Microalgal Torrefaction for Solid Biofuel Production

Organic waste-to-bioplastics: Conversion with eco-friendly technologies and approaches for sustainable environment

Petrochemical-based synthetic plastics poses a threat to humans, wildlife, marine life and the environment. Given the magnitude of eventual depletion of petrochemical sources and global environmental pollution caused by the manufacturing of synthetic plastics such as polyethylene (PET) and polypropylene (PP), it is essential to develop and adopt biopolymers as an environment friendly and cost-effective alternative to synthetic plastics. Research into bioplastics has been gaining traction as a way to create a more sustainable and eco-friendlier environment with a reduced environmental impact. Biodegradable bioplastics can have the same characteristics as traditional plastics while also offering additional benefits due to their low carbon footprint. Therefore, using organic waste from biological origin for bioplastic production not only reduces our reliance on edible feedstock but can also effectively assist with solid waste management. This review aims at providing an in-depth overview on recent developments in bioplastic-producing microorganisms, production procedures from various organic wastes using either pure or mixed microbial cultures (MMCs), microalgae, and chemical extraction methods. Low production yield and production costs are still the major bottlenecks to their deployment at industrial and commercial scale. However, their production and commercialization pose a significant challenge despite such potential. The major constraints are their production in small quantity, poor mechanical strength, lack of facilities and costly feed for industrial-scale production. This review further explores several methods for producing bioplastics with the aim of encouraging researchers and investors to explore ways to utilize these renewable resources in order to commercialize degradable bioplastics. Challenges, future prospects and Life cycle assessment of bioplastics are also highlighted. Utilizing a variety of bioplastics obtained from renewable and cost-effective sources (e.g., organic waste, agro-industrial waste, or microalgae) and determining the pertinent end-of-life option (e.g., composting or anaerobic digestion) may lead towards the right direction that assures the sustainable production of bioplastics.

Enhanced mono-aromatics production by the CH4-assisted pyrolysis of microalgae using Zn-based HZSM-5 catalysts

This study presents the catalytic pyrolysis of microalgae, Chlorella vulgaris (C. vulgaris), using pure CH4 and H2-rich gas evolved from CH4 decomposition on three different HZSM-5 catalysts loaded with Zn, Ga, and Pt, aimed specifically at producing high-value mono-aromatics such as benzene, toluene, ethylbenzene, and xylene (BTEX). In comparison with that for the typical inert N2 environment, a pure CH4 environment increased the bio-oil yield from 32.4 wt% to 37.4 wt% probably due to hydrogen and methyl radical insertion in the bio-oil components. Furthermore, the addition of bimetals further increased bio-oil yield. For example, ZnPtHZ led to a bio-oil yield of 47.7 wt% in pure CH4. ZnGaHZ resulted in the maximum BTEX yield (6.68 wt%), which could be explained by CH4 activation, co-aromatization, and hydrodeoxygenation. The BTEX yield could be further increased to 7.62 wt% when pyrolysis was conducted in H2-rich gas evolved from CH4 decomposition over ZnGaHZ, as rates of aromatization and hydrodeoxygenation were relatively high under this condition. This study experimentally validated that the combination of ZnGaHZ and CH4 decomposition synergistically increases BTEX production using C. vulgaris.

Microalgae-based biochar production and applications: A comprehensive review

Biochar, a solid carbonaceous substance synthesized from the thermochemical degradation of biomass, holds significant potential in addressing global challenges such as soil degradation, environmental pollution, and climate change. Its potential as a carbon sequestration agent, together with its versatile applications in soil amendments, pollutant adsorption, and biofuel production, has garnered attention. On the other hand, microalgae, with their outstanding photosynthetic efficiency, adaptability, and ability to accumulate carbohydrates and lipids, have demonstrated potential as emerging feedstock for biochar production. However, despite the significant potential of microalgal biochar, our current understanding of its various aspects, such as the influence of parameters, chemical modifications, and applications, remains limited. Therefore, this review aims to provide a comprehensive analysis of microalgae-based biochar, covering topics such as production techniques, pollutant removal, catalytic applications, soil amendments, and synthesis of carbon quantum dots to bridge the existing knowledge gap in this field.

Low-temperature biochar production from torrefaction for wastewater treatment: A review

Biochar, a carbon-rich and por ous material derived from waste biomass resources, has demonstrated tremendous potential in wastewater treatment. Torrefaction technology offers a favorable low-temperature biochar production method, and torrefied biochar can be used not only as a solid biofuel but also as a pollutant adsorbent. This review compares torrefaction technology with other thermochemical processes and discusses recent advancements in torrefaction techniques. Additionally, the applications of torrefied biochar in wastewater treatment (dyes, oil spills, heavy metals, and emerging pollutants) are comprehensively explored. Many studies have shown that high productivity, high survival of oxygen-containing functional groups, low temperature, and low energy consumption of dried biochar production make it attractive as an adsorbent for wastewater treatment. Moreover, used biochar's treatment, reuse, and safe disposal are introduced, providing valuable insights and contributions to developing sustainable environmental remediation strategies by biochar.

Oxidative torrefaction of microalgae Chlorella sorokiniana: Process optimization by central composite design

Microalgae are currently not viable as solid biofuels owing to their poor raw fuel properties. Torrefaction under oxidative media offers a cost-effective and energy-efficient process to address these drawbacks. A design of experiment was conducted using central composite design with three factors: temperature (200, 250, and 300 °C), time (10, 35, and 60 min), and O₂ concentration (3, 12, and 21 vol%). The responses were solid yield, energy yield, higher heating value, and onset temperatures at 50% and 90% carbon conversion determined from thermogravimetric analysis. Temperature and time significantly affected all responses, while O₂ concentration only affected higher heating value, energy yield and thermodegradation temperature at 90% conversion. Oxidative torrefaction of microalgae is recommended to be conducted at 200 °C, 10.6 min, 12% O₂ where the energy yield and enhancement factor are 98.73% and 1.08, respectively. It is also more reactive under an air environment compared to inert torrefaction conditions.

Oxidative torrefaction of microalga Nannochloropsis Oceanica activated by potassium carbonate for solid biofuel production

Oxidative torrefaction is a promising way for biomass upgrading and solid biofuel production. Alkali metals are considered to be efficient activators for enhancing biofuel upgrading during the thermal reaction process. Herein, the microalga Nannochloropsis Oceanica is selected as the feedstock for assessing potassium carbonate activated effect on solid biofuel production through oxidative torrefaction. The potential of potassium carbonate on microalgal biofuel properties upgrading is deeply explored. SEM observation and BET analysis show that torrefied microalgae can be transformed from a spherical structure with wrinkles to smaller particles with larger surface areas and higher total pore volumes, implying that potassium carbonate is a promising porogen. Moreover, potassium carbonate can significantly change the DTG curve at the temperatures of 250 °C and 300 °C from one peak to two peaks, inferring that the activated effect of potassium carbonate occurs on the torrefied microalgae. ¹³C NMR analysis reveals that the microalgal components significantly change as the torrefaction severity increases, with the decomposition of carbohydrate and protein components. When the potassium carbonate ratio increases from 0:1 to 1:1, the graphitization degree increase from 3.065 to 1.262, along with the increase in the HHV of solid biofuel from 25.024 MJ kg^-1 to 31.890 MJ kg^-1. In total, this study has comprehensively revealed the activated effect of potassium carbonate on improving the properties of microalgal solid biofuel.

Adsorption of sulfamethoxazole via biochar: The key role of characteristic components derived from different growth stage of microalgae

Converting microalgal biomass residues into biochar (BC) after microalgal wastewater treatment is a popular approach that can produce an adsorbent to treat refractory organic pollutants. Moreover, the adsorption efficiency via BC is closely associated with the surface morphology, which may be determined by the composition of the microalgal biomass. However, the intrinsic relationship and advanced mechanism between the adsorption efficiency and microalgal composition have not been thoroughly investigated. In this work, four microalgal BCs were prepared from Chlamydomonas sp. QWY37 (CBC) after collection from four different growth stages of microalgal biomass during wastewater treatment. The adsorption performance for sulfamethoxazole indicates that the CBC collected in the mid-log phase (CBC_L-M) possessed the best adsorption capacity (287.89 mg/g) owing to the higher decomposition of the microalgal cellular protein concentration (70%). Meanwhile, a higher protein content contributed to the largest specific surface area (42.16 m²/g), maximum pore volume (0.037 cm³/g) and abundant surface functional groups of the CBC_L-M. Furthermore, based on the theoretical calculation of the structural analysis, the adsorption mechanism was a multilayer adsorption process in accordance with the Freundlich isotherm. Additionally, the strong hydrogen bond, electron donor-acceptor interaction and electrostatic attraction were the main adsorption mechanisms due to the carboxyl/ester functional groups. The results of this research provide a novel perspective on the reasonable harvest of microalgal biomass for BC fabrication and large-scale implementation of microalgal BC in future applications.

Slow Pyrolysis of Ulva lactuca (Chlorophyta) for Sustainable Production of Bio-Oil and Biochar

Ulva Lactuca is a fast-growing algae that can be utilized as a bioenergy source. However, the direct utilization of U. lactuca for energy applications still remains challenging due to its high moisture and inorganics content. Therefore, thermochemical processing such as slow pyrolysis to produce valuable added products, namely bio-oil and biochar, is needed. This study aims to conduct a thorough investigation of bio-oil and biochar production from U. lactuca to provide valuable data for its further valorization. A slow pyrolysis of U. lactuca was conducted in a batch-type reactor at a temperature range of 400–600 °C and times of 10–50 min. The results showed that significant compounds obtained in U. lactuca’s bio-oil are carboxylic acids (22.63–35.28%), phenolics (9.73–31.89%), amines/amides (15.33–23.31%), and N-aromatic compounds (14.04–15.68%). The ultimate analysis revealed that biochar’s H/C and O/C atomic ratios were lower than feedstock, confirming that dehydration and decarboxylation reactions occurred throughout the pyrolysis. Additionally, biochar exhibited calorific values in the range of 19.94–21.61 MJ kg−1, which is potential to be used as a solid renewable fuel. The surface morphological analysis by scanning electron microscope (SEM) showed a larger surface area in U. lactuca’s biochar than in the algal feedstock. Overall, this finding provides insight on the valorization of U. lactuca for value-added chemicals, i.e., biofuels and biochar, which can be further utilized for other applications.

Emerging technologies for sustainable production of biohydrogen production from microalgae: A state-of-the-art review of upstream and downstream processes

Biohydrogen (BioH₂) is considered as one of the most environmentally friendly fuels and a strong candidate to meet the future demand for a sustainable source of energy. Presently, the production of BioH₂ from photosynthetic organisms has raised a lot of hopes in the fuel industry. Moreover, microalgal-based BioH₂ synthesis not only helps to combat current global warming by capturing greenhouse gases but also plays a key role in wastewater treatment. Hence, this manuscript provides a state-of-the-art review of the upstream and downstream BioH₂ production processes. Different metabolic routes such as direct and indirect photolysis, dark fermentation, photofermentation, and microbial electrolysis are covered in detail. Upstream processes (e.g. growth techniques, growth media) also have a great impact on BioH₂ productivity and economics, which is also explored. Technical and scientific obstacles of microalgae BioH₂ systems are finally addressed, allowing the technology to become more innovative and commercial.

Algae-mediated biosystems for metallic nanoparticle production: From synthetic mechanisms to aquatic environmental applications

Driven by the growing impetus of green chemistry and environmental protection, the use of bio-based systems to produce green metallic nanomaterials used for environmental remediation has thus developed urgently. It is proposed that using algae as a living cell factory or algal extract as a natural reducing agent is a green and clean way to efficiently synthesize various metallic nanomaterials. However, studies on algal-based biological synthesis of metallic nanomaterials and their applications towards removal of toxic pollutants from wastewater are still limited, which largely discourage the sustainability. Herein, this review aims to introduce the recent advances on algae-mediated nanomaterial-producing biosystems. The corresponding synthetic mechanisms, operation parameters, and case studies on various algae-synthesized metallic nanoparticles are comprehensively discussed and summarized. More importantly, the applicability of algae-synthesized metallic nanoparticles on water treatment is introduced in-depth. To improve economic viability, the challenges and future perspectives are also considered. Taken together, this review systematically presents the achievements and current progress of algae-mediated metallic nanoparticle biosynthesis towards the aquatic pollutants treatment, which can provide new insights on promoting the algae-based nanomaterial production yield and environmental application potential.

Supercritical water gasification (SCWG) as a potential tool for the valorization of phycoremediation-derived waste algal biomass for biofuel generation

Phycoremediation is an emerging technology, where algae-based processes were used to effectively remove nutrients, organic wastes, and toxic heavy metals from the polluted environment. The waste algal biomass obtained after phycoremediation, which may contain residual hazardous materials, could still be used as feedstock to produce biofuels/bioenergy preferably through thermochemical conversion technology. This review proposes a synergistic approach by utilizing the phycoremediation-derived algal biomass (PCDA) as feedstock for efficient hazardous waste treatment and clean energy generation via supercritical water gasification (SCWG). The review provides an in-depth study of catalytic, non-catalytic, and continuous SCWG of algal biomass, aiming to lay out the foundations for future study. In addition, the concepts of heat integration as well as water, nutrient, and CO₂ recycling were introduced for a sustainable algae-to-biofuel process, which significantly enhances the overall energy and material efficiency of SCWG. The production of biofuel from algal biomass via other advanced gasification technologies, such as integration with other thermochemical conversion techniques, co-gasification, chemical looping gasification (CLG), and integrated gasification and combined cycle (IGCC) were also discussed. Furthermore, the discussion of kinetics and thermodynamics models, as well as life cycle and techno-economic assessments, appear to provide insights for future commercial applications.

Energy balance of torrefied microalgal biomass with production upscale approached by life cycle assessment

Torrefaction is a thermochemical process used to convert the biomass into solid fuel. In this study, torrefaction increased the raw microalgal biomass' energy content from 20.22 MJ⋅kg^-1 to 27.93 MJ⋅kg^-1. To determine if more energy is produced than energy consumption from torrefaction, this study identified the energy balance of torrefied microalgal biomass production based on a life cycle approach. The energy analysis showed that, among all processes, torrefaction had the least amount of energy demand. The experimental setup, defined as scenario A, revealed that the principal source of energy demand, about 85%, was consumed on the microalgal growth using a photobioreactor system. A sensitivity analysis was also performed to determine the varying energy demand for torrefied microalgal biomass production. The different types of cultivation methods and various production scales were considered in scenarios B to D. Scenario D, which represented the commercial production-scale, the energy demand drastically decreased by 59.46% as compared to the experimental setup (scenario A). The open-pond cultivation system resulted in the least energy requirement, regardless of the production scale (scenarios B and C) among all the given scenarios. Unlike scenarios A and D, scenarios B and C identified the drying process to consume a high amount of energy. All the scenarios have shown an energy demand deficit. Therefore, efforts to decrease the energy demand on the upstream processes are needed to make the torrefied microalgal biomass a viable alternative energy source.

Arthrospira platensis as a Feasible Feedstock for Bioethanol Production

In recent decades and to deal with the scarcity of fossil fuels, many studies have been developed in order to set up a sustainable biofuel production sector. This new sector must be efficient (high productivity), economically profitable (low production costs and therefore acceptable fuel prices), and ethical (low carbon balance, no competition with food resources). The production of bioethanol is based on the fermentation of reserve sugars, accumulated in the form of starch in microalgae and glycogen in cyanobacteria. The advantage of this bioenergy production route lies in the fact that the post-crop fermentation process is at the industrial stage since it has already been tested for many years for the production of bioethanol from agricultural resources. One of the most cultivated cyanobacteria is Arthrospira (“Spirulina”) and its production is also already at industrial scale. Depending on the cultivation conditions, this cyanobacteria is able to accumulate up to 65% DW (dry weight) of glycogen, making it a feasible feedstock for bioethanol production. The aim of this review is to provide a clear overview of these operating conditions for glycogen accumulation.

Oxidative torrefaction performance of microalga Nannochloropsis Oceanica towards an upgraded microalgal solid biofuel

Microalgae are a promising feedstock for carbon-neutral biofuel production due to their superior cellular composition. Alternatively, oxidative torrefaction has been recognized as a potential thermochemical technique for microalgal solid biofuel upgrading. Herein, by using microalga N. oceanica as a feedstock, several characterizations are adopted for evaluating the potential of oxidative torrefaction towards microalgal solid biofuel production. The oxidatively torrefied microalgae can be upgraded as lignite. After in-depth analysis, significant change in the surface microstructure of oxidatively torrefied microalgae is largely changed (via wrinkle and fragmentation) The hydrophobicity, thermal decomposition, thermal stability, and aromatization of oxidatively torrefied microalgae can be largely enhanced as the oxidative torrefaction severity increase. With the increasing torrefaction temperature, the hydrophobicity of oxidative torrefied microalgae gradually improved. The decomposition of C-2/3/5, and -OCH₃, the CO bonds of CH₃CO-, and the aromatization occurs via oxidative torrefaction according to the NMR analysis. For XPS analysis, torrefaction operation significantly decreases the carbide carbon and enhances the graphitization. As a result, the thermal stability of oxidatively torrefied microalgae is improved. Conclusively, the information obtained in this study can provide insights into the evaluation of oxidative torrefaction performance and fuel properties of microalgal solid biofuel, which may help accelerate the advancement of oxidative torrefaction industrialization.

A comprehensive review on the factors affecting thermochemical conversion efficiency of algal biomass to energy

Algae are one of the most viable feedstock options that can be converted into different bioenergies viz., bioethanol, biobutanol, biodiesel, biomethane, biohydrogen, etc. owing to their renewable, sustainable and economic credibility features. Algal biomass to fuel biorefining process is generally classified into three categories as chemical, biochemical and thermochemical methods. The present article aims to provide a state-of-the-art review on the factors affecting the thermochemical conversion process of algal biomass to bioenergy. Further, reaction conditions of each techniques (torrefaction, pyrolysis, gasification and hydrothermal process) influence biochar, bio-oil and syngas yield were discussed. Reaction parameters or factors such as reactor temperature, residence time, pressure, biomass load/feedstock composition, catalyst addition and carrier gas flow affecting process efficiency in terms of product yield and quality were spotlighted and extensively discussed with copious literature. It also presents the novel insights on production of solid (char), liquid (bio-oil) and gaseous (syngas) biofuel through torrefaction, pyrolysis and gasification, respectively. It is found that the energy intensive drying was more efficient mode involved in thermochemical process for wet algal biomass. However other modes of thermochemical process were having unique feature on improving the product yield and quality. Among the various factors, reaction temperature and residence time were relatively more important factors which affected the process efficiency. The other factors signposted in this review will lay a roadmap to researchers to choose an optimal thermochemical conditions for high quality end product. Lastly, the perspectives and challenges in thermochemical conversion algae biomass to biofuels were also discussed.

Recent advances in thermochemical methods for the conversion of algal biomass to energy

Thermochemical techniques are being operated for the complete conversion of diverse biomasses to biofuels. Among the feedstocks used for thermochemical processes, algae are the promising biomass sources owing to their advantages over other feedstocks such as biomass productivity, renewability and sustainability. Due to several advantages, algal biomass is considered as a source for third generation biofuel. This review work aims to provide a state-of-the-art on the most commonly used thermochemical methods namely torrefaction, pyrolysis, and gasification processes. Furthermore, the production of biofuels from algal biomass was comprehensively articulated. Different algal strains used in thermochemical techniques and their conditions of operation were compared and discussed. The yield and quality of solid (char), liquid (bio-oil) and gaseous (syngas) products obtained through thermochemical methods were reviewed and analysed to understand the efficacy of each technique. End product percentage, quality and advantages of the torrefaction, pyrolysis, and gasification were summarized. It is found that the biofuel produced from the torrefaction process was easy to store and deliver and had higher utilization efficiency. Among the existing thermochemical methods, the pyrolysis process was widely used for the complete conversion of algal biomass to bio-oil or char. This study also revealed that the gasification (supercritical) method was the most energy efficient process for conversion of wet algal biomass. The reactor used in the thermochemical process and its subprocess was also highlighted. This study revealed that the fixed bed reactor was suitable for small scale production whereas the fluidized bed reactor could be scaled up for industrial production. In addition to that environmental impacts of the products were also spotlighted. Finally, the perspectives and challenges of algal biomass to bioenergy conversion were addressed.

Bioremediation of Pyropia-processing wastewater coupled with lipid production using Chlorella sp

Pyropia-processing wastewater (PPW) contains diverse organic nutrients and causes environmental pollution. To explore the nutrient removal efficiency and growth performance of Chlorella sp. on PPW, the cultures were conducted in different culture substrates. Results showed that, after 7 days of incubation, the removal rates of total nitrogen (TN), total phosphorus (TP) and phycobiliprotein (PP) all reached more than 90% by cultivating Chlorella sp. C2 and C. sorokiniana F-275 in PPW. The chemical oxygen demand (COD) removal efficiencies could be over 50%. Meanwhile, the increments of biomass in two tested Chlorella strains were 1.39 and 4.89 times higher than those of BG11 and BBM substrates and the increases in lipid productivity were 1.34 and 10.18- fold, respectively. The C18:3 fatty acid proportions were markedly reduced by 27.89% and 29.10%. These results suggest that Chlorella sp. could efficiently reduce various nutrients in PPW and simultaneously accumulate higher biomass with higher biodiesel characteristics.

Optimization of the nitrogen and oxygen element distribution in microalgae by ammonia torrefaction pretreatment and subsequent fast pyrolysis process for the production of N-containing chemicals

In this work, ammonia (NH₃) torrefaction pretreatment (ATP) was developed to optimize the nitrogen and oxygen element distribution of microalgae via the N-doping and oxygen removal reaction, which could obviously improve the potential use of microalgae as a feedstock for the production of N-heterocyclic chemicals through fast pyrolysis technology. The nitrogen content increased from 8.3% of raw microalgae to 11.51% at 300 °C of ATP, while the oxygen content decreased from 35.96% to 21.61%, because of the Maillard reactions. In addition, the nitrogen-doping ratio and oxygen removal ratio of ATP was much higher than the conventional nitrogen torrefaction pretreatment (NTP). With the increase of ATP torrefaction temperature or the pyrolysis temperature, the relative content of the N-containing compounds increased, while the O-containing compounds decreased. For the N-heterocyclic chemicals, higher pyrolysis temperature favored the formation of pyrroles, while inhibited the formation of pyridines and indoles.

Nature's fight against plastic pollution: Algae for plastic biodegradation and bioplastics production

The increased global demand for plastic materials has led to severe plastic waste pollution, particularly to the marine environment. This critical issue affects both sea life and human beings since microplastics can enter the food chain and cause several health impacts. Plastic recycling, chemical treatments, incineration and landfill are apparently not the optimum solutions for reducing plastic pollution. Hence, this review presents two newly identified environmentally friendly approaches, plastic biodegradation and bioplastic production using algae, to solve the increased global plastic waste. Algae, particularly microalgae, can degrade the plastic materials through the toxins systems or enzymes synthesized by microalgae itself while using the plastic polymers as carbon sources. Utilizing algae for plastic biodegradation has been critically reviewed in this paper to demonstrate the mechanism and how microplastics affect the algae. On the other hand, algae-derived bioplastics have identical properties and characteristics as petroleum-based plastics, while remarkably being biodegradable in nature. This review provides new insights into different methods of producing algae-based bioplastics (e.g., blending with other materials and genetic engineering), followed by the discussion on the challenges and further research direction to increase their commercial feasibility.