Design water-soluble phenolic/zeolitic imidazolate framework-67 flame retardant coating via layer-by-layer assembly technology: Enhanced flame retardancy and smoke suppression of flexible polyurethane foam

Functionalized lignin nanoparticles assembled with MXene reinforced polypropylene with favorable UV-aging resistance, electromagnetic shielding effects and superior fire-safety

Deterioration in mechanical performances and aging resistance due to the introduction of flame retardants is a major obstacle for bio-based fire-safety polypropylene (PP). Herein, we reported a kind of functionalized lignin nanoparticles assembled with MXene (MX@LNP), and applied it to construct the flame-retardant PP composites (PP-MA) with superior fire safety, excellent mechanical performance, electromagnetic shielding effects and aging resistance. Specifically, the PP-MA doped with only 18 wt% flame-retardant additives (PP-MA18) achieved the UL-94 V-0 rating. In comparison to pure PP, PP-MA18 presented a greatly decreased peak of heat release rate (pHRR), total heat rate (THR), and peak smoke production rate (pSPR) by 79.7 %, 69.0 % and 75.8 %, respectively, and satisfactory decrease in total flammable and toxic volatiles evolved. The formed fine solid microstructure of carbon residuals effectively promoted the compactness of char layers. More importantly, the nano-effect and the strong interface interaction between the complexed MX@LNP and PP enhanced the tensile strength (45.78 MPa) and elongation at break (725.95 %) of PP-MA. Additionally, the significant ultraviolet absorption and electromagnetic wave dissipation performance of MXene and lignin enabled excellent aging resistance and electromagnetic shielding effects of PP-MA compared with PP. This achieved MX@LNP afforded a novel approach for developing flame retardant materials with excellent application performance.

Fabrication of multifunctional bio-macromolecule organic-inorganic hybrid system for protein silk: Photochromic, UV protection, fire-proof and super durability

Nowadays, high value-added and multifunctional textiles have attracted widespread attention due to the changing demands of modern life. This study focused on the fabrication of silk with photochromism, flame retardancy, UV resistance and durability using riboflavin sodium phosphate (RSP) and various metal ions (Fe2+, Fe3+, Al3+, and Ti4+). Attractively, the photochromic performance was one of the most distinctive features of the modified silk, and the yellow silk fabric turned into fluorescent green under UV lamp. After a detailed comparison, it was determined that RSP/Fe3+ hybrid system was most effective in improving anti-UV performance of the silk with a high UPF of 25.8, achieving a "Good" level of UV protection. Specifically, it achieved a B1 fire protection with a low damaged-length of 9.4 cm and a high LOI of 28.3 %. Additionally, the modified silk showed the lowest smoke density, reducing by approximately 84.1 % versus that of pristine silk. Moreover, the modified silk was able to meet the B1 classification and the "Good" UV protection requirements even after 75 washing cycles, making it more durable than most functional textiles reported. The further analysis indicated that RSP and metal ions can synergistically enhance the condensed-phase action, thereby improving the fire resistance of silk.

Distribution, migration, and removal of N-containing products during polyurethane pyrolysis: A review

Due to the wide applications of polyurethane (PU), production is constantly increasing, accounting for 8% of produced plastics. PU has been regarded as the 6th most used polymer in the world. Improper disposal of waste PU will result in serious environmental consequences. The pyrolysis of polymers is one of the most commonly used disposal methods, but PU pyrolysis easily produces toxic and harmful nitrogen-containing substances due to its high nitrogen content. This paper reviews the decomposition pathways, kinetic characteristics, and migration of N-element by product distribution during PU pyrolysis. PU ester bonds break to produce isocyanates and alcohols or decarboxylate to produce primary amines, which are then further decomposed to MDI, MAI, and MDA. The nitrogenous products, including NH3, HCN, and benzene derivatives, are released by the breakage of C-C and C-N bonds. The N-element migration mechanism is concluded. Meanwhile, this paper reviews the removal of gaseous pollution from PU pyrolysis and discusses the removal mechanism in depth. Among the catalysts for pollutant removal, CaO has the most superior catalytic performance and can convert fuel-N to N2 by adsorption and dehydrogenation reactions. At the end of the review, new challenges for the utilization and high-quality recycling of PU are presented.

Phytic Acid-Iron/Laponite Coatings for Enhanced Flame Retardancy, Antidripping and Mechanical Properties of Flexible Polyurethane Foam

The use of flexible polyurethane foam (FPUF) is severely limited due to its flammability and dripping, which can easily cause major fire hazards. Therefore, choosing an appropriate flame retardant to solve this problem is an urgent need. A coating was prepared on the FPUF surface by dipping with phytic acid (PA), Fe2(SO4)3·xH2O, and laponite (LAP). The influence of PA-Fe/LAP coating on FPUF flame-retardant performance was explored by thermal stability, flame retardancy, combustion behavior, and smoke density analysis. FPUF/PA-Fe/LAP has a good performance in the small fire test, which can pass the UL-94 V-0 rating and the limiting oxygen index reaches 24.5%. Meanwhile, the peak heat release rate values and maximum smoke density of FPUF/PA-Fe/LAP are reduced by 38.7% and 38.5% compared with those of neat FPUF. After applying PA-Fe/LAP coating, the value of fire growth rate index decreases from 10.5 kW/(m2·s) to 5.1 kW/(m2·s), dramatically reducing the fire risk. Encouragingly, the effect of PA-Fe/LAP coating on cyclic compression and permanent deformation is small, which is close to that of neat FPUF. This work provides an effective strategy for making a flame-retardant FPUF with antidripping and keeping mechanical properties.

Metal-organic Framework ZIF-67 Functionalized MXene for Enhancing the Fire Safety of Thermoplastic Polyurethanes

In this work, a novel functionalization strategy for ZIF-67-modified layered MXene was proposed, aiming at improving the fire safety of thermoplastic polyurethanes (TPU). The ZIF-67@MXene was verified by microscopic morphology, elemental composition, functional group species and crystal structure, and then the successfully prepared ZIF-67@MXene was introduced into the TPU material. When ZIF-67@MXene content was only 0.5 wt%, the peak heat release rate, total heat release rate, peak smoke release rate, total smoke release rate, and CO yield of the TPU/ZIF-67@MXene composites were reduced by 26%, 9%, 50%, and 22%, respectively, compared with the pure TPU. The thermogravimetric tests showed that the residual char of TPU/ZIF-67@MXene composites was the most in all samples. In short, the high-quality carbon layer of TPU/ZIF-67@MXene composites acts as a physical barrier to the transfer of heat and toxic gases, greatly improving the flame retardant properties of the TPU polymer.

Functionalizing Ti3C2Tx for enhancing fire resistance and reducing toxic gases of flexible polyurethane foam composites with reinforced mechanical properties

Flexible polyurethane foam (FPUF) is the most used polyurethane, but the highly flammable characteristic limits its widespread usage. In this work, ZIF-8@Ti₃C₂T_xwas synthesized to reduce the heat and toxic gases of FPUF. Flame-retardant FPUF was characterized by cone calorimeter (Cone), thermogravimetric analysis/fourier-transform infrared spectroscopy (TG-FTIR), tensileand compression tests. Compared with pure FPUF, these results showed that the peak of heat release rate (PHRR), total heat release (THR), CO and HCN of FPUF6 decreased by 46%, 69%, 27% and 43.5%, respectively. Moreover, the tensile and compression strength of FPUF6 demonstrated a 52% and 130% increment, respectively. The superior dual metal catalytical charring-forming effect and physical barrier effect of ZIF-8@Ti₃C₂T_x were achieved. In summary, a simple and reliable strategy for preparing flame-retardant FPUF with reinforced mechanical and fire safety properties was provided.

A bio-based phosphaphenanthrene-containing derivative modified epoxy thermosets with good flame retardancy, high mechanical properties and transparency

Phosphorus-containing flame retardants have received huge interest for improving the flame retardant behavior of epoxy resins (EP) over the past few decades. However, a satisfactory flame retardant effect requires high loading of most phosphorus-containing flame retardants, resulting in the deterioration of the thermo-mechanical properties of the flame retardant epoxy materials. To obtain the flame retardant EP with excellent comprehensive properties, a furfurylamine-derived bis-DOPO derivative (FA-bis-DOPO) was synthesized from bio-mass as a co-curing agent for the flame retardant EP. The incorporation of FA-bis-DOPO improved the mechanical strength, the storage modulus and the glass transition temperature of the flame retardant epoxy materials, owing to its stiffness and reactivity with the epoxy matrix to enhance the crosslinking density. The EP material containing 5.0 wt% of FA-bis-DOPO had an LOI of 31.0% and UL-94 V-0 rating, while the pristine EP had an LOI of 23.5% and failed in the UL-94 test, manifesting the high flame retardant efficiency of FA-bis-DOPO. Besides, the cone calorimeter results demonstrated that the PHRR, THR, and TSP values of the EP/FA-bis-DOPO-5.0 were 28.0%, 27.3%, and 9.9% lower than those of the pristine EP, respectively. The flame retardant mechanism of FA-bis-DOPO could be attributed to the combined vapor and condensed phase mechanisms which involved the interruption of the combustion chain reaction by quenching radicals and the inhibition of the transfer of pyrolytic volatile products by catalytic formation of an intact and compact char layer.

Phosphorus-containing flame retardants have received huge interest for improving the flame retardant behavior of epoxy resins (EP) over the past few decades.

Construction of Charring-Functional Polyheptanazine towards Improvements in Flame Retardants of Polyurethane

Nitrogen-containing flame retardants have been extensively applied due to their low toxicity and smoke-suppression properties; however, their poor charring ability restricts their applications. Herein, a representative nitrogen-containing flame retardant, polyheptanazine, was investigated. Two novel, cost-effective phosphorus-doped polyheptazine (PCN) and cobalt-anchored PCN (Co@PCN) flame retardants were synthesized via a thermal condensation method. The X-ray photoelectron spectroscopy (XPS) results indicated effective doping of P into triazine. Then, flame-retardant particles were introduced into thermoplastic polyurethane (TPU) using a melt-blending approach. The introduction of 3 wt% PCN and Co@PCN could remarkably suppress peak heat release rate (pHRR) (48.5% and 40.0%), peak smoke production rate (pSPR) (25.5% and 21.8%), and increasing residues (10.18 wt%→17.04 wt% and 14.08 wt%). Improvements in charring stability and flame retardancy were ascribed to the formation of P-N bonds and P=N bonds in triazine rings, which promoted the retention of P in the condensed phase, which produced additional high-quality residues.

Recently Emerging Nanotechnological Advancements in Polymer Nanocomposite Coatings for Anti-corrosion, Anti-fouling and Self-healing

Recent nanotechnological advancements have enabled novel innovations in protective polymer nanocomposites (PNC) coatings for anti-corrosion, anti-fouling and self-healing services on material surfaces. Nanotechnology encompases research, manufacturing, and application of nanoparticulate architectures, tubular structures, sheets or plates exhibiting sizes below 100 nanometers (nm) in at least a single dimension. Inclusions of nanoparticles into organic entities have demonstrated enhanced properties essential for attainiment of aesthetics, anti-corrosion, thermal stability for high-temperature performances, mechanical strength essential for resisting coating deterioration in harsh environments, nano-architectural cross-linking capable of hindering penetration of corrosive, and biofouling entities. Unlike previously published literature, this paper elucidates very recently emerging important advancements in novel techniques utilized in developing PNC coatings for applications in aerospace, packaging, automotive, biomedicine, maritime, and oil and gas industries for attaining superior anti-fouling, anti-corrosion, and self-healing behaviors on critical material surfaces. Emerging market structures and novel applications are also presented.

Analysis on the Fire Growth Rate Index Considering of Scale Factor, Volume Fraction, and Ignition Heat Source for Polyethylene Foam Pipe Insulation

The fire growth rate index (FIGRA), which is the ratio of the maximum value of the heat release rate (Qmax) and the time (tmax) to reach the maximum heat release rate, is a general method to evaluate a material in the fire-retardant performance in fire technology. The object of this study aims to predict FIGRA of the polyethylene foam pipe insulation in accordance with the scale factor (Sf), the volume fraction of the pipe insulation (VF) and the ignition heat source (Qig). The compartments made of fireboard have been mock-up with 1/3, 1/4, and 1/5 reduced scales of the compartment as specified in ISO 20632. The heat release rate data of the pipe insulation with the variation of Sf, VF, and Qig are measured from 33 experiments to correlate with FIGRA. Based on a critical analysis of the heat transfer phenomenon from previous research literature, the predictions of Qmax and tmax are presented. It is noticeable that the fire-retardant grade of the polyethylene foam pipe insulation could have Grade B, C, and D in accordance with the test conditions within ±15% deviation of the predicted FIGRA. In case of establishing the database of various types of insulation, the prediction models could apply to evaluate the fire-retardant performance.