Comparative study on the flame retarded efficiency of melamine phosphate, melamine phosphite and melamine hypophosphite on poly(butylene succinate) composites

A bacterial cellulose composite separator with high thermal stability and flame retardancy for high-performance lithium ion batteries

Separators play a crucial role in enhancing the safety of lithium-ion batteries (LIBs); however, commercial polyolefin separators exhibit poor thermal stability and are flammable. This study investigates the use of green, environmentally friendly, and renewable bacterial cellulose as a substrate for developing a composite separator (BHM/5). The BHM/5 separator, comprising bacterial cellulose, an inorganic mineral nano-hydroxyapatite (HAP) and flame-retardant melamine polyphosphate (MPP), is fabricated via freeze drying and high-temperature pressing. The developed composite separator demonstrates superior thermal stability and excellent flame retardancy compared with commercial polyolefin separators while maintaining structural integrity at 200 °C and exhibiting self-extinguishing properties after ignition. Furthermore, the BHM/5 separator exhibits a high porosity of 74 % and a substantial electrolyte uptake of 459 %, achieving an ion conductivity of 1.44 mS/cm. As a result, the cell of the LiFePO4-Li system assembled demonstrates an initial discharge capacity of 131.35 mAh·g-1 at a current density of 1C and a capacity retention of 95.4 % after 150 cycles.

Exposure to melamine cyanuric acid in adult mice induced thyroid dysfunction and circadian rhythm disorder

MCA is a halogen-free flame retardant. It can cause damage to other tissues such as the kidneys and liver. However, the effects on the circadian rhythm and thyroid in adult mice have not been studied. In this article, adult male mice received MCA at concentrations of 0, 10, 20, 30 mg/kg. The results showed that the time spending on wheel-running and rest bouts changed in different period after MCA exposure. MCA disrupted the T3 and T4 hormone homeostasis and decreased the expression of thyroid hormone synthesis genes. The histological morphology of the thyroid gland was damaged. It was suggested that MCA exposure caused circadian rhythm disorder and thyroid dysfunction.

Tricopper Melaminate, a Metal-Organic Framework Containing Dehydrogenated Melamine and Cu-Cu Bonding

Crystals of Cu₃(C₃N₆H₃) are formed by a solid-state reaction of CuCl with melamine to form a layered framework structure with open pores running along the hexagonal axis direction of the P6/mcc structure. The compound contains the hitherto unknown (C₃N₆H₃)^3- ion, assigned as melaminate. Bonding interactions within and between Cu-Cu dumbbells, which connect melaminate ions into layers, are analyzed by density functional theory calculations of the electron localization function and directional Young's modulus. Band structure calculations reveal the material to be a semiconductor with a band gap on the order of 2 eV.

A Study of Thermal Degradation and Fire Behaviour of Polymer Composites and Their Gaseous Emission Assessment

The use of polymer composite materials in the aeronautics and automotive sectors has increased dramatically, and their fire behaviour has become a critical parameter in terms of fire safety. On this premise, it is critical to demonstrate that these composite materials constitute elements whose safety justifies a high level of confidence. This is based on their combustibility and the rate at which flammable and toxic gaseous species are emitted. Thus, strict fire safety regulations are enforced by the relevant authorities concerned because of their potential fire risk. This study analysed papers published between 1970 and 2021 that described the devices used to characterise the thermal behaviour of composite materials at various scales. The objective was to highlight the thermophysical phenomena, making it possible to accurately assess the flammability and thermal stability of polymer composite materials. The results of this research reveal that the small-scale facilities provide detailed understanding and mastery of the thermal reaction properties of the composites. While with the medium scale, the extended fire reaction parameters, which are the key indicators of the fire safety performance, can be determined. On a large scale, the tests were carried out using devices such as the NexGen burner recommended by the FAA. Therefore, with such assays, it is possible to assess the rates of thermal degradation as well as quantified pyrolysis gases. However, compared to other scales, there were very few works on a large scale. In addition, by focusing on the polluting nature of synthetic composite materials, there is also few research studies aimed at designing new polymer composite materials from biological sources.

Halogen-Free Flame Retardant Polypropylene Fibers with Modified Intumescent Flame Retardant: Preparation, Characterization, Properties and Mode of Action

A novel intumescent flame retardant (IFR) agent designated as Dohor-6000A has been used to prepare halogen-free flame retardant polypropylene (PP) fibers via melting spinning. Before being blended with PP resin, a surface modification of Dohor-6000A was carried out to improve its compatibility with the PP matrix. The rheological behavior of flame retardant Dohor-6000A/PP resin, the structure, morphology, mechanical properties, flammability of the Dohor-6000A/PP fibers were studied in detail, as well as the action mode of flame retardant. X-ray diffraction (XRD) showed that the addition of Dohor-6000A did not damage the crystal as well as the orientation structure of PP matrix, which was helpful to the maintenance of mechanical properties. The presence of the IFR significantly improved the flame retardant performance and thermal stability of PP fibers. When the content of Dohor-6000A reached 25%, the fibers displayed a limiting oxygen index (LOI) value of 29.1% and good melt-drop resistance. Moreover, the peak heat release rate (PHRR) and total heat release (THR) from microscale combustion colorimetry (MCC) tests were decreased by 26.0% and 16.0% in comparison with the same conditions for pure PP fibers. In the condensed phase, the IFR promoted a carbonization process and promoted the formation of a glassy or stable foam protective layer on the surface of the polymer matrix. In addition, the IFR decomposed endothermically to release of non-combustible gases such as NH₃ and CO₂ which dilutes the combustible gases in the combustion zone.

Supramolecular wrapped sandwich like SW-Si3N4 hybrid sheets as advanced filler toward reducing fire risks and enhancing thermal conductivity of thermoplastic polyurethanes

A sandwich-like melamine/phytic acid/silicon nitride hybrid (SW-Si₃N₄) sheets were prepared by supramolecular wrapping as the hybrid flame retardants for thermoplastic polyurethane (TPU). The introduction of Si₃N₄ sheets as a template could not only induce the generation of two-dimensional phytic/melamine (PAMA) capping layers, but also produce the synergistic flame-retardant effect on TPU composites. Cone test showed that heat release rate (HRR), smoke production rate (SPR) and total smoke production (TSP) values of TPU were decreased obviously by adding SW-Si₃N₄. TG-IR test indicated the dramatic inhibition of aromatic compound, hydrocarbons, CO and HCN release. Besides, the thermal conductivity of composites was obviously improved by adding SW-Si₃N₄. This work may provide better reference for developing multi-functional TPU composites for diverse application.

Flame Retardancy Behaviors of Flexible Polyurethane Foam Based on Reactive Dihydroxy P-N-containing Flame Retardants

Green and environment-friendly high-efficiency flame retardants (FRs) are crucial to polymer FR modification. Here, a green FR 2-((bis(2-hydroxyethyl)amino)methyl)-5,5-dimethyl-1,3,2-dioxaphosphinane 2-oxide (HAMPP) was synthesized. The HAMPP was incorporated with a cyclic phosphorus structure, which will readily carbonize to inhibit or prevent further combustion. Moreover, the HAMPP contains dihydroxy reactive groups that can be used as a monomer in the polymerization reaction to obtain the main chain containing phosphorus polymer. Research studies on FRs were based on flexible polyurethane foam (PU-HAMPPs). The limiting oxygen index value of PU foam with 10% HAMPP could reach 23.7%, passing a UL-94 V-0 rating together. With the addition of HAMPP, the peak heat release rate of PU foam decreased significantly, the decomposition temperature increased, the heat release capacity reduced by 31%, and the char yield increased by 42%. The chemical composition and morphology of the char residual have been studied and analyzed thoroughly. We find that HAMPP forms a molten viscous protective layer uniformly on the material surface and releases some incombustible gases. These indicated that the FR exploited both condensed-phase and gas-phase flame retardancy mechanisms. Besides, the addition of FRs improved the mechanical properties.

Effect of tris(1-chloro-2-propyl)phosphate in combination with aluminum hypophosphite and melamine polyphosphate on flame retardancy and thermal decomposition of rigid polyurethane foams

RPUF with tris(1-chloro-2-propyl)phosphate (TCPP), melamine polyphosphate (MPP) and aluminum hypophosphite (AHP) alone, as well as their binary and ternary blends, were prepared via a one-step process. The effect of TCPP in combination with AHP and MPP on flame retardancy and thermal decomposition in the RPUF has been investigated. The results show that adding TCPP, MPP and AHP into RPUF simultaneously can significantly ensure the uniform cell structure, enhance the compressive strength, thermal stability and fire resistance of RPUF, decrease the thermal conductivity, the release of toxic HCN at high temperature. TGA results indicate that partial substitution of TCPP with MPP and AHP could improve the char residue. When the content of TCPP is 10 wt%, the optimal ratio of MPP and DPER was 1/2, the TCPP10/MPP3.3/AHP6.7/RPUF sample reached a V1 rating in vertical UL-94 test with a limiting oxygen index of 27.4%. The compressive strength and specific compressive strength (compressive strength/density) for TCPP10/MPP3.3/AHP6.7/RPUF sample increased about 82.6% and 44.3% compared to that of pure RPUF, respectively. The cone calorimeter test results showed that adding EG, MPP and AHP into RPUF simultaneously can significantly decrease the heat release rate (HRR), total heat release (THR) and smoke emission behavior of RPUF sample. Based on these facts, a potential flame-retardant mechanism was proposed.

Exposure to Melamine cyanuric acid in adolescent mice caused emotional disorder and behavioral disorder

Melamine cyanuric acid (MCA) is a flame retardant linked by hydrogen bonds between melamine and cyanuric acid. MCA is used in an excellent series of phosphorus and nitrogen flame retardants. MCA can harm the kidney, liver, testis, and spleen cells. However, the effects of MCA on the emotions and behaviour of adolescent mice have not yet been investigated. In this article, male mice were exposed to MCA at 10, 20, and 40 mg/kg for four weeks. MCA exposure resulted in enhanced mouse locomotor and nocturnal activity. We also observed anxiety-like and depression-like behaviours. Moreover, after MCA exposure, the serum concentrations of thyroid-related hormones were changed, and the mRNA levels were affected. In short, MCA exposure can cause behavioural and emotion disorders.

Enhanced Fire Safety of Rigid Polyurethane Foam via Synergistic Effect of Phosphorus/Nitrogen Compounds and Expandable Graphite

In order to explore highly efficient flame-retardant rigid polyurethane foam (RPUF), phosphorus/nitrogen compounds and expandable graphite (EG) were successfully incorporated into RPUF by a free one-spot method. The combustion results showed that the fire safety of the RPUF samples was remarkably improved by the addition of phosphoric/nitrogen compounds and EG. With the incorporation of 22.4 wt.% phosphorus/nitrogen compounds and 3.2 wt.% EG, the RPUF composites achieved UL-94 V-0 rating. Besides, the total heat release and total smoke release of RPUF composites were reduced by 29.6% and 32.4% respectively, compared to those of the pure RPUF sample. PO• and PO2• together with nonflammable gaseous products were evolved from phosphoric/nitrogen compounds in the gas phase, which quenched the flammable free radicals in the matrix and diluted the concentration of combustible gaseous products generated from PRUF during combustion. The compact char residues which acted as excellent physical barriers were formed by catalysis of EG and phosphoric/nitrogen compounds in the condense phase. The fire hazard of RPUF was significantly reduced by the synergistic effect of phosphorus-nitrogen compounds and EG. This work provides a promising strategy to enhance the fire safety of RPUF.

Melamine-based functionalized graphene oxide and zirconium phosphate for high performance removal of mercury and lead ions from water

Heavy metal ions are highly toxic and widely spread as environmental pollutants. This work reports the development of two novel chelating adsorbents, based on the chemical modifications of graphene oxide and zirconium phosphate by functionalization with melamine-based chelating ligands for the effective and selective extraction of Hg(ii) and Pb(ii) from contaminated water sources. The first adsorbent melamine, thiourea-partially reduced graphene oxide (MT-PRGO) combines the heavier donor atom sulfur with the amine and triazine nitrogen's functional groups attached to the partially reduced GO nanosheets to effectively capture Hg(ii) ions from water. The MT-PRGO adsorbent shows high efficiency for the extraction of Hg(ii) with a capacity of 651 mg g-1 and very fast kinetics resulting in a 100% removal of Hg(ii) from 500 ppb and 50 ppm concentrations in 15 second and 30 min, respectively. The second adsorbent, melamine zirconium phosphate (M-ZrP), is designed to combine the amine and triazine nitrogen's functional groups of melamine with the hydroxyl active sites of zirconium phosphate to effectively capture Pb(ii) ions from water. The M-ZrP adsorbent shows exceptionally high adsorption affinity for Pb(ii) with a capacity of 681 mg g-1 and 1000 mg g-1 using an adsorbent dose of 1 g L-1 and 2 g L-1, respectively. The high adsorption capacity is also coupled with fast kinetics where the equilibrium time required for the 100% removal of Pb(ii) from 1 ppm, 100 ppm and 1000 ppm concentrations is 40 seconds, 5 min and 30 min, respectively using an adsorbent dose of 1 g L-1. In a mixture of six heavy metal ions at a concentration of 10 ppm, the removal efficiency is 100% for Pb(ii), 99% for Hg(ii), Cd(ii) and Zn(ii), 94% for Cu(ii), and 90% for Ni(ii) while at a higher concentration of 250 ppm the removal efficiency for Pb(ii) is 95% compared to 23% for Hg(ii) and less than 10% for the other ions. Because of the fast adsorption kinetics, high removal capacity, excellent regeneration, stability and reusability, the MT-PRGO and M-ZrP are proposed as top performing remediation adsorbents for the solid phase extraction of Hg(ii) and Pb(ii), respectively from contaminated water.

Suppression mechanism of Al dust explosion by melamine polyphosphate and melamine cyanurate

The suppression mechanism of melamine polyphosphate (MPP) and melamine cyanurate (MCA) for Al dust explosions is investigated experimentally and computationally. Results show that depending on the concentration of suppressants, the addition of MCA and MPP promotes or suppresses Al dust explosion. For high additive concentration, large agglomerated residues are generated, and condensed phase residues may contain Al particles, MCA or MPP. The chemical composition of condensed phase residues of Al/MCA mixture explosion is mainly Al₂O₃ and the high boiling products of MEL decomposition (mainly C‒ and N‒containing species). The explosion residues of Al/MPP mixture are composed of Al₂O₃, high boiling products of MEL decomposition and condensed phosphates. To understand the reasons for pressure enhancement and explosion suppression, a kinetic model considering both gas and surface chemistry of Al particles combustion is developed. The simulations indicate that the high pressure rise is caused by the extra heat released from the exothermic reactions of suppressants and the increase of gas phase products. MPP and MCA can suppress surface reaction by decreasing Al(L) site fraction. Additionally, the vaporization rate of Al particles and the diffusion rate of oxidizers close to the droplet surface are reduced by MPP and MCA addition.

Flame-Retardant Performance of Transparent and Tensile-Strength-Enhanced Epoxy Resins

In this study, a flame-retardant additive with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) groups denoted DSD was successfully synthesized from DOPO, 4,4′-diaminodiphenyl sulfone (DDS), and salicylaldehyde. The chemical structure of DSD was characterized by FTIR–ATR, NMR, and elemental analysis. DSD was used as an amine curing agent, and the transparent, tensile strength-enhanced epoxy resins named EP–DSD were prepared via thermal curing reactions among the diglycidyl ether of bisphenol A (DGEBA), 4,4′-diaminodiphenylmethane (DDM), and DSD. The flame-retardancy of composites was studied by the limiting oxygen index (LOI) and UL-94 test. The LOI values of EP–DSD composites increased from 30.7% for a content of 3 wt % to 35.4% for a content of 9 wt %. When the content of DSD reached 6 wt %, a V-0 rating under the UL-94 vertical test was achieved. SEM photographs of char residues after the UL-94 test indicate that an intumescent and tight char layer with a porous structure inside was formed. The TGA results revealed that EP–DSD thermosets decomposed ahead of time. The graphitization degree of the residual chars was also investigated by laser Raman spectroscopy. The measurement of tensile strength at breaking point shows that the loading of DSD increases the tensile strength of epoxy thermosets. Py-GC/MS analysis shows the presence of phosphorus fragments released during EP–DSD thermal decomposition, which could act as free radical inhibitors in the gas phase. Owing to the promotion of the formation of intumescent and compact char residues in the condensed phase and nonflammable phosphorus fragments formed from the decomposition of DOPO groups, EP–DSD composites displayed obvious flame-retardancy.

Highly Effective Flame-Retardant Rigid Polyurethane Foams: Fabrication and Applications in Inhibition of Coal Combustion

The extemporaneous combustion of coal remains a major threat to safety in coal mines because such fire accidents result in casualties and significant property loss, as well as serious environmental pollution. This work proposed the fabrication of flame-retardant rigid polyurethane foam (RPUF) containing expandable graphite as char expander/sealant with melamine phosphosphate and 2-carboxyethyl (phenyl)phosphinic acid as char inducer and radical trapping agents. The as-prepared RPUF successfully inhibited coal combustion by forming thermally stable high graphitic content expandable intumescent char sealing over the coal. The RPUF achieved UL-94 V-0 rating in addition to significant reductions in peak heat release, total heat release, and CO and CO₂ yields. The external and the internal residual char structure was studied by X-ray photoelectron spectra, Raman spectroscopy, and real-time Fourier transform infrared spectra techniques, and a flame-retardant mode of action has been proposed. This work provides important insight into a facile fabrication of highly efficient and economical flame-retardant RPUF to inhibit the spontaneous combustion of coal.

Flame suppression mechanism of aluminum dust cloud by melamine cyanurate and melamine polyphosphate

The suppression effect of melamine cyanurate (MCA) and melamine polyphosphate (MPP) on the flame propagation of aluminum dust were studied experimentally. The results indicated that the concentration of MPP required to supress the aluminum dust explosion was lower than MCA. As the concentration of suppressant increased, the acceleration and the maximum flame speed extremely decreased, and the flame morphology became isolated spot flames. The MPP addition exerted a stronger suppression effect on the temperature of aluminum flame compared to MCA addition. Meanwhile, the mechanism of flame suppression was further investigated. Decomposition of MCA and MPP particles could absorb the heat released from the flame front. Scanning electron microscopy demonstrated that the gas phase reaction of aluminum particles was suppressed by MCA and MPP, resulting in a larger particle size of the explosion products. XRD results indicated that MCA and MPP did not react with aluminum. Gaseous products of suppressant decomposition altered flame chemistry by radically recombining O atom and reducing AlO, which resulted in less amount of heat release, lower flame speed and lower flame temperature.

Flame-retardant effect and mechanism of melamine phosphate on silicone thermoplastic elastomer

Different from the traditional silicone materials, which are not easily ignited, silicone thermoplastic elastomer (Si-TPE) has poor flame retardant properties due to the existence of the hard segments in its molecular chains. In this paper, melamine phosphate (MP), a kind of halogen free flame retardant, was adopted to improve the flame retardancy of Si-TPE. The results showed that MP played the role of flame retardant in both gas and condensed phases due to its nitrogen–phosphorus-containing structure. Inert gases, including nitrogen, steam and ammonia which were released by the degradation of melamine during burning, could take away the heat and dilute the oxygen in the gas phase, and further working with the phosphoric acid, which was generated in the condensed phase, to form a denser and firmer char layer. In this way, Si-TPE/MP composite with good flame retardancy was obtained. Interestingly, MP had little influence on the thermal processability of Si-TPE, even at 28 wt% content, ascribing to its two opposite effects on Si-TPE, but enhanced the comprehensive mechanical properties of Si-TPE with suitable loadings, e.g. when the MP content was 28 wt%, the composite reached UL94-V0 rating, and its tensile strength and Young's modulus were 3.5 MPa and 37.7 MPa, respectively.

Halogen-free flame retardant – MP was successfully adopted to improve the comprehensive properties of the novel Si-TPE.

Preparation and Flame Retardance of Polyurethane Composites Containing Microencapsulated Melamine Polyphosphate

A new microencapsulated flame retardant containing melamine polyphosphate (MPP) and 4,4'-oxydianiline-formaldehyde (OF) resin as the core and shell materials, respectively, was synthesized by in situ polymerization. ²⁹Si NMR was used to measure the condensation density of polyurethane containing silicon compound (Si-PU). The structures and properties of the microencapsulated melamine polyphosphate (OFMPP) were characterized using X-ray photoelectron spectroscopy, scanning electron microscopy and water solubility. Thermal behavior of the OFMPP was systematically analyzed through thermogravimetric analysis. Flame retardance tests such as the limiting oxygen index and UL-94 were employed to evaluate the effect of composition variation on the MPP and OFMPP in polyurethane composites. The results indicated that the microencapsulation of MPP with the OF resin improved hydrophobicity and that the flame retardance of the Si-PU/OFMPP composite (limiting oxygen index, LOI = 32%) was higher than that of the Si-PU/MPP composite (LOI = 27%) at the same additive loading (30 wt %).

Liquefaction of waste pine wood and its application in the synthesis of a flame retardant polyurethane foam

The utilization of sustainable forestry waste resources in the production of polyurethane (PU) foam is a promising green alternative to the use of un-sustainable resources.

Synthesis of a novel highly effective flame retardant containing multivalent phosphorus and its application in unsaturated polyester resins

Unsaturated polyester resin (UP) as one of the most important thermoset materials often exhibits serious fire hazards.

Poly(butylene succinate) bionanocomposites: a novel bio-organo-modified layered double hydroxide for superior mechanical properties

Bionanocomposites based on poly(butylene succinate) and a novel organo-modified layered double hydroxide have been prepared by in situ polymerization.