A review of olive mill solid wastes to energy utilization techniques

Olive mill wastes: from wastes to resources

Olive oil extraction has recently experienced a continuous increase due to its related beneficial properties. Consequently, large amounts of olive mill wastes (OMWs) derived from the trituration process are annually produced, causing serious environmental problems. The limited financial capabilities of olive mills make them usually unable to bear the high costs required for the disposal of their wastes. Alternatively, the valorization of OMWs within the framework of the so-called waste-to-resource concept and their recycling can represent a successful strategy for the implementation of circular economy model in the olive industry, which could have significant socioeconomic impacts on low-income Mediterranean countries. There is, however, no unique solution for OMWs valorization, due to the wide variety of the wastes' composition and their seasonal production. In this review, the potential of OMWs for being reused and the recent technological advances in the field of OMWs valorization are assessed. Special focus is given to the analysis of the advantages and limitations of each technology and to reporting the most significant issues that still limiting its industrial scale-up. The information collected in this review shows that OMW could be effectively exploited in several sectors, including energy production and agriculture. OMWs potential seems, however, undervalued, and the implementation of sustainable valorization strategies in large-scale remains challenging. More efforts and policy actions, through collective actions, encouraging subsidies, and establishing public-private collaborations, are still needed to reconcile research progress with industrial practices and encourage the large-scale implementation of the waste-to-resource concept in the olive sector.

From laboratory- to industrial-scale plants: Future of anaerobic digestion of olive mill solid wastes

In this review, the main properties of olive mill solid waste, the primary by-product of olive oil production, and its feasibility as a feedstock for anaerobic digesters operating at laboratory-, pilot- and industrial-scales are discussed in detail. Nutrient addition and thermal pretreatments were found to have the potential to address the challenges arising from the high carbon-to-nitrogen ratio, the low pH, and the high concentration of phenolic compounds. Furthermore, anaerobic co-digestion with different organic feedstocks has been identified as one of the most promising options to solve the aforementioned problems and the seasonality nature of olive waste, while improving the efficiency of anaerobic treatment plants that operate throughout the whole year. The insights generated from this study show co-digestion with wastes from animal farming to be the most environmentally and economically sustainable method for improving anaerobic digestion processes with olive mill solid waste.

Towards a circular economy in virgin olive oil production: Valorization of the olive mill waste (OMW) "alpeorujo" through polyphenol recovery with natural deep eutectic solvents (NADESs) and vermicomposting

Virgin olive oil (VOO) production generates large amounts of a harmful by-product, olive mill waste (OMW) or alpeorujo, which has a strong environmental impact and that must be recycled to adapt VOO production to a circular economy model. Here, the valorization of OMW was studied by considering three consecutive stages: Stage 1 involves the generation of OMW; Stage 2 the recovery of bioactive phenolic compounds from the fresh OMW using natural deep eutectic solvents (NADESs), generating a valuable phenolic extract and a new by-product, a dephenolized OMW named "alpeoNADES"; and Stage 3 involves vermicomposting alpeoNADES with Eisenia fetida earthworms. Six NADES were formulated and tested, selecting a NADES composed of citric acid and fructose (CF) derived from food grade and biodegradable substances. CF was the most effective solvent to obtain phenolic extracts for nutraceutical and agronomical purposes, extracting 3988.74 mg/kg of polyphenols from fresh OMW. This alpeoNADES is a non-palatable substrate for E. fetida earthworms, as the residual CF gives it an acidic pH (pH 2). Its palatability was improved by mixing it with horse manure and straw for vermicomposting, in a 1:1 and 3:1 dry weight ratio. When these substrates were precomposted for 3 weeks they reached pH 5.5-6 and they could then be vermicomposted for 23 weeks (using OMW as a control). The best substrate for vermicomposting was determined by the worm biomass, growth rate, carbon to nitrogen (C:N) ratio, and N and P content. AlpeoNADES and manure 3:1 produced the highest quality vermicompost in the shortest time, generating a product that complied with European standards for organic fertilizers. Hence, alpeoNADES was recycled to a low-cost, organic balanced fertilizer in Stage 3, enabling the olive oil industry to transition to sustainable production through this integrated circular economy design.

The Combined Impact of Ni-Based Catalysts and a Binary Carbonate Salts Mixture on the CO2 Gasification Performance of Olive Kernel Biomass Fuel

In the present work, the individual or synergistic effect of Ni-based catalysts (Ni/CeO2, Ni/Al2O3) and an eutectic carbonate salt mixture (MS) on the CO2 gasification performance of olive kernels was investigated. It was found that the Ni/CeO2 catalyst presented a relatively superior instant gasification reaction rate (Rco) compared to Ni/Al2O3, in line with the significant redox capability of CeO2. On the other hand, the use of the binary eutectic carbonate salt mixture (MS) lowered the onset and maximum CO2 gasification temperatures, resulting in a notably higher carbon conversion efficiency (81%) compared to the individual Ni-based catalysts and non-catalytic gasification tests (60%). Interestingly, a synergetic catalyst-carbonate salt mixture effect was revealed in the low and intermediate CO2 gasification temperature regimes, boosting the instant gasification reaction rate (Rco). In fact, in the temperature range of 300 to 550 °C, the maximum Rco value for both MS-Ni/Al2O3 and MS-Ni/CeO2 systems were four times higher (4 × 10−3 min−1 at 460 °C) compared to the individual counterparts. The present results demonstrated for the first time the combined effect of two different Ni-based catalysts and an eutectic carbonate salt mixture towards enhancing the CO production rate during CO2 gasification of olive kernel biomass fuel, especially in the devolatilization and tar cracking/reforming zones. On the basis of a systematic characterization study and lab-scale gasification experiments, the beneficial role of catalysts and molten carbonate salts on the gasification process was revealed, which can be ascribed to the catalytic activity as well as the improved mass and heat transport properties offered by the molten carbonate salts.

Olive oil industry: a review of waste stream composition, environmental impacts, and energy valorization paths

The olive oil production is a key economic sector for the producing countries, mainly in the Mediterranean region. However, the worldwide increasing oil production led to the generation of huge amounts of wastes detrimental for the environment. Therefore, efficient and sustainable management of olive industry wastes has recently acquired significant interest in the scientific research community. In the actual world energy context, various studies dealt with the valorization of the solid/liquid waste streams obtained from the discontinuous/continuous extraction of olive oil for energy purposes. The application of waste-to-energy treatments to these effluents can turn them out into an important energy resource. This review article presents the main used oil extraction techniques and their related research developments. The characterization of the generated wastes and the factors behind their bad environmental impacts are highlighted. Relevant research works related to biochemical and thermochemical conversion of olive mill wastes are extensively reviewed and discussed in terms of product yields and composition. A recent update of the studies addressing olive industry waste applications for energy production is also given. This investigation revealed a lack of studies in relation to the hydrothermal processing of olive mill wastes. Despite their suitability for this process (e.g., high moisture content), few papers have investigated the hydrothermal conversion of these waste streams. This scientific gap opens a very interesting research direction, which has to be further investigated.

Treatment technologies for olive mill wastewater with impacts on plants

Olive mill wastewater (OMW), produced during olive oil production, contains high levels of salt contents, organic matter, suspended particles, and toxic chemicals (particularly phenols), which all result in increased biological and chemical oxygen demand. Olive Oil Mills' Wastes (OMW), which have dark brown color with unpleasant smell, consist mainly of water, high organic (mainly phenols and polyphenols) and low inorganic compounds (e.g. potassium and phosphorus), as well as grease. OMW components can negatively affect soil's physical, chemical, and biological properties, rendering it phytotoxic. However, OMW can positively affect plants' development when it's applied to the soil after pretreatment and treatment processes due to its high mineral contents and organic matter. There are various approaches for removing impurities and the treatment of OMW including chemical, biological, thermal, physiochemical, and biophysical processes. Physical techniques involve filtration, dilution, and centrifugation. Thermal methods include combustion and pyrolysis; biological techniques use anaerobic and aerobic techniques, whereas adsorption and electrocoagulation act as physiochemical methods, and coagulation and flocculation as biophysical methods. In contrast, combined biological treatment methods use co-digestion and composting. A comparison of the effects of both treated and untreated OMW samples on plant development and soil parameters can help us to understand the potential role of OMW in increasing soil fertility. This review discusses the impacts of untreated OMW and treated OMW in terms of soil characteristics, seed germination, and plant growth. This review summarizes all alternative approaches and technologies for pretreatment, treatment, and recovery of valuable byproducts and reuse of OMW across the world.

Valorization of by-products from vegetable oil industries: Enzymes production by Yarrowia lipolytica through solid state fermentation

Vegetable oil extraction generates high amounts of by-products, which are designated as oil cakes. Since the current strategies employed for oil cakes' reuse are linked with some drawbacks, identification of alternative approaches to decrease the environmental impact and promote a circular economy is of vital importance. In general, these materials are characterized by high fiber content, making them suitable to be employed in solid state fermentation (SSF). Filamentous fungi have been the microorganisms mostly applied in SSF and yeasts were applied in less extent. In the present work, three by-products from the extraction of olive, sunflower, and rapeseed oils were used as solid substrates in SSF for lipase and protease production by Yarrowia lipolytica W29. Oil cakes mixtures composition was optimized for the production of each enzyme using a simplex-centroid design of experiments. A 50% (w/w) mixture of olive cake (OC) and sunflower cake (SC) led to the highest lipase production, while a combination of the three oil cakes was most suitable for maximum protease production. Both enzymes were produced at maximum levels in a short period of 48 h. This work demonstrated that enzyme production by Y. lipolytica W29 in SSF can be modulated by the different combinations of oil cakes in the substrate mixture. Additionally, the potential of using by-products from vegetable oil industries in SSF processes was also demonstrated, showing alternative strategies for their valorization.

Preliminary Experimental Results and Modelling Study of Olive Kernel Gasification in a 2 MWth BFB Gasifier

Gasification is a promising and attractive thermochemical method for biomass-to-energy conversion, with fluidized bed reactors being one of the best options for large-scale operations. Olive residues in particular are potentially excellent candidate biomass fuels in the Mediterranean area, due to the region’s increased capacity in olive oil production. Herein, the gasification experiments of olive kernels in a 2 MWth air-blown, bubbling fluidized bed reactor located at CENER’s facilities (BIO2C) in Navarra, Spain are presented. Even though technical issues were demonstrated due to the operation of the plant with a high-density biomass fuel and given the scale of the process, a quasi-steady-state and isothermal 12 h operation at an equivalence ratio of 0.25 ± 0.03 was attained. Given the satisfactory experimental results, an Aspen Plus simulation model of the process was also attempted. Notably, the proposed methodology agrees well with the experimental results and can be regarded as a starting point in future studies examining the gasification of relevant biomass in a MW-scale unit. Next, the effect of equivalence ratio and residual biomass moisture content were also evaluated, with the scope of designing future experiments that require minor modifications in the already existing apparatus. Finally, a syngas utilization route through the provision of energy for district heating purposes in the nearby village of Aoiz was proposed.

Evolution of the Olive Oil Industry along the Entire Production Chain and Related Waste Management

The production of olive oil involves the sustainable management of the waste produced along the entire production chain. This review examines the developments regarding cultivation techniques, production technologies, and waste management, highlighting the goals to be achieved and the most reasonable prospects. The results show that cultivation and production technology have evolved to an almost final solution to meet economic feasibility, keeping the oil’s high quality. Continuous horizontal decanters will coexist with traditional mills in many countries with old olive oil production and consumption traditions. High-quality products have conquered markets, especially in the wealthiest countries. At the same time, the exploitation of dried pomace by solvent extraction is increasingly an obsolete practice. However, waste management is still looking for one or a few reasonable solutions that meet modern society’s constraints. The enhancement of some experienced technologies and the full-scale application of emerging technologies and strategies should solve this problem in the short–medium term. A short discussion is reported on the possibility of unifying the nature and the quality of the waste, whatever the olive oil production method is. Furthermore, modern thermochemical treatment for solid wet organic waste disposal is examined and discussed.

Identifying the maturity of co-compost of olive mill waste and natural mineral materials: Modelling via ANN and multi-objective optimization

In this study, olive mill waste (OMW) and natural mineral amendments were co-composted to evaluate the compost maturity efficiency. The results were modelled by Feed-Forward Neural Networks (FF-NN) and Elman-Recurrent Neural Networks (ER-NN) and compared Response Surface Methodology (RSM). According to RSM produced a prediction error of more than 10% while Neural Networks (NNs) models were <2%. From, multi-objective optimization, the most suitable materials were expanded vermiculite and pumice with overall desirabilities of 0.60 and 0.56, respectively. The optimum amendment ratios were achieved with 14.3% of expanded vermiculite and 16.0% of pumice for OMW composting. Multivariate Analysis of Variance (MANOVA) results indicated that the materials had a strong effect on composting in parallel with the optimization results. NNs were predictors with superior properties to model the composting processes, can be used as modeling tools in many areas that are difficult and costly to perform new experiments.

Yarrowia lipolytica as a biorefinery platform for effluents and solid wastes valorization - challenges and opportunities

Due to its physiological and enzymatic features, Yarrowia lipolytica produces several valuable compounds from a wide range of substrates. Appointed by some authors as an industrial workhorse, Y. lipolytica has an extraordinary ability to use unrefined and complex low-cost substrates as carbon and nitrogen sources, aiding to reduce the waste surplus and to produce added-value compounds in a cost-effective way. Dozens of review papers regarding Y. lipolytica have been published till now, proving the interest that this yeast arouses in the scientific community. However, most of them are focused on metabolic pathways involved in substrates assimilation and product formation, or the development of synthetic biology tools in order to obtain engineered strains for biotechnological applications. This paper provides an exhaustive and up-to-date revision on the application of Y. lipolytica to valorize liquid effluents and solid wastes and its role in developing cleaner biotechnological approaches, aiming to boost the circular economy. Firstly, a general overview about Y. lipolytica is introduced, describing its intrinsic features and biotechnological applications. Then, an extensive survey of the literature regarding the assimilation of oily wastes (waste cooking oils, oil cakes and olive mill wastewaters), animal fat wastes, hydrocarbons-rich effluents, crude glycerol and agro-food wastes by Y. lipolytica strains will be discussed. This is the first article that brings together the environmental issue of all such residues and their valorization as feedstock for valuable compounds production by Y. lipolytica. Finally, it will demonstrate the potential of this non-conventional yeast to be used as a biorefinery platform.

Multilayer Approach for Product Portfolio Optimization: Waste to Added-Value Products

A multistage multilayer systematic procedure has been developed for the selection of the optimal product portfolio from waste biomass as feedstock for systems involving water-energy-food nexus. It consists of a hybrid heuristic, metric-based, and optimization methodology that evaluates the economic and environmental performance of added-value products from a particular raw material. The first stage preselects the promising products. Next, a superstructure optimization problem is formulated to valorize or transform waste into the optimal set of products. The methodology has been applied within the waste to power and chemicals initiative to evaluate the best use of the biomass residue from the olive oil industry toward food, chemicals, and energy. The heuristic stage is based on the literature review to analyze the feasible products and techniques. Next, simple metrics have been developed and used to preselect products that are promising. Finally, a superstructure optimization approach is used to design the facility that processes leaves, wood chips, and olives into final products. The best technique to recover phenols from "alperujo", a wet solid waste/byproduct of the process, consists of the use of membranes, while the adsorption technique is used for the recovery of phenols from olive leaves and branches. The investment required to process waste adds up to €110.2 million for a 100 kt/yr for the olive production facility, while the profit depends on the level of integration. If the facility is attached to an olive oil production, the generated profit ranges between 14.5 MM €/yr (when the waste is purchased at prices of €249 per ton of alperujo and €6 per ton of olive leaves and branches) and 34.3 MM €/yr when the waste material is obtained for free.

Life Cycle Assessment of Olive Pomace as a Reinforcement in Polypropylene and Polyethylene Biocomposite Materials: A New Perspective for the Valorization of This Agricultural By-Product

The main environmental impact of olive oil production is the disposal of residues such as pomace and water vegetation. During the olive oil extraction process, the olive stone is milled and discharged within the olive pomace. However, olive stone flour can be valorized as filler for polymeric composites. A life cycle assessment of the olive pomace valorization was carried out by focusing on the manufacturing process of a biocomposite made of two different thermoplastic matrices, i.e., polyethylene and polypropylene. The functional unit is the production of 1 m2 of a lath made of an olive pomace-based biocomposite. The analysis was carried out with the SimaPro PhD 9.1.1.1 software, and the database used for the modeling was Ecoinvent 3.6. The obtained results reveal that the hotspot of the whole process is the twin-screw compounding of the olive stone fraction, with the polymeric matrix and coupling agent, and that human health is the most affected damage category. It represents 89% for both scenarios studied: olive stone fraction/polypropylene (OSF/PP) and olive stone fraction/polyethylene (OSF/PE). Further research directions include the use of biosourced polymer matrices, which could reduce the impact of olive pomace-based composite manufacturing.

Total and Sustainable Valorisation of Olive Pomace Using a Fractionation Approach

Olive pomace management represents a great concern to the olive oil industry. This work focused on the development of a “zero waste” strategy for olive pomace based on a fractionation approach resulting in the obtention of different value-added fractions. The physicochemical composition of edible fractions obtained (liquid and pulp) was analysed. The potential use as a solid biofuel of the non-edible fraction (stones) was evaluated. High amounts of hydroxytyrosol (513.61–625.76 mg/100 g dry weight) were present in the liquid fraction. Pulp fraction was demonstrated to be a good source of fibre (53–59% dry weight) with considerable antioxidant activity both from free and bound phenolics. The stones fraction exhibited substantial high heating values (18.65–18.94 megajoule (MJ/kg). All these results support the added value of the olive pomace fractions combining the biofuel potential from the stones fraction and the functional food ingredients’ potential both from liquid and pulp fractions. The present methodology seems to be a feasible whole valorisation approach to achieve the circularity in the olive oil sector, prioritising obtaining high over low added-value products.

Sustainable Environmental Management and Valorization Options for Olive Mill Byproducts in the Middle East and North Africa (MENA) Region

Cultivation of olive trees and olive oil production have been considered as a legacy for the Mediterranean region. This custom represents a very important benefit for many nations in terms of wealth and health. However, huge amounts of by-products and waste are generated during olive oil production. This represents a serious environmental impact on land and water bodies if not properly handled. Olive oil extraction generates two waste streams, a solid waste called pomace and olive mill wastewater (OMWW), which has been considered as highly pollutant and phytotoxic waste. These wastes have high disposal costs and predominantly generated from small-scale enterprises that have limited financial resources to treat them properly before discharge to the environment. Besides being a serious environmental problem, OMWW has potential economic value that remains to be utilized such as: fertilizers, valuable antioxidants agents and fatty acids needed in human diet. Also, Olive pomace is a valuable renewable energy source with an energy density of 23 MJ/kg and has become an inexpensive alternative for fossil fuels. Aiming at adding value to the olive production sectors and potential valorization options for byproducts in the MENA region, international practices applied in olive mills wastes management’s and treatment methods used in major oil producing countries are presented.

A Review of Technical and Economic Aspects of Biomass Briquetting

Growing global demand and utilization of fossil fuels has elevated wealth creation, increased adverse impacts of climate change from greenhouse gases (GHGs) emissions, and endangered public health. In most developing countries, biomass wastes, which include but are not limited to agricultural residues, are produced in large quantities annually. They are either inefficiently used or disposed of indiscriminately, which threatens the environment. It is possible to convert these wastes, through densification, into high-density and energy-efficient briquettes. Densification of biomass into briquettes presents a renewable energy option as an alternative to fossil fuels. This paper reviews biomass briquetting with reference to biomass resources, feedstock pre-processing, briquetting process parameters, briquetting technology, and briquettes quality evaluation parameters. The review also includes the economic aspect of briquetting relating to costs and feasibility.

Briquettes Production from Olive Mill Waste under Optimal Temperature and Pressure Conditions: Physico-Chemical and Mechanical Characterizations

This paper aims at investigating the production of high quality briquettes from olive mill solid waste (OMSW) mixed with corn starch as a binder for energy production. For this purpose, different mass percentages of OMSW and binder were considered; 100%-0%, 90%-10%, 85%-15%, and 70%-30%, respectively. The briquetting process of the raw mixtures was carried out based on high pressures. Physico-chemical and mechanical characterizations were performed in order to select the best conditions for the briquettes production. It was observed that during the densification process, the optimal applied pressure increases notably the unit density, the bulk density, and the compressive strength. Mechanical characterization shows that the prepared sample with 15% of corn starch shows the best mechanical properties. Moreover, the corn starch binder affects quietly the high heating value (HHV) which increases from 16.36 MJ/Kg for the 100%-0% sample to 16.92 MJ/Kg for the 85%-15% sample. In addition, the kinetic study shows that the binder agent does not affect negatively the thermal degradation of the briquettes. Finally, the briquettes characterization shows that the studied samples with particles size less than 100 μm and blended with 15% of corn starch binder are promising biofuels either for household or industrial plants use.

Biomethane recovery from olive mill residues through anaerobic digestion: A review of the state of the art technology

Residues from production of olive oil are generated yearly in great amounts, both in liquid and solid forms. Different waste treatment systems were proposed in literature, to minimize environmental pollution while raising the energy recovery. Anaerobic digestion is one of the available routes to recover energy from waste via production of biogas while reducing organic load and pollutants to the environment. The use of farming and agro industrial wastes as co-substrate in anaerobic digestion can induce benefits related to the simultaneous treatment of different wastes. In particular, co-digestion can significantly enhance the process stability as well as the bio-methane generation. This work aims at reviewing the latest achievements in anaerobic digestion of olive mill residues, focusing on the aspects that can mostly favor the process, principally from a technical but also from an economical point of view. For the mono-digestion processes, methane yields up to 419 L_CH4 kg_VS^-1 were reported for olive mill wastewaters (Calabrò et al. 2018), while a production of 740 L_CH4 kg_VS^-1 was achieved when digesting olive mill solid waste together with olive mill wastewater and milk whey (Battista et al. 2015). An increase up to 143% in the methane yield was also reported when the feedstock was subjected to a 5 days aeration before digesting it in a semi-continuous stirred tank reactor (González-González and Cuadros 2015).

Gastroprotective herbs for headache management in Persian medicine: A comprehensive review

The gut-brain axis is a bidirectional communication system that exists between the brain and gut. Several studies claimed that some types of headaches are associated with various gastrointestinal (GI) disorders. In Persian medicine (PM), physicians believed that gastric disturbances could stimulate headache and introduced some herbs for boosting gastric function as a therapeutic remedy for headache. Here we review the current evidence for the gastroprotective and antiheadache effects of herbs used in PM. Herbs used for their gastrotonic effects in PM were identified from selected Persian medical and pharmaceutical textbooks. PubMed, Scopus and Google Scholar were used to search for contemporary scientific evidence relating to the gastric and neurologic effects of these plants. A total of 24 plants were recorded from the selected sources included in this review, most of which belonged to the Rosaceae family. Phyllanthus emblica, Zingiber officinale, Boswellias errata, Punica granatum and Hypericum perforatum had the most recent studies related to GI disorder and headache, while current research about quince, rose, apple, hawthorn and pear was limited. Reducing Helicobacter pylori growth, gastritis, erosion of the stomach lining, hemorrhage and perforation, improving gastric mucosal resistance, antisecretary, antiulcer, antipyretic, analgesic, sedative, anxiolytic, anti-inflammatory, anticonvulsant, neuroprotective and antioxidant effects as well as improvement in memory scores were some of the gastrotonic and neuroprotective mechanisms described in the current research. These results confirmed that medicinal plants prescribed in PM may improve headache in patients through the management of GI abnormalities. However, further studies are recommended to investigate the efficacy and safety of the mentioned medicinal plants.

Characterization of New Olive Fruit Derived Products Obtained by Means of a Novel Processing Method Involving Stone Removal and Dehydration with Zero Waste Generation

As a result of an innovative olive fruit processing method involving stone removal and dehydration, a new kind of olive oil and olive flour are generated. The main objective of this work was to accomplish the comprehensive characterization of the minor compounds of both products and to evaluate the effect of the dehydration temperature on their composition. To this end, olive oil and flour samples obtained through the novel processing method were analyzed and compared with "conventional" virgin olive oils (VOO). The applied LC-MS methodology allowed the determination of 57 metabolites belonging to different chemical classes (phenolic compounds, pentacyclic trirterpenes, and tocopherols). Both the new oils and flours presented considerable amounts of olive fruit metabolites that are usually absent from VOO. Quantitative differences were found among VOOs and the new oils, probably due to the inhibition of some enzymes caused by the temperature increase or the absence of water during the processing.

Performance Analysis of a Small-Scale ORC Trigeneration System Powered by the Combustion of Olive Pomace

The utilisation of low- and medium-temperature energy allows to reduce the energy shortage and environmental pollution problems because low-grade energy is plentiful in nature and renewable as well. In the past two decades, thanks to its feasibility and reliability, the organic Rankine cycle (ORC) has received great attention. The present work is focused on a small-scale (7.5 kW nominal electric power) combined cooling, heating and power ORC system powered by the combustion of olive pomace obtained as a by-product in the olive oil production process from an olive farm situated in the central part of Italy. The analysis of the employment of this energy system is based on experimental data and Aspen Plus simulation, including biomass and combustion tests, biomass availability and energy production analysis, Combined Cooling Heat and Power (CCHP) system sizing and assessment. Different low environmental impact working fluids and various operative process parameters were investigated. Olive pomace has been demonstrated to be suitable for the energy application and, in this case, to be able to satisfy the energy consumption of the same olive farm with the option of responding to further energy users. Global electrical efficiency varied from 12.7% to 19.4%, depending on the organic fluid used and the working pressure at the steam generator.

Long-Term Evaluation of Mesophilic Semi-Continuous Anaerobic Digestion of Olive Mill Solid Waste Pretreated with Steam-Explosion

Steam-explosion is a promising technology for recovering phenolic compounds from olive mill solid waste (OMSW) due to its high impact on the structure of the fibre. Moreover, the recovery of the phenols, which are well-known microbial inhibitors, could improve the subsequent biomethanization of the dephenolized OMSW to produce energy. However, there is a considerable lack of knowledge about how the remaining phenolic compounds could affect a long-term biomethanization process of steam-exploded OMSW. This work evaluated a semi-continuous mesophilic anaerobic digestion of dephenolized steam-exploited OMSW during a long operational period (275 days), assessing different organic loading rates (OLRs). The process was stable at an OLR of 1 gVS/(L·d), with a specific production rate of 163 ± 28 mL CH4/(gVS·d). However, the increment of the OLR up to 2 gVS/(L·d) resulted in total exhaust of the methane production. The increment in the propionic acid concentration up to 1486 mg/L could be the main responsible factor for the inhibition. Regardless of the OLR, the concentration of phenolic compounds was always lower than the inhibition limits. Therefore, steam-exploited OMSW could be a suitable substrate for anaerobic digestion at a suitable OLR.

Performance evaluation of mesophilic semi-continuous anaerobic digestion of high-temperature thermally pre-treated olive mill solid waste

The aim of the present work was to evaluate the effects of a thermal pre-treatment of olive mill solid waste (OMSW) and phenol extraction process on the semi-continuous anaerobic digestion of this pre-treated waste during a prolonged operational period (275 days) in order to assess the organic loading rates (OLR) of 1 ad 2 g Volatile Solids (VS)/(L·d). The anaerobic digestion of thermally pre-treated and de-phenolized OMSW was stable at an OLR of 1 g VS/(L·d), which permitted a specific production rate of 172 ± 60 mL CH₄/(g VS·d). However, the system was not able to operate at an OLR of 2 g VS/(L·d), which resulted in the total failure of the process. Regardless of the applied OLR, the phenolic compounds were effectively degraded and the inhibition thresholds were not reached. The inhibition of the anaerobic digestion process at an OLR of 2 g VS/(L·d) was probably due to the overloading of the system, indicated by the accumulation of organic matter and volatile fatty acids. The operation of the anaerobic digester under stable conditions allowed for high profitability for the proposed bio-refinery concept, which would still be profitable at a phenol extract price above 51.8 €/kg, which is 90% lower than the current price of 520 €/kg.

Hydrothermal Carbonization Kinetics of Lignocellulosic Agro-Wastes: Experimental Data and Modeling

Olive trimmings (OT) were used as feedstock for an in-depth experimental study on the reaction kinetics controlling hydrothermal carbonization (HTC). OT were hydrothermally carbonized for a residence time τ of up to 8 h at temperatures between 180 and 250 °C to systematically investigate the chemical and energy properties changes of hydrochars during HTC. Additional experiments at 120 and 150 °C at τ = 0 h were carried out to analyze the heat-up transient phase required to reach the HTC set-point temperature. Furthermore, an original HTC reaction kinetics model was developed. The HTC reaction pathway was described through a lumped model, in which biomass is converted into solid (distinguished between primary and secondary char), liquid, and gaseous products. The kinetics model, written in MATLABTM, was used in best fitting routines with HTC experimental data obtained using OT and two other agro-wastes previously tested: grape marc and Opuntia Ficus Indica. The HTC kinetics model effectively predicts carbon distribution among HTC products versus time with the thermal transient phase included; it represents an effective tool for R&D in the HTC field. Importantly, both modeling and experimental data suggest that already during the heat-up phase, biomass greatly carbonizes, in particular at the highest temperature tested of 250 °C.

Combination of Dry Milling and Separation Processes with Anaerobic Digestion of Olive Mill Solid Waste: Methane Production and Energy Efficiency

This experimental work aims at investigating the effects of milling; sieving; and electrostatic separation on the biochemical methane potential of two olive pomaces from traditional olive oil extraction (M) and from a three-phase system (T). Sieving proved to be efficient for increasing the soluble chemical oxygen demand in the smallest fractions of the sieve of both M (62%) and T (78%) samples. The positive fraction following electrostatic separation also enhanced chemical oxygen demand (COD) solubilisation by 94%, in comparison to sample T milled at 4 mm. Sieve fractions with a size greater than 0.9 mm contained 33% and 47% less lipids for the M and T biomasses; respectively. Dry fractionation modified sample properties as well as lipid and fiber distribution. Concomitantly; milling increased the accessibility and facilitated the release of organic matter. The energy balance was positive after knife milling and sieving; while ball milling and ultrafine milling proved to be inefficient.

Biosurfactant production by Trametes versicolor grown on two-phase olive mill waste in solid-state fermentation

Biosurfactants are amphiphilic compounds of microbial origin which exhibit better properties than their chemically derived counterparts. They are usually produced in submerged fermentation by different types of bacteria. However, biosurfactant production by fungi, particularly of the white-rot type, has been scarcely studied. In this work, and for the first time, we report the production of biosurfactants by the white-rot fungus Trametes versicolor, which was grown on two-phase olive mill waste (TPOMW) in a solid-state fermentation system. The effect of the composition of the culture medium on biosurfactant production was also studied. The highest biosurfactant production (373.6 ± 19.4 mg in 100 g of culture medium) was achieved with a medium containing 35% (w/w) of TPOMW, the highest concentration used, 10% of wheat bran and 55% of olive stones. Interestingly, no inhibition of biosurfactant production by TPOMW was detected within the concentration range used (5-35% w/w). The biosurfactant produced by T. versicolor was able to reduce the surface tension of an aqueous extract of the culture medium up to 34.5 ± 0.3 mN m^-1. A preliminary study of the chemical structure of the biosurfactant indicated that it contains both lipid and protein fractions. The simultaneous production of lignin-degrading enzymes was also assessed.

Removal of heavy metals from acid mining effluents by hydrolyzed olive cake

The present study aims to solve two major challenges of the current society. On the one hand, it investigated the heavy metal removal from mining wastewater. On the other hand, it proposed an alternative use for olive cake. Firstly, a physic-chemical characterization of real wastewater and hydrolyzed olive cake was carried out. Secondly, a study of the affinity of the material for the different metals (chromium, manganese, copper, zinc, nickel and lead) was performed. The hydrolyzed olive cake showed a low content in ash (3.08%) and in water-soluble compounds (2.80%). The material presented the highest retention capacity for the lead (41.54 mg/g) and the lowest for the manganese (3.57 mg/g). After that, biosorption experiments in fixed-bed column were carried out using mining real water. In order to improve the biosorption capacity, the water pH was raised up to 6. The results were quite satisfactory with respect to others similar studies.

One stage olive mill waste streams valorisation via hydrothermal carbonisation

An olive waste stream mixture, coming from a three phase-continuous centrifugation olive oil mill industry, with a typical wet basis mass composition of olive pulp 39 wt%, kernels 5 wt% and olive mill waste water 56 wt%, was subjected to hydrothermal carbonisation (HTC) at 180, 220 and 250 °C for a 3-hour residence time in a 2-litre stainless steel electrically heated batch reactor. The raw feedstock and corresponding hydrochars were characterised in terms of proximate and ultimate analyses, higher heating values and energy properties. Results showed an increase in carbonisation of samples with increasing HTC severity and an energy densification ratio up to 142% (at 250 °C). Hydrochar obtained at 250 °C was successfully pelletised using a lab scale pelletiser without binders or expensive drying procedures. Energy characterisation (HHV, TGA), ATR-FTIR analysis, fouling index evaluation and pelletisation results suggested that olive mill waste hydrochars could be used as energy dense and mechanical stable bio-fuels. Characterisation of HTC residues in terms of mineral content via induced coupled plasma optical emission spectroscopy (ICP-OES) as well as Total and Dissolved Organic Carbon enabled to evaluate their potential use as soil improvers. Nutrients and polyphenolic compounds in HTC liquid fractions were evaluated for the estimation of their potential use as liquid fertilisers. Results showed that HTC could represent a viable route for the valorisation of olive mill industry waste streams.

Investigation of the Olive Mill Solid Wastes Pellets Combustion in a Counter-Current Fixed Bed Reactor

Combustion tests and gaseous emissions of olive mill solid wastes pellets (olive pomace (OP), and olive pits (OPi)) were carried out in an updraft counter-current fixed bed reactor. Along the combustion chamber axis and under a constant primary air flow rate, the bed temperatures and the mass loss rate were measured as functions of time. Moreover, the gas mixture components such as O2, organic carbon (Corg), CO, CO2, H2O, H2, SO2, and NOx (NO + NO2) were analyzed and measured. The reaction front positions were determined as well as the ignition rate and the reaction front velocity. We have found that the exhaust gases are emitted in acceptable concentrations compared to the combustion of standard wood pellets reported in the literature (EN 303-5). It is shown that the bed temperature increased from the ambient value to a maximum value ranging from 750 to 1000 °C as previously reported in the literature. The results demonstrate the promise of using olive mill solid waste pellets as an alternative biofuel for heat and/or electricity production.

Purification and characterization of a novel tannase produced by Kluyveromyces marxianus using olive pomace as solid support, and its promising role in gallic acid production

Tannase is considered one of the most important industrial enzymes that find great applications in various sectors. Production of tannases through solid state fermentation (SSF) using agro-industrial wastes is an eco-friendly and cheap technology. Tannase was produced by the yeast Kluyveromyces marxianus using olive pomace as a solid support under SSF. It was purified using ammonium sulfate fractional precipitation followed by Sephadex G-200 gel filtration resulting in 64.6% enzyme yield with 1026.12U/mg specific activity and 24.21 purification fold. Pure tannase had molecular weight of 65 KDa and 66.62 KDa by SDS-PAGE and gel filtration, respectively. It showed a maximal activity at 35°C having two different pH optima, one of which is acidic (4.5) and the other one is alkaline (8.5). The enzyme was stable in the acidic range of pH (4.0-5.5) for 30min, and thermostable within the temperature range 30-70°C. Using tannic acid, the enzyme had a Km value of 0.77mM and Vmax of 263.20μmolemin^-1ml^-1. The effect of different metal ions on enzymatic activity was evaluated. HPLC analysis data indicated that the purified enzyme could carry out 24.65% tannic acid conversion with 5.25 folds increase in gallic acid concentration within 30min only.

Thermal behaviour and kinetic study of the olive oil production chain residues and their mixtures during co-combustion

The kinetic behaviour of olive tree pruning (PR), two- (2PH) and three-phase (3PH) olive pomace and their blends was investigated under combustion condition using thermogravimetric analysis. PR was blended with 2PH and 3PH at different ratios (25:75, 50:50 and 75:25) and tested in the temperature range from ambient to 1000°C in order to evaluate the co-combustion behaviour. Results showed that the thermal degradation of all samples can be divided into three regions (drying, devolatilisation, char oxidation) with different combustion properties, depending on the percentage of PR. Significant interaction was detected between the fuels, and reactivity of 2PH and 3PH was improved upon blending with PR. The iso-conversional methods, Ozawa-Flynn-Wall and Vyazovkin, were employed for the kinetic analysis of the oxidation process. The results revealed that the activation energy of PR was higher than the one of 2PH and 3PH, and the minimum value was obtained for 25PR752PH sample.