Utilization path of bulk industrial solid waste: A review on the multi-directional resource utilization path of phosphogypsum

Leaching behavior and release mechanism of pollutants from different depths in a phosphogypsum stockpile

Phosphogypsum (PG), a byproduct during the production of phosphoric acid and phosphate fertilizers, is predominantly stockpiled with a height greater than hundreds of meters. In this study, the leaching behavior of pollutants from PG stored at different depths was systematically investigated through batch tests, column tests, and geochemical modeling. PG samples were collected at different depths within a range of 48 m from a large-scale PG stack in China. The results showed that the pH, electrical conductivity, and elemental concentration of the leachate exhibited spatial variability in terms of the depth distribution, with evident bottom enrichment effects for metals and soluble salts. The pH-dependent leaching tests investigated the impact of pH variations on the solubility of various elements in PG, with a specific focus on elements precipitation occurring within the natural pH range. The geochemical modeling of leaching tests conducted by PHREEQC enabled the identification of the dominant phases controlling the solubilization of the elements, as well as the dynamic process of changes in element forms and concentrations with pH variation. Column leaching tests reveal the differences in pollutant properties between the unsaturated and saturated zones within the PG stack and categorize the leaching mechanisms of elements into three models including dissolution, diffusion, and wash-off. This study aims to reveal the leaching characteristics of PG at different depths, so as to provide a data foundation for the design of liner system, leachate management strategies, and remediation of heavy metal pollution of PG stack sites.

The treatment of phosphogypsum leachate is more urgent than phosphogypsum

Phosphogypsum(PG) is one of the typical bulk industrial solid wastes generated in the phosphate chemical industry. Due to its huge production volume and immature resource treatment technology, a large amount of PG can only be stored and disposed in slag yards, and its impact on the ecological environment is becoming increasingly significant during long-term storage. Up to now, many researchers have focused their research on PG, with less attention paid to the PG leachate(PG-L). On the basis of the resource utilization of PG, this article analyzed the migration and transformation of pollutants and their impact on the ecological environment during long-term storage of PG. The content of pollutants in PG-L and PG was compared, and it was found that the content of toxic and harmful substances in PG-L was significantly higher than that in PG itself, and the pollution diffusion ability was greater than that of PG, the pollution of PG to the ecological environment is mainly caused by PG-L, indicating that the harmless treatment of PG-L is more urgent than PG. On the basis of traditional leachate treatment methods, a new technology of valuable element recovery and electrochemical synergistic treatment is proposed to achieve high value-added treatment of PG-L.

Treating waste with waste: adsorption behavior and mechanism of phosphate in water by modified phosphogypsum biochar

The use of green methods to treat industrial waste and waste reuse has become a key environmental issue. In order to achieve this goal, this study treated waste phosphogypsum (PG) and produced modified PG biochar to adsorb and remove phosphorus from PG leachate, so that the PG pollution problem was controlled. In this study, PG was modified with sodium carbonate (Na2CO3) to prepare a modified PG biochar that was used for the removal of phosphorus-containing wastewater. An X-ray diffraction (XRD) analysis of the modified PG revealed that the main component was calcium carbonate (CaCO3), and a suitable amount of modified PG could load calcium oxide (CaO) onto the biochar and improve its physical properties. The experimental results showed that the modified PG biochar had a maximum phosphorus adsorption capacity of 132 mg/g. A further investigation of the mechanism of adsorption revealed the importance of electrostatic attraction and chemical precipitation, and it was found that the CaO in the modified PG biochar could effectively facilitate the conversion of phosphate to hydroxylapatite (Ca5(PO4)3OH) in water. The phosphorus removal rate from leachate obtained from a landfill containing PG was 99.38% for a specific dose of the modified PG biochar. In this study, a PG pollution control technology was developed to realize the goal of replacing waste with waste.

Application of phosphogypsum and phosphate-solubilizing fungi to Pb remediation: From simulation to in vivo incubation

Phosphogypsum (PG) is the produced solid waste during phosphorus (P) extraction from phosphate rocks. PG is featured by its abundant PO43- and SO42-. This study investigated the utilization of PG as a material for lead (Pb) remediation, with the assistance of functional fungus. Aspergillus niger (A. niger) is a typical phosphate-solubilizing fungi (PSF), which has high ability to secret organic acids. Oxalic acid is its major secreted organic acid, which is often applied to enhance the P release from phosphate minerals. In this study, synthetic oxalic acid increased the immobilization rate of Pb2+ up to >99 % with the addition of PG. Then, it was observed that biogenic oxalic acid from A. niger can achieve comparable remediation effects. This was due to that PG could provide sufficient P for fungal growth, which allowed sustainable remediation. Subsequently, oxalic acid secreted by A. niger significantly increased the release of active P from PG, and then induced the formation of PPb minerals. In addition, other metabolites of A. niger (such as tyrosine-like substance) can also be complexed with Pb2+. Simultaneously, A. niger did not induce evidently elevation water-soluble fluorine (F) as PG contained abundant Ca2+. Moreover, this study elucidated that oversupply of PG promoted the formation of anglesite (Ksp = 1.6 × 10-8, relatively unstable), whereas the formation of lead oxalate (Ksp = 4.8 × 10-10, relatively stable) was reduced. This study hence shed a bright light on the sustainable utilization of PG for fungus-assisted remediation of heavy metals.

Conversion of Phosphogypsum into Porous Calcium Silicate Hydrate for the Removal and Recycling of Pb(II) and Cd(II) from Wastewater

The discharge of lead and cadmium wastewater, along with the pollution caused by phosphogypsum, represents a particularly urgent environmental issue. This study employed a straightforward hydrothermal method to convert phosphogypsum into porous calcium silicate hydrate (P-CSH), which was then used to remove and recover Pb(II) and Cd(II) from wastewater. The adsorption capacities of P-CSH for Pb(II) and Cd(II) were notably high at 989.3 mg/g and 290.3 mg/g, respectively. The adsorption processes adhered to the pseudo-second-order kinetics model and the Langmuir isotherm model. Due to identical adsorption sites on P-CSH for both Pb(II) and Cd(II), competitive interaction occurred when both ions were present simultaneously. Additionally, the adsorption efficacy was minimally impacted by the presence of common coexisting cations in wastewater. The dominant mechanisms for removing Pb(II) and Cd(II) via P-CSH were chemical precipitation and surface complexation. Moreover, the adsorbed heavy metals were efficiently separated and reclaimed from the wastewater through a stepwise desorption process. The primary components of the residue from stepwise desorption were quartz and amorphous SiO2. Following dissolution via pressurized alkaline leaching, this residue could be recycled for synthesizing P-CSH. This research offered a new strategy for the resourceful use of phosphogypsum and heavy metal wastewater.

Studying the Process of Phosphogypsum Recycling into a Calcium Sulphide-Based Luminophor

Currently, one of the most important problems of environmental protection is the deep and complex processing of mineral raw materials. This problem is especially relevant when processing substandard ores and production waste, one of which is phosphogypsum. This study examines the process of CaSO4/CaS composite material formation during the reduction of phosphogypsum with citric acid. The composite structure formation mechanism is proposed. The resulting materials are characterized using various methods, including X-ray diffraction (XRD), transmission electron microscopy, the Scherrer method, thermogravimetric analysis (TGA), and FT-IR spectroscopy. The reduced sample emits orange radiation in the range of 500-750 nm with a quantum yield of 0.17. Experimental results showed that the sample decomposition process in the solid state consisted of two components with a predominant contribution from the long-lived component (~46 ns). The optimal conditions for producing luminescent materials by reducing phosphogypsum with citric acid were determined: a heat treatment temperature of 1073 K, a holding time of 60 min, and a reducing agent mole fraction of 37%. It was found that an increase in temperature with a simultaneous decrease in heat treatment time, as well as a decrease in temperature with a simultaneous increase in heat treatment time, led to a decrease in the luminescent properties of the synthesized material compared to optimal values. The results can be used to develop technology for recycling large-tonnage waste from the chemical industry into luminescent materials.

Assessing the hepatotoxicity of phosphogypsum leachate in zebrafish (Danio rerio)

The improper disposal of large amounts of phosphogypsum generated during the production process of the phosphorus chemical industry (PCI) still exists. The leachate formed by phosphogypsum stockpiles could pose a threat to the ecological environment and human health. Nevertheless, information regarding the harmful effects of phosphogypsum leachate on organisms is still limited. Herein, the physicochemical characteristics of phosphogypsum leachate were analyzed, and its toxicity effect on zebrafish (Danio rerio), particularly in terms of hepatotoxicity and potential mechanisms, were evaluated. The results indicated that P, NH3-N, TN, F-, As, Cd, Cr, Co, Ni, Zn, Mn, and Hg of phosphogypsum leachate exceeded the V class of surface water environmental quality standards (GB 3838-2002) to varying degrees. Acute toxicity test showed that the 96 h LC50 values of phosphogypsum leachate to zebrafish was 2.08 %. Under exposure to phosphogypsum leachate, zebrafish exhibited concentration-dependent liver damage, characterized by vacuolization and infiltration of inflammatory cells. The increased in Malondialdehyde (MDA) content and altered activities of antioxidant enzymes in the liver indicated the induction of oxidative stress and oxidative damage. The expression of apoptosis-related genes (P53, PUMA, Caspase3, Bcl-2, and Bax) were up-regulated at low dosage group and down-regulated at medium and high dosage groups, suggesting the occurrence of hepatocyte apoptosis or necrosis. Additionally, phosphogypsum leachate influenced the composition of the zebrafish gut microbiota by reducing the relative abundance of Bacteroidota, Aeromonas, Flavobacterium, Vibrio, and increasing that of Rhodobacter and Pirellula. Correlation analysis revealed that gut microbiota dysbiosis was associated with phosphogypsum leachate-induced hepatotoxicity. Altogether, exposure to phosphogypsum leachate caused liver damage in zebrafish, likely through oxidative stress and apoptosis, with the intestinal flora also playing a significant role. These findings contribute to understanding the ecological toxicity of phosphogypsum leachate and promote the sustainable development of PCI.

Preparation and property studies of ferric sulfoaluminate cement based on Bayer red mud and phosphogypsum

The Bayer red mud (RM) and phosphogypsum (PG) accumulation have caused significant environmental contamination. However, practical and effective resource utilization technologies are still lacking currently. This work aims to develop ferric sulfoaluminate cement (FSAC) employing low-cost materials including Bayer red mud, phosphogypsum, and other materials. This method effectively improves the utilization rate of Bayer red mud and phosphogypsum. Under the premise of ensuring the performance of FSAC, the utilization rate of solid waste can reach up to 48.56%. The effects of different red mud dosages on cement mineral formation, workability, and mechanical properties are investigated. Then, untreated phosphogypsum is adopted as a retarder for FSAC, and the hydration process, working properties, mechanical properties, types of hydration products, and morphology of FSAC are explored. The results suggest that the crystal transformation of Ye'elemiteC 4 A 3 S ¯  is promoted with the increase of Bayer red mud content. Cubic crystal system Ye'elemiteC 4 A 3 S ¯ - c  with higher hydration activity is generated, which increases the early strength of cement but greatly reduces the setting time, hindering the later strength growth. Untreated phosphogypsum can effectively delay the early hydration process of FSAC, prolong the setting time of cement, and increase the strength of FSAC in the later stage. When the dosage of Bayer red mud and phosphogypsum is 17.64% and 9.21%, respectively, with phosphogypsum dosage of 20%, the prepared FSAC has satisfactory mechanical properties, and the 3-day and 90-day compressive strengths are 34.6 MPa and 57.1 MPa, respectively. In addition, the study of heavy metal leaching indicates that the FSAC prepared by Bayer red mud, phosphogypsum, and other raw materials will generate no environment pollution, and the solidification of heavy metal elements in the cement slurry is superior.

Influences of pretreatment methods on the mechanical and environmental behaviors of PG-GGBS-LM ternary stabilizer

Phosphogypsum is a kind of acidic industrial byproducts with high content of soluble phosphorus and fluorine pollutants, which requires to be pretreated when used as cementitious material to (partial) replace traditional Portland cement. In this study, five different pretreatment methods were proposed for comparative analysis to examine the pretreatment effect on the mechanical and environmental behaviors of ternary phosphogypsum (PG), ground granulated blast-furnace slag (GGBS), and lime (LM) mixed stabilizer. Series laboratory tests, including unconfined compressive strength (UCS), pH, phosphorus (P)/fluorine (F) leaching, scanning electron microscopy (SEM), and X-ray diffraction (XRD) tests, were conducted to comprehend the macro- and microscopic mechanism. The results show that it is essential to grind raw PG to finer powdered state, so that it reacts more easily and quickly with LM and water. In addition, it was noticed that the UCS and P/F leaching concentration are not only affected by the mixing proportion of the PG-GGBS-LM ternary stabilizer, but also by the curing duration. The UCS increases rapidly from initial curing period and then grows slowly after 28 days of curing. From the perspective of strength evolution, mixing proportion of PG: GGBS: LM = 15:80:5 is optimal, but considering the economy and environmental related issues, PG: GGBS: LM = 30:65:5 was regarded as a more attractive choice. The findings can provide a reference for the selection of pretreatment methods and design of PG-based cementitious materials suited for stabilized soils.

Enhanced absorption of SO2 from phosphogypsum decomposition by phosphate slurry for phosphoric acid production

Phosphogypsum (PG) is a major industrial by-product of wet process phosphoric acid production, and untreated PG stockpiled on land will cause severe environmental pollution. Thermal treatment of PG is currently the mainstream treatment method PG can be thermally decomposed to produce CaO, and the decomposition process produces large amounts of SO2. In this paper, phosphate slurry was used to absorb SO2 generated during the PG decomposition to produce phosphoric acid. The effects of operating conditions such as pressure, inlet SO2 concentration, and additive content on the desulfurization efficiency, as well as phosphoric acid yield, were investigated. Under the optimal experimental parameters, the desulfurization efficiency was 100% in the first 3 h, and decreased to 67.42% after 5 h, the maximum phosphate concentration in the solution was 1445.92 mg/L. The Density functional theory (DFT) calculations showed that SO2 and O2 adsorbed on the surface of P2O5 underwent to generate SO3, which can react with H2O to produce H2SO4. Moreover, it was found that Fe3+ could enhance the catalytic oxidation process of SO2 and O2 by decreasing the reaction energy barrier. This study should be helpful for the recycling of phosphorus resources.

Staged purification of phosphogypsum using pH-dependent separation process

Phosphogypsum (PG) is an industrial by-product of the transformation of phosphate rocks. For decades, PG has been a source of environmental concern due to the massive amount produced thus far, i.e., 7 billion tons, with a current production rate of 200-280 million tons per year. Phosphate minerals contain various impurities that precipitate and concentrate within PG. These impurities hinder PG usability in various sectors. This paper aims to purify PG using an innovative process based on staged valorization of PG. Initially, PG dissociation by ethylenediaminetetraacetic acid (EDTA) was optimized. After screening of different parameters and monitoring the ionic conductivity of solutions, it was disclosed that a pH-dependent solubilization process in the presence of EDTA resulted in high solubility of PG, up to 11.82 g/100 mL at pH > 11. Subsequently, a recovery of the purified PG by selective precipitation of calcium sulfate dihydrate (CSD) from obtained filtrate through pH adjustment to 3.5 were investigated. An abatement of 99.34% Cr, 97.15% Cd, 95.73% P2O5, 92.75% Cu, 92.38% Al2O3, 91.16% Ni, 74.58% Zn, 72.75% F, 61.43% MgO, 58.8% Fe2O3, 56.97% K2O, and 55.41% Ba was achieved. The process relied on the variation of EDTA chelation properties towards monovalent, divalent, and trivalent cations at different pHs. According to the findings of this study, a staged purification process in the presence of EDTA is an effective method for removing impurities from the industrial PG.

The mechanical properties and sustainability of phosphogypsum-slag binder activated by nano-ettringite

The cementitious material based on phosphogypsum (PG) and ground granulated blast furnace slag (GBFS) demonstrates good economy and sustainability, whereas its drawback of ultra-slow strength development seems unacceptable. In this study, an attempt to drive the hydration of PG-GBFS and further facilitate the strength development by introducing nano-ettringite (NE) was carried out. The impact of 1- 5 % NE on the compressive strength, hydration process, dissolution behavior, and microstructure evolution of PG-GBFS were investigated. The results showed that the incorporation of NE significantly increased the compressive strength of PG-GBFS. At 7 d, the strength grew from 0 MPa to a range of 7.6- 20.2 MPa, and at 28 d, it was enhanced from 22.9 MPa to a range of 45.6- 79.0 MPa. The reason was that the introduction of NE induced the formation of AFt, thereby accelerating the hydration process and promoting the development of the skeletal network, resulting in higher early strength. Besides, NE facilitated the formation of C-S(A)-H gel, which further refined the pore structure and led to continuous growth in later strength. Additionally, PG-GFBS with 5 % NE exhibited significantly lower total costs (35.0 % of NaOH-activated slag and 51.7 % of water glass-activated slag) and lower carbon emissions (30.8 % of NaOH-activated slag and 49.8 % of water glass-activated slag) at the same 28 d compressive strength, indicating its strong competitiveness in both sustainability and economy.

Integrated evaluation of the performance of phosphogypsum recycling technologies in China

The Chinese government is implementing policies, such as the "Guidance on comprehensive utilization of bulk solid waste for the 14th Five-Year Plan period", to stimulate phosphogypsum (PG) reduction and recycling. Thus, the comprehensive evaluation of PG recycling technologies for sustainable development is crucial. This study proposes a novel multi-criteria decision analysis (MCDA) method that considers the criteria of resources, environment, economy, and society and risk attitudes of decision-makers and integrates game theory (GT) and utility theory for criteria weighting and ranking to assess industrial-scale PG recycling technologies in China. The results demonstrate that GT provides more reasonable criteria weights than individual weighting methods. PG-based lightweight plaster is the top performer in the resource and environmental dimensions owing to its exceptional resource and energy efficiency. PG utilized for dry-mix mortar and organic fertilizer production exhibited the best utility performance of 0.74 and 0.73, respectively. Measures, such as subsidies and product publicity, should be implemented to promote these technologies. However, technologies with poor performance, such as PG used for the co-production of sulfuric acid and fertilizer or cement, may require optimization or substitution for the sustainable recycling of PG. The proposed MCDA method is robust and can serve as a reliable decision-making tool for other waste-recycling technologies. However, caution must be exercised when determining risk attitude using the MCDA method as it may vary with the number of technologies and affect the final rankings.

Performance Improvement and Microstructure Characterization of Cement-Stabilized Roadbase Materials Containing Phosphogypsum/Recycled Concrete Aggregate

The proper reutilization of the phosphogypsum (PG) by-product derived from the production of phosphoric acid and recycled concrete aggregate (RCA) from waste concrete in roadbase materials is of great necessity and importance. This investigation tried seeking a new approach to reuse them to high quality, including turning PG into calcinated PG (CPG) via washing and calcination, as well as adopting sodium metasilicate nonahydrate (SMN) to strengthen the roadbase materials of cement-stabilized CPG and RCA. Upon the mix design, with a series of experiments including unconfined compressive strength, the wet-dry cycle, freeze-thaw cycle, and scanning electron microscopy, the comprehensive effects of PG treatment, the CPG to RCA mix ratio, SMN dosage, wet-dry cycle and freeze-thaw cycle on the road performance of roadbase materials were well evaluated, and the traffic bearing capacity and microstructure characteristics were also analyzed. The results demonstrate that the 7 d unconfined compressive strength of CPG/RCA roadbase materials can reach 5.34 MPa as the CPG and SMN dosage are 20% and 11%, respectively, which meets the requirements of an extremely and very heavy traffic grade. After five wet-dry cycles and freeze-thaw cycles, the resistance of the CPG/RCA roadbase materials to moisture and frost was significantly improved as 11% SMN was added. Meanwhile, SMN contributes to the reduction in crack width and densifies the microstructure of CPG/RCA roadbase materials. The research results can be used to provide new guidance for building more durable roadbase materials.

Control of Fluoride Pollution in Cemented Phosphogypsum Backfill by Citric Acid Pretreatment

Using phosphogypsum (PG) as the aggregate of cemented backfill is an economical and effective method of PG utilization. However, the stability and performance of cemented backfill are challenged by the rich fluoride content in PG. In this study, the effects of citric acid pretreatment on PG defluorination, backfill performance and environmental behavior were investigated by washing PG with different concentrations of citric acid and washing times. The results showed that the citric acid pretreatment could significantly reduce the fluoride content in PG and promote the hydration reaction with the binder, thus greatly reducing the usage and cost of the binder in actual production. Considering the efficiency of defluorination, the optimal citric acid concentration and washing times were determined to be 4% and 7-8 times, respectively. In addition, after citric acid pretreatment, the viscosity and setting time of the backfill slurry and the porosity of the backfill reduced, and the strength of the backfill improved, which was conducive to slurry pipeline transportation and underground mine stability. Finally, a further analysis of environmental behavior was conducted and it was found that the citric acid washing greatly reduced the content of fluoride in the bleeding water of slurry and the backfill leachate, which met the integrated wastewater discharge standard in China. The results of this study can provide important guidance for the large-scale recycling and environmental management of PG.

Preparation and Performance of H-PDMS/PMHS/OTS Hybrid Nanosilica Hydrophobic and Self-Cleaning Coatings on Phosphogypsum Surface

Hemihydrate phosphogypsum, an industrial solid waste product of phosphoric acid production, is abundant and inexpensive. If the problem of poor water resistance is solved, this material could be substituted for cement and other traditional energy-consuming cementitious materials in the construction industry. This approach would confer important economic and environmental benefits while promoting the resource utilization of phosphogypsum (PG). In this study, hydrophobic and self-cleaning coatings of H-PDMS/PMHS/OTS hybrid nanosilica were prepared on a post-hydroxylated PG surface using sol-gel and impregnation methods. The water contact angle, Fourier-transform infrared spectroscopy, Three-dimensional surface morphology and roughness analysis, X-ray photoelectron spectroscopy, scanning electron microscopy, surface abrasion tests, and tape adhesion tests were used to evaluate the hydrophobicity of the coatings. The results demonstrated that the in situ reaction produced a hydrophobic siloxane/nanosilica hybrid network that bonded to the PG surface via hydrogen bonding, making the otherwise completely hydrophilic PG hydrophobic (PGH-3, contact angle (CA) = 144.1°). The PGH-3 sample exhibited excellent chemical stability, maintaining a contact angle greater than 135° under strongly acidic or alkaline conditions. The contact angle remained at 123.7° after 50 tape-bonding tests. After 100 wear cycles, the contact angle remained at 121.9°. This study presents an environmentally friendly method and a straightforward application procedure to impart hydrophobicity to solid waste PG. Its potential is thus demonstrated in the field of PG-based construction materials and the comprehensive utilization of solid waste.

Experimental Investigation of Eco-Friendly Anhydrous Calcium Sulfate Whisker and Waste Cooking Oil Compound Modified Asphalt Mixture

In recent years, waste material recycling and reuse have attracted great interest as environmentally friendly modifiers to improve asphalt pavement performance. In this study, anhydrous calcium sulfate whiskers (ACSW), synthesized using phosphogypsum waste, and waste cooking oil (WCO), one of the most prevalent waste oils, were used together as modifiers to create an environmentally friendly asphalt mixture. In particular, WCO was used to compensate for the negative effects of ACSW on asphalt mixture performance at low temperatures. A variety of ACSW and WCO compound-modified asphalt mixtures were fabricated. High-temperature stability, medium-temperature fatigue, low-temperature anti-cracking, moisture susceptibility, repeated freeze-thaw, and long-term aging tests were conducted to comprehensively evaluate the pavement performance. Compared to the base asphalt mixture, the compound-modified asphalt mixtures were demonstrated to have better high- and low-temperature, moisture susceptibility, fatigue, anti-freezing, and anti-aging properties, especially for the 6%ACSW and 2%WCO compound-modified asphalt mixture. Therefore, the 6%ACSW and 2%WCO compound-modified asphalt mixture was ultimately selected for use in construction, as this mixture can meet the requirements for regions with cold winters and hot summers.

Continuous and simultaneous conversion of phosphogypsum waste to sodium sulfate and potassium sulfate using quaternary phase diagram

In this present work, the transformation of the Moroccan phosphogypsum (PG) waste, considered a potential source of sulfate, into potassium sulfate compound could help reduce environmental impact and create a new value chain for the phosphate industry. Generally, solid-liquid equilibria are frequently applied in chemical industries. They are a valuable aid in visualizing the precipitation, separation, and purification of a solid phase and the pathways by which crystallization can occur. This process aims to produce potassium sulfate (K₂SO₄), a high-value fertilizer, from sulfate solutions obtained after dissolving PG in a NaOH medium. The quaternary phase diagram Na⁺, K⁺//Cl^-, SO₄^2--H₂O at 25 °C was especially used to determine the operating conditions and the design of a crystallization process during the PG conversion into K₂SO₄. The Jänecke representation of this system enables the determination of the optimal trajectory in the phase diagram for the double decomposition reaction. X-ray fluorescent (XRF) and X-ray diffraction (XRD) techniques were conducted to identify the crystalline phases formed during our process. In summary, the results of this study could contribute to the development of a sustainable valorization PG. Furthermore, K₂SO₄ represents a good alternative to potassium chloride for chloride-sensitive crops.

Synergistic removal of phosphorus and fluorine impurities in phosphogypsum by enzyme-induced modified microbially induced carbonate precipitation method

Microbially induced carbonate precipitation (MICP) technology is difficult to be used for phosphogypsum (PG) treatment because the pH of PG is too low to be suitable for the growth of some bacteria. When acidophilus bacteria are used to treat PG, their low mineralization rate leads to low removal of the impurities. Based on the above problems, this study reports a new method that uses enzyme induced carbonate precipitation (EICP) modified acidophilus bacteria solution to remove phosphorus (P) and fluorine (F) in PG. Five kinds of mixtures of MICP and EICP (ME) were used to leach the PG column, and its mechanism was discussed. The results show that when the ratio of MICP to EICP is 2:1, the removal ratio of P and F is the highest, which reaches 72.87-74.92%. Compared with the single traditional bacillus solution or single acidophilic bacteria solution, the impurity removal ratio of the ME21 (MICP:EICP=2:1) mixture is increased by about 13%. The good acid resistance of the urease enzyme and acidophilic bacteria improves their growth and activity, thus increasing the biomineralization rate by about 22%. Additionally, the ME treatment is 30% cheaper than the traditional binder treatment. Therefore, this new treatment is a low-cost and environmentally friendly method.

Surface-Treated Recycling Fibers from Wind Turbine Blades as Reinforcement for Waste Phosphogypsum

An attempt at the treatment of the waste fiber (WF) from the wind turbine blade (WTB) was made through the modifier of dopamine hydrochloride and the compound modifier of dopamine hydrochloride and 2,5-dihydroxy terephthalic acid or 3,4-dihydroxy cinnamic acid or 3,4-dihydroxy benzonitrile, corresponding to obtain four modified waste fibers (MWF1, MWF2, MWF3, and MWF4). The MWFs samples' microstructure properties were characterized using SEM, EDS, XPS, FTIR analyses, and water contact angle tests. The results revealed that all the MWF surfaces were wrapped by a distinct coating layer and had different elemental compositions and chemical groups, demonstrating the significant effect of the four modifications on the WF surfaces. The hydroxyl, amino, or nitrile groups were grafted onto the WF surfaces causing improvement of the hydrophilicity and reactivity. Furthermore, all the MWFs as the reinforced materials were incorporated into the industrial waste phosphogypsum (PG) to manufacture the phosphorous-building gypsum composites (PBGC). The effects on the micro-morphology and mechanical properties of the PBGC were evaluated. The results also show the improvement in flexural and compressive strength with the addition of MWFs into the PBGC, due to the enhancement of the compactness between the MWF and phosphogypsum matrix. In particular, the effects of three compound modifiers on the flexural and compressive strength are more significant. The highest flexural and compressive strength was contributed by the PBGC-MWF4 with 2% dosage using a compound modifier of dopamine hydrochloride and 3,4-dihydroxy benzonitrile, which were enhanced 61.04% and 25.97% compared with the PBG.

Highly-efficient fluoride retention in on-site solidification/stabilization of phosphogypsum: Cemented paste backfill synergizes with poly-aluminum chloride activation

Phosphogypsum (PG) is a massively generated hazardous by-product in the phosphorus industry. Large-scale, efficient, profitable on-site recycling is an emerging topic for promoting sustainable phosphorus circularity and mitigating potential human exposure. In this work, we integrated a green and low-cost additive polymeric aluminum chloride (PAC) into the binder design of PG immobilization. The overall experimental results illustrate that the incorporation of PAC can efficiently promote the cement hydration reaction, with amorphous phases increased from 25.9 wt% (control group) to 27.5 wt% (with 2 g/L PAC). The macro-investigations indicate that the PAC optimized the porosity and mechanical properties of specimens, facilitating a mechanically stable solidified matrix for extrapolating its field engineering application. The detailed micrographs and elemental mapping demonstrate that apart from co-existing with the hydration products, the PAC agent plays a role in the immobilization of fluoride. Herein, the combined optimization enhanced the fluoride retention capacity due to the precipitated additional hydration products, comparable encapsulation, and high adsorption ability of PAC agents. Therefore our design of PAC-augmented binders can open up a new field of PG on-site solidification/stabilization application that ensures efficient fluoride retention in a technically feasible and financially profitable methodology.

Potential uses of phosphogypsum: A review

Phosphogypsum (PG) is a by-product of the phosphate fertilizer industry that is produced during the phosphoric acid production process. Annual global PG production ranges between 100 to 300 Mt, with only 15% of that utilized while the rest is usually placed on large dumps with potential serious human and environmental impacts. The aim of this study is to give an overview and to evaluate the existing and potential uses of PG that extend from soil stabilization to cement and chemical industry and for agricultural to geotechnical, human impacts, and environmental applications. More specifically, PG can be used as a substitute in the cement industry, in building materials and in road construction, as a fertilizer for soil improvement, as a raw material for the production of some chemicals, and as a backfilling material for the rehabilitation of abandoned mines and quarries, while the recovery of gypsum and the extraction of rare earth elements signifies the potential importance of PG to cyclic economy. The paper offers an extensive overview of existing and potential uses of PG, discusses their adequacy, and reveals that PG can be widely used under certain conditions, rather than disposed as waste in stockpiles.

Removal of Fluoride from Phosphogypsum Leaching Solution with Phosphate Tailing Based Layered Double Hydroxides: Kinetics and Equilibrium Isotherms

In this work, ternary and quaternary layered double oxides (PTB-LDO3 and PTB-LDO4) based on phosphate tailings were synthesized by the coprecipitation method. The as-prepared samples were characterized and applied to remove fluorine ions from a phosphogypsum leaching solution. The results indicated that both the precursor of PTB-LDO3 and PTB-LDO4 showed a layered structure with characteristic diffraction peaks of hydrotalcite. Compared with PTB-LDO4, PTB-LDO3 exhibited better adsorption performance at pH 5–6 and a dosage of 0.04 mg L−1. The adsorption kinetics results revealed that the adsorption of fluorine by PTB-LDO3 and PTB-LDO4 reached the adsorption equilibrium in about 3 h, and followed the pseudo-second-order model. The adsorption data could be fitted better with the Langmuir isotherm with the maximum adsorption amounts of 26.03 mg g−1 and 15.66 mg g−1 for PTB-LDO3 and PTB-LDO4, respectively. The adsorption of fluorine by PTB-LDO3 and PTB-LDO4 were both spontaneous and exothermic, and exhibited excellent reusability and stability. This study provides a possibility for the combined treatment of phosphorus chemical solid waste (phosphorus tailings) and phosphorus chemical wastewater (phosphogypsum leaching liquid).