FTIR-ATR spectroscopic, thermal and microstructural studies on polypropylene-glass fiber composites

Thermoluminescence and ATR-FTIR study of UVC-irradiated low-density polyethylene (LDPE) food packaging

This research aims to study the effects of ultraviolet C (UVC) radiation on low-density polyethylene (LDPE) food packaging. Main objectives include evaluating LDPE degradation and detecting UVC radiation using thermoluminescent dosimeters (TLDs) placed under LDPE samples. Results confirm accurate UVC detection after one hour of exposure, providing a useful tool for optimize food treatment procedures. ATR-FTIR spectroscopy analysis revealed subtle alterations (<8 % transmittance relative) in UVC-irradiated LDPE samples, including possible CH breakage (2910 and 2848 cm-1) and potential CC bond vibrations (1470 cm-1), among others. However, observed variations may stem from LDPE properties rather than entirely from UVC radiation. A comparative study of UVC-induced thermoluminescence (TL) emissions provided insights into various TLDs materials. TL kinetic analysis, using computerised glow curve deconvolution (CGCD) method, unveiled trap charge activation due to UVC exposure, including partial ionization, bleaching effect and photo-transfer (PTTL) processes. LDPE samples amplified UVC-TL responses, revealing intensity differences between the TLDs attributed to the PTTL process, accentuated by the lack of an annealing treatment. Additionally, chemical composition of the TL detectors such as, type, concentration, number, oxidation states and ionic radii of their dopants may influence UVC-TL response. Consequently, TL intensity ratios follow as: GR-200 (LiF: Mg, Cu, P) > TLD-100 (LiF: Ti, Mg) > TLD-400 (CaF2: Mn) > TLD-200 (CaF2: Dy). Thus, GR-200 detects ionizing radiation but cannot distinguish between ionizing and non-ionizing UVC radiation, while TLD-100 has limited effectiveness as a UVC radiation detector. In contrast, TLD-400 is suitable for detecting UVC radiation and TLD-200 emerges as the most favorable UVC detector, showing consistent response levels and minimal PTTL effect placed under the LDPE samples without the need of a thermal annealing treatment that makes the TLD-200 to be reusable in a low-cost measurement protocol.

Insights into the inhibitory effects of trichloroisocyanuric acid disinfectant on the phototransformation of polypropylene microplastics

The chemical components in the natural aquatic environment have the potential to be involved in phototransformation of microplastics (MPs). Little information is available regarding the mediation effects of artificially introduced chemicals on MP phototransformation, especially those used in aquaculture water that are vulnerable to human interference. Herein, this study investigated the phototransformation process and mechanism of polypropylene microplastic (PP MPs) in presence of trichloroisocyanuric acid (TCCA) disinfectant with unique properties unlike the conventional inorganic chlorine disinfectants. The results showed that the presence of TCCA inhibited the surface photooxidation of PP MPs. Analysis of PP MP surface and reaction filtrate indicated that the inhibitory effects were likely derived from TCCA derivatives and the weakening in promoting effect of polypropylene microplastic-derived dissolved organic matter (PP-DOM) as photolytic byproducts, with the more important role of free chlorine in initial period and that of other chlorine species (i.e., the adsorbed chloride ions (Cl-), newly formed carbon-chlorine (CCl) bonds, chlorinated cyanurates, and chlorinated products) in middle and later period. The study highlights for the first time the important role of chlorine species derived from TCCA in phototransformation process of co-existed PP MPs and proposes a previously unrecognized phototransformation pathway, which will provide a new understanding and knowledge for the environmental behavior of MPs in aquaculture environment.

Investigation of Far Infrared Emission and UV Protection Properties of Polypropylene Composites Embedded with Candlenut-Derived Biochar for Health Textiles

Far infrared radiation (FIR) within the wavelength range of 4-14 μm can offer human health benefits, such as improving blood flow. Therefore, additives that emit far infrared radiation have the potential to be incorporated into polymer/fabric matrices to develop textiles that could promote health. In this study, biochar derived from candlenuts and pyrolyzed with activated carbon (AC) was incorporated into polypropylene (PP) films and investigated for its potential as a health-promoting textile additive. The properties of biochar were compared with other far infrared (FIR) emitting additives such as hematite, Indian red ochre, and graphene. The addition of biochar increased FIR emissivity to 0.90, which is 9% higher than that of pristine PP. Additionally, biochar enhanced UV and near-infrared (NIR) blocking capabilities, achieving an ultra-protection factor (UPF) of 91.41 and NIR shielding of 95.85%. Incorporating 2 wt% biochar resulted in a 3.3-fold higher temperature increase compared to pristine PP after 30 s of exposure to an FIR source, demonstrating improved heat retention. Furthermore, the ability to achieve the lowest thermal effusivity among other additives supports the potential use of biochar-incorporated fabric as a warming material in cold climates. The tensile properties of PP films with biochar were superior to those with other additives, potentially contributing to a longer product lifespan. Additionally, samples with red ochre exhibited the highest FIR emissivity, while samples with hematite showed the highest capacity for UV shielding.

Cu-ZnO Embedded in a Polydopamine Shell for the Generation of Antibacterial Surgical Face Masks

A new easy protocol to functionalize the middle layer of commercial surgical face masks (FMs) with Zn and Cu oxides is proposed in order to obtain antibacterial personal protective equipment. Zinc and copper oxides were synthesized embedded in a polydopamine (PDA) shell as potential antibacterial agents; they were analyzed by XRD and TEM, revealing, in all the cases, the formation of metal oxide nanoparticles (NPs). PDA is a natural polymer appreciated for its simple and rapid synthesis, biocompatibility, and high functionalization; it is used in this work as an organic matrix that, in addition to stabilizing NPs, also acts as a diluent in the functionalization step, decreasing the metal loading on the polypropylene (PP) surface. The functionalized middle layers of the FMs were characterized by SEM, XRD, FTIR, and TXRF and tested in their bacterial-growth-inhibiting effect against Klebsiella pneumoniae and Staphylococcus aureus. Among all functionalizing agents, Cu2O-doped-ZnO NPs enclosed in PDA shell, prepared by an ultrasound-assisted method, showed the best antibacterial effect, even at low metal loading, without changing the hydrophobicity of the FM. This approach offers a sustainable solution by prolonging FM lifespan and reducing material waste.

Analysis of the Impact of Waste Fly Ash on Changes in the Structure and Thermal Properties of the Produced Recycled Materials Based on Polyethylene

This paper presents the results of the research on the structure and thermal properties of materials made from fly ash based on high-density polyethylene (HDPE). Composites based on a polyethylene matrix with 5, 10, and 15 wt% fly ash from hard coal combustion content were examined. Fourier transform infrared spectroscopy with attenuated total reflectance (FTIR-ATR) was used to identify characteristic functional groups present in the chemical structure of polyethylene and the composites based on its matrix. Structural analysis was performed using X-ray diffraction (XRD), a differential scanning calorimeter (DSC), and microscopic examinations. Mechanical properties were also examined. Analysis of the thermal effect values determined by the DSC technique, XRD, and FTIR-ATR allowed the evaluation of the crystallinity of the tested materials. Polyethylene is generally considered to be a two-phase system consisting of crystalline and amorphous regions and is a plastic characterized by a significant crystalline phase content. Based on the FTIR-ATR spectra, DSC curves, and XRD, the effect of the filler and the changes occurring in the materials studied resulted in a decrease in the degree of crystallinity and a change in the melting point and crystallization temperature of the polymer matrix were established. Microscopic examinations were carried out to analyze the microstructure of the composites to collect information on the distribution and shape of the filler particles, indicating their size and distribution in the polymer matrix. Furthermore, the use of scanning electron microscopy combined with energy-dispersive X-ray spectroscopy (SEM-EDS) allowed for the microanalysis of the chemical composition of the filler particles.

The Effect of Thermoplastic Elastomer and Fly Ash on the Properties of Polypropylene Composites with Long Glass Fibers

A cost-effective solution to the problems that the automotive industry is facing nowadays regarding regulations on emissions and fuel efficiency is to achieve weight reduction of automobile parts. Glass fiber-reinforced polymers are regularly used to manufacture various components, and some parts may also contain thermoplastic elastomers for toughness improvement. This work aimed to investigate the effect of styrene-(ethylene-co-butylene)-styrene triblock copolymer (E) and treated fly ash (C) on the morphological, thermal, and mechanical properties of long glass fiber (G)-reinforced polypropylene (PP). Results showed that the composites obtained through melt processing methods presented similar thermal stability and improved (nano)mechanical properties compared to 25-30 wt.% G-reinforced PP composites (PP-25G/PP-30G). Specifically, the impact strength and surface hardness were greatly improved. The addition of 20 wt.% E led to a 25-39% increase in impact strength and surface elasticity, while the addition of 6.5 wt.% C led to a 16% increase in surface hardness. The composite based on 25 wt.% G, 6.5 wt.% C, and 20 wt.% E presented the best-balanced properties (8-17% increase in impact strength, 38-41% increase in axial strain, and 35% increase in surface hardness) compared with PP-30G/PP-25G. Structural and morphological analysis confirmed the presence of a strong interaction between the components that make the composites. Based on these results, the PP-G-E-C composites could be presented as a viable material for automotive applications.

The Effect of Coupling Agents and Graphene on the Mechanical Properties of Film-Based Post-Consumer Recycled Plastic

This study aims to improve the mechanical properties of post-consumer recycled (PCR) plastic composed primarily of polypropylene (PP) and polyethylene (PE), which generally exhibit poor miscibility, by applying coupling agents and graphene. Here, we compare a commercially available coupling agent with a directly synthesized maleic anhydride (MA) coupling agent. When applied to a 5:5 blend of recycled PP and PE, an optimum tensile strength was achieved at a 3 wt% coupling agent concentration, with the MA coupling agent outperforming the commercial one. Characterization through Fourier transform infrared spectroscopy (FT-IR) and thermogravimetry analysis (TGA) revealed a PP:PE ratio of approximately 3:7 in the PCR plastics, with 4.86% heterogeneous materials present. Applying 3 wt% of the commercial and MA coupling agents to the PCR plastics resulted in a significant 53.9% increase in the tensile strength, reaching 11.25 MPa, and a remarkable 421.54% increase in the melt flow index (MFI), reaching 25.66 g/10 min. Furthermore, incorporating 5 wt% graphene led to a notable 64.84% increase in the tensile strength. In addition, the application of MA coupling agents and graphene improved the thermal stability of the PCR plastics. These findings show significant promise for addressing environmental concerns associated with plastic waste by facilitating the recycling of PCR plastics into new products. The utilization of coupling agents and graphene offers a viable approach to enhance the mechanical properties of PCR plastics, paving the way for sustainable and environmentally friendly solutions.

Balancing the Strength-Impact Relationship and Other Key Properties in Polypropylene Copolymer-Natural CaSO4 (Anhydrite)-Filled Composites

To develop novel mineral-filled composites and assess their enhanced properties (stiffness, a good balance between mechanical strength and impact resistance, greater temperature stability), a high-impact polypropylene copolymer (PPc) matrix containing an elastomeric discrete phase was melt mixed with natural CaSO4 β-anhydrite II (AII) produced from gypsum rocks. First, in a prior investigation, the PPc composites filled with AII (without any modification) displayed enhanced stiffness, which is correlated with the relative content of the filler. The tensile and impact strengths dramatically decreased, especially at high filling (40 wt.%). Therefore, two key methods were considered to tune up their properties: (a) the ionomeric modification of PPc composites by reactive extrusion (REx) with zinc diacrylate (ZA), and (b) the melt mixing of PPc with AII surface modified with ethylenebis(stearamide) (EBS), which is a multifunctional processing/dispersant additive. The properties of composites produced with twin-screw extruders (TSEs) were deeply assessed in terms of morphology, mechanical, and thermal performance, including characterizations under dynamic mechanical solicitations at low and high temperatures. Two categories of products with distinct properties are obtained. The ionomeric modification by Rex (evaluated by FTIR) led to composites characterized by remarkable thermal stability, a higher temperature of crystallization, stronger interfacial interactions, and therefore noticeable mechanical properties (high tensile strength (i.e., 28 MPa), increased stiffness, moderate (3.3 kJ/m2) to good (5.0 kJ/m2) impact resistance) as well as advanced heat deflection temperature (HDT). On the other hand, the surface modification of AII with EBS facilitated the dispersion and debonding of microparticles, leading to composites revealing improved ductility (strain at break from 50% to 260%) and enhanced impact properties (4.3-5.3 kJ/m2), even at high filling. Characterized by notable mechanical and thermal performances, high whiteness, and a good processing ability, these new PPc-AII composites may be tailored to meet the requirements of end-use applications, ranging from packaging to automotive components.

Structural and Thermal Examinations of Polyamide Modified with Fly Ash from Biomass Combustion

This paper presents the results of examinations of the structure and crystallinity of polyamide (PA6) modified with fly ash from biomass combustion in a fluidized-bed boiler. Composites based on a PA6 matrix were examined. They contained 5, 10, and 15 wt% fly ash. Fourier-transform infrared with attenuated total reflectance spectroscopy (FTIR-ATR) was used to identify the characteristic functional groups present in the chemical structure of polyamide and composites based on its matrix. Structural analysis was performed using a differential scanning calorimeter (DSC) and microscopic examinations. Analysis of the values of thermal effects determined using the DSC technique allowed for the evaluation of the degree of crystallinity of the materials studied. Polyamide is usually considered to be a two-phase system consisting of crystalline and amorphous regions. The addition of the filler in the form of fly ash reduced the degree of crystallinity of the studied specimens. Based on the FTIR-ATR spectra and the recorded DSC curves, it was found that the α-phase was the dominant crystalline phase in the studied materials. Microscopic examinations were conducted to analyze the microstructure of the materials, providing information on the distribution and shape of the filler particles. Most of the particles ranged in size from a few to tens of micrometers. Furthermore, the use of scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (SEM-EDS) allowed for the analysis of the distribution of chemical elements in selected filler particles.

Properties of Composites Based on Recycled Polypropylene and Silico-Aluminous Industrial Waste

There is an ever-growing interest in recovering and recycling waste materials due to their hazardous nature to the environment and human health. Recently, especially since the beginning of the COVID-19 pandemic, disposable medical face masks have been a major source of pollution, hence the rise in studies being conducted on how to recover and recycle this waste. At the same time, fly ash, an aluminosilicate waste, is being repurposed in various studies. The general approach to recycling these materials is to process and transform them into novel composites with potential applications in various industries. This work aims to investigate the properties of composites based on silico-aluminous industrial waste (ashes) and recycled polypropylene from disposable medical face masks and to create usefulness for these materials. Polypropylene/ash composites were prepared through melt processing methods, and samples were analyzed to get a general overview of the properties of these composites. Results showed that the polypropylene recycled from face masks used together with silico-aluminous ash can be processed through industrial melt processing methods and that the addition of only 5 wt% ash with a particle size of less than 90 µm, increases the thermal stability and the stiffness of the polypropylene matrix while maintaining its mechanical strength. Further investigations are needed to find specific applications in some industrial fields.

Production of singlet oxygen from photosensitizer erythrosine for facile inactivation of coronavirus on mask

The global health crisis caused by the COVID-19 pandemic has led to a surge in demand and use of personal protective equipment (PPE) such as masks, putting great pressure on social production and the environment.It is urgent to find an efficient and non-destructive disinfection method for the safe reuse of PPE. This study proposes a PPE disinfection method that uses erythrosine, a U.S. Food and Drug Administration-approved food dye, as photosensitizer to produce singlet oxygen for virus inactivation, and indicates the completion of disinfection by its photobleaching color change.After spraying 100 μL of 10 μM erythrosine on the surface of the mask for 3 times and light exposure for 25 min, the titer of coronavirus decreased by more than 99.999%, and the color of erythrosine on the mask surface disappeared. In addition, the structure of the mask was intact and the filtration efficiency was maintained at > 95% after 10 cycles of erythrosine treatment.Therefore, this disinfection method can provide at least 10 cycles of reuse with the advantages of high safety and convenient, and the completion of disinfection can be indicated by its photobleaching, which is suitable for hospitals and daily life to reduce the consumption of PPE.

Towards a Circular Economy: Study of the Mechanical, Thermal, and Electrical Properties of Recycled Polypropylene and Their Composite Materials

This research focuses on the mechanical properties of polypropylene (PP) blended with recycled PP (rPP) at various concentrations. The rPP can be added at up to 40 wt% into the PP matrix without significantly affecting the mechanical properties. MFI of blended PP increased with increasing rPP content. Modulus and tensile strength of PP slightly decreased with increased rPP content, while the elongation at break increased to up to 30.68% with a 40 wt% increase in rPP content. This is probably caused by the interfacial adhesion of PP and rPP during the blending process. The electrical conductivity of materials was improved by adding carbon black into the rPP matrices. It has a significant effect on the mechanical and electrical properties of the composites. Stress-strain curves of composites changed from ductile to brittle behaviors. This could be caused by the poor interfacial interaction between rPP and carbon black. FTIR spectra indicate that carbon black did not have any chemical reactions with the PP chains. The obtained composites exhibited good performance in the electrical properties tested. Finally, DSC results showed that rPP and carbon black could act as nucleating agents and thus increase the degree of crystallinity of PP.

Demonstration of Hybrid Effect in Single Fiber Pull-Out Tests for Glass/Cellulose-Reinforced Polypropylene with Different Fiber–Matrix Adhesions

In hybrid fiber reinforcement, the combination of glass and regenerated cellulose fibers is a promising combination because the different properties of the fibers can be combined. The properties of the regenerated cellulose fiber in combination with the absorption of energy by fiber pull-outs can thus significantly increase the toughness of the composite in the event of failure, while the glass fiber significantly increases the stiffness and strength due to its properties. In this study, the interaction of the two fiber types in a composite is demonstrated by fiber pull-outs. For this purpose, the fibers are embedded in a PP matrix and simultaneously pulled out. Different bondings of the fiber by, e.g., coupling agent and/or a pretreatment of the regenerated cellulose fiber, were also investigated. The results show that each type of fiber has a characteristic force–deformation curve, and the hybrid reinforcement is a combination of both curves. The use of a coupling agent leads to an increase in the interfacial shear stress from 4.5 to 7.5 MPa. A treatment of the regenerated cellulose fiber by UV light further increases the interfacial shear stress to 11 MPa.