1
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Fanjul-Mosteirín N, Odelius K. Covalent Adaptable Networks with Tailorable Material Properties Based on Divanillin Polyimines. Biomacromolecules 2024; 25:2348-2357. [PMID: 38499398 PMCID: PMC11005045 DOI: 10.1021/acs.biomac.3c01224] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/07/2023] [Revised: 03/05/2024] [Accepted: 03/05/2024] [Indexed: 03/20/2024]
Abstract
Covalent adaptable networks (CANs) are being developed as future replacements for thermosets as they can retain the high mechanical and chemical robustness inherent to thermosets but also integrate the possibility of reprocessing after material use. Here, covalent adaptable polyimine-based networks were designed with methoxy and allyloxy-substituted divanillin as a core component together with long flexible aliphatic fatty acid-based amines and a short rigid chain triamine, yielding CANs with a high renewable content. The designed series of CANs with reversible imine functionality allowed for fast stress relaxation and tailorability of the thermomechanical properties, as a result of the ratio between long flexible and short rigid amines, with tensile strength (σb) ranging 1.07-18.7 MPa and glass transition temperatures ranging 16-61 °C. The CANs were subsequently successfully reprocessed up to three times without determinantal structure alterations and retained mechanical performance. The CANs were also successfully chemically recycled under acidic conditions, where the starting divanillin monomer was recovered and utilized for the synthesis of a recycled CAN with similar thermal and mechanical properties. This promising class of thermosets bearing sustainable dynamic functionalities opens a window of opportunity for the progressive replacement of fossil-based thermosets.
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Affiliation(s)
- Noé Fanjul-Mosteirín
- Wallenberg Wood Science Center,
WWSC, Department of Fibre and Polymer Technology, KTH Royal Institute of Technology, SE-100 44 Stockholm, Sweden
| | - Karin Odelius
- Wallenberg Wood Science Center,
WWSC, Department of Fibre and Polymer Technology, KTH Royal Institute of Technology, SE-100 44 Stockholm, Sweden
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2
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Zhao W, Liu J, Wang S, Dai J, Liu X. Bio-Based Thermosetting Resins: From Molecular Engineering to Intrinsically Multifunctional Customization. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024:e2311242. [PMID: 38504494 DOI: 10.1002/adma.202311242] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/26/2023] [Revised: 03/13/2024] [Indexed: 03/21/2024]
Abstract
Recent years have witnessed a growing interest in bio-based thermosetting resins in terms of environmental concerns and the desire for sustainable industrial practices. Beyond sustainability, utilizing the structural diversity of renewable feedstock to craft bio-based thermosets with customized functionalities is very worthy of expectation. There exist many bio-based compounds with inherently unique chemical structures and functions, some of which are even difficult to synthesize artificially. Over the past decade, great efforts are devoted to discovering/designing functional properties of bio-based thermosets, and notable progress have been made in antibacterial, antifouling, flame retardancy, serving as carbon precursors, and stimuli responsiveness, among others, largely expanding their application potential and future prospects. In this review, recent advances in the field of functional bio-based thermosets are presented, with a particular focus on molecular structures and design strategies for discovering functional properties. Examples are highlighted wherein functionalities are facilitated by the inherent structures of bio-based feedstock. Perspectives on issues regarding further advances in this field are proposed at the end.
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Affiliation(s)
- Weiwei Zhao
- Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang, 315201, China
| | - Jingkai Liu
- Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang, 315201, China
| | - Shuaipeng Wang
- Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang, 315201, China
| | - Jinyue Dai
- Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang, 315201, China
| | - Xiaoqing Liu
- Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang, 315201, China
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3
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Zhang X, Lin L, Zhou H, Zhou G, Wang X. All-natural chitosan-based polyimine vitrimer with multiple advantages: A novel strategy to solve nondegradable plastic waste pollution. JOURNAL OF HAZARDOUS MATERIALS 2024; 465:133030. [PMID: 38006859 DOI: 10.1016/j.jhazmat.2023.133030] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/19/2023] [Revised: 10/26/2023] [Accepted: 11/16/2023] [Indexed: 11/27/2023]
Abstract
The increasing amount of nondegradable petroleum-based plastic waste releases chemical hazards, posing a significant threat to the environment and human health. Chitosan, derived from marine wastes, is an attractive feedstock for the preparation of plastic replacement due to its renewable and degradable nature. However, in most cases, complex chemical modifications of chitosan or hybridization with chemicals from fossil resources are required. Herein, we present a high-performance chitosan-based polyimine vitrimer (CS-PI) through a mild and catalyst-free Schiff base reaction between chitosan and vanillin. The CS-PI were formed by integrating dynamic imine bonds into the polymer networks, resulting in superior thermo-processability and mechanical performances. The tensile strength and Young's modulus of the CS-PI films reached 38.72 MPa and 3.20 GPa, respectively, which was significantly higher than that of both commercial petroleum-based plastics and bioplastics. Additionally, the CS-PI films exhibited good light transmittance, self-healing ability, reprocess capacity, water resistance, and durability to various organic solvents. Moreover, the CS-PI films could be completely degraded under both acidic and natural conditions, enabling a sustainable circulation. Therefore, this work offers a new design strategy for developing all-natural environmentally friendly polymers as sustainable replacements for petroleum-based plastics, thus reducing the accumulation of nondegradable plastic waste.
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Affiliation(s)
- Xiaoqian Zhang
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, China
| | - Leyi Lin
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, China
| | - Haonan Zhou
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, China
| | - Guowen Zhou
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, China
| | - Xiaohui Wang
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, China.
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4
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Saito K, Türel T, Eisenreich F, Tomović Ž. Closed-Loop Recyclable Poly(imine-acetal)s with Dual-Cleavable Bonds for Primary Building Block Recovery. CHEMSUSCHEM 2023; 16:e202301017. [PMID: 37518676 DOI: 10.1002/cssc.202301017] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/25/2023] [Accepted: 07/26/2023] [Indexed: 08/01/2023]
Abstract
Chemical recycling offers a promising solution for the end-of-life treatment of synthetic polymers. However, the efficient recovery of well-defined recycled building blocks continues to be a major challenge, especially for crosslinked thermosets. Here, we developed vanillin-based polymer networks functionalized with dual-cleavable imine and acetal bonds that facilitate chemical recycling to primary building blocks and their convenient separation at the molecular level. A library of crosslinked poly(imine-acetal)s was synthesized by combining the in-bulk synthesized liquid di-vanillin acetal monomer (DVA) with commercially available liquid di- and triamines under solvent-free conditions. These thermosets showed tailor-made thermal and mechanical properties along with outstanding chemical recyclability. Under aqueous acidic conditions, poly(imine-acetal)s selectively and completely disintegrate into small molecules. During the polymer design stage, these compounds were carefully selected to enable facile separation without tedious techniques. As a result, the primary building blocks were isolated in high yields and purity and immediately reused to produce fresh polymers with identical thermomechanical properties. Since our "design for recycling" concept aims at obtaining the primary building blocks rather than monomers after depolymerization, a plethora of possibilities are unlocked to utilize these chemical resources, including closed-loop recycling as portrayed.
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Affiliation(s)
- Keita Saito
- Polymer Performance Materials Group, Department of Chemical Engineering and Chemistry and Institute for Complex Molecular Systems, Eindhoven University of Technology, 5600 MB, Eindhoven (The, Netherlands
| | - Tankut Türel
- Polymer Performance Materials Group, Department of Chemical Engineering and Chemistry and Institute for Complex Molecular Systems, Eindhoven University of Technology, 5600 MB, Eindhoven (The, Netherlands
| | - Fabian Eisenreich
- Polymer Performance Materials Group, Department of Chemical Engineering and Chemistry and Institute for Complex Molecular Systems, Eindhoven University of Technology, 5600 MB, Eindhoven (The, Netherlands
| | - Željko Tomović
- Polymer Performance Materials Group, Department of Chemical Engineering and Chemistry and Institute for Complex Molecular Systems, Eindhoven University of Technology, 5600 MB, Eindhoven (The, Netherlands
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5
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Liguori A, Oliva E, Sangermano M, Hakkarainen M. Digital Light Processing 3D Printing of Isosorbide- and Vanillin-Based Ester and Ester-Imine Thermosets: Structure-Property Recyclability Relationships. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2023; 11:14601-14613. [PMID: 37799818 PMCID: PMC10548585 DOI: 10.1021/acssuschemeng.3c04362] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/15/2023] [Revised: 08/21/2023] [Indexed: 10/07/2023]
Abstract
Four isosorbide-based photocurable resins were designed to reveal correlations between the composition and chemical structure, digital light processing (DLP) three-dimensional (3D) printability, thermoset properties, and recyclability. Especially, the role of functional groups, i.e., the concentration of ester groups vs the combination of ester and imine functionalities, in the recyclability of the resins was investigated. The resins consisted of methacrylated isosorbide alone or in combination with methacrylated vanillin or a flexible methacrylated vanillin Schiff-base. The composition of the resins significantly affected their 3D printability as well as the physical and chemical properties of the resulting thermosets. The results indicated the potential of methacrylated isosorbide to confer rigidity to thermosets with some negative effects on the printing quality and solvent-resistance properties. An increase in the methacrylated vanillin concentration in the resin enabled us to overcome these drawbacks, leading, however, to thermosets with lower thermal stability. The replacement of methacrylated vanillin with the methacrylated Schiff-base resin decreased the rigidity of the networks, ensuring, on the other hand, improved solvent-resistance properties. The results highlighted an almost complete preservation of the elastic modulus after the reprocessing or chemical recycling of the ester-imine thermosets, thanks to the presence of two distinct dynamic covalent bonds in the network; however, the concentration of the ester functions in the ester thermosets played a significant role in the success of the chemical recycling procedure.
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Affiliation(s)
- Anna Liguori
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
| | - Eugenia Oliva
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
- Department
of Applied Science and Technology, Politecnico
di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
| | - Marco Sangermano
- Department
of Applied Science and Technology, Politecnico
di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
| | - Minna Hakkarainen
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
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6
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Miravalle E, Bracco P, Brunella V, Barolo C, Zanetti M. Improving Sustainability through Covalent Adaptable Networks in the Recycling of Polyurethane Plastics. Polymers (Basel) 2023; 15:3780. [PMID: 37765634 PMCID: PMC10537520 DOI: 10.3390/polym15183780] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/02/2023] [Revised: 09/08/2023] [Accepted: 09/12/2023] [Indexed: 09/29/2023] Open
Abstract
The global plastic waste problem has created an urgent need for the development of more sustainable materials and recycling processes. Polyurethane (PU) plastics, which represent 5.5% of globally produced plastics, are particularly challenging to recycle owing to their crosslinked structure. Covalent adaptable networks (CANs) based on dynamic covalent bonds have emerged as a promising solution for recycling PU waste. CANs enable the production of thermoset polymers that can be recycled using methods that are traditionally reserved for thermoplastic polymers. Reprocessing using hot-pressing techniques, in particular, proved to be more suited for the class of polyurethanes, allowing for the efficient recycling of PU materials. This Review paper explores the potential of CANs for improving the sustainability of PU recycling processes by examining different types of PU-CANs, bond types, and fillers that can be used to optimise the recycling efficiency. The paper concludes that further research is needed to develop more cost-effective and industrial-friendly techniques for recycling PU-CANs, as they can significantly contribute to sustainable development by creating recyclable thermoset polymers.
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Affiliation(s)
- Edoardo Miravalle
- Department of Chemistry, NIS Interdepartmental Centre, University of Turin, Via P. Giuria 7, 10125 Turin, Italy; (E.M.); (P.B.); (V.B.); (C.B.)
| | - Pierangiola Bracco
- Department of Chemistry, NIS Interdepartmental Centre, University of Turin, Via P. Giuria 7, 10125 Turin, Italy; (E.M.); (P.B.); (V.B.); (C.B.)
- INSTM Reference Centre, University of Turin, Via G. Quarello 15A, 10135 Turin, Italy
| | - Valentina Brunella
- Department of Chemistry, NIS Interdepartmental Centre, University of Turin, Via P. Giuria 7, 10125 Turin, Italy; (E.M.); (P.B.); (V.B.); (C.B.)
- INSTM Reference Centre, University of Turin, Via G. Quarello 15A, 10135 Turin, Italy
| | - Claudia Barolo
- Department of Chemistry, NIS Interdepartmental Centre, University of Turin, Via P. Giuria 7, 10125 Turin, Italy; (E.M.); (P.B.); (V.B.); (C.B.)
- INSTM Reference Centre, University of Turin, Via G. Quarello 15A, 10135 Turin, Italy
- ICxT Interdepartmental Centre, University of Turin, Via Lungo Dora Siena 100, 10153 Turin, Italy
| | - Marco Zanetti
- Department of Chemistry, NIS Interdepartmental Centre, University of Turin, Via P. Giuria 7, 10125 Turin, Italy; (E.M.); (P.B.); (V.B.); (C.B.)
- INSTM Reference Centre, University of Turin, Via G. Quarello 15A, 10135 Turin, Italy
- ICxT Interdepartmental Centre, University of Turin, Via Lungo Dora Siena 100, 10153 Turin, Italy
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7
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Veloso-Fernández A, Ruiz-Rubio L, Yugueros I, Moreno-Benítez MI, Laza JM, Vilas-Vilela JL. Improving the Recyclability of an Epoxy Resin through the Addition of New Biobased Vitrimer. Polymers (Basel) 2023; 15:3737. [PMID: 37765591 PMCID: PMC10537514 DOI: 10.3390/polym15183737] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/26/2023] [Revised: 09/04/2023] [Accepted: 09/05/2023] [Indexed: 09/29/2023] Open
Abstract
In recent decades, the use of thermoset epoxy resins (ER) has spread to countless applications due to their mechanical properties, heat resistance and stability. However, these ERs are neither biodegradable nor recyclable due to their permanent crosslinked networks and usually, they are synthesized from fossil and toxic precursors. Therefore, reducing its consumption is of vital importance to the environment. On the one hand, the solution to the recyclability problems of epoxy resins can be achieved through the use of vitrimers, which have thermoset properties and can be recycled as thermoplastic materials. On the other hand, vitrimers can be made from natural sources, reducing their toxicity. In this work, a sustainable epoxy vitrimer has been efficiently synthesized, VESOV, by curing epoxidized soybean oil (ESO) with a new vanillin-derived Schiff base (VSB) dynamic hardener, aliphatic diamine (1,4-butanediamine, BDA) and using 1,2-dimethylimidazole (DMI) as an accelerator. Likewise, using the same synthesized VSB agent, a commercial epoxy resin has also been cured and characterized as ESO. Finally, different percentages (30, 50 and 70 wt%) of the same ER have been included in the formulation of VESOV, demonstrating that only including 30 wt% of ER in the formulation is able to improve the thermo-mechanical properties, maintaining the VESOV's inherent reprocessability or recyclability. In short, this is the first approach to achieve a new material that can be postulated in the future as a replacement for current commercial epoxy resins, although it still requires a minimum percentage of RE in the formulation, it makes it possible to recycle the material while maintaining good mechanical properties.
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Affiliation(s)
- Antonio Veloso-Fernández
- Grupo de Química Macromolecular (LABQUIMAC), Departamento de Química Física, Facultad de Ciencia y Tecnología, Universidad del País Vasco UPV/EHU, 48940 Leioa, Spain; (L.R.-R.); and (J.M.L.); (J.L.V.-V.)
| | - Leire Ruiz-Rubio
- Grupo de Química Macromolecular (LABQUIMAC), Departamento de Química Física, Facultad de Ciencia y Tecnología, Universidad del País Vasco UPV/EHU, 48940 Leioa, Spain; (L.R.-R.); and (J.M.L.); (J.L.V.-V.)
- BCMaterials, Basque Center for Materials, Applications and Nanostructures, UPV/EHU Science Park, 48940 Leioa, Spain
| | - Imanol Yugueros
- Grupo de Química Macromolecular (LABQUIMAC), Departamento de Química Física, Facultad de Ciencia y Tecnología, Universidad del País Vasco UPV/EHU, 48940 Leioa, Spain; (L.R.-R.); and (J.M.L.); (J.L.V.-V.)
| | - M. Isabel Moreno-Benítez
- Grupo de Química Macromolecular (LABQUIMAC), Departamento de Química Orgánica e Inorgánica, Facultad de Ciencia y Tecnología, Universidad del País Vasco UPV/EHU, 48940 Leioa, Spain;
| | - José Manuel Laza
- Grupo de Química Macromolecular (LABQUIMAC), Departamento de Química Física, Facultad de Ciencia y Tecnología, Universidad del País Vasco UPV/EHU, 48940 Leioa, Spain; (L.R.-R.); and (J.M.L.); (J.L.V.-V.)
| | - José Luis Vilas-Vilela
- Grupo de Química Macromolecular (LABQUIMAC), Departamento de Química Física, Facultad de Ciencia y Tecnología, Universidad del País Vasco UPV/EHU, 48940 Leioa, Spain; (L.R.-R.); and (J.M.L.); (J.L.V.-V.)
- BCMaterials, Basque Center for Materials, Applications and Nanostructures, UPV/EHU Science Park, 48940 Leioa, Spain
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8
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Yu P, Wang H, Li T, Wang G, Jia Z, Dong X, Xu Y, Ma Q, Zhang D, Ding H, Yu B. Mechanically Robust, Recyclable, and Self-Healing Polyimine Networks. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2023; 10:e2300958. [PMID: 37088727 PMCID: PMC10323645 DOI: 10.1002/advs.202300958] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/11/2023] [Revised: 03/29/2023] [Indexed: 05/03/2023]
Abstract
To achieve energy saving and emission reduction goals, recyclable and healable thermoset materials are highly attractive. Polymer copolymerization has been proven to be a critical strategy for preparing high-performance polymeric materials. However, it remains a huge challenge to develop high-performance recyclable and healable thermoset materials. Here, polyimine dynamic networks based on two monomers with bulky pendant groups, which not only displayed mechanical properties higher than the strong and tough polymers, e.g., polycarbonate, but also excellent self-repairing capability and recyclability as thermosets are developed. Owing to the stability of conjugation effect by aromatic benzene rings, the final polyimine networks are far more stable than the reported counterparts, exhibiting excellent hydrolysis resistance under both alkaline condition and most organic solvents. These polyimine materials with conjugation structure can be completely depolymerized into monomers recovery in an acidic aqueous solution at ambient temperature. Resulting from the bulky pendant units, this method allows the exchange reactions of conjugation polyimine vitrimer easily within minutes for self-healing function. Moreover, the introduction of trifluoromethyl diphenoxybenzene backbones significantly increases tensile properties of polyimine materials. This work provides an effective strategy for fabricating high-performance polymer materials with multiple functions.
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Affiliation(s)
- Ping Yu
- School of Environmental and Chemical EngineeringJiangsu Key Laboratory of Function Control Technology for Advanced MaterialsJiangsu Ocean UniversityLianyungangJiangsu222005P. R. China
- Jiangsu Marine Resources Development InstituteLianyungangJiangsu222005P. R. China
| | - Haiyue Wang
- School of Environmental and Chemical EngineeringJiangsu Key Laboratory of Function Control Technology for Advanced MaterialsJiangsu Ocean UniversityLianyungangJiangsu222005P. R. China
| | - Ting Li
- Shanghai Cedar Composites Technology Co., Ltd201306ShanghaiP. R. China
| | - Guimei Wang
- School of Environmental and Chemical EngineeringJiangsu Key Laboratory of Function Control Technology for Advanced MaterialsJiangsu Ocean UniversityLianyungangJiangsu222005P. R. China
| | - Zichen Jia
- School of Environmental and Chemical EngineeringJiangsu Key Laboratory of Function Control Technology for Advanced MaterialsJiangsu Ocean UniversityLianyungangJiangsu222005P. R. China
| | - Xinyu Dong
- School of Environmental and Chemical EngineeringJiangsu Key Laboratory of Function Control Technology for Advanced MaterialsJiangsu Ocean UniversityLianyungangJiangsu222005P. R. China
| | - Yang Xu
- School of Environmental and Chemical EngineeringJiangsu Key Laboratory of Function Control Technology for Advanced MaterialsJiangsu Ocean UniversityLianyungangJiangsu222005P. R. China
| | - Qilin Ma
- School of Environmental and Chemical EngineeringJiangsu Key Laboratory of Function Control Technology for Advanced MaterialsJiangsu Ocean UniversityLianyungangJiangsu222005P. R. China
| | - Dongen Zhang
- School of Environmental and Chemical EngineeringJiangsu Key Laboratory of Function Control Technology for Advanced MaterialsJiangsu Ocean UniversityLianyungangJiangsu222005P. R. China
| | - Hongliang Ding
- State Key Laboratory of Fire ScienceUniversity of Science and Technology of ChinaHefeiAnhui230026P. R. China
| | - Bin Yu
- State Key Laboratory of Fire ScienceUniversity of Science and Technology of ChinaHefeiAnhui230026P. R. China
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9
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Subramaniyan S, Bergoglio M, Sangermano M, Hakkarainen M. Vanillin-Derived Thermally Reprocessable and Chemically Recyclable Schiff-Base Epoxy Thermosets. GLOBAL CHALLENGES (HOBOKEN, NJ) 2023; 7:2200234. [PMID: 37020622 PMCID: PMC10069320 DOI: 10.1002/gch2.202200234] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/05/2022] [Revised: 01/20/2023] [Indexed: 06/19/2023]
Abstract
The paradigm shift from traditional petroleum-based non-recyclable thermosets to biobased repeatedly recyclable materials is required to move toward circular bioeconomy. Here, two mechanically and chemically recyclable extended vanillin-derived epoxy thermosets are successfully fabricated by introduction of Schiff-base/imine covalent dynamic bonds. Thermoset 1 (T1) is based on linear monomer 1 (M1) with two alcohol end groups and one imine bond, while thermoset 2 (T2) is based on branched monomer 2 (M2) with three alcohol end-groups and three imine-groups. Thermosets are obtained by reaction of monomer 1 (M1) and monomer 2 (M2) with trimethylolpropane triglycidyl ether. The structure of the monomers and thermosets is confirmed by nuclear magnetic resonance and Fourier transform infrared spectroscopic techniques. Both thermosets exhibit good thermal and mechanical properties and they are stable in common organic solvents. Furthermore, they can be thermally reprocessed through compression molding with good recovery of the mechanical properties. Last but not least, the fabricated thermosets can be rapidly and completely chemically recycled to water-soluble aldehydes and amines by imine hydrolysis at room temperature in 0.1 m HCl solution. This is promising for development of future materials with multiple circularity by different routes.
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Affiliation(s)
- Sathiyaraj Subramaniyan
- KTH Royal Institute of TechnologyDepartment of Fibre and Polymer TechnologyTeknikringen 58Stockholm100 44Sweden
- KTH Royal Institute of TechnologyWallenberg Wood Science Center (WWSC)Teknikringen 58Stockholm100 44Sweden
| | - Matteo Bergoglio
- KTH Royal Institute of TechnologyDepartment of Fibre and Polymer TechnologyTeknikringen 58Stockholm100 44Sweden
- Politecnico di TorinoDepartment of Applied Science and TechnologyC.so Duca degli Abruzzi 24Torino10129Italy
| | - Marco Sangermano
- Politecnico di TorinoDepartment of Applied Science and TechnologyC.so Duca degli Abruzzi 24Torino10129Italy
| | - Minna Hakkarainen
- KTH Royal Institute of TechnologyDepartment of Fibre and Polymer TechnologyTeknikringen 58Stockholm100 44Sweden
- KTH Royal Institute of TechnologyWallenberg Wood Science Center (WWSC)Teknikringen 58Stockholm100 44Sweden
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10
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Liang H, Wei Y, Ji Y. Magnetic-responsive Covalent Adaptable Networks. Chem Asian J 2023; 18:e202201177. [PMID: 36645376 DOI: 10.1002/asia.202201177] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/21/2022] [Revised: 01/07/2023] [Accepted: 01/16/2023] [Indexed: 01/17/2023]
Abstract
Covalent adaptable networks (CANs) are reprocessable polymers whose structural arrangement is based on the recombination of dynamic covalent bonds. Composite materials prepared by incorporating magnetic particles into CANs attract much attention due to their remote and precise control, fast response speed, high biological safety and strong penetration of magnetic stimuli. These properties often involve magnetothermal effect and direct magnetic-field guidance. Besides, some of them can also respond to light, electricity or pH values. Thus, they are favorable for soft actuators since various functions are achieved such as magnetic-assisted self-healing (heating or at ambient temperature), welding (on land or under water), shape-morphing, and so on. Although magnetic CANs just start to be studied in recent two years, their advances are promised to expand the practical applications in both cutting-edge academic and engineering fields. This review aims to summarize recent progress in magnetic-responsive CANs, including their design, synthesis and application.
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Affiliation(s)
- Huan Liang
- The Key Laboratory of Bioorganic Phosphorus Chemistry & Chemical Biology (Ministry of Education), Department of Chemistry, Tsinghua University, Beijing, 100084, P. R. China
| | - Yen Wei
- The Key Laboratory of Bioorganic Phosphorus Chemistry & Chemical Biology (Ministry of Education), Department of Chemistry, Tsinghua University, Beijing, 100084, P. R. China.,Department of Chemistry, Center for Nanotechnology and Institute of Biomedical Technology, Chung-Yuan Christian University Chung-Li, 32023, Taiwan, P. R. China
| | - Yan Ji
- The Key Laboratory of Bioorganic Phosphorus Chemistry & Chemical Biology (Ministry of Education), Department of Chemistry, Tsinghua University, Beijing, 100084, P. R. China
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11
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Xue Y, Lin J, Wan T, Luo Y, Ma Z, Zhou Y, Tuten BT, Zhang M, Tao X, Song P. Stretchable, Ultratough, and Intrinsically Self-Extinguishing Elastomers with Desirable Recyclability. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2023; 10:e2207268. [PMID: 36683185 PMCID: PMC10037964 DOI: 10.1002/advs.202207268] [Citation(s) in RCA: 4] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/07/2022] [Revised: 12/11/2022] [Indexed: 06/17/2023]
Abstract
Advanced elastomers are increasingly used in emerging areas, for example, flexible electronics and devices, and these real-world applications often require elastomers to be stretchable, tough and fire safe. However, to date there are few successes in achieving such a performance portfolio due to their different governing mechanisms. Herein, a stretchable, supertough, and self-extinguishing polyurethane elastomers by introducing dynamic π-π stacking motifs and phosphorus-containing moieties are reported. The resultant elastomer shows a large break strain of ≈2260% and a record-high toughness (ca. 460 MJ m-3 ), which arises from its dynamic microphase-separated microstructure resulting in increased entropic elasticity, and strain-hardening at large strains. The elastomer also exhibits a self-extinguishing ability thanks to the presence of both phosphorus-containing units and π-π stacking interactions. Its promising applications as a reliable yet recyclable substrate for strain sensors are demonstrated. The work will help to expedite next-generation sustainable advanced elastomers for flexible electronics and devices applications.
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Affiliation(s)
- Yijiao Xue
- Institute of Chemical Industry of Forest ProductsChinese Academy of Forestry (CAF)Nanjing210042China
| | - Jinyou Lin
- Shanghai Advanced Research InstituteChinese Academy of SciencesShanghai201204China
| | - Tao Wan
- School of Materials Science and EngineeringThe University of New South WalesSydneyNSW2502Australia
| | - Yanlong Luo
- College of ScienceNanjing Forestry UniversityNanjing210037China
| | - Zhewen Ma
- Department of Polymer MaterialsSchool of Materials Science and EngineeringTongji UniversityShanghai201804China
| | - Yonghong Zhou
- Institute of Chemical Industry of Forest ProductsChinese Academy of Forestry (CAF)Nanjing210042China
| | - Bryan T. Tuten
- Centre for Materials ScienceSchool of Chemistry and PhysicsQueensland University of TechnologyBrisbaneQLD4000Australia
| | - Meng Zhang
- Institute of Chemical Industry of Forest ProductsChinese Academy of Forestry (CAF)Nanjing210042China
| | - Xinyong Tao
- College of Materials Science and EngineeringZhejiang University of TechnologyHangzhou310014China
| | - Pingan Song
- Centre for Future MaterialsUnviersity of Southern QueenslandSpringfield4300Australia
- School of Agriculture and Environmental ScienceUnviersity of Southern QueenslandSpringfield4300Australia
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Tao Y, Liang X, Zhang J, Lei IM, Liu J. Polyurethane vitrimers: Chemistry, properties and applications. JOURNAL OF POLYMER SCIENCE 2022. [DOI: 10.1002/pol.20220625] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
Affiliation(s)
- Yue Tao
- Department of Mechanical and Energy Engineering Southern University of Science and Technology Shenzhen China
| | - Xiangyu Liang
- Department of Mechanical and Energy Engineering Southern University of Science and Technology Shenzhen China
- Agricultural Genomics Institute at Shenzhen Chinese Academy of Agricultural Sciences Shenzhen China
- Institute of Bast Fiber Crops and Center of Southern Economic Crops Chinese Academy of Agricultural Sciences Changsha China
| | - Jun Zhang
- Department of Mechanical and Energy Engineering Southern University of Science and Technology Shenzhen China
| | - Iek Man Lei
- Department of Mechanical and Energy Engineering Southern University of Science and Technology Shenzhen China
- Department of Electromechanical Engineering, Faculty of Science and Technology University of Macau Macau China
| | - Ji Liu
- Department of Mechanical and Energy Engineering Southern University of Science and Technology Shenzhen China
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13
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High-performance biobased vinyl ester resin and its fiberglass-reinforced composite with high glass transition temperature (Tg), excellent flame retardancy and mechanical properties. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2022.110209] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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14
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Guo Z, Wang W, Majeed K, Zhang B, Zhou F, Zhang Q. Fabrication of multi-functional bio-based vitrimer and conductive composites via ugi four-component polymerization. Colloids Surf A Physicochem Eng Asp 2022. [DOI: 10.1016/j.colsurfa.2022.129911] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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15
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Reprocessable and degradable bio-based polyurethane by molecular design engineering with extraordinary mechanical properties for recycling carbon fiber. POLYMER 2022. [DOI: 10.1016/j.polymer.2022.125313] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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16
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Zhang Y, Zheng J, Ma W, Zhang X, Du Y, Li K, Liu Y, Yu G, Jia Y. Ultra-stretchable and ultra-low temperature self-healing polyurethane enabled by dual dynamic bonds strategy. REACT FUNCT POLYM 2022. [DOI: 10.1016/j.reactfunctpolym.2022.105364] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/16/2022]
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17
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Recyclable, self-healing itaconic acid-based polyurethane networks with dynamic boronic ester bonds for recoverable adhesion application. POLYMER 2022. [DOI: 10.1016/j.polymer.2022.125227] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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18
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Liguori A, Subramaniyan S, Yao JG, Hakkarainen M. Photocurable extended vanillin-based resin for mechanically and chemically recyclable, self-healable and digital light processing 3D printable thermosets. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2022.111489] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/04/2022]
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19
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Chen SW, Yang JH, Huang YC, Chiu FC, Wu CH, Jeng RJ. A facile strategy to achieve polyurethane vitrimers from chemical recycling of poly(carbonate). CHEMICAL ENGINEERING JOURNAL ADVANCES 2022. [DOI: 10.1016/j.ceja.2022.100316] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022] Open
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20
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Wang XZ, Xie DM, Zhao XL, Li YD, Zeng JB. Sustainable, Malleable, and Recyclable Castor Oil-Derived Poly(urethane urea) Networks with Tunable Mechanical Properties and Shape Memory Performance Based on Dynamic Piperazine–Urea Bonds. Macromolecules 2022. [DOI: 10.1021/acs.macromol.2c00104] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
Affiliation(s)
- Xiang-Zhao Wang
- Chongqing Key Laboratory of Soft-Matter Material Chemistry and Function Manufacturing, School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715, China
| | - Dong-Mei Xie
- Chongqing Key Laboratory of Soft-Matter Material Chemistry and Function Manufacturing, School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715, China
| | - Xiao-Li Zhao
- Chongqing Key Laboratory of Soft-Matter Material Chemistry and Function Manufacturing, School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715, China
| | - Yi-Dong Li
- Chongqing Key Laboratory of Soft-Matter Material Chemistry and Function Manufacturing, School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715, China
| | - Jian-Bing Zeng
- Chongqing Key Laboratory of Soft-Matter Material Chemistry and Function Manufacturing, School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715, China
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21
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Liguori A, Hakkarainen M. Designed from Biobased for Recycling: Imine-Based Covalent Adaptable Networks. Macromol Rapid Commun 2022; 43:e2100816. [PMID: 35080074 DOI: 10.1002/marc.202100816] [Citation(s) in RCA: 26] [Impact Index Per Article: 13.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/27/2021] [Revised: 01/06/2022] [Indexed: 11/05/2022]
Abstract
Turning thermosets into fully sustainable materials requires utilization of biobased raw materials and design for easy recyclability. Here, dynamic covalent chemistry for fabrication of covalent adaptable networks (CANs) could be an enabling tool. CAN thermosets ideally combine the positive material properties of thermosets with thermal recyclability of linear thermoplastics. Among the dynamic covalent bonds, imine bond, also called Schiff base, can participate in both dissociative and associative pathways. This induces potential for chemical recyclability, thermal reprocessability and self-healing. This review presents an overview of the current research front of biobased thermosets fabricated by Schiff base chemistry. The discussed materials are categorized on the basis of the employed biobased components. The chemical approaches for the synthesis and curing of the resins, as well as the resulting properties and recyclability of the obtained thermosets are described and discussed. Finally, challenges and future perspectives are briefly summarized. This article is protected by copyright. All rights reserved.
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Affiliation(s)
- Anna Liguori
- KTH Royal Institute of Technology, Department of Fibre and Polymer Technology, Teknikringen 58, Stockholm, 100 44, Sweden
| | - Minna Hakkarainen
- KTH Royal Institute of Technology, Department of Fibre and Polymer Technology, Teknikringen 58, Stockholm, 100 44, Sweden
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