A numerical simulation of acoustic field within liquids subject to three orthogonal ultrasounds

Insights into cavitation enhancement: Numerical simulation and spectrum analysis of a novel dual-frequency octagonal ultrasonic reactor

Ultrasonic reactors, widely applied in process intensification, face limitations in their industrial application due to a lack of theoretical support for their structural design and optimization, particularly concerning the uniformity of the cavitation zone. Addressing this gap, our study introduces a novel approach to design a multi-frequency octagonal ultrasonic reactor of capacity 9.5 L through numerical simulation and spectrum analysis. The effects of reactor shape, transducer position, and multi-frequency ultrasound interaction on the sound pressure distribution in the reactor were simulated, employing a linear wave equation that accounts for the inhomogeneous distribution of bubbles. The accuracy of sound pressure amplitude predictions has been validated through a multi-frequency simulation method, exhibiting good consistency with experimental data. The results revealed that an octagonal structure with transducers positioned at the bottom and sides enhances the uniformity and distribution of the cavitation area compared to traditional rectangular designs. Notably, the combination of 20 and 40 kHz frequencies at a driving pressure of 3 bar significantly enhances cavitation rates to 69.2 %, surpassing the single frequency of 40 kHz by an increase of 16.5 %. The enhanced cavitation rate can be attributed to the dual-frequency operation, which facilitates larger bubble radii, along with higher collapse temperatures and pressures, as determined through bubble dynamics calculations. Moreover, spectrum analysis method enables energy separation, showing that the introduction of a 40 kHz transducer into a 20 kHz field markedly strengthens both steady and transient cavitation intensities. These findings offer practical insights for their structural design and optimization, paving the way for their broader industrial application.

Ultrasonic field-assisted metal additive manufacturing (U-FAAM): Mechanisms, research and future directions

Metal additive manufacturing (AM) is a disruptive technology that provides unprecedented design freedom and manufacturing flexibility for the forming of complex components. Despite its unparalleled advantages over traditional manufacturing methods, the existence of fatal issues still seriously hinders its large-scale industrial application. Against this backdrop, U-FAAM is emerging as a focus, integrating ultrasonic energy into conventional metal AM processes to harness distinctive advantages. This work offers an up-to-date, specialized review of U-FAAM, articulating the integrated modes, mechanisms, pivotal research achievements, and future development trends in a systematic manner. By synthesizing existing research, it highlights future directions in further optimizing process parameters, expanding material applicability, etc., to advance the industrial application and development of U-FAAM technology.

Ultrasound technology assisted colloidal nanocrystal synthesis and biomedical applications

Non-invasive and high spatiotemporal resolution mythologies for the diagnosis and treatment of disease in clinical medicine promote the development of modern medicine. Ultrasound (US) technology provides a non-invasive, real-time, and cost-effective clinical imaging modality, which plays a significant role in chemical synthesis and clinical translation, especially in in vivo imaging and cancer therapy. On the one hand, the US treatment is usually accompanied by cavitation, leading to high temperature and pressure, so-called "hot spot", playing a significant role in sonochemical-based colloidal synthesis. Compared with the classical nucleation synthetic method, the sonochemical synthesis strategy presents high efficiency for the fabrication of colloidal nanocrystals due to its fast nucleation and growth procedure. On the other hand, the US is attractive for in vivo and medical treatment, with applications increasing with the development of novel contrast agents, such as the micro and nano bubbles, which are widely used in neuromodulation, with which the US can breach the blood-brain barrier temporarily and safely, opening a new door to neuromodulation and therapy. In terms of cancer treatment, sonodynamic therapy and US-assisted synergetic therapy show great effects against cancer and sonodynamic immunotherapy present unparalleled potentiality compared with other synergetic therapies. Further development of ultrasound technology can revolutionize both chemical synthesis and clinical translation by improving efficiency, precision, and accessibility while reducing environmental impact and enhancing patient care. In this paper, we review the US-assisted sonochemical synthesis and biological applications, to promote the next generation US technology-assisted applications.

Effect on the Quality of Larimichthys crocea Pretreated with Dual-Frequency Orthogonal Ultrasonic-Assisted Immersion with Different Powers during Refrigerated Storage at 4 °C

In recent years, ultrasonic pretreatment technology has been widely used in the aquatic product preservation industry. Among these technologies, dual-frequency ultrasonic refrigeration is the most common. However, in practical applications, selecting the frequency is relatively simple, and there has been less research on power selection. In this paper, the specific frequency (up and down 20 kHz, around 40 kHz), using different powers of (a) 200 W, (b) 300 W, and (c) 400 W processing, ultrasonic intermittent mode with 30 s on/30 s off cycle, and an ultrasonic processing time of 10 min was examined; the control group (CK) comprised samples without ultrasonic treatment. The samples were stored at 4 °C and then placed in a Polyethylene (PE) bag. The changes in microbiological parameters, physicochemical indices, and protein indices of the samples were monitored every two days. The results show that 400 W ultrasonic treatment can significantly inhibit the growth of TVC during storage. The rate of increase in pH, TVB-N, and TBA values decreased significantly compared with the other groups. Compared with the CK group, the shelf life of the 400 W treatment group was extended by 6 days. Therefore, the 400 W pretreatment method based on orthogonal double frequency has strong application potential for effectively extending the shelf life of refrigerated large yellow croaker.

Effect of different orthogonal double frequency ultrasonic assisted freezing on the quality of sea bass

The ice crystals formed in the body of the fish after freezing will cause irreversible damage to the fish's tissues, resulting in a decline in the fish quality. Therefore, based on the single frequency and double frequency ultrasonic freezing technology, the influence of orthogonal ultrasonic on the sea bass quality was studied. The results showed that the orthogonal ultrasonic wave could effectively improve the utilization rate of ultrasonic. In addition, SEM images showed that the muscle tissue in the dual frequency orthogonal ultrasonic assisted freezing group (DOUAF-40 (H) 20 (V)) was more uniform and dense. DOUAF-40 (H) 20 (V) group did not cause excessive oxidation of myofibrin on the one hand, and on the other hand reduced the duration of lipid oxidation in fish. The results showed that the orthogonal ultrasonic freezing technology inhibited the impact on fish quality during the freezing process, which provided a reference for the food freezing industry to improve aquatic products.

Quality changes of Larimichthys crocea pretreated by ultrasonic-assisted immersion under cold storage at 4 °C

The effects of several ultrasonic treatments during cold storage at 4 °C on the quality of large yellow croaker (Pseudosciaena crocea) were suggested. Large yellow croaker fillets were divided into six different groups for treatment. (a) CK (without any treatment), (b) A (single frequency 20 kHz), (c) B (single frequency 40 kHz), (d) C (left and right dual frequency 20 + 40 kHz), (e) D (orthogonal dual frequency: left and right 40 kHz, upper and lower 20 kHz), and (f) E (orthogonal dual frequency: left and right 20 kHz, upper and lower 20 kHz). The samples were divided into six groups, placed in sterile PE bags, and chilled to 4 °C. In order to determine the impact of ultrasonic treatment on the quality of large yellow croaker during cold storage, microbial indicators and physical and chemical indicators were measured every 3 days. The total number of colonies, the percentage of psychrophilic bacteria, the sample's pH, and its TVB-N value were all shown to grow at a much slower pace following ultrasonic treatment. In addition, the antibacterial effect of dual frequency ultrasound was gradually better than that of single frequency ultrasound. In conclusion, Group D has a pretty excellent impact on preserving overall sample quality.

Numerical investigation of the translational motion of bubbles: The comparison of capabilities of the time-resolved and the time-averaged methods

In the present study, the accuracies of two different numerical approaches used to model the translational motion of acoustic cavitational bubble in a standing acoustic field are compared. The less accurate but less computational demanding approach is to decouple the equation of translational motion from the radial oscillation, and solve it by calculating the time-averaged forces exerted on the bubble for one acoustic cycle. The second approach is to solve the coupled ordinary differential equations directly, which provides more accurate results with higher computational effort. The investigations are carried out in the parameter space of the driving frequency, pressure amplitude and equilibrium radius. Results showed that both models are capable to reveal stable equilibrium positions; however, in the case of oscillatory solutions, the difference in terms of translational frequency may be more than three fold, and the amplitude of translational motion obtained by the time-averaged method is roughly 1.5 times higher compared to the time-resolved solution at particular sets of parameters. This observation implies that where the transient behaviour is important, the time-resolved approach is the proper choice for reliable results.

New ultrasonic assisted technology of freezing, cooling and thawing in solid food processing: A review

Solid foods include fish, shrimp, shellfish, and other aquatic products, fruits, and vegetables. These products are commonly used for food freezing, cooling, and thawing. However, traditional freezing, cooling, and thawing of solid food technologies have limitations in quality, such as protein denaturation and water loss in food. Ultrasound-assisted technology has become a useful method in solid food processing due to improved preservation quality of solid food. This paper comprehensively reviews the mechanism and application of ultrasonic in solid food processing technology. Although the application of ultrasound-assisted ultrasound in solid food processing is relatively comprehensive, the energy saving of food cold processing is essential for practical application. This paper analyzes the optimization of ultrasonic in solid food processing, including orthogonal/multi-frequency technology and the combination of ultrasonic and other technologies, which provides new ideas for freezing, cooling, and thawing of solid food processing.

Use of Ultrasonic Cleaning Technology in the Whole Process of Fruit and Vegetable Processing

In an era of rapid technological development, ultrasound technology is being used in a wide range of industries. The use of ultrasound technology in fruit and vegetable processing to improve production efficiency and product quality has been an important research topic. The cleaning of whole fresh fruits and vegetables is an important part of fruit and vegetable processing. This paper discusses the development process of components of the ultrasonic equipment, the application of ultrasonic technology in fruit and vegetable cleaning, and the research advances in ultrasonic cleaning technology. Moreover, the feasibility of ultrasonication of fruits and vegetables for cleaning from the perspectives of microbial inactivation, commodity storage, and sensory analysis were discussed. Finally, the paper identified the inevitable disadvantages of cavitation noise, erosion, and tissue damage in fruit and vegetable processing and points out the future directions of ultrasonic fruit and vegetable cleaning technology.

Ultrasonic viscosity-reduction vacuum residue oil

With the rapid development of economy, the demand for energy is increasing rapidly. And the output and processing amount of vacuum residue oil are also increasing year by year. The processing of vacuum residue oil is always a difficult problem in petrochemical industry. The high viscosity is the significant characteristic of vacuum residue oil. It is easy to cause serious influence in residue oil processing, such as reactor blockage. With the development of ultrasonic technology, ultrasonic viscosity reduction has become the focus of research. Its potential role in petrochemical industry has attracted more and more attention. Ultrasonic viscosity reducing vacuum residue oil is a new viscosity reducing process. Compared with the traditional viscosity reduction method, it has good viscosity reduction effect. The research progress of ultrasonic viscosity reducing vacuum residue oil is reviewed. In this paper, the mechanism of ultrasonic action, physical and chemical effects, ultrasonic viscosity reduction treatment conditions, viscosity reduction residue oil system influence and viscosity recovery, ultrasonic sound field simulation are reviewed and analyzed. In addition, ultrasound has a synergistic effect. Ultrasonic synergistic physicochemical methods (microwave; hydrogen donor) also has remarkable effects. Ultrasonic treatment technology is adopted on the basis of traditional microwave viscosity reduction and residue oil hydrogenation donor. This kind of ultrasonic collaborative method has excellent application prospect. But there are problems with this technology. The research direction of ultrasonic viscosity reduction residue oil in the future is also suggested. It can provide reference for related research.

Novel synergistic freezing methods and technologies for enhanced food product quality: A critical review

Freezing has a long history as an effective food preservation method, but traditional freezing technologies have quality limitations, such as the potential for water loss and/or shrinkage and/or nutrient loss, etc. in the frozen products. Due to enhanced quality preservation and simpler thawing operation, synergistic technologies for freezing are emerging as the optimal methods for frozen food processing. This article comprehensively reviewed the recently developed synergistic technologies for freezing and pretreatment, for example, ultrasonication, cell alive system freezing, glass transition temperature regulation, high pressure freezing, pulsed electric field pretreatment, osmotic pretreatment, and antifreeze protein pretreatment, etc. The mechanisms and applications of these techniques are outlined briefly here. Though the application of new treatments in freezing is relatively mature, reducing the energy consumption in the application of these new technologies is a key issue for future research. It is also necessary to consider scale-up issues involved in large-scale applications as much of the research effort so far is limited to laboratory or pilot scale. For future development, intelligent freezing should be given more attention. Freezing should automatically identify and respond to different freezing conditions according to the nature of different materials to achieve more efficient freezing. PRACTICAL APPLICATION: This paper provides a reference for subsequent production and research, and analyzes the advantages and disadvantages of different novel synergistic technologies, which points out the direction for subsequent industry development and research. At the same time, it provides new ideas for the freezing industry.

Effect of geometrical configuration of reactor on a ZrP nano-dispersion process using ultrasonic irradiation

This study investigated the position of ultrasonic irradiation source and reactor geometry on fragmentation rate of a layered compound, α-zirconium phosphate (α-ZrP). By numerically solving the acoustic pressure distribution using COMSOL Multiphysics®, it is clarified the mechanism whereby the operating factors influenced the α-ZrP dispersion to make a suggestion of guideline of the process design method. Two vessels made of glass with a flat-bottom and a spherical-bottom, respectively, were used. Although the flat-bottom vessel at lower horn position showed the best performance of fragmentation, the region of high acoustic pressure field in the flat bottom vessel sharply narrowed and the transmittance became prominently low. On the other hand, no significant difference of the transmittance value in the spherical bottom vessel between the cases of low and high horn positions could be observed and the spherical bottom vessel was robust for the horn position. These results suggest that not only the magnitude of acoustic pressure but also the size of high acoustic pressure region is also an important factor and a spherical bottom vessel is one of suitable shape which gives large size of high acoustic pressure region regardless of the horn position.

Sono-nano chemistry: A new era of synthesising polyhydroxylated carbon nanomaterials with hydroxyl groups and their industrial aspects

The main objective of this review is to derive the salient features of previously developed ultrasound-assisted methods for hydroxylating graphene and Buckminsterfullerene (C₆₀). The pros and cons associated to ultrasound-assisted synthesis of hydroxy-carbon nanomaterials in designing the strategical methods for the industrial bulk production are also discussed. A guideline on the statistical methods has also been considered to further provide the scopes towards the application of the previously reported methods. Irrespective of many useful methods that have been developed in order to functionalize C₆₀ and graphene by diverse oxygenated functional groups e.g. epoxide, hydroxyl, carboxyl as well as metal/metal oxide via a combination of organic chemistry and sonochemistry, there is no report dealing exclusively on the application of ultrasonic cavitation particularly to synthesising polyhydroxylated carbon nanomaterials. On this context, this review emphasizes in investigating the critical aspects of sono-nanochemistry and the statistical approaches to optimize the variables in the sonochemical process towards a large-scale synthesis of polyhydroxylated graphene and C₆₀.

Ultrasonic polymerization of CuO@PNIPAM and its temperature tuning glucose sensing behavior

The extraordinary high pressure and temperature produced during cavitation is crucial for ultrasonic sonochemistry. However, the cavitation effect is usually confined to a small zone nearby the ultrasonic horn, outside of which ultrasound produces much less effects on chemical reaction. In present work, in order to expand the range of effective zone and intensify the cavitation effect, N₂ aeration was introduced to an ultrasonic polymerization process of CuO@PNIPAM in aqueous solution. By increasing the number of bubble nucleus gathered on the CuO surface and lowering the surface tension of the aqueous solution, the cavitation effect is intensified on the CuO surface within the whole reaction vessel, which benefits the covalently bonding between PNIPAM and CuO to a large degree and results in the formation of CuO@PNIPAM hybrid composite with excellent interfacial bonding. It is promising that the hybrid composite can be applied as temperature responsive glucose sensing platform with ON and OFF states due to the wettability change of PNIPAM versus temperature.

The cavitation erosion of ultrasonic sonotrode during large-scale metallic casting: Experiment and simulation

Ultrasonic sonotrodes play an essential role in transmitting power ultrasound into the large-scale metallic casting. However, cavitation erosion considerably impairs the in-service performance of ultrasonic sonotrodes, leading to marginal microstructural refinement. In this work, the cavitation erosion behaviour of ultrasonic sonotrodes in large-scale castings was explored using the industry-level experiments of Al alloy cylindrical ingots (i.e. 630 mm in diameter and 6000 mm in length). When introducing power ultrasound, severe cavitation erosion was found to reproducibly occur at some specific positions on ultrasonic sonotrodes. However, there is no cavitation erosion present on the ultrasonic sonotrodes that were not driven by electric generator. Vibratory examination showed cavitation erosion depended on the vibration state of ultrasonic sonotrodes. Moreover, a finite element (FE) model was developed to simulate the evolution and distribution of acoustic pressure in 3-D solidification volume. FE simulation results confirmed that significant dynamic interaction between sonotrodes and melts only happened at some specific positions corresponding to severe cavitation erosion. This work will allow for developing more advanced ultrasonic sonotrodes with better cavitation erosion-resistance, in particular for large-scale castings, from the perspectives of ultrasonic physics and mechanical design.

Influence of sound directions on acoustic field characteristics within a rectangle-shaped sonoreactor: Numerical simulation and experimental study

Acoustic field intensity and distribution are the most important factors for the efficiency of ultrasonic processing. Recent simulation studies suggested that sound direction could influence both acoustic field intensity and distribution, but this influence has scarcely been investigated experimentally so far. In this work, we systematically studied the influence of sound directions on the acoustic field with up to five directions via both simulation and experiment. Fluid-structure interaction (FSI) harmonic response simulation and aluminum foil erosion experiment were employed to study the acoustic field under different directional combinations of ultrasonic sources. Results of simulation coincided well with that of experiment, which indicated that acoustic intensity, uniformity and cavitation characteristics were significantly affected by sound directions. Based on the results, several influence rules of sound directions were proposed. Optimal acoustic field with sound intensity of 30 times higher than that of single-wall excitation and severe cavitation volume of 95% was obtained. This work provides useful guidelines for acoustic field design of high-intensity ultrasonic apparatus.

Toward high-performance poly(para-phenylene terephthalamide) (PPTA)-based composite paper via hot-pressing: the key role of partial fibrillation and surface activation

Hot-pressing is in favor of fibrillation and property enhancement for para-aramid fiber based composite.

Three orthogonal ultrasounds fabricate uniform ternary Al-Sn-Cu immiscible alloy

The production of Al based monotectic alloys with uniform microstructure is usually difficult due to the large density difference between the two immiscible liquid phases, which limits the application of such alloys. Here, we apply three orthogonal ultrasounds during the liquid phase separation process of ternary Al_71.9Sn_20.4Cu_7.7 immiscible alloy. A uniform microstructure consisting of fine secondary (Sn) phase dispersed on Al-rich matrix is fabricated in the whole alloy sample with a large size of 30 × 30 × 100 mm. The numerical calculation results indicate that the coupled effect of three ultrasounds promotes the sound pressure level and consequently enlarges the cavitation zone within the alloy melt. The strong shockwaves produced by cavitation prevent the (Sn) droplets from coalescence, and keep them suspended in the parent Al-rich liquid phase. This accounts for the formation of homogeneous composite structures. Thus the introduction of three orthogonal ultrasounds is an effective way to suppress the macrosegregation caused by liquid phase separation and produce bulk immiscible alloys with uniform structures.