Ultrasonic pilot-scale reactor for enzymatic bleaching of cotton fabrics

Critical Review on Sustainability in Denim: A Step toward Sustainable Production and Consumption of Denim

The exponential development in knowledge on the health and environmental concerns linked to conventional denim processing is directly responsible for the continuous increase in demand for the exploitation of sustainable denim. Research is essential to explore alternative methods to reduce the environmental impact caused by these industries. This review examines the many sustainable ways to produce denim, keeping in mind the problems that the denim industry is now facing in finding alternatives to conventional manufacturing practices. The most current advancements in environmentally friendly dyeing techniques for denim have been extensively discussed. These processes include the production of indigo from bacteria as well as different dyeing processes, such as digital spray, microbially assisted dyeing, and foam dyeing denim with indigo. In addition, this review covers the many environmentally friendly finishing methods for denim garments, such as ozone fading, e-flow, enzyme-based bleaching, water, laser fading, and so on. Finally, it is described how the chemical and mechanical processes used to finish denim might affect the amount of microplastics and microfibers released from the denim garment during domestic washing. As a result, the content presented in this review aims to address the importance of sustainable denim processing, that is, something that can be rethought, reevaluated, renewed, and restructured within the scope of conventional denim processes, while taking eco-responsible solutions for increased environmental sustainability into account.

An efficient ultrasonic-assisted bleaching strategy customized for yak hair triggered by melanin-targeted Fenton reaction

Promoting processing efficiency and taking advantage of agricultural by-products are two promising ways to achieve sustainable textile industry. This study presents a customized efficient ultrasonic-assisted bleaching strategy for yak hair - a widely existing but underexploited secondary dark shade fibre from yak. A melanin-targeted Fenton oxidation process is established which involves three phases, i.e., (I) incorporation of Fe²⁺ ions with melanin, (II) catalytic oxidative bleaching using hydrogen peroxide (H₂O₂), and (III) reductive cleansing. The bleaching efficacy, dyeing performance and tensile property of yak hair treated with and without ultrasound were explored and compared. Further, the ultrasonic bleaching mechanism in terms of the catalytic effect of Fe²⁺ ions, the promotion of H₂O₂ decomposition, removal of melanin granule from yak hair, were demonstrated. Finally, the main effects and interactions of parameters in phase II, and optimal condition were obtained through mathematical modelling based on a central composite design (CCD). Results reveal that ultrasonic bleaching dramatically enhances the whiteness index (WI) of yak hair from 11 to 45 which is 44.6% higher than those bleached without ultrasound, and also promotes the uptake of acid dyes. There is only 15% tensile strength loss and 14% elongation increment of yak hair after ultrasonic bleaching, rising from a slight damage of cuticle layer and cleavage of disulfide bonds, respectively. In the study of bleaching mechanism, Fe²⁺ ion is confirmed to improve the H₂O₂ decomposition rate by 20.9% which further runs up to 35.9% after introducing ultrasound. Ultrasound increases the concentration of hydroxyl radicals (HO) by 94% which are the main oxidative species participating in bleaching confirmed by HO scavenging experiment. The porous structure was observed on the cross section of yak hair stemming from the removal of melanin granules contributed by the cleaning action of ultrasound. A theoretical highest WI of 52.4 can be achieved under an optimal condition based on the CCD study. In general, the proposed melanin-targeted bleaching strategy for yak hair that integrates ultrasonic technology and Fenton reaction, is beneficial to the development of sustainable textile industry from material and processing perspectives.

The role of the particle size reduction and morphological changes of solid substrate in the ultrasound-aided enzymatic hydrolysis of cellulose

The contribution of ultrasound-aided particle size reduction to the efficiency of the subsequent enzymatic hydrolysis and the accompanying morphological changes of bleached cotton and linen powders were investigated. The aqueous suspensions of cellulosic powders were pretreated either with an ultrasonic bath (US-B) or with a horn-type reactor (US-H). Results revealed that the impact of US-H was more pronounced than that of the US-B. Clearly, the linen particles were more sensitive to ultrasonication than cotton. The US-H modified the particle size distribution differently for the cotton and linen powders and reduced the mean size of particles from 49 to 40 µm and from 123 to 63 µm, respectively. A significant increase in the water retention and water sorption capacity was also measured. The smaller particles with increased accessibility were preferably digested in the enzyme treatment, resulting in a considerably higher concentration of reducing sugars and an enrichment of the residual particles with a larger average size (cotton: 47 µm; linen: 66 µm).

Establishing an ultrasound-assisted activated peroxide system for efficient and sustainable scouring-bleaching of cotton/spandex fabric

This study presents a high-efficient and cost-effective ultrasound-assisted strategy for one-bath one-step scouring and bleaching of cotton/spandex fabric using sodium percarbonate (SPC) and tetraacetylenediamine (TAED) couple. SPC plays both roles of pH regulator and H₂O₂ donor to initiate the peracetic acid (PAA) release from TAED. The significance and interaction effects of operating parameters (TAED concentration, temperature and time) on the WI (Whiteness Index) of fabrics were investigated through a central composite design. The bleaching mechanism was studied by exploring the relationship between WI and PAA and hydroxyl radical (HO·) concentrations. The mechanical and dyeing performances of treated fabrics were also evaluated. Results show that temperature exerted a significant impact on WI followed by TAED concentration and time. The PAA concentration decreased and HO· concentration increased upon the temperature rise. Both PAA and HO· were significant to upgrade WI and ultrasound was effective in enhancing their bleaching efficiency. The fabric treated only with 15 mmol/L TAED and 10 mmol/L SPC at 40 °C for 40 min under ultrasound could achieve a WI of 68.6 (43% higher than greige fabric), which was almost equivalent to that of the fabric treated at 60 °C without ultrasound. This verifies the contribution of ultrasound technology in reducing bleaching temperature for energy-saving purpose. Moreover, the treated fabric displayed less than 5% tensile strength loss, having a marginal impact on the apparel performance. The wettability of fabric was greatly improved leading to a good dyeing performance. Encouraging results demonstrate the high efficiency of the ultrasound-assisted pre-treatment process of cotton/spandex fabric, which contributes to the sustainable production of textiles.

Optimisation of the Production and Bleaching Process for a New Laccase from Madurella mycetomatis, Expressed in Pichia pastoris: from Secretion to Yielding Prominent

Laccases are polyphenol oxidoreductases used in a number of industrial applications. Due to the increasing demand for these "green catalysis" enzymes, the identification and biochemical characterisation of their novel properties is essential. In our study, cloned Madurella mycetomatis laccase (mmlac) genes were heterologously expressed in the methylotrophic yeast host Pichia pastoris. The high yield of the active recombinant protein in P. pastoris demonstrates the efficiency of a reliably constructed plasmid to express the laccase gene. The optimal biochemical conditions for the successfully expressed MmLac enzyme were identified. Detailed structural properties of the recombinant laccase were determined, and its utility in decolourisation and textile bleaching applications was examined. MmLac demonstrates good activity in an acidic pH range (4.0-6.0); is stable in the presence of cationic metals, organic solvents and under high temperatures (50-60 °C); and is stable for long-term storage at - 20 °C and - 80 °C for up to eight weeks. The structural analysis revealed that the catalytic residues are partially similar to other laccases. MmLac resulted in an increase in whiteness, whilst demonstrating high efficiency and stability and requiring the input of fewer chemicals. The performance of this enzyme makes it worthy of investigation for use in textile biotechnology applications, as well as within environmental and food technologies.

Electrochemical stripping of cotton fabrics dyed with Reactive Black 5 in water and wastewater

Cotton fabrics dyed with Reactive Black 5 (RB5) was electrochemically stripped using Ti/TiO₂-RuO₂-IrO₂ anode in water, pyridine and phenol solution. The results showed that RB5 dye could be easily stripped from the surface of cotton fabrics through the cleavage of chromophoric group (NN) under the attack of hydroxyl radicals (OH) and active chlorines generated in situ. Efficient stripping performance could be obtained in water and pyridine solution, whilst the stripping percent was not obviously affected by pyridine concentration and layers of dyed cotton fabrics. Whereas, phenol existing in water slowed the stripping rate due to the competition between the stripping of RB5 dye and the degradation of phenol. In the case of multi-layer dyed cotton fabrics, the stripping performance of the inner layer is superior to that of the outer layer owing to that the cotton fabrics hinder the diffusion of active chlorines and OH. The FTIR analysis of stripped cotton fabrics showed that the effect of electrochemical process and the existence of pollutant in water on the stripped cotton fabrics could be negligible. Electrochemical oxidation could also successfully strip various dyes from waste cotton fabrics in the investigated stripping solutions. Therefore, electrochemical oxidation provides an environmentally friendly alternative for color stripping of dyed cotton fabrics. The removal of dye from cotton fabrics and the degradation of pollutant in water could occur simultaneously, implying that wastewater containing chloride ions may replace the fresh water as stripping solution.

Study of Different Hueing Dyes Deposition on Fabrics during Home Laundry

The objective of this research was to study the deposition mechanism of hueing dyes on different fabric surfaces. In this study, two types of fabrics and four types of hueing dyes were used to study the dye accumulation behaviors on fabric samples. The results showed that nylon and cotton treated with hueing dyes had a lower b* value and a higher CIE whiteness. Furthermore, the accumulation level of hueing dyes on nylon was much higher than on cotton fabric. The chemical composition of fabrics and molecular structures of hueing dyes were also investigated to study the interactions between different fibers and dyes. The results showed that the over-deposition of hueing dyes on fabric was mainly driven by the electrostatic forces, which could be weakened by adding salts to neutralize the fabric surface charge during home laundry.

A review on textile sonoprocessing: a special focus on sonosynthesis of nanomaterials on textile substrates

The chemical and physical effects of ultrasound with a frequency above 16kHz, higher than the audible frequency of the human ear, have proven to be a useful tool for variety of systems ranging from the application of ultrasound in environmental remediation to the cooperation of ultrasound waves with chemical processing regarding as sonochemistry. Ultrasound opened up new advances in textile wet processing including desizing, scouring, bleaching, dyeing, printing and finishing and also nanoprocessing including nanopretreatment, nanodyeing, nanoprinting and nanofinishing. Use of ultrasound appears to be a promising alternative technique to reduce energy, chemicals and time involved in various operations. Over the past years there has been an enormous effort on using sonochemistry for the synthesis of nanomaterials on various textile materials. In situ sonosynthesis of nanoparticles and nanocomposites on different textiles is a pioneering approach driving future investigations. With such wide range of applications and vast ever increasing publications, the objective of this paper is presenting a comprehensive review on ultrasound application in textile from early time to now by the main emphasis on the sonosynthesis of nanomaterials outlining directions toward future research.

How to enjoy laccases

An analysis of the scientific literature published in the last 10 years reveals a constant growth of laccase applicative research in several industrial fields followed by the publication of a great number of patents. The Green Chemistry journal devoted the cover of its September 2014 issue to a laccase as greener alternative for chemical oxidation. This indicates that laccase "never-ending story" has found a new promising trend within the constant search for efficient (bio)catalysts able to meet the 12 green chemistry principles. A survey of ancient and cutting-edge uses of laccase in different industrial sectors is offered in this review with the aim both to underline their potential and to provide inspiration for new ones. Applications in textile and food fields have been deeply described, as well as examples concerning polymer synthesis and laccase-catalysed grafting. Recent applications in pharmaceutical and cosmetic industry have also been reviewed.