The conundrum of waste cooking oil: Transforming hazard into energy

Utilization of Plant Oils for Sustainable Polyurethane Adhesives: A Review

The utilization of plant oils as a renewable resource for the production of polyurethane adhesives presents a promising way to improve sustainability and reduce environmental impact. This review explores the potential of various vegetable oils, including waste oils, in the synthesis of polyurethanes as an alternative to conventional petroleum-based raw materials. The investigation highlights the environmental challenges associated with conventional polyurethane production and highlights the benefits of switching to bio-renewable oils. By examining the feasibility and potential applications of vegetable oil-based polyurethanes, this study emphasizes the importance of further research and development in this area to realize the full potential of sustainable polyurethane adhesives. Further research and development in this area are key to overcoming the challenges and realizing the full potential of plant-oil-based polyurethanes in various industrial applications.

Transcriptomics aids in uncovering the metabolic shifts and molecular machinery of Schizochytrium limacinum during biotransformation of hydrophobic substrates to docosahexaenoic acid

BACKGROUND

Biotransformation of waste oil into value-added nutraceuticals provides a sustainable strategy. Thraustochytrids are heterotrophic marine protists and promising producers of omega (ω) fatty acids. Although the metabolic routes for the assimilation of hydrophilic carbon substrates such as glucose are known for these microbes, the mechanisms employed for the conversion of hydrophobic substrates are not well established. Here, thraustochytrid Schizochytrium limacinum SR21 was investigated for its ability to convert oils (commercial oils with varying fatty acid composition and waste cooking oil) into ω-3 fatty acid; docosahexaenoic acid (DHA).

RESULTS

Within 72 h SR21 consumed ~ 90% of the oils resulting in enhanced biomass (7.5 g L- 1) which was 2-fold higher as compared to glucose. Statistical analysis highlights C16 fatty acids as important precursors of DHA biosynthesis. Transcriptomic data indicated the upregulation of multiple lipases, predicted to possess signal peptides for secretory, membrane-anchored and cytoplasmic localization. Additionally, transcripts encoding for mitochondrial and peroxisomal β-oxidation along with acyl-carnitine transporters were abundant for oil substrates that allowed complete degradation of fatty acids to acetyl CoA. Further, low levels of oxidative biomarkers (H2O2, malondialdehyde) and antioxidants were determined for hydrophobic substrates, suggesting that SR21 efficiently mitigates the metabolic load and diverts the acetyl CoA towards energy generation and DHA accumulation.

CONCLUSIONS

The findings of this study contribute to uncovering the route of assimilation of oil substrates by SR21. The thraustochytrid employs an intricate crosstalk among the extracellular and intracellular molecular machinery favoring energy generation. The conversion of hydrophobic substrates to DHA can be further improved using synthetic biology tools, thereby providing a unique platform for the sustainable recycling of waste oil substrates.

Thermogravimetric, kinetic study and gas emissions analysis of the thermal decomposition of waste-derived fuels

A wide range of wastes can potentially be used to generate thermal and electrical energy. The co-combustion of several types of waste as part of water-containing waste-derived fuels is a promising method for their recovery. In this research, we use thermogravimetric analysis and differential scanning calorimetry to study the thermal behavior and kinetics of coal slime, biomass, waste oils, and blends on their basis. We also analyze the concentrations of gaseous emissions. The results show that biomass, oils, and coal slime significantly affect each other in the course of their co-combustion when added to slurry fuels. The preparation of coal-water slurry based on slime and water reduced the ignition and burnout temperature by up to 16%. Adding biomass and waste oils additionally stimulated the slurry ignition and burnout, which occurred at lower temperatures. Relative to dry coal slime, threshold ignition temperatures and burnout temperatures decreased by 6%-9% and 17%-25%, respectively. Also, the use of biomass and waste oils as part of slurries inhibited NOх and SO2 emission by 2.75 times. According to the kinetic analysis, added biomass and waste turbine oil provide a 28%-51% reduction in the activation energy as compared to a coal-water slurry without additives.

Review of Synthesis and Separation Application of Metal-Organic Framework-Based Mixed-Matrix Membranes

Metal-organic frameworks (MOFs) are porous crystalline materials assembled from organic ligands and metallic secondary building blocks. Their special structural composition gives them the advantages of high porosity, high specific surface area, adjustable pore size, and good stability. MOF membranes and MOF-based mixed-matrix membranes prepared from MOF crystals have ultra-high porosity, uniform pore size, excellent adsorption properties, high selectivity, and high throughput, which contribute to their being widely used in separation fields. This review summarizes the synthesis methods of MOF membranes, including in situ growth, secondary growth, and electrochemical methods. Mixed-matrix membranes composed of Zeolite Imidazolate Frameworks (ZIF), University of Oslo (UIO), and Materials of Institute Lavoisier (MIL) frameworks are introduced. In addition, the main applications of MOF membranes in lithium-sulfur battery separators, wastewater purification, seawater desalination, and gas separation are reviewed. Finally, we review the development prospects of MOF membranes for the large-scale application of MOF membranes in factories.

Design of a New Chemoenzymatic Process for Producing Epoxidized Monoalkyl Esters from Used Soybean Cooking Oil and Fusel Oil

The aim of this study was to produce epoxidized monoalkyl esters (EMAE), a valuable class of oleochemicals used in a wide range of products and industries, from used soybean cooking oil (USCO) and fusel oil via a three-step chemoenzymatic process. This process consists of a first enzymatic hydrolysis of USCO to produce free fatty acids (FFA). Here, five microbial lipases with different specificities were tested as biocatalysts. Full hydrolysis of USCO was obtained after a 180 min reaction time under vigorous stirring (1500 rpm) using a non-specific lipase from Candida rugosa (CRL). Then, monoalkyl esters (MAE) were produced via the esterification of FFA and fusel oil in a solvent-free system using the lipase Eversa® Transform 2.0 (ET2.0) immobilized via physical adsorption on poly(styrenene-divinylbenzene) (PSty-DVB) beads as a biocatalyst. Different water removal strategies (closed and open reactors in the presence or absence of molecular sieves at 5% m.m−1) on the reaction were evaluated. Maximum FFA conversions of 64.3 ± 2.3% (open reactor after a 30 min reaction time) and 73.5 ± 0.4% (closed reactor after a 45 min reaction time) were observed at 40 °C, using a stoichiometric FFA:fusel oil molar ratio (1:1), without molecular sieves, and 5 mg of immobilized protein per gram of reaction mixture. Under these conditions, maximum FFA conversion was only 30.2 ± 2.7% after a 210 min reaction time in a closed reactor using soluble lipase. Reusability tests showed better retention of the original activity of immobilized ET2.0 (around 82%) after eight successive batches of esterification reactions conducted in an open reactor. Finally, the produced MAE was epoxidized via the Prilezhaev reaction, a classical chemical epoxidation process, using hydrogen peroxide and formic acid as a homogeneous catalyst. The products were characterized by standard methods and identified using proton nuclear magnetic resonance (1H NMR). Maximum unsaturated bond conversions into epoxy groups were at approximately 33%, with the experimental epoxy oxygen content (OOCexp.) at 1.75–1.78%, and selectivity (S) at 0.81, using both MAEs produced (open or closed reactors). These results show that this new process is a promising approach for value-added oleochemical production from low-cost and renewable raw materials.

Fatty acid wax from epoxidation and hydrolysis treatments of waste cooking oil: synthesis and properties

To provide low-cost wax and a new methodology for utilizing waste cooking oil (WCO), fatty acid wax based on WCO was synthesized by using epoxidation and hydrolysis treatments, whose properties included melting point, color, hardness, combustion properties, aldehyde content, and microscopic morphology were tested and analyzed. The obtained WCO-based wax contained mixed fatty acids, including palmitic acid and 9,10-dihydroxystearic acid as main constituents, which could form a 3D stable crossing network constructed by large long-rod crystals. The WCO-based wax with high fatty acid content (96.41 wt%) has a high melting point (44-53 °C), light color (Lovibond color code Y = 11.9, R = 2.3), good hardness (needle penetration index = 2.66 mm), long candle burning time (293 min), and low aldehyde content (7.98 × 10^-2 μg g^-1), which could be a lower-cost alternative of commercial soybean wax (SW) for producing various wax products including candles, crayons, waxworks, etc.

The role of restaurant wastewater for producing bioenergy towards a circular bioeconomy: A review on composition, environmental impacts, and sustainable integrated management

Population inflation has led to the unprecedented increase in urbanization, thus causing negative impacts on environmental sustainability. Recently, there is an upsurge in the number of restaurants due to the changing lifestyles of the people round the globe. For instance, there were 167,490 food and beverage establishments in 2015, representing an annual growth rate of 5.1% since 2010 in Malaysia. The rapid growth of restaurants has implicated a negative impact due to the generation of highly polluted restaurant wastewater (RWW). RWW is mainly generated during the cooking, washing, and cleaning operations. RWW typically contain fat, oil, and grease (FOG) resulting from residues of meat, deep-fried food, baked items and butter, and has caused serious blockages of sewer due to clogging and eventually sewage backup. This has increased the required frequency of cleaning and sanitary sewer overflows (SSOs). Results from the previous studies have shown that FOG can be treated using physical, chemical, and biological processes. Different technologies have been applied for the treatment of FOG and other pollutants (COD, BOD, SS and NH₄-N) present in RWW. Therefore, this review aims to provide an in-depth understanding of the characteristics of RWW, chemical and physical characteristics of FOG with the mechanism of its formation and utilization for biocomposites, biogas and biodiesel productions for circular bioeconomy. Besides, this review has discussed the potential treatment technologies comprehensively for RWW which is currently remain understudied. Integrated sustainable management of FOG with technoeconomic analysis of bioproducts, sustainable management with international initiatives and previous studies are also summarized. Hence, this review aims towards providing better alternatives in managing RWW at sources, including its treatment and potential of its biorefinery, therefore eventually contributing towards environmental sustainability.

Enhanced waste hot-pot oil (WHPO) anaerobic digestion for biomethane production: Mechanism and dynamics of fatty acids conversion

Resource depletion and climate changes due to human activities and excessive burning of fossil fuels are the driving forces to explore alternatives clean energy resources. Anaerobic digestion of bio-waste provides a unique opportunity to fulfil this objective through biogas production. The present study aimed to evaluate waste hot-pot oil (WHPO) at different feeding ratios as a novel lipidic waste for anaerobic mono-digestion. The highest recorded maximum biomethane potential (M_max) was 274.1 L kg^-1 VS at 1.2% WHPO, which showed significant differences with those of 0.8% and 1.6% (227.09 and 237.62 L kg^-1 VS, respectively). The changes in volatile fatty acids (VFAs), medium chain fatty acids (MCFAs), and long-chain fatty acids (LCFAs) as intermediates of WHPO decomposition were investigated before and after anaerobic digestion. Results showed efficient production and utilization of VFAs at all studied WHPO ratios, whereas the maximum utilization of VFAs (90-95%) was recorded in the reactors with up to 1.2 %WHPO. Although lipid conversion efficiency decreased by increasing the WHPO ratio, 81.2% lipid conversion efficiency was recorded at the highest applied WHPO treatment, which confirms the potential of WHPO as a promising feedstock for anaerobic digestion. The present results will have major implications towards efficient energy recovery and biochemical management of lipidic-waste through efficient anaerobic digestion.

Towards a Circular Economy Development for Household Used Cooking Oil in Guayaquil: Quantification, Characterization, Modeling, and Geographical Mapping

The objective of the present study was to quantify, geo-locate, model, and characterize domestic used cooking oil (dUCO) generation for the city of Guayaquil. For this reason, and as a prerequisite for the proper planning of municipal cooking oil waste management in the city, we carried out 14-day fieldwork involving 532 households from different parishes of Guayaquil, combined with a survey to acquire data on their demographic and socioeconomic statistics. The artisanal characterization was further executed to 40 subsamples of dUCO to determine the density, moisture, solids content, and the volatile-matter characteristics present. Additionally, the Geographic Information System (GIS) was used to map the used cooking oil generation hotspots for the city, adding the Geographical Position System (GPS) of each participating household during the data acquisition. Finally, a multiple-regression model was proposed to establish correlations between the dUCO generated and five independent variables, such as household size, socioeconomic group, tenure status, education level, and income. Results showed that the per capita daily dUCO-generation rate was found to be 4.30 g/day/c or 4.99 mL/day/c, with a density of 0.86 g/mL. Filterable solids represented 0.37% for the entire dUCO collected sample, while separable water and grease represented 1.58% and 0.014%, respectively. In addition, the percentage of the volatile matter was found to be 7.7% ± 2.1% of the filtered dUCO. Using GIS mapping, we found that the areas near tourism sites have a higher dUCO generation value, considering the household survey. Following the developed multiple-regression model developed, it was found that household size and the socioeconomic group have the maximum effect on generating used cooking oil.

The Production of Green Diesel Rich Pentadecane (C15) from Catalytic Hydrodeoxygenation of Waste Cooking Oil using Ni/Al2O3-ZrO2 and Ni/SiO2-ZrO2

Hydrodeoxygenation (HDO) is applied in fuel processing technology to convert bio-oils to green diesel with metal-based catalysts. The major challenges to this process are feedstock, catalyst preparation, and the production of oxygen-free diesel fuel. In this study, we aimed to synthesize Ni catalysts supported on silica-zirconia and alumina-zirconia binary oxides and evaluated their catalytic activity for waste cooking oil (WCO) hydrodeoxygenation to green diesel. Ni/Al2O3-ZrO2 and Ni/SiO2-ZrO2 were synthesized by wet-impregnation and hydrodeoxygenation of WCO was done using a modified batch reactor. The catalysts were characterized using X-ray diffraction (XRD), X-ray fluorescence (XRF), and scanning electron microscopy - energy dispersive X-ray spectroscopy (SEM-EDS), and N2 isotherm adsorption-desorption analysis. Gas chromatography - mass spectrometry (GC-MS) analysis showed the formation of hydrocarbon framework n-C15 generated from the use of Ni/Al2O3-ZrO2 with the selectivity of 68.97% after a 2 h reaction. Prolonged reaction into 4 h, decreased the selectivity to 58.69%. Ni/SiO2-ZrO2 catalyst at 2 h showed selectivity of 55.39% to n-C15. Conversely, it was observed that the reaction for 4 h increased selectivity to 65.13%. Overall, Ni/Al2O3-ZrO2 and Ni/SiO2-ZrO2 catalysts produced oxygen-free green diesel range (n-C14-C18) enriched with n-C15 hydrocarbon. Reaction time influenced the selectivity to n-C15 hydrocarbon. Both catalysts showed promising hydrodeoxygenation activity via the hydrodecarboxylation pathway. Copyright © 2021 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0). 

Managing the hazardous waste cooking oil by conversion into bioenergy through the application of waste-derived green catalysts: A review

Waste cooking oil (WCO) is a hazardous waste generated at staggering values globally. WCO disposal into various ecosystems, including soil and water, could result in severe environmental consequences. On the other hand, mismanagement of this hazardous waste could also be translated into the loss of resources given its energy content. Hence, finding cost-effective and eco-friendly alternative pathways for simultaneous management and valorization of WCO, such as conversion into biodiesel, has been widely sought. Due to its low toxicity, high biodegradability, renewability, and the possibility of direct use in diesel engines, biodiesel is a promising alternative to mineral diesel. However, the conventional homogeneous or heterogeneous catalysts used in the biodiesel production process, i.e., transesterification, are generally toxic and derived from non-renewable resources. Therefore, to boost the sustainability features of the process, the development of catalysts derived from renewable waste-oriented resources is of significant importance. In light of the above, the present work aims to review and critically discuss the hazardous WCO application for bioenergy production. Moreover, various waste-oriented catalysts used to valorize this waste are presented and discussed.

Effect of Reaction Parameters on Catalytic Pyrolysis of Waste Cooking Oil for Production of Sustainable Biodiesel and Biojet by Functionalized Montmorillonite/Chitosan Nanocomposites

The use of waste oils as pyrolysis feedstocks to manufacture high-grade biofuels has prompted researchers to focus on developing renewable energy to overcome the depletion of fossil fuel supplies and the global warming phenomena. Because of their high hydrogen and volatile matter concentration, waste oils are ideal raw materials for the production of biofuels. It is challenging to attain satisfactory results with conventional methods, such as transesterification, gasification, solvent extraction, and hydrotreating due to flaws such as high energy demand, long time, and high operating costs. Catalytic pyrolysis of waste edible oils was employed as a resource for the generation of biodiesel. The application of the catalytic cracking process has the potential to alleviate the existing situation. In this study of catalytic cracking conversion of waste cooking oil to produce different biofuels, grades were investigated using two heterogeneous catalysts. The catalysts were activated montmorillonite (PAMMT) clay and its modified form using a chitosan biopolymer (PAMMT-CH) nanocomposite. The catalysts were identified using infrared spectroscopy, X-ray diffraction patterns, transmittance electron microscopy images, surface area, and thermal stability. The catalysts were tested for their performances using different amounts (0.1-1% by weight) at a temperature assortment of 200-400 °C during a time range of 60-300 min. The experimental studies were carried out in a batch reactor. GC mass spectra were used to investigate the catalytic cracking products. Fractional distillation is used to separate the final products from various reaction conditions. The physicochemical properties of resulting biofuels were profiled by quantifying their densities, viscosities, specific gravities, pour points, flash and fire points, cetane numbers, carbon and ash residues, and sulfur contents. The optimum conditions of the yield product were 300 and 400 °C, catalyst weights of 0.7 and 0.8% w/v, and reaction times of 120 and 180 min concerning the (PAMMT) and (PAMMT-CH) nanocomposite, respectively. The determined properties were located within the limits of the specific standards of ASTM specifications. As a result, the PAMMT nanocomposite produced biofuel comparable to biodiesel according to ASTM specifications, while the PAMMT-CH nanocomposite produced biofuel comparable to biojet.

Synthesis and properties of wax based on waste cooking oil

In this work, a cost-effective wax was synthesized from waste cooking oil (WCO), and its properties including melting point, color, hardness, combustion performance and micro-morphology were tested and analyzed. The obtained results showed that the epoxy waste cooking oil had lighter color, higher melting point and hardness than that of original WCO, which could be used as wax. Moreover, introducing stearic acid further improved the performances of WCO-based wax. The WCO-based wax made of epoxy waste cooking oil and stearic acid (containing ≥50 wt% stearic acid) displayed a relatively high melting point (≥46 °C), light color (Lovibond color code Y ≤ 16.1, R ≤ 2.3), good hardness (needle penetration index ≤2.95 mm) and long combustion time (≥227 min), and could achieve the required national standard and be used as a substitute for the commercially available soybean wax. Together with many additional benefits such as low synthesis cost, mild reaction conditions, convenient synthesis route, and no secondary pollution, producing wax based on WCO could provide a new path for WCO recycling in economically trailing regions.

Application of a Biosurfactant Produced by Bacillus cereus UCP 1615 from Waste Frying Oil as an Emulsifier in a Cookie Formulation

Biosurfactants have attracted increasing interest from the food industry due to their emulsifying, foaming and solubilizing properties. However, the industrial use of microbial biosurfactants has been hampered by the high production costs related mainly to the use of expensive substrates. The search for low-cost alternative substrates is one of the strategies adopted to overcome this problem. In the present study, a biosurfactant produced by Bacillus cereus UCP1615 by fermentation in a medium supplemented with waste frying soybean oil as a low-cost substrate was evaluated as a bioemulsifier for the production of cookies. The biosurfactant was evaluated for its emulsifying capacity against different vegetable oils, antioxidant activity and toxicity, demonstrating favorable results for use in food. In particular, it showed satisfactory antioxidant activity at the tested concentrations and no cytotoxicity to the L929 (mouse fibroblast) and Vero (monkey kidney epithelial) cell lines using the MTT assay. The biosurfactant was then added at different concentrations (0.25%, 0.5% and 1%) to a standard cookie dough formulation to evaluate the physicochemical characteristics of the product. Cookies formulated with the biosurfactant exhibited similar energy and physical characteristics to those obtained with the standard formulation but with a lower moisture content. The biosurfactant also ensured a good preservation of the cookie texture after 45 days of storage. These results suggest that the biosurfactant has a potential application as a green emulsifier in accordance with the demands of the current market for biocompatible products.