The recovery of gold from the aqua regia leachate of electronic parts using a core–shell type anion exchange resin

Development of complete hydrometallurgical processes for gold recovery from ICs and CPUs using ionic liquids

Integrated circuits (ICs) and central processing units (CPUs), essential components of electrical and electronic equipment (EEE), are complex composite materials rich in recyclable high-value strategic and critical metals, with many in concentrations higher than in their natural ores. With gold the most valuable metal present, increase in demand for gold for EEE and its limited availability have led to a steep rise in the market price of gold, making gold recycling a high priority to meet demand. To overcome the limitations associated with conventional technologies for recycling e-waste, the use of greener technologies (ionic liquids (ILs) as leaching agents), offers greater potential for the recovery of gold from e-waste components. While previous studies have demonstrated the efficiency and feasibility of using ILs for gold recovery, these works predominantly concentrate on the extraction stage and often utilise simulated solutions, lacking the implementation of a complete process validated with real samples to effectively assess its overall effectiveness. In this work, a simulated Model Test System was used to determine the optimal leaching and extraction conditions before application to real samples. With copper being the most abundant metal in the e-waste fractions, to access the gold necessitated a two-stage pre-treatment (nitric acid leaching followed by aqua regia leaching) to ensure complete removal of copper and deliver a gold-enriched leach liquor. Gold extraction from the leach liquor was achieved by liquid-liquid extraction using Cyphos 101 (0.1 M in toluene with an O:A = 1:1, 20 °C, 150 rpm, and 15 min) and as a second process by sorption extraction with loaded resins (Amberlite XAD-7 with 300 mg of Cyphos 101/g of resins at 20 °C, 150 rpm and 3 h). In both processes, complete stripping and desorption of gold was achieved (0.5 M thiourea in 0.5 M HCl) and gold recovered, as nanoparticles of purity ≥95%, via a reduction step using a sodium borohydride solution (0.1 M NaBH4 in 0.1 M NaOH). These two hydrometallurgical processes developed can achieve overall efficiencies of ≥95% for gold recovery from real e-waste components, permit the reuse of the IL and resins up to five consecutive times, and offer a promising approach for recovery from any e-waste stream rich in gold.

A Triazine Membrane for Sustainable Acquisition of Au(III) from Wastewater

The recovery of Au(III) from solution using adsorbents in the form of granules or powders is challenging due to issues such as instability during the recovery process or mass loss caused by small particle size. This study introduces a PEI-TCT/PVDF composite membrane designed to intercept and capture Au(III) in wastewater. Experimental results demonstrated that the PEI-TCT/PVDF membrane exhibits a broad pH range (1-8) and a high retention efficiency for Au(III) of 97.8%, with a maximum adsorption capacity of 294.5 mg/g. The mechanism of Au(III) adsorption on the PEI-TCT/PVDF membrane was mainly through electrostatic adsorption, which caused AuCl4- to aggregate on the surface of the membrane and gradually reduced to Au0 and Au+. Furthermore, the membrane can be entirely regenerated within 20 min and maintains its performance in subsequent adsorption cycles. This study highlights the potential of PEI-TCT/PVDF membranes for the recovery of precious Au(III).

A critical review of the pre-processing and metals recovery methods from e-wastes

E-wastes being potential sources of numerous valuable metals are promoted to undergo recycling and recovery under the umbrella of urban mining and circular economy. Thus, the present study provides a critical review of the technological details of different metal recycling processes, pre-treatment methods, and the advancements made in these techniques. Critical evaluation of different metal recovery techniques has also been presented based on the available life cycle assessment (LCA), techno-economic, and industrial-scale studies. The study revealed that the integrated metal recovery techniques serve better in terms of recovery efficiency and environmental performance than any single recovery technique. Also, scaling up of biometallurgical, electrochemical, and super critical fluid extraction methods needs to be promoted due to their better environmental performances.

Development of quaternized polyethylenimine-cellulose fibers for fast recovery of Au(CN)2- in alkaline wastewater: Kinetics, isotherm, and thermodynamic study

The purpose of this study was to fabricate quaternized polyethylenimine-cellulose fibers (QPCFs) for the fast recovery of Au(I) from alkaline e-waste leachate. QPCFs were prepared by quaternizing PEI-modified cellulose fibers using a (3-chloro-2-hydroxypropyl)trimethylammonium chloride solution. The maximum Au(I) adsorption capacity of QPCFs was estimated to be 109.87 ± 3.67 mg/g at pH 9.5 using the Langmuir model. The values of k₁ and k₂ calculated by the pseudo-first and pseudo-second-order models were 1.79 ± 0.15 min^-1 and 0.045 ± 0.003 g/mg min, respectively. Adsorption equilibrium was reached within 5 min. Thermodynamic studies revealed that the Au(I) adsorption process by the QPCFs was spontaneous (ΔG° < 0) and exothermic (ΔH° < 0). The characterization and adsorption mechanism of QPCFs were investigated by Fourier transform infrared spectroscopy, X-ray diffraction, and X-ray photoelectron spectrometry. Quaternary amine sites were well developed in the QPCFs. Oxidation or reduction of adsorbed Au(I) was not observed. When QPCFs were applied to the solution obtained by bioleaching of e-waste, the recovery efficiencies of Au and Cu were 61.7 ± 3.1% and 11.1 ± 2.9%, respectively, indicating that QPCFs have Au selectivity. Therefore, QPCFs are suitable for actual wastewater applications because of their high adsorption performance and fast adsorption rate.

A review on recent advancements in recovery of valuable and toxic metals from e-waste using bioleaching approach

This review is intent on the environmental pollution generated from printed circuit boards and the methods employed to retrieve valuable and hazardous metals present in the e-wastes. Printed circuit boards are the key components in the electronic devices and considered as huge e-pollutants in polluting our surroundings and the environment as a whole. Composing of toxic heavy metals, it causes serious health effects to the plants, animals and humans in the environment. A number of chemical, biological and physical approaches were carried out to recover the precious metals and to remove the hazardous metals from the environment. Chemical leaching is one of the conventional PCBs recycling methods which was carried out by using different organic solvents and chemicals. Need of high cost for execution, generation of secondary wastes in the conventional methods, forces to discover the advanced recycling methods such as hydrometallurgical, bio-metallurgical and bioleaching processes to retrieve the valuable metals generate through e-wastes. Among them, bioleaching process gain extra priority due to its higher efficiency of metal recovery from printed circuit boards. There are different classes of microorganisms have been utilized for precious metal recovery from the PCBs through bioleaching process such as chemolithoautotrophy, heterotrophy and different fungal species including Aspergillus sp. and Penicillium sp. The current status and scope for further studies in printed circuit boards recycling are discussed in this review.

A Mini-Review on Anion Exchange and Chelating Polymers for Applications in Hydrometallurgy, Environmental Protection, and Biomedicine

The rapidly increasing demand for technologies aiming to resolve challenges of separations and environmental protection causes a sharp increase in the demand for ion exchange (IX) and chelating polymers. These unique materials can offer target-selective adsorption properties vital for the removal or recovery of harmful and precious materials, where trace concentrations thereof make other techniques insufficient. Hence, recent achievements in syntheses of IX and chelating resins designed and developed in our research group are discussed within this mini-review. The aim of the present work is to reveal that, due to the diversified and unique physiochemical characteristics of the proposed materials, they are not limited to traditional separation techniques and could be used in multifunctional areas of applications, including catalysis, heat management, and biomedicine.

Challenges and opportunities in the recovery of gold from electronic waste

Rapid global technological development has led to the rising production of electronic waste that presents both challenges and opportunities in its recycling. In this review, we highlight the value of metal resources in the printed circuit boards (PCBs) commonly found in end-of-life electronics, the differences between primary (ore) mining applications and secondary (‘urban’) mining, and the variety of metallurgical separations, in particular those that have the potential to selectively and sustainably recover gold from waste PCBs.

Rapid global technological development has led to the rising production of electronic waste that presents both challenges and opportunities in its recycling.

Green chemical synthesis of new chelating fiber and its mechanism for recovery gold from aqueous solution

A novel environmentally-friendly polyacrylonitrile-2-amino-2-thiazoline chelating fiber (PANF-ATL) with good adsorption performance and thermal stability was synthesized in one step by nucleophilic addition reaction using water as a solvent. The optimum synthesis conditions for the chelating fibers are determined by controlling the synthesis temperature and the molar ratio of the reagents. The sulfur content and functional group capacity of the finally synthesized PANF-ATL were 3.82% and 1.19 mmol/g, respectively. PANF-ATL was characterized by elemental analysis, FTIR, TGA, SEM and XPS. Meanwhile, the adsorption characteristics and mechanism of PANF-ATL were evaluated. The Langmuir model and the pseudo-second-order model well described the adsorption of Au(Ⅲ) by PANF-ATL. The adsorption capacity of PANF-ATL obtained from Langmuir isotherm model towards Au(Ⅲ) was 130.58 mg/g (298 K). In addition, Au(Ⅲ) adsorbed on the fibers was completely eluted using a mixed solution of 4 mol/L HCl and 12% thiourea. It still has good adsorption performance after 5 adsorption-desorption cycles. Overall, PANF-ATL is a cost-effective adsorbent that can effectively adsorb Au(Ⅲ) in aqueous solution.

Electrochemical extraction of tin and copper from acid leachate of printed circuit boards using copper electrodes

This paper presents new results for the recycling of electronic waste, specifically those from printed circuit boards (PCBs) of obsolete computers of the Federal University of Rio Grande do Norte. The main objective of this study is the comprehension of the extraction process of tin and cop per from PCBs by a hydrometallurgical route followed by electrodeposition using copper electrodes. PCBs powder were leached using 1N HNO₃ and 3N HCl (aqua regia) aqueous solutions. The process permitted the extraction of all tin present on the PCBs. The electrodeposition processes were performed with currents from 0.5 to 1.5 A, at a constant time of 60 min, with and without mechanical stirring, and with different concentrations of leachate. The results showed that diluting the leachate favors the extraction of tin from the solution. At certain conditions we were able to extract approximately 100% of the tin, copper and lead present in the leachate.

Molecular reactors for synthesis of polymeric nanocomposites with noble metal nanoparticles for catalytic decomposition of 4-nitrophenol

HYPOTHESIS

A new, facile in-situ method for synthesis of polymeric nanocomposites (NCs) with nanoparticles (NPs) of Au, Pt and Pd is proposed. The method involves reduction-coupled sorption of Au(III), Pt(VI), and Pd(II), which avoids diffusion limitations, allowing the precipitation and stabilization of the NPs directly in the polymeric matrix.

EXPERIMENTS

The obtained nanomaterials were characterized by transmission electron microscopy (TEM), and Fourier-transformation infrared spectroscopy (FT-IR). NPs loaded into polymers were also investigated using X-ray diffraction (XRD).

FINDINGS

Based on the results, it was concluded that the amino functionalities simultaneously reduced noble metals ions and capped the NPs. The average diameter of the obtained AuNPs ranged from 25 to 109 nm, while reduction-coupled sorption was carried out in 1 and 3 mol L^-1 HCl solutions, respectively. Applying a 0.1 mol L^-1 HCl solution containing Au(III), Pd(II) and Pt(VI), a NC with AuNPs and cubic-like PdNPs was fabricated, while using a solution of the same composition, but in 3 mol L^-1 HCl, resulted in formation of a NC with flower-like PtNPs. Ultimately, the selected NC based on a resin with functionalities derived from 1-(2-aminoethyl)piperazine and with bi-metallic active sites, i.e. AuNPs and PdNPs, revealed catalytic activity in the reduction of 4-nitrophenol.

Polymerization-Driven Immobilization of dc-APGD Synthesized Gold Nanoparticles into a Quaternary Ammonium-Based Hydrogel Resulting in a Polymeric Nanocomposite with Heat-Transfer Applications

A new method for the production of nanocomposites, composed of gold nanoparticles (AuNPs) and (vinylbenzyl)trimethylammonium chloride-co-N,N-methylene bisacrylamide (VBTAC-co-MBA) hydrogel, is described. Raw-AuNPs of defined optical and granulometric properties were synthesized using direct current atmospheric pressure glow discharge (dc-APGD) generated in contact with a solution of HAuCl₄. Different approaches to the polymerization-driven synthesis of Au/VBTAC-co-MBA nanocomposites were tested. It was established that homogenous dispersion of AuNPs in this new nanomaterial with was achieved in the presence of NaOH in the reaction mixture. The new nanocomposite was found to have excellent heat-transfer properties.