Assessment of biotechnological strategies for the valorization of metal bearing wastes

Recovery technology of spent hydrogenation catalysts -A review

Spent hydrogenation catalysts (HDCs) contain many Mo, V, Co, Ni, and Al2O3 carriers, which are valuable secondary resources. However, improper disposal can also lead to environmental pollution risks. In the past decade, research reviews on the recovery of valuable metals from spent HDCs have been somewhat reported, mainly summarizing basic technical processes. Based on previous work, this article reviews the emerging recycling technologies of spent HDCs in recent years. The research trend of furnace optimization in the pyrometallurgical process was innovatively proposed, and the importance of developing new mild leaching agents for the high-quality recycling of Al2O3 carriers in the hydrometallurgical process was clarified.

Recent advances in bioleaching and biosorption of metals from waste printed circuit boards: A review

Electronic waste, commonly known as "e-waste", refers to electrical or electronic equipment that has been discarded. E-waste, especially waste-printed circuit boards (WPCBs), must be handled carefully; as they can cause serious environmental pollution and threaten the health of local residents. The most abundant metal in WPCBs is copper, in addition to gold, aluminum, nickel, and lead, with grades that are tens or even hundreds of times higher than those of natural deposits. Due to the superiority of biorecovery methods in terms of their environmental friendliness, low capital investment and low operating costs, this study focuses on recent advances in the bioleaching and biosorption of metals from WPCBs. First, the principles, methods, and efficiency of bioleaching are reviewed in detail, particularly acidolysis, redoxolysis, and complexolysis. Additionally, six major factors (microbes, pH, temperature, nutrients, aeration, and substrate) affecting bioleaching are analyzed. The principles, kinetics, and isotherms of biosorption are then reviewed, and the factors influencing biosorption, including temperature and pH, are elaborated on. Hybrid recovery with biorecovery is explored, as these integrated strategies are conducive to achieving selective and efficient metal recovery. Finally, we discuss the advantages and disadvantages of the bioleaching and biosorption processes for metal recovery from WPCBs, particularly in terms of recovery efficiency, recovery time, and cost. Furthermore, future developments in biorecovery are also examined, along with useful ideas on how to accomplish energy-efficient metal recovery from WPCBs in the future.

Recovery of nickel and preparation of ferronickel alloy from spent petroleum catalyst via cooperative smelting-vitrification process with coal fly ash

Spent petroleum catalyst (SPC) is a highly toxic material since it contains heavy metals and hazardous substances. A novel recycling technology based on the cooperative smelting-vitrification process by using coal fly ash (CFA) as a fluxing material was proposed. The benefits of employing CFA in this cooperative smelting-vitrification process of SPC have been demonstrated via the results of lab-scale and scale-up experiments. The experimental results indicated that with a collector iron (Fe) addition of 26 wt%, a C/O molar ration of 1.4, and an H3BO3 addition of 14 wt%, the maximum nickel (Ni) recovery was ∼98% by controlling the CFA addition of 40-50 wt%, basicity of 0.4-0.5, smelting temperature of 1550°C, and smelting time of 60 min, respectively. In this process, a ferronickel (Ni-Fe) alloy with a high Ni grade of 10 wt% was successfully obtained, which could be directly further produced stainless steel. Meanwhile, a glass slag with a low Ni content (below 0.12 wt%) was also obtained, and its leaching characteristics further confirmed it is a non-hazardous slag because heavy metals were successfully encapsulated in glass slag, and thereby, this proposed method achieved the transformation from hazardous solid waste to general solid waste. The results of the 10 kg scale-up experiment indicated the possibility of industrialization of this new technology. Therefore, the process proposed in this study is a practical and promising process for Ni recovery from SPC and reutilization of CFA.

Industrial-Scale Technology for Molybdic Acid Production from Waste Petrochemical Catalysts

The article describes the technology of molybdic acid recovery from spent petrochemical catalysts (HDS) developed and implemented in industrial activity. HDS catalysts contain molybdenum in the form of MoO3 and are used for the hydrodesulfurization of petroleum products. After deactivation, due to the impurities content in the form of sulfur, carbon and heavy metals, they constitute hazardous waste and, at the same time, a valuable source of the Mo element, recognized as a critical raw material. The presented technology allows the recovery of molybdic acid with a yield of min. 81%, and the product contains min. 95% H2MoO4. The technology consisted of oxidizing roasting of the spent catalyst, then leaching molybdenum trioxide with aqueous NaOH to produce water-soluble sodium molybdate (Na2MoO4), and finally precipitation of molybdenum using aqueous HCl, as molybdic acid (H2MoO4). Industrial-scale testing proved that the technology could recover Mo from the catalyst and convert it into marketable molybdic acid. This proves that the technology can be effectively used to preserve molybdenum.

Effects of sulfur dosage on continuous bioleaching of heavy metals from contaminated sediment

The bioleaching technology has been considered as a promising green technology for remediation of contaminated sediments in recent years. Bioleaching technology was generally conducted in the batch bioreactor; however, the continuous bioreactor should be developed for the application of bioleaching technology in the future. The purposes of this study were to establish a continuous bioleaching process, and to evaluate the effects of sulfur dosage on the efficiency of metal removal during this continuous bioleaching process. The obtained results show that the pH decrease, sulfate production and metal removal efficiency all increased with increasing sulfur dosage in the continuous bioleaching process due to high substrate concentration for sulfur-oxidizing bacteria. After 30 days of operation time, the maximum solubilization efficiencies for Zn, Ni, Cu and Cr were found to be 78%, 90%, 88% and 68%, respectively, at 5% of sulfur dosage. After the bioleaching process, heavy metals bound in the carbonates, Fe-Mn oxides and organics/sulfides in the sediment were effectively removed and the potential ecological and toxic risks of treated sediment were greatly reduced. The results of bacterial community analyses demonstrated that this continuous bioleaching process were dominated by several acidophilic sulfur-oxidizing bacteria; S. thermosulfidooxidans, At. thiooxidans/At. ferrooxidans, S. thermotolerans and At. albertensis, whereas the percentage of less-acidophilic sulfur-oxidizing bacteria (T. thioparus and T. cuprina) was lower than 15% of total bacteria. In addition, the cell numbers of sulfur-oxidizing bacteria increased as the sulfur dosage was increased in the continuous bioleaching process.

Microbial biominers: Sequential bioleaching and biouptake of metals from electronic scraps

Electronic scraps (e-scraps) represent an attractive raw material to mine demanded metals, as well as rare earth elements (REEs). A sequential microbial-mediated process developed in two steps was examined to recover multiple elements. First, we made use of an acidophilic bacteria consortium, mainly composed of Acidiphilium multivorum and Leptospidillum ferriphilum, isolated from acid mine drainages. The consortium was inoculated in a dissolution of e-scraps powder and cultured for 15 days. Forty-five elements were analyzed in the liquid phase over time, including silver, gold, and 15 REEs. The bioleaching efficiencies of the consortium were >99% for Cu, Co, Al, and Zn, 53% for Cd, and around 10% for Cr and Li on Day 7. The second step consisted of a microalgae-mediated uptake from e-scraps leachate. The strains used were two acidophilic extremotolerant microalgae, Euglena sp. (EugVP) and Chlamydomonas sp. (ChlSG) strains, isolated from the same extreme environment. Up to 7.3, 4.1, 1.3, and 0.7 µg by wet biomass (WB) of Zn, Al, Cu, and Mn, respectively, were uptaken by ChlSG biomass in 12 days, presenting higher efficiency than EugVP. Concerning REEs, ChlSG biouptake 14.9, 20.3, 13.7, 8.3 ng of Gd, Pr, Ce, La per WB. Meanwhile, EugVP captured 1.1, 1.5, 1.4, and 7.5, respectively. This paper shows the potential of a microbial sequential process to revalorize e-scraps and recover metals and REEs, harnessing extremotolerant microorganisms.

Indicators and ICTs application for municipal waste management

The worldwide populace is rising steadily. Urbanization is likewise expanding quickly with the rising populace. Fast urbanization has considerably increased the generation of municipal solid waste (MSW). The MSW management issues have recently been analyzed through various assessment indicators and information and communication technologies (ICTs). This article provides an overview of applications of assessment indicators and ICTs for addressing the environmental issues of waste disposal and management in municipalities. The selection of indicators mainly depends on the stakeholders' specific requirements, such as waste management strategies, urban planning and development, human health, and energy generation. The literature analysis revealed that collection, sorting, recycling, cost efficiency, and environmental aspect were the leading indicators used in waste management studies. And these indicators reduce the complexity of systems and formulate evaluations easier for the decision-maker. Moreover, these are also helpful in assessing the improvement and reporting the waste condition to the expert. These analysis further revealed that information and communication technology is a requirement in the planning and managing of current solid waste disposal problems. The use of ICTs in waste management systems mitigates possible constraints regarding spot selection, inept waste disposal, waste collection monitoring, and proper recycling.

A review on recent advancements in recovery of valuable and toxic metals from e-waste using bioleaching approach

This review is intent on the environmental pollution generated from printed circuit boards and the methods employed to retrieve valuable and hazardous metals present in the e-wastes. Printed circuit boards are the key components in the electronic devices and considered as huge e-pollutants in polluting our surroundings and the environment as a whole. Composing of toxic heavy metals, it causes serious health effects to the plants, animals and humans in the environment. A number of chemical, biological and physical approaches were carried out to recover the precious metals and to remove the hazardous metals from the environment. Chemical leaching is one of the conventional PCBs recycling methods which was carried out by using different organic solvents and chemicals. Need of high cost for execution, generation of secondary wastes in the conventional methods, forces to discover the advanced recycling methods such as hydrometallurgical, bio-metallurgical and bioleaching processes to retrieve the valuable metals generate through e-wastes. Among them, bioleaching process gain extra priority due to its higher efficiency of metal recovery from printed circuit boards. There are different classes of microorganisms have been utilized for precious metal recovery from the PCBs through bioleaching process such as chemolithoautotrophy, heterotrophy and different fungal species including Aspergillus sp. and Penicillium sp. The current status and scope for further studies in printed circuit boards recycling are discussed in this review.

Bioleaching for environmental remediation of toxic metals and metalloids: A review on soils, sediments, and mine tailings

Owing to industrial evolution, a huge mass of toxic metals, including Co, Cu, Cr, Mn, Ni, Pb, and Zn, and metalloids, such as As and Sb, has inevitably been released into the natural environment and accumulated in soils or sediments. Along with modern industrialization, many mineral mines have been explored and exploited to provide materials for industries. Mining industries also generate a vast amount of waste, such as mine tailings, which contain a high concentration of toxic metals and metalloids. Due to the low economic status, a majority of mine tailings are simply disposed into the surrounding environments, without any treatment. The mobilization and migration of toxic metals and metalloids from soils, sediments, and mining wastes to water systems via natural weathering processes put both the ecological system and human health at high risk. Considering both economic and environmental aspects, bioleaching is a preferable option for removing the toxic metals and metalloids because of its low cost and environmental safety. This chapter reviews the recent approaches of bioleaching for removing toxic metals and metalloids from soils, sediments, and mining wastes. The comparison between bioleaching and chemical leaching of various waste sources is also discussed in terms of efficiency and environmental safety. Additionally, the advanced perspectives of bioleaching for environmental remediation with consideration of other influencing factors are reviewed for future studies and applications.

Biohydrometallurgy for Rare Earth Elements Recovery from Industrial Wastes

Biohydrometallurgy recovers metals through microbially mediated processes and has been traditionally applied for the extraction of base metals from low-grade sulfidic ores. New investigations explore its potential for other types of critical resources, such as rare earth elements. In recent times, the interest in rare earth elements (REEs) is growing due to of their applications in novel technologies and green economy. The use of biohydrometallurgy for extracting resources from waste streams is also gaining attention to support innovative mining and promote a circular economy. The increase in wastes containing REEs turns them into a valuable alternative source. Most REE ores and industrial residues do not contain sulfides, and bioleaching processes use autotrophic or heterotrophic microorganisms to generate acids that dissolve the metals. This review gathers information towards the recycling of REE-bearing wastes (fluorescent lamp powder, spent cracking catalysts, e-wastes, etc.) using a more sustainable and environmentally friendly technology that reduces the impact on the environment.

Study on the process of harmless treatment of residual electrolyte in battery disassembly

Residual electrolyte is the main pollution source in the lithium ion battery disassembly process. A practical detoxified approach is studied using the lithium hexafluorophosphate in the decommissioned power battery with dimethyl carbonate as a solvent. The pH measurement, Fourier transform infrared spectroscopy, micromorphology and phase structure characterization techniques showed that the process in this study is capable of removing lithium hexafluorophosphate from decommissioned power batteries, while controlling the proper ratio of NaOH can also completely precipitate F^- into CaF₂ crystal and allows recycling of the organic solvents. This process scheme of residual electrolyte treatment effectively reduces environmental pollution during the decommissioned power batteries recycling process, and has the benefit of resource reuse for valuable elements.

Biotechnology for Metal Recovery from End-of-Life Printed Circuit Boards with Aspergillus niger

The growing production and use of electric and electronic components has led to higher rates of metal consumption and waste generation. To solve this double criticality, the old linear management method (in which a product becomes waste to dispose), has evolved towards a circular approach. Printed circuit boards (PCBs) are the brains of many electronic devices. At the end of their life, this equipment represents a valuable scrap for the content of base metals such as Cu and Zn (25 and 2 wt %, respectively) and precious metals such as Au, Ag, and Pd (250, 1000, and 110 ppm, respectively). Recently, biotechnological approaches have gained increasing prominence in PCB exploitation since they can be more cost-efficient and environmentally friendly than the chemical techniques. In this context, the present paper describes a sustainable process which uses the fungal strain Aspergillus niger for Cu and Zn extraction from PCBs. The best conditions identified were PCB addition after 14 days, Fe3+ as oxidant agent, and a pulp density of 2.5% (w/v). Extraction efficiencies of 60% and 40% for Cu and Zn, respectively, were achieved after 21 days of fermentation. The ecodesign of the process was further enhanced by using milk whey as substrate for the fungal growth and the consequent citric acid production, which was selected as a bioleaching agent.

Biological leaching of rare earth elements

The distinctive physico-chemical features of rare earth elements (REEs) have led to an increase in demand by the global market due to their multiple uses in industrial, medical and agricultural implementations. However, the scarcity of REEs and the harsh eco-unfriendly leaching processes from primary sources beside obliviousness to their recycling from secondary sources, together with the geopolitical situation, have created the need to develop a more sustainable mining strategy. Therefore, there is a growing interest in bio-hydrometallurgy, which may contribute to the scavenging of these strategic elements from low-grade resources in an environmentally friendly and economically feasible way as with copper and gold. Several prokaryotes and eukaryotes show the ability to leach REEs, however, the success in employing these microorganisms or their products in this process relays on several biotic and abiotic factors. This review focuses on the differences made by microorganisms in REEs leaching and fundamentally explains microbes-REEs interaction.

Enfoques microbiológicos para el tratamiento de catalizadores agotados

Los catalizadores, homogéneos o heterogéneos, son ampliamente utilizados para una gran variedad de procesos industriales, con el fin de producir combustibles limpios y muchos otros productos valiosos, siendo los catalizadores agotados provenientes del hidroprocesamiento los mayores residuos sólidos de la industria de la refinería y la contribución principal a la generación de catalizadores agotados. Debido a su naturaleza peligrosa, el tratamiento y la recuperación de metales de este tipo de residuos han ganado cada vez más importancia, debido al agotamiento de los recursos naturales y a la contaminación ambiental. Aunque ya existen técnicas disponibles para estos fines, éstas generan grandes volúmenes de desechos potencialmente peligrosos y producen emisiones de gases nocivos. Por lo tanto, las técnicas biotecnológicas pueden representar una alternativa promisoria para el biotratamiento y la recuperación de metales contenidos en los catalizadores agotados. Con este fin, se han analizado diversos microorganismos, que comprenden bacterias, arqueobacterias y hongos, capacitados para facilitar la eliminación de losmetales contenidos en estoscatalizadores. En estarevisión se presenta un amplio escenario sobre los avances con respecto al manejo de los catalizadores agotados y su tratamiento tradicional, seguido de una descripción detallada sobre los enfoques microbiológicos reportados hasta la actualidad.

Improved bioleaching of copper and zinc from brake pad waste by low-temperature thermal pretreatment and its mechanisms

A considerable amount of brake pad waste which is composed of phenolic resin and a variety of toxic heavy metals is produced both in China and around the world owing to the flourishing automobile industry. The safe, low cost and eco-sound bioleaching was utilized to extract the valuable metals Cu and Zn from the waste. The results showed that although bioleaching is more efficient in the extraction of Cu and Zn than the chemical counterpart, rather low bioleaching yields of 34% for Cu and 72% for Zn were obtained because of the complicated components and refractory nature of the waste. However, a low-temperature thermal pretreatment at 400 °C notably lifted the bioleaching efficiencies of Cu and Zn to 98% and nearly 100%, respectively. The thermal treatment removed the oil substances, transformed the acid insoluble Cu⁰ into acid soluble CuO and destroyed the chelation/complexation of the phenolic resin to loose Cu and Zn, promoting bioleaching performance of Cu and Zn. The combined processes of low-temperature thermal pretreatment and bioleaching is totally qualified for the extraction of Cu and Zn from the refractory waste.

Biotechnological strategies for the recovery of valuable and critical raw materials from waste electrical and electronic equipment (WEEE) - A review

Critical raw materials (CRMs) are essential in the development of novel high-tech applications. They are essential in sustainable materials and green technologies, including renewable energy, emissionfree electric vehicles and energy-efficient lighting. However, the sustainable supply of CRMs is a major concern. Recycling end-of-life devices is an integral element of the CRMs supply policy of many countries. Waste electrical and electronic equipment (WEEE) is an important secondary source of CRMs. Currently, pyrometallurgical processes are used to recycle metals from WEEE. These processes are deemed imperfect, energy-intensive and non-selective towards CRMs. Biotechnologies are a promising alternative to the current industrial best available technologies (BAT). In this review, we present the current frontiers in CRMs recovery from WEEE using biotechnology, the biochemical fundamentals of these bio-based technologies and discuss recent research and development (R&D) activities. These technologies encompass biologically induced leaching (bioleaching) from various matrices,biomass-induced sorption (biosorption), and bioelectrochemical systems (BES).

Role of microorganisms in bioleaching of rare earth elements from primary and secondary resources

In an era of environmental degradation, and water, and mineral scarcity, enhancing microbial function in sustainable mining has become a prerequisite for the future of the green economy. In recent years, the extensive use of rare earth elements (REEs) in green and smart technologies has led to an increase in the focus on recovery and separation of REEs from ore matrices. However, the recovery of REEs using traditional methods is complex and energy intensive, leading to the requirement to develop processes which are more economically feasible and environmentally friendly. The use of phosphate solubilizing microorganisms for bioleaching of REEs provides a biotechnical approach for the recovery of REEs from primary and secondary sources. However, managing and understanding the microbial-mineral interactions in order to develop a successful method for bioleaching of REEs still remains a major challenge. This review focuses on the use of microbes for the bioleaching of REEs and highlights the importance of genomic studies in order to narrow down potential microorganisms for the optimal extraction of REEs.

Screening and selection of technologically applicable microorganisms for recovery of rare earth elements from fluorescent powder

Rare Earth Elements (REE) are essential elements in many new technology products. Up to now, recycling is poorly established and no environmentally friendly strategies are applied. Modern biotechnologies like bioleaching can contribute to overcome the current limitations. In this study, we investigated bioleaching approaches exemplary for fluorescent phosphor (FP), which is accumulated during the recycling of fluorescent tubes and energy saving bulbs. A broad spectrum of different microorganisms were tested regarding their potential to leach REE from FP. Among them were classical acidophilic microorganisms, as well as various heterotrophic ones, producing organic acids or metal complexing metabolites, or having a high metal tolerance. Larger amounts of REE were leached with the strains Komagataeibacter xylinus, Lactobacillus casei, and Yarrowia lipolytica. Besides the COOH-functionality, also other biotic processes contribute to metal leaching, as comparison with indirect leaching approaches showed. Among the different REE components of the FP preferably the oxidic red dye yttrium europium oxide (YOE) that contain the critical REE yttrium and europium was leached. The results provide the basis for the development of an environmentally friendly recycling process for REE from waste materials.

Metal leaching from refinery waste hydroprocessing catalyst

The present study aims to develop an eco-friendly methodology for the recovery of nickel (Ni), molybdenum (Mo), and vanadium (V) from the refinery waste spent hydroprocessing catalyst. The proposed process has two stages: the first stage is to separate alumina, while the second stage involves the separation of metal compounds. The effectiveness of leaching agents, such as NH₄OH, (NH₄)₂CO₃, and (NH₄)₂S₂O₈, for the extraction of Mo, V, Ni, and Al from the refinery spent catalyst has been reported as a function of reagent concentration (0.5 to 2.0 molar), leaching time (1 to 6 h), and temperature (35 to 60°C). The optimal leaching conditions were achieved to obtain the maximum recovery of Mo, Ni, and V metals. The effect of the mixture of multi-ammonium salts on the metal extraction was also studied, which showed an adverse effect for Ni and V, while marginal improvement was observed for Mo leaching. The ammonium salts can form soluble metal complexes, in which stability or solubility depends on the nature of ammonium salt and the reaction conditions. The extracted metals and support can be reused to synthesize a fresh hydroprocessing catalyst. The process will reduce the refinery waste and recover the expensive metals. Therefore, the process is not only important from an environmental point of view but also vital from an economic perspective.

Bioleaching of metals from WEEE shredding dust

A bioleaching process developed in two separate steps was investigated for the recovery of base metals, precious metals and rare earth elements from dusts generated by Waste Electrical and Electronic Equipment (WEEE) shredding. In the first step, base metals were almost completely leached from the dust in 8 days by Acidithiobacillus thiooxidans (DSM 9463) that lowered the pH of the leaching solution from 3.5 to 1.0. During this step, cerium, europium and neodymium were mobilized at high percentages (>99%), whereas lanthanum and yttrium reached an extraction yield of 80%. In the second step, the cyanide producing Pseudomonas putida WSC361 mobilized 48% of gold within 3 h from the A. thiooxidans leached shredding dust. This work demonstrated the potential application of biohydrometallurgy for resource recovery from WEEE shredding dust, destined to landfill disposal, and its effectiveness in the extraction of valuable substances, including elements at high supply risk as rare earths.

Leaching of rare earth elements from fluorescent powder using the tea fungus Kombucha

In most modern technologies such as flat screens, highly effective magnets and lasers, as well as luminescence phosphors, Rare Earth Elements (REE) are used. Unfortunately no environmentally friendly recycling process exists so far. In comparison to other elements the interaction of microorganisms with REE has been studied to a less extent. However, as REE are ubiquitously present in nature it can be assumed that microorganisms play an important role in the biogeochemistry of REE. This study investigates the potential of organic acid-producing microbes for extracting REE from industrial waste. In Germany, 175 tons of fluorescent phosphor (FP) are collected per year as a distinct fraction from the recycling of compact fluorescent lamps. Because the FP contains about 10% of REE-oxides bound in the so-called triband dyes it is a readily accessible secondary resource of REE. Using the symbiotic mixed culture Kombucha, consisting of yeasts and acetic acid bacteria, REE were leached at a significant rate. The highest leaching-rates were observed in shake cultures using the entire Kombucha-consortium or its supernatant as leaching agent compared to experiments using the isolates Zygosaccharomyces lentus and Komagataeibacter hansenii as leaching organisms. During the cultivation, the pH decreased as a result of organic acid production (mainly acetic and gluconic acid). Thus, the underlying mechanism of the triband dye solubilisation is probably linked to the carboxyl-functionality or a proton excess. In accordance with the higher solubility of REE-oxides compared to REE-phosphates and -aluminates, the red dye Y₂O₃:Eu²⁺ containing relatively expensive REE was shown to be preferentially solubilized. These results show that it is possible to dissolve the REE-compounds of FP with the help of microbial processes. Moreover, they provide the basis for the development of an eco-friendly alternative to the currently applied methods that use strong inorganic acids or toxic chemicals.

Comparative assessment of metallurgical recovery of metals from electronic waste with special emphasis on bioleaching

Waste electrical and electronic equipment (WEEE) or electronic waste (e-waste) is one of the fastest growing waste streams in the urban environment worldwide. The core component of printed circuit board (PCB) in e-waste contains a complex array of metals in rich quantity, some of which are toxic to the environment and all of which are valuable resources. Therefore, the recycling of e-waste is an important aspect not only from the point of waste treatment but also from the recovery of metals for economic growth. Conventional approaches for recovery of metals from e-waste, viz. pyrometallurgical and hydrometallurgical techniques, are rapid and efficient, but cause secondary pollution and economically unviable. Limitations of the conventional techniques have led to a shift towards biometallurgical technique involving microbiological leaching of metals from e-waste in eco-friendly manner. However, optimization of certain biotic and abiotic factors such as microbial species, pH, temperature, nutrients, and aeration rate affect the bioleaching process and can lead to profitable recovery of metals from e-waste. The present review provides a comprehensive assessment on the metallurgical techniques for recovery of metals from e-waste with special emphasis on bioleaching process and the associated factors.

Penicillium expansum Link strain for a biometallurgical method to recover REEs from WEEE

Due to the wide range of applications in high-tech solutions, Rare Earth Elements (REEs) have become object of great interest. In the last years several studies regarding technologies for REE extraction from secondary resources have been carried out. In particular biotechnologies, which use tolerant and accumulator microorganisms to recover and recycle precious metals, are replacing traditional methods. This paper describes an original biometallurgical method to recover REEs from waste electrical and electronic equipment (WEEE) by using a strain of Penicillium expansum Link isolated from an ecotoxic metal contaminated site. The resulting product is a high concentrated solution of Lanthanum (up to 390ppm) and Terbium (up to 1520ppm) obtained from WEEE. Under this perspective, the proposed protocol can be considered a method of recycling exploiting biometallurgy. Finally, the process is the subject of the Italian patent application n. 102015000041404 submitted by the University of Genoa.

Mechanochemical processing of molybdenum and vanadium sulfides for metal recovery from spent catalysts wastes

This work describes the mechanochemical transformations of molybdenum and vanadium sulfides into corresponding molybdate and vanadate, to serve as a new environment-friendly approach for processing hazardous spent hydrodesulphurization (HDS) catalysts solid waste to achieve an easy recovery of not only molybdenum and vanadium but also nickel and cobalt. Co-grinding the molybdenum and vanadium sulfides with oxidants and sodium carbonate stimulates solid-state reactions without any heating aid to form metal molybdates and vanadates. The reactions proceed with an increase in grinding time and were enhanced by using more sodium carbonate and stronger oxidant. The necessary conditions for the successful transformation can be explained on the basis of thermodynamic analyses, namely a negative change in Gibbs free energy.

Does bioleaching represent a biotechnological strategy for remediation of contaminated sediments?

Bioleaching is a consolidated biotechnology in the mining industry and in bio-hydrometallurgy, where microorganisms mediate the solubilisation of metals and semi-metals from mineral ores and concentrates. Bioleaching also has the potential for ex-situ/on-site remediation of aquatic sediments that are contaminated with metals, which represent a key environmental issue of global concern. By eliminating or reducing (semi-)metal contamination of aquatic sediments, bioleaching may represent an environmentally friendly and low-cost strategy for management of contaminated dredged sediments. Nevertheless, the efficiency of bioleaching in this context is greatly influenced by several abiotic and biotic factors. These factors need to be carefully taken into account before selecting bioleaching as a suitable remediation strategy. Here we review the application of bioleaching for sediment bioremediation, and provide a critical view of the main factors that affect its performance. We also discuss future research needs to improve bioleaching strategies for contaminated aquatic sediments, in view of large-scale applications.

Recovery of vanadium from spent catalysts of sulfuric acid plant by using inorganic and organic acids: Laboratory and semi-pilot tests

Catalysts are used extensively in industry to purify and upgrade various feeds and to improve process efficiency. These catalysts lose their activity with time. Spent catalysts from a sulfuric acid plant (main elemental composition: 5.71% V2O5, 1.89% Al2O3, 1.17% Fe2O3 and 61.04% SiO2; and the rest constituting several other oxides in traces/minute quantities) were used as a secondary source for vanadium recovery. Experimental studies were conducted by using three different leaching systems (citric acid with hydrogen peroxide, oxalic acid with hydrogen peroxide and sulfuric acid with hydrogen peroxide). The effects of leaching time, temperature, concentration of reagents and solid/liquid (S/L) ratio were investigated. Under optimum conditions (1:25 S/L ratio, 0.1 M citric acid, 0.1 M hydrogen peroxide, 50°C and 120 min), 95% V was recovered in the presence of hydrogen peroxide in citric acid leaching.

A review of metal recovery from spent petroleum catalysts and ash

With the increase in environmental awareness, the disposal of any form of hazardous waste has become a great concern for the industrial sector. Spent catalysts contribute to a significant amount of the solid waste generated by the petrochemical and petroleum refining industry. Hydro-cracking and hydrodesulfurization (HDS) catalysts are extensively used in the petroleum refining and petrochemical industries. The catalysts used in the refining processes lose their effectiveness over time. When the activity of catalysts decline below the acceptable level, they are usually regenerated and reused but regeneration is not possible every time. Recycling of some industrial waste containing base metals (such as V, Ni, Co, Mo) is estimated as an economical opportunity in the exploitation of these wastes. Alkali roasted catalysts can be leached in water to get the Mo and V in solution (in which temperature plays an important role during leaching). Several techniques are possible to separate the different metals, among those selective precipitation and solvent extraction are the most used. Pyrometallurgical treatment and bio-hydrometallurgical leaching were also proposed in the scientific literature but up to now they did not have any industrial application. An overview on patented and commercial processes was also presented.

Environmental burdens in the management of end-of-life cathode ray tubes

We compared the environmental burdens in the management of end-of life cathode ray tubes (CRTs) within two frameworks according to the different technologies of the production of televisions/monitors. In the first case, CRT recycling is addressed to the recovery of the panel and funnel glass for the manufacturing of new CRT screens. In the second case, where flat screen technology has replaced that of CRT, the recycling is addressed to the recovery of the glass cullet and lead for other applications. The impacts were evaluated according to the problem-oriented methodology of the Institute of Environmental Sciences, Leiden University, Leiden, The Netherlands. Our data confirm that in both cases, the recycling treatment allows benefits to be gained for the environment through the recovery of the secondary raw materials. These benefits are higher for the "CRT technology" framework (1 kg CO2 saved per CRT) than for the "flat screen technology" (0.9 kg CO2 saved, per CRT, as the highest possible), mainly due to the high energy consumption for lead separation from the funnel glass. Furthermore, the recovery of yttrium from the fluorescent powders that are a residue of the recycling treatment would further improve the CO2 credit for both the frameworks considered, which would provide a further saving of about 0.75 kg CO2 per CRT, net of the energy and raw materials needed for the recovery. Overall, this study confirms that, even with a change in the destination of the recovered materials, the recycling processes provide a benefit for the environment: indeed the higher loads for the environment are balanced by avoiding the primary production of the recovered materials.

Optimal planning for the sustainable utilization of municipal solid waste

The increasing generation of municipal solid waste (MSW) is a major problem particularly for large urban areas with insufficient landfill capacities and inefficient waste management systems. Several options associated to the supply chain for implementing a MSW management system are available, however to determine the optimal solution several technical, economic, environmental and social aspects must be considered. Therefore, this paper proposes a mathematical programming model for the optimal planning of the supply chain associated to the MSW management system to maximize the economic benefit while accounting for technical and environmental issues. The optimization model simultaneously selects the processing technologies and their location, the distribution of wastes from cities as well as the distribution of products to markets. The problem was formulated as a multi-objective mixed-integer linear programing problem to maximize the profit of the supply chain and the amount of recycled wastes, where the results are showed through Pareto curves that tradeoff economic and environmental aspects. The proposed approach is applied to a case study for the west-central part of Mexico to consider the integration of MSW from several cities to yield useful products. The results show that an integrated utilization of MSW can provide economic, environmental and social benefits.

Influence of biogeochemical interactions on metal bioleaching performance in contaminated marine sediment

Bioleaching strategies are still far from finding real applications in sediment clean-up, although metabolic mechanisms governing bioleaching processes have been deeply studied and can be considered well established. In this study, we carried out bioleaching experiments, using autotrophic and heterotrophic acidophilic bacteria strains, and worked with marine sediments characterized by different geochemical properties and metal concentrations and speciations. The solubilization efficiency of the metals was highly variable, with the highest for Zn (40%-76%) and the lowest for Pb (0%-7%). Our data suggest that the role of autotrophic Fe/S oxidizing bacteria is mainly associated with the production and re-cycling of leaching chemical species, mainly as protons and ferric ions. Metal solubilization appears to be more related to establishing environmental conditions that allow each metal or semimetal to remain stable in the solution phase. Thus, the maintenance of acid and oxidative conditions, the chemical behavior in aqueous environment of each metal species and the geochemical characteristics of sediment interact intimately to influence metal solubilization in site-specific and metal-specific way.

An environmentally friendly process for the recovery of valuable metals from spent refinery catalysts

The present study dealt with the whole valorization process of exhaust refinery catalysts, including metal extraction by ferric iron leaching and metal recovery by precipitation with sodium hydroxide. In the leaching operation the effects on metal recovery of the concentration and kind of acid, the concentration of catalyst and iron (III) were determined. The best operating conditions were 0.05 mol L(-1) sulfuric acid, 40 g L(-1) iron (III), 10% catalyst concentration; almost complete extraction of nickel and vanadium, and 50%extraction efficiency of aluminium and less than 20% for molybdenum. Sequential precipitation on the leach liquor showed that it was not possible to separate metals through such an approach and a recovery operation by means of a single-stage precipitation at pH 6.5 would simplify the procedures and give a product with an average content of iron (68%), aluminium (13%), vanadium (11%), nickel (6%) and molybdenum (1%) which would be potentially of interest in the iron alloy market. The environmental sustainability of the process was also assessed by means of life cycle assessment and yielded an estimate that the highest impact was in the category of global warming potential with 0.42 kg carbon dioxide per kg recovered metal.

Environmental impact assessment of hydrometallurgical processes for metal recovery from WEEE residues using a portable prototype plant

Life cycle assessment (LCA) was applied to hydrometallurgical treatments carried out using a new portable prototype plant for the recovery of valuable metals from waste electrical and electronic equipment (WEEE). The plant was fed with the WEEE residues from physical processes for the recycling of fluorescent lamps, cathode ray tubes (CRTs), Li-ion accumulators and printed circuit boards (PCBs). Leaching with sulfuric acid was carried out, followed by metal recovery by selective precipitation. A final step of wastewater treatment with lime was performed. The recovered metals included yttrium, zinc, cobalt, lithium, copper, gold, and silver. The category of global warming potential was the most critical one considering the specifications for southern European territories, with 13.3 kg CO(2)/kg recovered metal from the powders/residues from fluorescent lamps, 19.2 kg CO(2)/kg from CRTs, 27.0 kg CO(2)/kg from Li-ion accumulators and 25.9 kg CO(2)/kg from PCBs. Data also show that metal extraction steps have the highest load for the environment. In general, these processes appear beneficial for the environment in terms of CO(2) emissions, especially for metal recovery from WEEE residues from fluorescent lamps and CRTs.