiber lunch boxes. For this, the effects of three accelerated aging methods, namely damp–heat treatment, freeze–thaw cycle, and artificial weathering cycle, on the tensile strength, dynamic viscoelasticity, and chemical composition of bamboo fiber lunch boxes were compared, and a correlation of their mechanical property decay with soil burial degradation was established to obtain an acceleration factor (SAF) with aging time as a reference. The results showed that the mechanical properties of the bamboo fiber lunch box decreased to different degrees under the three accelerated methods, and the tensile strength decreased to less than 50% after 36 h of damp–heat treatment, 5 freeze–thaw cycles, and 11 artificial weathering cycles. However, after 10 days, the mechanical property of lunch box in soil degradation decreased by more than 50%. Infrared spectroscopy demonstrated rapid hemicellulose degradation during damp–heat treatment and freeze–thaw cycle, as well as a minor quantity of lignin, and a significant amount of lignin under artificial weathering cycle. With the freeze–thaw cycle and the artificial weathering cycle, the relative crystallinity dropped quickly, by 32.3% and 21.5%, respectively, but under damp–heat treatment, the crystallinity dropped barely, by 43.5%. The damage caused by the freeze–thaw cycle to the mechanical properties of bamboo fiber lunch boxes was greater than that by the damp–heat treatment and artificial weathering cycle. The fluctuation of SAF under freeze–thaw cycle was also more drastic. Compared to the artificial weathering cycle, the damp–heat treatment was more stable and reliable in predicting the decay law of soil burial degradation tensile strength of bamboo fiber lunch boxes.