Enhancing the yield of H2O2 from oxygen reduction reaction performance by hierarchically porous carbon modified active carbon fiber as an effective cathode used in electro-Fenton

Recent progress in electro-Fenton technology for the remediation of pharmaceutical compounds in aqueous environments

The global focus on wastewater treatment has intensified in the contemporary era due to its significant environmental and human health impacts. Pharmaceutical compounds (PCs) have become an emerging concern among various pollutants, as they resist conventional treatment methods and pose a severe environmental threat. Advanced oxidation processes (AOPs) emerge as a potent and environmentally benign approach for treating recalcitrant pharmaceuticals. To address the shortcomings of traditional treatment methods, a technology known as the electro-Fenton (EF) method has been developed more recently as an electrochemical advanced oxidation process (EAOP) that connects electrochemistry to the chemical Fenton process. It has shown effective in treating a variety of pharmaceutically active compounds and actual wastewaters. By producing H2O2 in situ through a two-electron reduction of dissolved O2 on an appropriate cathode, the EF process maximizes the benefits of electrochemistry. Herein, we have critically reviewed the application of the EF process, encompassing diverse reactor types and configurations, the underlying mechanisms involved in the degradation of pharmaceuticals and other emerging contaminants (ECs), and the impact of electrode materials on the process. The review also addresses the factors influencing the efficiency of the EF process, such as (i) pH, (ii) current density, (iii) H2O2 concentration, (iv) and others, while providing insight into the scalability potential of EF technology and its commercialization on a global scale. The review delves into future perspectives and implications concerning the ongoing challenges encountered in the operation of the electro-Fenton process for the treatment of PCs and other ECs.

Preparation of functionalized porous chitin carbon to enhance the H2O2 production and Fe3+ reduction properties of Electro-Fenton cathodes for efficient degradation of RhB

The performance of Electro-Fenton (EF) cathode materials is primarily assessed by H2O2 yield and Fe3+ reduction efficiency. This study explores the impact of pore structure in chitin-based porous carbon on EF cathode effectiveness. We fabricated mesoporous carbon (CPC-700-2) and microporous carbon (ZPC-700-3) using template and activation methods, retaining nitrogen from the precursors. CPC-700-2, with mesopores (3-5 nm), enhanced O2 diffusion and oxygen reduction, producing up to 778 mg/L of H2O2 in 90 min. ZPC-700-3, with a specific surface area of 1059.83 m2/g, facilitated electron transport and ion diffusion, achieving a Fe2+/Fe3+ conversion rate of 79.9%. EF systems employing CPC-700-2 or ZPC-700-3 as the cathode exhibited superior degradation performance, achieving 99% degradation of Rhodamine B, efficient degradation, and noticeable decolorization. This study provides a reference for the preparation of functionalized carbon cathode materials for efficient H2O2 production and effective Fe3+ reduction in EF systems.

Cobalt etched graphite felt electrode for enhanced removal of organic pollutant in aqueous solution with a solid polymer electrolyte

In this study, cobalt etched graphite felt electrodes were produced using a simple etching technique. It was used in combination with a solid polymer electrolyte (SPE) for the degradation of the target contaminant Orange II by Electro-Fenton (EF) technique in low conductivity water. In this method, 94% of Orange II in low conductivity water was removed in 90 min. The characterization analysis substantiates the hypothesis that the electrodes produced exhibit a three-dimensional porous structure, augmented defect concentration, and enhanced electron transfer capability. In addition, the potential reaction mechanism was inferred from the radical quenching experiments, and hydroxyl radicals (·OH) were deemed the main reactive substances. The combination of cobalt etched graphite felt electrodes with SPE demonstrates remarkable efficacy in the treatment of organic wastewater characterized by low electrical conductivity.

Flow-Through Electrochemical Membrane Reactor with a Self-Supported Carbon Membrane Electrode for Highly Efficient Synthesis of Hydrogen Peroxide

In situ electroreduction of O2 to H2O2 by using electrons as reagents is known as a green process, which is highly desirable for environmental remediation and chemical industries. However, the development of a cost-effective electrode with superior H2O2 synthesis rate and stability is challenging. A self-supported carbon membrane (CM) was prepared in this study from activated carbon and phenolic resin by carbonization under a H2 atmosphere. It was employed as the cathode to build a flow-through electrochemical membrane reactor (FT-ECMR) for electrosynthesis of H2O2. The results showed that the CM had a small pore size (34 nm), a high porosity (42.3%), and a high surface area (450.7 m2 g-1). In contrast to most of the state-of-the-art self-supported carbon electrode reported in the previous works, the FT-ECMR exhibited a high concentration of continuous and stable H2O2 electrosynthesis (1042 mg L-1) as well as a H2O2 synthesis rate of 5.21 mg h-1 cm-2. It had also demonstrated a high oxygen conversion (0.37%) and current efficiency (88%). The outstanding performance of the FT-ECMR for H2O2 synthesis was attributed to the enhanced mass transfer of the reactor, the existence of a relatively high surface area of CM, and the abundant disordered carbon structures (sp3-C, defects, and edges). In conclusion, our work highlighted using the FT-ECMR with the CM to synthesize H2O2 efficiently and cost-effectively.

Degradation of sulfamethoxazole by super-hydrophilic MoS2 sponge co-catalytic Fenton: Enhancing Fe2+/Fe3+ cycle and mass transfer

To promote the cycle of Fe²⁺/Fe³⁺ in co-catalytic Fenton and enhance mass transfer in an external circulation sequencing batch packed bed reactor (ECSPBR), super-hydrophilicity MoS₂ sponge (TMS) modified by tungstosilicic acid (TA) was prepared for efficiently degrading sulfamethoxazole (SMX) antibiotics in aqueous solution. The influence of hydrophilicity of co-catalyst on co-catalytic Fenton and the advantages of ECSPBR were systematically studied through comparative research methods. The results showed that the super hydrophilicity increased the contact between Fe²⁺ and Fe³⁺ with TMS, then accelerated Fe²⁺/Fe³⁺ cycle. The max Fe²⁺/Fe³⁺ ratio of TMS co-catalytic Fenton (TMS/Fe²⁺/H₂O₂) was 1.7 times that of hydrophobic MoS₂ sponge (CMS) co-catalytic Fenton. SMX degradation efficiency could reach over 90% under suitable conditions. The structure of TMS remained unchanged during the process, and the max dissolved concentration of Mo was lower than 0.06 mg/L. Additionally, the catalytic activity of TMS could be restored by a simple re-impregnation. The external circulation of the reactor was conducive to improving the mass transfer and the utilization rate of Fe²⁺ and H₂O₂ during the process. This study offered new insights to prepare a recyclable and hydrophilic co-catalyst and develop an efficient co-catalytic Fenton reactor for organic wastewater treatment.

From Fenton and ORR 2e−-Type Catalysts to Bifunctional Electrodes for Environmental Remediation Using the Electro-Fenton Process

Currently, the presence of emerging contaminants in water sources has raised concerns worldwide due to low rates of mineralization, and in some cases, zero levels of degradation through conventional treatment methods. For these reasons, researchers in the field are focused on the use of advanced oxidation processes (AOPs) as a powerful tool for the degradation of persistent pollutants. These AOPs are based mainly on the in-situ production of hydroxyl radicals (OH•) generated from an oxidizing agent (H2O2 or O2) in the presence of a catalyst. Among the most studied AOPs, the Fenton reaction stands out due to its operational simplicity and good levels of degradation for a wide range of emerging contaminants. However, it has some limitations such as the storage and handling of H2O2. Therefore, the use of the electro-Fenton (EF) process has been proposed in which H2O2 is generated in situ by the action of the oxygen reduction reaction (ORR). However, it is important to mention that the ORR is given by two routes, by two or four electrons, which results in the products of H2O2 and H2O, respectively. For this reason, current efforts seek to increase the selectivity of ORR catalysts toward the 2e− route and thus improve the performance of the EF process. This work reviews catalysts for the Fenton reaction, ORR 2e− catalysts, and presents a short review of some proposed catalysts with bifunctional activity for ORR 2e− and Fenton processes. Finally, the most important factors for electro-Fenton dual catalysts to obtain high catalytic activity in both Fenton and ORR 2e− processes are summarized.

Floating sandwich-type electro-Fenton: A feasible process to remove micro-pollutants through adsorption enrichment and enhanced oxidation efficiency

To improve the removal efficiency of low-concentration organic pollutants and enhance the oxidation efficiency of electro-Fenton (EF) process, a floating sandwich-type EF system (N/(A)/D-EF) without aeration was constructed for the first time. This EF system electro-synthesized H₂O₂ through the floating natural air diffusion electrode (NADE) without aeration, and regenerated Fe(II) effectively by the activated carbon fiber (ACF) interlayer, which significantly enhanced the process oxidation capacity since its ^•OH yield was 8.7 times that of the conventional EF system. In addition, the ACF interlayer could adsorb and enrich micro-pollutants and the generated ^•OH directly oxidize the pollutants adsorbed on the ACF, which enabled regeneration of ACF and maintained removal stability in 20 consecutive experiments. The removal rate constant (k) of carbamazepine by N/(A)/D-EF process was 7.6 times and 2.1 times higher than that of conventional EF and ACF adsorption process, respectively. This process could efficiently remove mixed low-concentration organic pollutants (0.1 mg L^-1) in domestic sewage and lake water with rate constant 1.6-7.1 times that of the conventional EF process but lower energy consumption. Meanwhile, the N/(A)/D-EF process had a wider application range of sewage pH and conductivity, which was a promising process for removing low-concentration pollutants in wastewater.

Enhanced electro-Fenton degradation of tetracycline in aqueous solution using a self-supported BiOCl/CF cathode

The cathode material is critical to the yield of hydrogen peroxide (H₂O₂) and electro-Fenton (EF) performance. In this work, bismuth oxychloride (BiOCl) as one of the representatives of ternary oxides was grown in situ on carbon felt (CF) through a simple solvothermal method and employed directly as a self-standing cathode for the EF degradation of the target contaminant tetracycline (TC). TC can be almost completely degraded, up to 95% in 90 min under the heterogeneous EF process. The characterizations demonstrated that the BiOCl/CF electrode exhibited excellent conductivity due to CF as the supporting carbon material with a 3D network structure; meanwhile, this hybrid electrode also possessed abundant active sites attributed to the decorated BiOCl having rich oxygen defects. Finally, the rational reaction mechanism of TC was also elucidated by the X-ray photoelectron spectroscopy (XPS) spectrum, free radical quenching experiments and electron paramagnetic resonance (EPR) spectra, in which hydroxyl radicals (ċ OH) were considered as the dominant active oxidants and BiOCl had a synergistic effect on in-situ generation and decomposition of H₂O₂.

Flower-like molybdenum disulfide decorated ZIF-8-derived nitrogen-doped dodecahedral carbon for electro-catalytic degradation of phenol

In this work, flower-like molybdenum disulfide was constructed on the surface of ZIF-8-derived nitrogen-doped dodecahedral carbon (ZNC) for the electrocatalytic degradation of phenol. The flower-like nanostructure of MoS₂@ZNC contributed to the exposure of more edge-active sites of MoS₂. At the same time, Mo⁴⁺ and Mo⁶⁺ co-existed in MoS₂@ZNC, which promoted the generation of H₂O₂ and •OH, and improved the catalytic activity of composite materials. In addition, electrochemical performance analysis showed that MoS₂ loaded on the surface of ZNC significantly improved the redox capacity of the material, and the composite ratio of MoS₂ and ZNC affected the structure and properties of MoS₂@ZNC composites. Moreover, the electrochemical performance of prepared MoS₂@ZNC was evaluated by the generation of hydroxyl (•OH) and the degradation efficiency of phenol. The results showed that MoS₂@ZNC-2 had an excellent phenol degradation efficiency (98.8%) and COD removal efficiency (86.8%) within 120 min. Furthermore, MoS₂@ZNC cathode still maintained good performance after being experimented with 20 times, indicated the excellent stability of MoS₂@ZNC.

A review of recent advances in electrode materials for emerging bioelectrochemical systems: From biofilm-bearing anodes to specialized cathodes

Bioelectrochemical systems (BES), mainly microbial fuel cells (MEC) and microbial electrolysis cells (MFC), are unique biosystems that use electroactive bacteria (EAB) to produce electrons in the form of electric energy for different applications. BES have attracted increasing attention as a sustainable, low-cost, and neutral-carbon option for energy production, wastewater treatment, and biosynthesis. Complex interactions between EAB and the electrode materials play a crucial role in system performance and scalability. The electron transfer processes from the EAB to the anode surface or from the cathode surface to the EAB have been the object of numerous investigations in BES, and the development of new materials to maximize energy production and overall performance has been a hot topic in the last years. The present review paper discusses the advances on innovative electrode materials for emerging BES, which include MEC coupled to anaerobic digestion (MEC-AD), Microbial Desalination Cells (MDC), plant-MFC (P-MFC), constructed wetlands-MFC (CW-MFC), and microbial electro-Fenton (BEF). Detailed insights on innovative electrode modification strategies to improve the electrode transfer kinetics on each emerging BES are provided. The effect of materials on microbial population is also discussed in this review. Furthermore, the challenges and opportunities for materials scientists and engineers working in BES are presented at the end of this work aiming at scaling up and industrialization of such versatile systems.

Carbon-based metal-free electrocatalysts: from oxygen reduction to multifunctional electrocatalysis

Since the discovery of N-doped carbon nanotubes as the first carbon-based metal-free electrocatalyst (C-MFEC) for oxygen reduction reaction (ORR) in 2009, C-MFECs have shown multifunctional electrocatalytic activities for many reactions beyond ORR, such as oxygen evolution reaction (OER), hydrogen evolution reaction (HER), carbon dioxide reduction reaction (CO₂RR), nitrogen reduction reaction (NRR), and hydrogen peroxide production reaction (H₂O₂PR). Consequently, C-MFECs have attracted a great deal of interest for various applications, including metal-air batteries, water splitting devices, regenerative fuel cells, solar cells, fuel and chemical production, water purification, to mention a few. By altering the electronic configuration and/or modulating their spin angular momentum, both heteroatom(s) doping and structural defects (e.g., atomic vacancy, edge) have been demonstrated to create catalytic active sites in the skeleton of graphitic carbon materials. Although certain C-MFECs have been made to be comparable to or even better than their counterparts based on noble metals, transition metals and/or their hybrids, further research and development are necessary in order to translate C-MFECs for practical applications. In this article, we present a timely and comprehensive, but critical, review on recent advancements in the field of C-MFECs within the past five years or so by discussing various types of electrocatalytic reactions catalyzed by C-MFECs. An emphasis is given to potential applications of C-MFECs for energy conversion and storage. The structure-property relationship for and mechanistic understanding of C-MFECs will also be discussed, along with the current challenges and future perspectives.

In-situ generation of reactive oxygen species using combination of electrochemical oxidation and metal sulfide

In-situ chemical oxidation (ISCO) is commonly practiced to degrade organic pollutants in various fields. However, ISCO is deteriorated the oxidation efficiency due to the non-selective and self-decomposition of reagents. Therefore, in-situ generation of oxidants is being proposed to compensate for the demerits of conventional ISCO. In this study, the aim is to suggest a novel in-situ generation system using the combination of electrochemical oxidation (EO) and pyrite oxidation. It is hypothesized that EO system can generate the oxygen species, which can activate the pyrite surface to produce more oxidants. We evaluated three systems (1) EO system (2) pyrite oxidation system (3) combined system using sulfanilamide as a common antibiotic. The EO system degraded completely sulfanilamide and generated 150 μM of H₂O₂ and 8 mg/L of DO even at 10 mA. In other words, EO system can directly oxidize the sulfanilamide and produce oxygen species. The pyrite system produced 204 and 24 μM of hydroxyl radicals at pH 3 under oxic and anoxic conditions, respectively, and 118 and 20 μM at pH 7. Pyrite oxidation can generate more reactive species in the presence of oxygen. The combined system enhanced the oxidation-rate constant to 1.5 times (from 0.2561 to 0.3502 h^-1). The additional supply of oxygen showed a higher oxidation rate to 1.5 and 1.3 times higher than single EO or pyrite oxidation, respectively. As a result, the co-presence of pyrite and oxygen shows a synergistic effect on the oxidation of the organic pollutant. Our results suggest that electrochemical generation of the oxygen species in the presence of pyrite is a promising technique to oxidize organic pollutants in groundwater.

Carbonaceous cathode materials for electro-Fenton technology: Mechanism, kinetics, recent advances, opportunities and challenges

Electro-Fenton (EF) technique has gained significant attention in recent years owing to its high efficiency and environmental compatibility for the degradation of organic pollutants and contaminants of emerging concern (CECs). The efficiency of an EF reaction relies primarily on the formation of hydrogen peroxide (H₂O₂) via 2e^─ oxygen reduction reaction (ORR) and the generation of hydroxyl radicals (^●OH). This could be achieved through an efficient cathode material which operates over a wide pH range (pH 3-9). Herein, the current progresses on the advancements of carbonaceous cathode materials for EF reactions are comprehensively reviewed. The insights of various materials such as, activated carbon fibres (ACFs), carbon/graphite felt (CF/GF), carbon nanotubes (CNTs), graphene, carbon aerogels (CAs), ordered mesoporous carbon (OMCs), etc. are discussed inclusively. Transition metals and hetero atoms were used as dopants to enhance the efficiency of homogeneous and heterogeneous EF reactions. Iron-functionalized cathodes widened the working pH window (pH 1-9) and limited the energy consumption. The mechanism, reactor configuration, and kinetic models, are explained. Techno economic analysis of the EF reaction revealed that the anode and the raw materials contributed significantly to the overall cost. It is concluded that most reactions follow pseudo-first order kinetics and rotating cathodes provide the best H₂O₂ production efficiency in lab scale. The challenges, future prospects and commercialization of EF reaction for wastewater treatment are also discussed.

Electrochemical removal of RRX-3B in residual dyeing liquid with typical engineered carbonaceous cathodes

Electro-catalytic activities of carbonaceous cathodes including graphite plate, graphite felt, carbon felt, activated carbon felt (ACF) and carbon fiber felt (CFF) for degradation of Reactive Red X-3B (RRX-3B) in residual dyeing liquid were compared. The best electrochemical performance was obtained using dimensional stable anode (DSA) and CFF cathode due to the higher capacity for electro-generation of H₂O₂ by selective two-electron oxygen reduction. The CFF/DSA electrolysis system realized 78.2% COD removal and complete decolorization over a wide pH range. The efficacy of RRX-3B degradation was found to be dependent on the nature of carbonaceous materials. Electrochemical measurements showed that CFF possessed higher electrochemical surface area and hydrogen evolution reaction over-potential. Furthermore, the intrinsic graphitic N in CFF was proved to be catalytic active site by DFT calculations. Reactive Red X-3B degradation intermediates with benzene structures and carboxylic acids via hydroxylation in RRX-3B oxidation were identified by GC-MS. It was found that S/Cl/N-containing groups in RRX-3B molecule were mineralized to SO₄^2-, NO₃^- and Cl^- ions in the electrolysis.

Electro-Fenton and photoelectro-Fenton degradation of sulfamethazine using an active gas diffusion electrode without aeration

A novel superhydrophobic gas diffusion electrode based on carbon black (CB)- polytetrafluoroethylene (PTFE) modified graphite felt cathode was prepared to increase oxygen mass transfer efficiency and produce hydrogen peroxide at the gas-liquid-solid three-phase interface without aeration. The gas diffusion electrode system was further tested for the degradation of sulfamethazine (SMT) by electro-Fenton (EF) and photoelectro-Fenton (PEF). In the EF process, SMT was removed effectively, but the mineralization degree was not high due to the generation of organic acids which were difficult to be further degraded. While in the PEF process, organic contaminant can be destroyed by the combined action of Fe²⁺/H₂O₂, UV/H₂O₂ and UV radiation, and more efficient mineralization (>83.5%) at low current (50 mA) was attained, which might be attributed to the high H₂O₂ utilization (70-90%), rapid regeneration of Fe²⁺ and photolysis of intermediates. In addition, it was verified that the PEF system had a good adaptability to pH and pollutant concentration. Compared with aeration system, the use of this active gas diffusion cathode in electrochemical advanced oxidation processes significantly reduced energy consumption.

Ultra-rapid detoxification of Sb(III) using a flow-through electro-fenton system

Environmental pollution caused by antimony (Sb) has attracted worldwide attention recently. Here, we employed a flow-through electro-Fenton system for the rapid and efficient detoxification of highly toxic Sb(III). A FeOCl modified carbon nanotube (CNT) filter served as functional cathode, where FeOCl as nanocatalyst promoted the generation of HO by facilitating effective Fe³⁺/Fe²⁺ cycling. Upon application of a proper potential, an ultra-rapid conversion of Sb(III) to less toxic Sb(V) can be achieved in situ just by a single-pass filtration (>99% within 2 s). Compared with the conventional batch reactor, the proposed system demonstrated ultra-rapid Sb(III) detoxification kinetics due to the convection-enhanced mass transport. The proposed flow-through E-Fenton system works effectively across a wide pH range (e.g., 3-9). EPR technique and radical quenching experiments indicate that HO and HO₂ were the dominant radical species responsible for Sb(III) detoxification. At -0.4 V vs. Ag/AgCl, a >96.4% Sb(III) conversion efficiency still can be achieved when challenged with 500 μg L^-1 Sb(III)-spiked tap water. The as-produced Sb(V) can be removed effectively by another Sb(V)-specific CNT filter functionalized with nanoscale iron oxides. The outcome of this research provides a promising strategy by integrating state-of-the-art electro-Fenton, membrane separation, carboncatalysis and nanotechnology for detoxification of Sb(III) and other similar heavy metal ions in polluted water.

Highly efficient electro-generation of H2O2by a nitrogen porous carbon modified carbonaceous cathode during the oxygen reduction reaction

In this work, active carbon fibers (ACFs) were modified with nitrogen-doped porous carbon (NPC) and carbon nanotubes (CNTs) to prepare a novel modified electrode as a cathode.