Enhancing mechanical performance of polylactide by tailoring crystal morphology and lamellae orientation with the aid of nucleating agent

The Effects of Nucleating Agents and Processing on the Crystallization and Mechanical Properties of Polylactic Acid: A Review

Polylactic acid (PLA) is a biobased, biodegradable, non-toxic polymer widely considered for replacing traditional petroleum-based polymer materials. Being a semi-crystalline material, PLA has great potential in many fields, such as medical implants, drug delivery systems, etc. However, the slow crystallization rate of PLA limited the application and efficient fabrication of highly crystallized PLA products. This review paper investigated and summarized the influence of formulation, compounding, and processing on PLA's crystallization behaviors and mechanical performances. The paper reviewed the literature from different studies regarding the impact of these factors on critical crystallization parameters, such as the degree of crystallinity, crystallization rate, crystalline morphology, and mechanical properties, such as tensile strength, modulus, elongation, and impact resistance. Understanding the impact of the factors on crystallization and mechanical properties is critical for PLA processing technology innovations to meet the requirements of various applications of PLA.

Hydroxyapatite/Polyurethane Scaffolds for Bone Tissue Engineering

Polyurethane (PU) and PU ceramic scaffolds are the principal materials investigated for developing synthetic bone materials due to their excellent biocompatibility and biodegradability. PU has been combined with calcium phosphate (such as hydroxyapatite [HA] and tricalcium phosphate) to prepare scaffolds with enhanced mechanical properties and biocompatibility. This article reviews the latest progress in the design, synthesis, modification, and biological attributes of HA/PU scaffolds for bone tissue engineering. Diverse HA/PU scaffolds have been proposed and discussed in terms of their osteogenic, antimicrobial, biocompatibility, and bioactivities. The application progress of HA/PU scaffolds in bone tissue engineering is predominantly introduced, including bone repair, bone defect filling, drug delivery, and long-term implants.

Role of Inorganic Fillers on the Physical Aging and Toughness Loss of PLLA/BaSO4 Composites

The addition of inorganic fillers has been reported to increase the toughness of poly(l-lactide) (PLLA), but the effect of physical aging in such composites has been neglected. The present work discusses the effect of the still ongoing segmental relaxation in PLLA-based composites filled with BaSO4 inorganic particles in regard of the filler quantity. By means of differential scanning calorimetry, X-ray diffraction, and tensile testing of progressively aged PLLA filled with particles ranging from 0.5-10 wt %, we observed an increase in the mechanical energy required to activate the plastic flow of the primary structure in the PLLA matrix, which resulted in the embrittlement of the majority of composites upon enough aging. Results further clarify the role of debonding in the activation process of PLLA, and the behavior of the composite is described at the segmental level. Only an addition of 10% of particles has effectively preserved a ductile behavior of the samples beyond 150 aging days; therefore, we strongly remark the significance of studying the effect of physical aging in such composites.

Enhanced crystallization, heat resistance and transparency of poly(lactic acid) with self-assembling bis-amide nucleator

The application of poly(lactic acid) (PLA) is limited by its low crystallization rate. Conventional methods to increase crystallization rate usually result in a significant loss of transparency. In this work, a bundled bis-amide organic compound N'-(3-(hydrazinyloxy)benzoyl)-1-naphthohydrazide (HBNA) was used as a nucleator to prepare PLA/HBNA blends with enhanced crystallization, heat resistance and transparency. HBNA dissolves in PLA matrix at high temperature and self-assembles into bundle microcrystals by intermolecular hydrogen bonding at a lower temperature, which induces PLA to form ample spherulites and "shish-kebab-like" structure rapidly. The effects of HBNA assembling behavior and nucleation activity on the PLA properties and the corresponding mechanism are systematically investigated. As a result, the crystallization temperature of PLA increased from 90 °C to 123 °C by adding as low as 0.75 wt% of HBNA, and the half-crystallization time (t_1/2) at 135 °C decreased from 31.0 min to 1.5 min. More importantly, the PLA/HBNA maintains good transparency (transmittance > 75 % and haze is ca. 27 %) due to the decreased crystal size, even though the crystallinity of PLA is increased to 40 %, which also led to good heat resistance. The present work is expected to expand the application of PLA in packaging and other fields.

Crystallization behaviors regulations and mechanical performances enhancement approaches of polylactic acid (PLA) biodegradable materials modified by organic nucleating agents

Polylactic acid (PLA) has attracted much attention because of its good biocompatibility, biodegradability, and mechanical properties. However, the slow crystallization rate of PLA during molding leads to its poor heat resistance, which limit its diffusion for many industrial applications. In this review, the relationship between PLA crystallization and its molecular structure and processing conditions is summarized. From the perspective of the regulation of PLA crystallization by organic nucleating agents, the research progress of organic micromolecule (e.g., esters, amides, and hydrazides), organic salt, supramolecular, and macromolecule nucleating agents on the crystallization behavior of PLA is mainly introduced. The nucleation mechanism of PLA is expounded by organic nucleating agents, and the effect of the interaction force between organic nucleating agents and PLA molecular chains on the crystallization behavior of PLA is analyzed. The effects of the crystallization behavior of PLA on its mechanical properties and heat resistance are discussed. It will provide a theoretical reference for the development and application of high-efficiency nucleating agents.

The synergistic effect of heterogeneous nucleation and stress-induced crystallization on supramolecular structure and performances of poly(lactic acid) melt-spun fibers

As a kind of bio-based polymer, poly (lactic acid) has potential application in fibers fields. Due to the weak nucleation ability, PLA crystallizes slowly and forms large spherulites during the forming process, which deteriorates the properties of PLA fibers. In this work, melt-spun method is employed for the fabrication of PLA/T composite fibers using succinate diphenyl dihydrazide (TMC-306) as the nucleating agent, and then the hot-drawing and heat setting is performed to the as-spun fibers. Compared with pure PLA fibers, PLA/T fibers show faster crystallization rate and improved performance due to the synergistic effect of heterogeneous nucleation and stress-induced crystallization. The characterization of non-isothermal crystallization behavior indicates that the peak crystallization temperature as well as crystallinity of PLA composites is increased to 121.5 °C and 36.78 % respectively by blending 0.3 wt% TMC-306. Meanwhile, the obtained PLA/0.3T composite fibers are highly crystallized and oriented at hot-drawing ratio of 2.4 folds and heat setting temperature of 100 °C, and the conformational stability is noticeably enhanced. Further, the tensile strength and storage modulus of PLA/0.3T composite fiber are 3.46 cN/dtex and 46,953 MPa respectively, which are increased by 42 % and 41 % compared with neat PLA fibers.

Morphology of Shear-Induced Polymer Cylindrites Revealed by 3D Optical Imaging

Two-photon confocal laser microscopy was used to obtain three-dimensional (3D) images of the morphology of poly(lactic acid) after shear-induced crystallization. The necessary fluorescence contrast was achieved by doping the polymer with Nile Red. The dye gets partially rejected from the growing crystalline aggregates during their formation, thus creating a renderable high-low fluorescence boundary outlining the shape of the aggregates. Parallel-plate melt-shearing and pulling a glass fiber through the melt were used as the two methods to achieve shear-induced crystallization. This study focuses on the shape of the resulting cylindrites, i.e., large-diameter shish-kebabs. The first 3D images of polymer cylindrites show that, if far from boundaries, they are circular cylinders, highly regular after fiber pull, but less so after parallel-plate shear. In the latter case, the cylindrite reveals the trajectory of the foreign particle that had nucleated its growth. Interestingly, lateral growth of the cylindrites was found to accelerate toward the sample surface when approaching it, giving the cylindrite an elliptical cross section. Furthermore and surprisingly, in the case of fiber pull, a row of spherulites is nucleated at the polymer-substrate interface nearest to the fiber, aligned along the fiber axis and appearing ahead of the rest of the space-filling spherulites. Both the phenomena, elliptical cylindrites and row of spherulites, are attributed to negative pressure buildup peaking at the cylindrite growth front and at the nearby film surface caused by crystallization-induced volume contraction. The pressure and flow distribution in the system is confirmed by numerical simulation. The results illustrate the value of 3D imaging of crystalline morphology in polymer science and polymer processing industry.

Morphology and Properties of Polyolefin Elastomer/Polyamide 6/Poly(lactic Acid) In Situ Special-Shaped Microfibrillar Composites: Influence of Viscosity Ratio

In Situ microfibrillation is an easy and economical processing method, which has drawn wide concern in recent years. In Situ special-shaped microfibrillar composites, which with poly(lactic acid)/polyamide 6 (PA6/PLA) together formed special-shaped microfibrils in polyolefin elastomer (POE) matrix, were successfully prepared by using multistage stretching extrusion technology. Four types of PA6 with different viscosity were utilized to investigate the effect of viscosity ratio of PA6 to PLA on the structure evolution of special-shaped microfibrils and the mechanical properties of POE/(PA6/PLA) composites. The morphological observation showed that the viscosity ratio was closely associated to the size and shape of PA6 and greatly affected the microfibrillar morphology of PLA/PA6. When the viscosity ratio of PA6 to PLA was less than 2.2, the “gourd-skewers-like” structure microfibrils were obtained. When the viscosity ratio of PA6/PLA to 14.2 was further increased, the “trepang” structure microfibrils were dominant. The “gourd skewers” structure microfibrils were favorable to improvement the tensile strength, Young’s modulus, and viscoelastic properties of POE/(PA6/PLA) blends compared to the “trepang” structure microfibrils. In addition, the morphology of microfibrils exhibited a negligible effect on the melting and crystallization temperature and crystallization degree of PLA and POE matrix. This work provides a new strategy for designing the in situ special-shaped microfibrillar composites with improved mechanical properties.

A Review of Microinjection Moulding of Polymeric Micro Devices

Polymeric micro devices are gaining huge market potential in broad areas of medical devices, diagnostic devices, drug delivery, and optical applications. Current research is focusing on developing functional polymeric micro devices on a mass-production scale. Microinjection moulding is a promising technique suitable for fabricating polymeric micro devices. This review aims to summarise the primary achievements that have been achieved in various aspects of microinjection moulding of polymer micro devices, consisting of micro parts and micro surface structures. The relationships of the machine, process, rheology, tooling, micro/nanoscale replication, morphology, properties, and typical applications are reviewed in detail. Finally, a conclusion and challenges are highlighted.

Developing a cerium lactate antibacterial nucleating agent for multifunctional polylactic acid packaging film

With the rapid development of the packaging industry, people have high requirements for the functionality of packaging materials. As a representative biodegradable packaging material, polylactic acid (PLA) still has some problems. Multifunctional additives in PLA are an effective modification method. In this paper, cerium lactate (Ce-LA) was synthesized by a precipitation method and integrated into PLA to prepare a functional PLA composite. The results showed that Ce-LA not only significantly improved the crystallinity but also imparted antibacterial ability to PLA. When the concentration of Ce-LA was 0.9 %, the crystallinity of PLA reached 39.35 %, which was 77 % higher than that of pure PLA. When the addition of Ce-LA was 1.8 %, the antibacterial rates of PLA against Staphylococcus aureus and Escherichia coli reached 93 % and 85 %, respectively. This study provides a beneficial solution for the development of PLA packaging materials with high crystallinity and antibacterial properties.

Tailoring the Barrier Properties of PLA: A State-of-the-Art Review for Food Packaging Applications

It is now well recognized that the production of petroleum-based packaging materials has created serious ecological problems for the environment due to their resistance to biodegradation. In this context, substantial research efforts have been made to promote the use of biodegradable films as sustainable alternatives to conventionally used packaging materials. Among several biopolymers, poly(lactide) (PLA) has found early application in the food industry thanks to its promising properties and is currently one of the most industrially produced bioplastics. However, more efforts are needed to enhance its performance and expand its applicability in this field, as packaging materials need to meet precise functional requirements such as suitable thermal, mechanical, and gas barrier properties. In particular, improving the mass transfer properties of materials to water vapor, oxygen, and/or carbon dioxide plays a very important role in maintaining food quality and safety, as the rate of typical food degradation reactions (i.e., oxidation, microbial development, and physical reactions) can be greatly reduced. Since most reviews dealing with the properties of PLA have mainly focused on strategies to improve its thermal and mechanical properties, this work aims to review relevant strategies to tailor the barrier properties of PLA-based materials, with the ultimate goal of providing a general guide for the design of PLA-based packaging materials with the desired mass transfer properties.

Poly(lactic acid)/Poly(3-hydroxybutyrate) Biocomposites with Differently Treated Cellulose Fibers

The growing concern about environmental pollution has generated an increased demand for biobased and biodegradable materials intended particularly for the packaging sector. Thus, this study focuses on the effect of two different cellulosic reinforcements and plasticized poly(3-hydroxybutyrate) (PHB) on the properties of poly(lactic acid) (PLA). The cellulose fibers containing lignin (CFw) were isolated from wood waste by mechanical treatment, while the ones without lignin (CF) were obtained from pure cellulose by acid hydrolysis. The biocomposites were prepared by means of a melt compounding-masterbatch technique for the better dispersion of additives. The effect of the presence or absence of lignin and of the size of the cellulosic fibers on the properties of PLA and PLA/PHB was emphasized by using in situ X-ray diffraction, polarized optical microscopy, atomic force microscopy, and mechanical and thermal analyses. An improvement of the mechanical properties of PLA and PLA/PHB was achieved in the presence of CF fibers due to their smaller size, while CFw fibers promoted an increased thermal stability of PLA/PHB, owing to the presence of lignin. The overall thermal and mechanical results show the great potential of using cheap cellulose fibers from wood waste to obtain PLA/PHB-based materials for packaging applications as an alternative to using fossil based materials. In addition, in situ X-ray diffraction analysis over a large temperature range has proven to be a useful technique to better understand changes in the crystal structure of complex biomaterials.

Nucleating Agents to Enhance Poly(l-Lactide) Fiber Crystallization during Industrial-Scale Melt Spinning

The nucleating agent N,N′-bis(2-hydroxyethyl)-terephthalamide (BHET) has promising effects on poly(l-lactide) (PLA) under quiescent conditions and for injection molding applications, but its suitability for industrial-scale fiber melt spinning is unclear. We therefore determined the effects of 1% and 2% (w/w) BHET on the crystallinity, tenacity, and elongation at break of PLA fibers compared to pure PLA and PLA plus talc as a reference nucleating agent. Fibers were spun at take-up velocities of 800, 1400 and 2000 m/min and at drawing at ratios of 1.1–4.0, reaching a final winding speed of 3600 m/min. The fibers were analyzed by differential scanning calorimetry, wide-angle X-ray diffraction, gel permeation chromatography and tensile testing. Statistical analysis of variance was used to determine the combined effects of the spin-line parameters on the material properties. We found that the fiber draw ratio and take-up velocity were the most important factors affecting tenacity and elongation, but the addition of BHET reduced the mechanical performance of the fibers. The self-organizing properties of BHET were not expressed due to the rapid quenching of the fibers, leading to the formation of α′-crystals. Understanding the behavior of BHET in the PLA matrix provides information on the performance of nucleation agents during high-speed processing that will allow processing improvements in the future.

Crystallization of a Self-Assembling Nucleator in Poly(l-lactide) Melt

In the present work, crystallization of a soluble nucleator N, N', N″-tricyclohexyl-1,3,5-benzenetricarboxylamide (TMC-328) in a poly(l-lactic acid) (PLLA) matrix has been studied at different temperatures. Based on the change in solubility with temperature, different levels of supersaturation of TMC-328 in a PLLA matrix can be obtained. This nucleator presents a fibrous structure produced via self-assembling and develops into an interconnected network when the temperature is lowered. The TMC-328 crystal nuclei density is quantified via optical microscopy, using the average distance of the adjacent fibrillar structure, which shows a steady decrease with the decrease in temperature. The crystallization rates of TMC-328 were assessed through rheological measurements of network formation. Both fibrils' density and crystallization kinetics display a power law dependence on supersaturation. For the first time, the solid-melt interfacial energy, the size of the critical nucleus, and the number of molecules making up the critical nucleus of the nucleator TMC-328 in the PLLA matrix have been determined by adopting the classical nucleation theory. The subsequent crystallization of PLLA induced by this nucleator was investigated as a function of the fibrils' spatial density. The crystallization rate of PLLA is enhanced with the increase in the TMC-328 fibrils' density because of the availability of a larger nucleating surface. The self-assembled fibril of TMC-328 can serve as shish to form a hybrid shish-kebab structure after the crystallization of PLLA, regardless of the number of nucleation sites.

Polylactic Acid/Cerium Fluoride Films: Effects of Cerium Fluoride on Mechanical Properties, Crystallinity, Thermal Behavior, and Transparency

PLA is widely used in the field of disposable products for its good transparency, high strength, high modulus, and good processing performance. However, the crystallization rate and crystallinity of PLA are weak. In actual production, the PLA products that are typically obtained are amorphous with poor heat resistance, which greatly limits the application range of PLA products. Finding an effective nucleating agent to improve the transparency of PLA has been a hot topic in research. This study found that Cerium fluoride (CeF3) can effectively improve the crystallinity of PLA/CeF3 (P/F) films. When the content of CeF3 in PLA was 1 wt %, the retention ratio of visible light transmittance was 82.36%, the crystallinity was 29.8%, and the tensile strength was 59.92 MPa. Compared to pure PLA, the crystallinity of P/F1 increased by 56% and tensile strength increased by 8.76%. This study provided an alternative scheme that maintained the PLA film's transparency and improved the crystallinity of PLA, which significantly expanded the application of PLA.

Biodegradable polylactic acid (PLA)

Polylactic acid (PLA) is a biodegradable material that can be processed using the common processing techniques, such as injection molding, extrusion, and blow molding. PLA has widely been researched and tested due to its biodegradable nature. As a biodegradable material, PLA can be subject to some inherently poor qualities, such as its brittleness, weak mechanical properties, small processing windows, or poor electrical and thermal properties. In order to nullify some of these issues, nanofiller composites have been added to the polymer matrix, such as nanocellulose, nanoclays, carbon nanotubes, and graphene. Dye-clay hybrid nanopigments (DCNP) have been used to explore potential applications in the food packaging industry with promising results. Several different compatibilizers have been studied as well, with the goal of increasing the mechanical properties of blends. A key application for PLA is in wound healing and surgical work, with a few studies described in the present chapter. Finally, the superwettability of dopamine modified PLA is examined, with promising results for separation of oily wastewater.

Fiber-induced crystallization in polymer composites: A comparative study on poly(lactic acid) composites filled with basalt fiber and fiber powder

The poly(lactic acid) (PLA) composites with the silane coupling agent treated basalt fiber (SBF) and basalt fiber powder (SBFP) were prepared. The crystalline morphology, mechanical properties, and heat resistance of PLA/SBF/SBFP composites were investigated. The results indicated that SBF or SBFP not only acted as heterogeneous nucleating agents for PLA crystallization but also improved the mechanical properties and heat resistance of PLA. Morphological analyses showed that SBFP could play nucleating role to reduce the spherulites size of PLA, and SBF could restrict the mobility of PLA chains and construct interface crystallization for PLA during isothermal crystallization process. The composites with higher SBF loading, the "Transcrystalline-network" built in the composites significantly improved the heat resistance properties of PLA. Due to the synergistic effect of SBF and SBFP, the PLA/SBF/SBFP composites showed high heat deformation temperature (HDT), especially after isothermal crystallization, the HDT increased to 150.5 °C for the PLA/SBF/SBFP 50/10/40 composite, much higher (about 190%) than that of pure PLA (71.7 °C).

Melt Rheology and Mechanical Characteristics of Poly(Lactic Acid)/Alkylated Graphene Oxide Nanocomposites

Poly(lactic acid) (PLA) nanocomposites were synthesized by a solution blending and coagulation method using alkylated graphene oxide (AGO) as a reinforcing agent. Turbiscan confirmed that the alkylation of GO led to enhanced compatibility between the matrix and the filler. The improved dispersity of the filler resulted in superior interfacial adhesion between the PLA chains and AGO basal plane, leading to enhanced mechanical and rheological properties compared to neat PLA. The tensile strength and elongation at break, i.e., ductility, increased by 38% and 42%, respectively, at the same filler content nanocomposite (PLA/AGO 1 wt %) compared to nonfiller PLA. Rheological analysis of the nanocomposites in the molten state of the samples was performed to understand the filler network formed inside the matrix. The storage modulus increased significantly from PLA/AGO 0.5 wt % (9.6 Pa) to PLA/AGO 1.0 wt % (908 Pa). This indicates a percolation threshold between the two filler contents. A steady shear test was performed to examine the melt flow characteristics of PLA/AGO nanocomposites at 170 °C, and the viscosity was predicted using the Carreau-Yasuda model.

Improving the Toughness and Thermal Resistance of Polyoxymethylene/Poly(lactic acid) Blends: Evaluation of Structure-Properties Correlation for Reactive Processing

The study focuses on the development of polyoxymethylene (POM)/poly(lactic acid) (PLA) blends with increased impact and thermal resistance. The study was conducted in two phases; in the first part, a series of unmodified blends with PLA content of 25, 50, and 75 wt.% was prepared, while the second part focused on the modification of the PLA/POM (50/50) blends. An ethylene/butyl acrylate/glycidyl methacrylate terpolymer (E/BA/GMA) elastomer (EBA) was used to improve the impact strength of the prepared blends, while reactive blending was used to improve interfacial interactions. We used a multifunctional epoxy chain extender (CE) as the compatibilizer. Static tensile tests and notched Izod measurement were used to evaluate the mechanical performance of the prepared samples. The thermomechanical properties were investigated using dynamic mechanical thermal analysis (DMTA) analysis and heat deflection temperature (HDT)/Vicat softening temperature (VST) methods. The crystallinity was measured using differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXS) measurements, while the rheology was evaluated using a rotational rheometer. The paper also includes a structure analysis performed using the SEM method. The structural tests show partial miscibility of the POM/PLA systems, resulting in the perfect compatibility of both phases. The impact properties of the final blends modified by the EBA/CE system were found to be similar to pure POM resin, while the E modulus was visibly improved. Favorable changes were also noticeable in the case of the thermomechanical properties. The results of most of the conducted measurements and microscopic observations confirm the high efficiency of the reaction for PLA as well as for the modified POM/PLA mixtures.

Improving Mechanical Properties for Extrusion-Based Additive Manufacturing of Poly(Lactic Acid) by Annealing and Blending with Poly(3-Hydroxybutyrate)

Based on differential scanning calorimetry (DSC), X-ray diffraction (XRD) analysis, polarizing microscope (POM), and scanning electron microscopy (SEM) analysis, strategies to close the gap on applying conventional processing optimizations for the field of 3D printing and to specifically increase the mechanical performance of extrusion-based additive manufacturing of poly(lactic acid) (PLA) filaments by annealing and/or blending with poly(3-hydroxybutyrate) (PHB) were reported. For filament printing at 210 °C, the PLA crystallinity increased significantly upon annealing. Specifically, for 2 h of annealing at 100 °C, the fracture surface became sufficiently coarse such that the PLA notched impact strength increased significantly (15 kJ m⁻²). The Vicat softening temperature (VST) increased to 160 °C, starting from an annealing time of 0.5 h. Similar increases in VST were obtained by blending with PHB (20 wt.%) at a lower printing temperature of 190 °C due to crystallization control. For the blend, the strain at break increased due to the presence of a second phase, with annealing only relevant for enhancing the modulus.

Synergistic Mechanisms Underlie the Peroxide and Coagent Improvement of Natural-Rubber-Toughened Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) Mechanical Performance

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a promising bio-based and biodegradable thermoplastic with restricted industrial applications due to its brittleness and poor processability. Natural rubber (NR) has been used as a toughening agent, but further physical improvements are desired. In this study, rubber toughening efficiency was significantly improved through the synergistic use of a trifunctional acrylic coagent and an organic peroxide during reactive extrusion of PHBV and NR. The rheological, crystallization, thermal, morphological, and mechanical properties of PHBV/NR blends with 15% rubber loading were characterized. The peroxide and coagent synergistically crosslinked the rubber phase and grafted PHBV onto rubber backbones, leading to enhanced rubber modulus and cohesive strength as well as improved PHBV⁻rubber compatibility and blend homogeneity. Simultaneously, the peroxide⁻coagent treatment decreased PHBV crystallinity and crystal size and depressed peroxy-radical-caused PHBV degradation. The new PHBV/NR blends had a broader processing window, 75% better toughness (based on the notched impact strength data), and 100% better ductility (based on the tensile elongation data) than pristine PHBV. This new rubber-toughened PHBV material has balanced mechanical performance comparable to that of conventional thermoplastics and is suitable for a wide range of plastic applications.

Probing the complex thermo-mechanical properties of a 3D-printed polylactide-hydroxyapatite composite using in situ synchrotron X-ray scattering

•

In situ synchrotron X-ray study of PLA-HAp composite multi-scale thermo-mechanics.

•

Mullins effect attributed to non-linear strain interaction of PLA lamella with HAp.

•

Reversible PLA phase transformation at ∼60 °C, and irreversible above 92 °C.

•

Compression → tension change of PLA lamella strain under tensile load & temperature.

•

Addition of HAp filler enhances PLA shape memory effect and mechanical properties.

Polylactide (PLA)-hydroxyapatite (HAp) composite components have attracted extensive attentions for a variety of biomedical applications. This study seeks to explore how the biocompatible PLA matrix and the bioactive HAp fillers respond to thermo-mechanical environment of a PLA-HAp composite manufactured by 3D printing using Fused Filament Fabrication (FFF). The insight is obtained by in situ synchrotron small- and wide- angle X-ray scattering (SAXS/WAXS) techniques. The thermo-mechanical cyclic loading tests (0–20 MPa, 22–56 °C) revealed strain softening (Mullins effect) of PLA-HAp composite at both room and elevated temperatures (<56 °C), which can be attributed primarily to the non-linear deformation of PLA nanometre-scale lamellar structure. In contrast, the strain softening of the PLA amorphous matrix appeared only at elevated temperatures (>50 °C) due to the increased chain mobility. Above this temperature the deformation behaviour of the soft PLA lamella changes drastically. The thermal test (0–110 °C) identified multiple crystallisation mechanisms of the PLA amorphous matrix, including reversible stress-induced large crystal formation at room temperature, reversible coupled stress-temperature-induced PLA crystal formation appearing at around 60 °C, as well as irreversible heating-induced crystallisation above 92 °C. The shape memory test (0–3.75 MPa, 0–70 °C) of the PLA-HAp composite demonstrates a fixing ratio (strain upon unloading/strain before unloading) of 65% and rather a ∼100% recovery ratio, showing an improved shape memory property. These findings provide a new framework for systematic characterisation of the thermo-mechanical response of composites, and open up ways towards improved material design and enhanced functionality for biomedical applications.

Rapid crystallization and mesophase formation of poly(L-lactic acid) during precipitation from a solution

Very rapid crystallization behaviors of poly(L-lactic acid) (PLLA) are observed at room temperature when it is precipitated from a chloroform solution into a large amount of alcohols (non-solvents). The resulting crystalline phase contains both a highly ordered (α) and less ordered (α′) modifications, and the fraction of these phases depends on the alcohols used as the non-solvents: methanol tends to produce the highly ordered phase. The degree of crystallinity tends to be high for lower alcohols. When the precipitation occurs in n-hexane, almost no crystalline phase is formed, but a mesomorphic phase is formed as a precursor to the crystalline phase. The results suggest that the hydroxyl group of alcohols tends to promote the crystallization of PLLA. However, it is found that the precipitation in methanol at lower temperatures, such as 0°C, does not yield any crystalline phase. It is suggested that the present rapid crystallization during precipitation originates from the enhanced mobility of PLLA molecules in a metastable (non-equilibrium) liquid state.

Tailoring Crystalline Morphology by High-Efficiency Nucleating Fiber: Toward High-Performance Poly(l-lactide) Biocomposites

In this work, a high-melting-point poly(l-lactide) fiber (hPLLA fiber) with high-efficiency nucleation activity was prepared and introduced into PLLA matrix to prepare fully biodegradable PLLA biocomposites. The highly active nucleating surfaces of the hPLLA fiber induced chain ordering and lamellar organization, leading to a preferable formation of well-organized PLLA transcrystallinity at the surface of the hPLLA fiber under quiescent conditions. The construction of such compact transcrystallinity increased the crystallinity and enhanced the interfacial adhesion, which largely promoted heat resistance, tensile strength, and barrier property of PLLA biocomposites at a low content of hPLLA fiber. With the addition of 1 wt % hPLLA fiber, the storage modulus of the PLLA biocomposite was enhanced by 82 times from 4 to 330 MPa at 80 °C and the oxygen permeability coefficient and water permeability coefficient were decreased by 52 and 51% to be 5.9 × 10^-15 cm³·cm/cm²·s·Pa and 4.5 × 10^-14 g·cm/cm²·s·Pa, respectively, compared with those of pure PLLA. Moreover, the transparency of PLLA was maintained with the incorporation of hPLLA fiber. Thus, this strategy paved a new way to prepare high-performance and fully biodegradable biocomposites.

Polymorphic Behavior and Phase Transition of Poly(1-Butene) and Its Copolymers

The properties of semicrystalline polymeric materials depend remarkably on their structures, especially for those exhibiting a polymorphic behavior. This offers an efficient way to tailor their properties through crystal engineering. For control of the crystal structure, and therefore the physical and mechanical properties, a full understanding of the polymorph selection of polymers under varied conditions is essential. This has stimulated a mass of research work on the polymorphic crystallization and related phase transformation. Considering that the isotactic poly(1-butene) (iPBu) exhibits pronounced polymorphs and complicated transition between different phases, the study on its crystallization and phase transformation has attracted considerable attention during the past decades. This review provides the context of the recent progresses made on the crystallization and phase transition behavior of iPBu. We first review the crystal structures of known crystal forms and then their formation conditions and influencing factors. In addition, the inevitable form II to form I spontaneous transition mechanism and the transformation kinetics is reviewed based on the existing research works, aiming for it to be useful for its processing in different phases and the further technical development of new methods for accelerating or even bypass its form II to form I transformation.

Nucleation Enhancement in Stereodefective Poly(l-lactide) by Free Volume Expansion Resulting from Low-Temperature Pressure CO₂ Preconditioning

Nucleation enhancement in a highly stereodefective poly(l-lactide) (PLLA) with an optical purity of 88% by low-temperature pressure (0 and 35 °C under 2 MPa) CO₂ preconditioning was investigated using differential scanning calorimetry (DSC), infrared (IR) spectroscopy, polarized optical microscopy (POM) as well as positron annihilation lifetime spectroscopy (PALS). Despite the preconditioning of the melt-quenched films for 2 h, IR results indicated that no trace of mesophase was generated and the samples remained in the glassy state. However, judging from the results of DSC, IR, and POM, when compared to the untreated sample, both the treated ones showed a significantly enhanced crystal nucleation effect, resulting in the corresponding greatly enhanced crystallization kinetics. Moreover, owing to the existence of the retrograde vitrification, the conditions of the previous low-pressure CO₂ conditioning affected the nucleation enhancement effect. When compared to the case of 35 °C, the much lower temperature of 0 °C was more effective for nucleation enhancement. The PALS results indicated that the enlarged free volume, which resulted from the CO₂ conditioning, largely accounted for the formation of locally ordered structures, providing many more potential nucleation sites for forming critical nuclei and thus the resulting enhanced crystallization kinetics in glassy PLLA. The present results have implications in understanding the nucleation enhancement effect, in particular in stereodefective PLLA systems, which possess extremely low crystallization ability and are thus probably too problematic to be evaluated by conventional methods.

Enhancing Stereocomplexation Ability of Polylactide by Coalescing from Its Inclusion Complex with Urea

In this study, polylactide/urea complexes were successfully prepared by the electrospinning method, then the host urea component was removed to obtain a coalesced poly(l-lactide) (PLLA)/poly(d-lactide) (PDLA) blend. The crystallization behavior of the coalesced PLLA/PDLA blend (c-PLLA/PDLA) was studied by a differential scanning calorimeter (DSC) and Fourier transform infrared (FTIR) spectroscopy. The c-PLLA/PDLA was found to show better crystallization ability than normal PLLA/PDLA blend (r-PLLA/PDLA). More interestingly, the c-PLLA/PDLA effectively and solely crystallized into stereocomplex crystals during the non-isothermal melt-crystallization process, and the reason was attributed to the equally-distributing state of PLLA and PDLA chains in the PLLA/PDLA/urea complex, which led to good interconnection between PLLA and PDLA chains when the urea frameworks were instantly removed.