Antimicrobial copper nanoparticles synthesized from waste printed circuit boards using advanced chemical technology

Biosorption of copper, nickel, and manganese as well as the production of metal nanoparticles by Bacillus species isolated from soils contaminated with electronic wastes

Improper electronic waste management in the world especially in developing countries such as Iran has resulted in environmental pollution. Copper, nickel, and manganese are from the most concerned soil contaminating heavy metals which found in many electronic devices that are not properly processed. The aim of this study was to investigate the biological removal of copper, nickel, and manganese by Bacillus species isolated from a landfill of electronic waste (Zainal Pass hills located in Isfahan, Iran) which is the and to produce nanoparticles from the studied metals by the isolated bacteria. The amounts of copper, nickel, and manganese in the soil was measured as 1.9 × 104 mg/kg, 0.011 × 104 mg/kg and 0.013 × 104 mg/kg, respectively based on ICP-OES analysis, which was significantly higher than normal (0.02 mg/kg, 0.05 mg/kg, and 2 mg/kg, respectively. The minimum inhibitory concentration (MIC) and the minimum bactericidal concentration (MBC) of metals on the bacterial isolates was determined. The biosorption of metals by the bacteria was evaluated by inductively coupled plasma optical emission spectroscopy (ICP-OES). The metal nanoparticles were synthetized utilizing the isolates in culture media containing the heavy metals with the concentrations to which the isolates had shown resistance. X ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS) were used for the evaluation of the fabrication of the produced metal nanoparticles. Based on the findings of this study, a total of 15 bacterial isolates were obtained from the soil samples. The obtained MICs of copper, nickel, and manganese on the isolates were 40-300 mM, 4-10 mM, and 60-120 mM, respectively. The most resistant isolates to copper were FM1 and FM2 which were able to bio-remove 79.81% and 68.69% of the metal, respectively. FM4 and FM5 were respectively the most resistant isolate to nickel and manganese and were able to bio-remove 86.74% and 91.96% of the metals, respectively. FM1, FM2, FM4, and FM5 was molecularly identified as Bacillus cereus, Bacillus thuringiensis, Bacillus paramycoides, and Bacillus wiedmannii, respectively. The results of XRD, SEM and EDS showed conversion of the copper and manganese into spherical and oval nanoparticles with the approximate sizes of 20-40 nm. Due to the fact that the novel strains in this study showed high resistance to copper, nickel, and manganese and high adsorption of the metals, they can be used in the future, as suitable strains for the bio-removal of these metals from electronic and other industrial wastes.

From E-Waste to High-Value Materials: Sustainable Synthesis of Metal, Metal Oxide, and MOF Nanoparticles from Waste Printed Circuit Boards

The exponential growth of electronic waste (e-waste) has raised significant environmental concerns, with projections indicating a surge to 74.7 million metric tons of e-waste generated by 2030. Waste printed circuit boards (WPCBs), constituting approximately 10% of all e-waste, are particularly intriguing due to their high content of valuable metals and rare earth elements. However, the presence of hazardous elements necessitates sustainable recycling strategies. This review explores innovative approaches to sustainable metal nanoparticle synthesis from WPCBs. Efficient metal recovery from WPCBs begins with disassembly and the utilization of advanced equipment for optimal separation. Various pretreatment techniques, including selective leaching and magnetic separation, enhance metal recovery efficiency. Green recovery systems such as biohydrometallurgy offer eco-friendly alternatives, with high selectivity. Converting metal ions into nanoparticles involves concentration and transformation methods like chemical precipitation, electrowinning, and dialysis. These methods are vital for transforming recovered metal ions into valuable nanoparticles, promoting sustainable resource utilization and eco-friendly e-waste recycling. Sustainable green synthesis methods utilizing natural sources, including microorganisms and plants, are discussed, with a focus on their applications in producing well-defined nanoparticles. Nanoparticles derived from WPCBs find valuable applications in drug delivery, microelectronics, antimicrobial materials, environmental remediation, diagnostics, catalysis, agriculture, etc. They contribute to eco-friendly wastewater treatment, photocatalysis, protective coatings, and biomedicine. The important implications of this review lie in its identification of sustainable metal nanoparticle synthesis from WPCBs as a pivotal solution to e-waste environmental concerns, paving the way for eco-friendly recycling practices and the supply of valuable materials for diverse industrial applications.

Synthesis of Cu and CuO nanoparticles from e-waste and evaluation of their antibacterial and photocatalytic properties

Waste printed circuit boards (WPCBs) contain a plethora of valuable metals, considered an attractive secondary resource. In the current research, a hydrometallurgical process combined ammonia/ammonium chloride leaching and reduction (using L-ascorbic acid) to recover copper and its oxide (CuO) as nanosized particles from WPCBs was investigated. The results of leaching indicated that 96.7% of copper could be recovered at a temperature of 35 °C for a leaching duration of 2 h with ammonium chloride and ammonia concentration of 2 mol/L at a solid:liquid ratio of 1:10 g/cm3. The synthesized particles exhibit spherical and distorted sphere morphology with average particle size of 460 nm and 50 nm for Cu and CuO NPs, respectively. The antibacterial activity of Cu, CuO, and a (1:1) blend of both (Cu/CuO) has been examined against five different bacterial and fungal strains. The highest zone of inhibition was measured as 21.2 mm for Cu NPs toward Escherichia coli and 16.7 mm for Cu/CuO blend toward Bacillus cereus bacteria. The highest zone of inhibition was measured as 13 mm and 13.8 mm for Cu/CuO blend toward Fusarium proliferatum and Penicillium verrucosum fungi. Cu/CuO blend showed notable photocatalytic activity towards Rhodamine B dye under visible light irradiation with 96% degradation rate within 120 min. Using the process developed in this study, copper and its oxide as nanoparticles can be produced from WPCBs and used for multifunctional applications.

Urban mining from biomass, brine, sewage sludge, phosphogypsum and e-waste for reducing the environmental pollution: Current status of availability, potential, and technologies with a focus on LCA and TEA

Rapid industrialization, improved standards of living, growing economies and ever-increasing population has led to the unprecedented exploitation of the finite and non-renewable resources of minerals in past years. It was observed that out of 100 BMT of raw materials processed annually only 10% is recycled back. This has resulted in a strenuous burden on natural or primary resources of minerals (such as ores) having limited availability. Moreover, severe environmental concerns have been raised by the huge piles of waste generated at landfill sites. To resolve these issues, 'Urban Mining' from waste or secondary resources in a Circular Economy' concept is the only sustainable solution. The objective of this review is to critically examine the availability, elemental composition, and the market potential of the selected secondary resources such as lignocellulosic/algal biomass, desalination water, sewage sludge, phosphogypsum, and e-waste for minerals sequestration. This review showed that, secondary resources have potential to partially replace the minerals required in different sectors such as macro and microelements in agriculture, rare earth elements (REEs) in electrical and electronics industry, metals in manufacturing sector and precious elements such as gold and platinum in ornamental industry. Further, inputs from the selected life cycle analysis (LCA) & techno economic analysis (TEA) were discussed which showed that although, urban mining has a potential to reduce the greenhouse gaseous (GHG) emissions in a sustainable manner however, process improvements through innovative, novel and cost-effective pathways are essentially required for its large-scale deployment at industrial scale in future.

E-waste recycled materials as efficient catalysts for renewable energy technologies and better environmental sustainability

Waste from electrical and electronic equipment exponentially increased due to the innovation and the ever-increasing demand for electronic products in our life. The quantities of electronic waste (e-waste) produced are expected to reach 44.4 million metric tons over the next five years. Consequently, the global market for electronics recycling is expected to reach $65.8 billion by 2026. However, electronic waste management in developing countries is not appropriately handled, as only 17.4% has been collected and recycled. The inadequate electronic waste treatment causes significant environmental and health issues and a systematic depletion of natural resources in secondary material recycling and extracting valuable materials. Electronic waste contains numerous valuable materials that can be recovered and reused to create renewable energy technologies to overcome the shortage of raw materials and the adverse effects of using non-renewable energy resources. Several approaches were devoted to mitigate the impact of climate change. The cooperate social responsibilities supported integrating informal collection and recycling agencies into a well-structured management program. Moreover, the emission reductions resulting from recycling and proper management systems significantly impact climate change solutions. This emission reduction will create a channel in carbon market mechanisms by trading the CO2 emission reductions. This review provides an up-to-date overview and discussion of the different categories of electronic waste, the recycling methods, and the use of high recycled value-added (HAV) materials from various e-waste components in green renewable energy technologies.

Value-added fabrication of NiO-doped CuO nanoflakes from waste flexible printed circuit board for advanced photocatalytic application

The disposal of electronic waste (e-waste) presents a number of environmental problems. However, there are great opportunities to use this problem waste as a source of value-added metals. These metals could be recovered and transformed for use in beneficial applications, such as the manufacture of nanomaterials for the generation of hydrogen through thermodynamic water-splitting. This study used microrecycling techniques to synthesise Nitrogen oxide (NiO) doped copper oxide (CuO) nanoflakes from waste flexible printed circuit boards (FPCBs) using microrecycling techniques. Several precise characterisation and experimental analysis were used to validate the synthesised nanoflakes’ phase purity, surface chemistry, morphology and optical properties. XRD analysis confirmed the nanoflakes produced in the system were predominantly Tenorite, CuO (98.5% ± 4.5) with a dopant of NiO (1.5% ± 0.1). The nanoflakes had a specific surface area of 115.703 m²/g and mesoporous structure with an average pore diameter of 11 nm. HRTEM analysis confirmed that the nanoflakes were not a single structure but assembled from 2D nanorods. The width of the nanorods varied from ∼ 10 to 50 nm, and the length from ∼ 30 to 80 nm. After rapid thermal processing, the photocurrent response of the synthesised material was assessed, revealing a higher photocurrent density (− 1.9 mA/cm² at 0.6 V vs. reversible hydrogen electrode (RHE) under 1.5G AM). Mott Schottky analysis and electrochemical impedance spectroscopy showed that the synthesised nanomaterial had the potential thermodynamic water-splitting capability. These results were an encouraging indication of the promise of techniques which use e-waste to produce nanomaterials with valuable properties. This has the potential to both decrease problem waste and preserves dwindling natural resources.

Status of Recovery of Strategic Metals from Spent Secondary Products

The need to drive towards sustainable metal resource recovery from end-of-cycle products cannot be overstated. This review attempts to investigate progress in the development of recycling strategies for the recovery of strategic metals, such as precious metals and base metals, from catalytic converters, e-waste, and batteries. Several methods for the recovery of metal resources have been explored for these waste streams, such as pyrometallurgy, hydrometallurgy, and biohydrometallurgy. The results are discussed, and the efficiency of the processes and the chemistry involved are detailed. The conversion of metal waste to high-value nanomaterials is also presented. Process flow diagrams are also presented, where possible, to represent simplified process steps. Despite concerns about environmental effects from processing the metal waste streams, the gains for driving towards a circular economy of these waste streams are enormous. Therefore, the development of greener processes is recommended. In addition, countries need to manage their metal waste streams appropriately and ensure that this becomes part of the formal economic activity and, therefore, becomes regulated.

Pyrolysis Kinetic Behaviour of Glass Fibre-Reinforced Epoxy Resin Composites Using Linear and Nonlinear Isoconversional Methods

Due to the increasing demand for glass fibre-reinforced epoxy resin composites (GFRC), huge amounts of GFRC waste are produced annually in different sizes and shapes, which may affect its thermal and chemical decomposition using pyrolysis technology. In this context, this research aims to study the effect of mechanical pre-treatment on the pyrolysis behaviour of GFRC and its pyrolysis kinetic. The experiments were started with the fabrication of GFRC panels using the vacuum-assisted resin transfer method followed by crushing the prepared panels using ball milling, thus preparing the milled GFRC with uniform shape and size. The elemental, proximate, and morphology properties of the panels and milled GFRC were studied. The thermal and chemical decomposition of the milled GFRC was studied using thermogravimetric coupled with Fourier-transform infrared spectroscopy (TG-FTIR) at different heating rates. Meanwhile, the volatile products were examined using TG coupled with gas chromatography-mass spectrometry (GC-MS). The TG-FTIR and TG-GC-MS experiments were performed separately. Linear (Kissinger-Akahira-Sunose (KAS), Flynn-Wall-Ozawa (FWO), and Friedman) and nonlinear (Vyazovkin and Cai) isoconversional methods were used to determine the pyrolysis kinetic of the milled GFRC based on thermogravimetry and differential thermal gravimetry (TG/DTG). In addition, the TG/DTG data of the milled GFRC were fitting using the distributed activation energy model and the independent parallel reactions kinetic model. The TG results showed that GFRC can decompose in three stages, and the main decomposition is located in the range 256-500 °C. On the other hand, aromatic benzene and a C-H bond were the major functional groups in the released volatile components in FTIR spectra, while phenol (27%), phenol,4-(1-methylethyl) (40%), and p-isopropenylphenol (34%) were the major compounds in GC-MS analysis. Whereas, the kinetic results showed that both isoconversional methods can be used to determine activation energies, which were estimated 165 KJ/mol (KAS), 193 KJ/mol (FWO), 180 KJ/mol (Friedman), 177 KJ/mol (Vyazovkin), and 174 KJ/mol (Cai).

Size-Specific Copper Nanoparticle Cytotoxicity Varies between Human Cell Lines

Commercially available copper nanoparticles of three different sizes were tested for cytotoxicity against three human cell lines using four different cytotoxicity assays. This array of data was designed to elucidate trends in particle stability, uptake, and cytotoxicity. The copper nanoparticles are not stable in cell culture media, and rapid changes over the time course of the assays play a critical role in the measured endpoints. Typically, the 40-60 nm particles tested were more cytotoxic than either smaller or larger particles. These particles were also taken up more readily by cells and exhibited different stability dynamics in cell culture media. This provides a good correlation between total cellular uptake of copper and cytotoxicity that may be directly linked to particle stability, though it is unclear why the intermediate-sized particles exhibited these unique properties when compared with both larger and smaller particles.

Waste-Derived Nanoparticles: Synthesis Approaches, Environmental Applications, and Sustainability Considerations

For the past few decades, a plethora of nanoparticles have been produced through various methods and utilized to advance technologies for environmental applications, including water treatment, detection of persistent pollutants, and soil/water remediation, amongst many others. The field of materials science and engineering is increasingly interested in increasing the sustainability of the processes involved in the production of nanoparticles, which motivates the exploration of alternative inputs for nanoparticle production as well as the implementation of green synthesis techniques. Herein, we start by overviewing the general aspects of nanoparticle synthesis from industrial, electric/electronic, and plastic waste. We expand on critical aspects of waste identification as a viable input for the treatment and recovery of metal- and carbon-based nanoparticles. We follow-up by discussing different governing mechanisms involved in the production of nanoparticles, and point to potential inferences throughout the synthesis processes. Next, we provide some examples of waste-derived nanoparticles utilized in a proof-of-concept demonstration of technologies for applications in water quality and safety. We conclude by discussing current challenges from the toxicological and life-cycle perspectives that must be taken into consideration before scale-up manufacturing and implementation of waste-derived nanoparticles.

Novel Biosynthesis of Copper Nanoparticles Using Zingiber and Allium sp. with Synergic Effect of Doxycycline for Anticancer and Bactericidal Activity

Copper nanoparticles (CuNPs), due to their cost-effective synthesis, interesting properties, and a wide range of applications in conductive inks, cooling fluids, biomedical field, and catalysis, have attracted the attention of scientific community in recent years. The aim of the present study was to develop and characterize antibacterial and anticancer CuNPs synthesized via chemical and biological methods, and further synthesize CuNPs conjugated with doxycycline to study their synergic effect. During the chemical synthesis, ascorbic acid was used as a stabilizing agent, while Zingiber officinale and Allium sativum-derived extracts were used during the biological methods for synthesis of CuNPs. Characterization of CuNPs was performed by transmission electron microscopy (TEM), UV-visible spectroscopy, Fourier transform infrared spectroscopy (FTIR), and X-ray crystallography (XRD). Antimicrobial evaluation of the nanomaterials against Pseudomonas aeruginosa and Escherichia coli was performed by using disk diffusion method, while anticancer behavior against HeLa and HepG2 cell lines was studied by MTT assay. TEM revealed spherical-shaped nanoparticles with mean size of 22.70 ± 5.67, 35.01 ± 5.84, and 19.02 ± 2.41 nm for CuNPs, Gin-CuNPs, and Gar-CuNPs, respectively, and surface plasmon resonance peaks were obtained at 570 nm, 575 nm, and 610 nm for CuNPs, Gar-CuNPs, and Gin-CuNPs, respectively. The results of FTIR confirmed the consumption of biomolecules from the plant extracts for the synthesis of CuNPs. XRD analysis also confirmed synthesis of CuNPs. Doxycycline-conjugated NPs exhibited more antibacterial effects than doxycycline or CuNPs alone. Copper nanoparticles prepared by biological synthesis are cost-effective and eco-friendly as compared to their chemical counterparts. The chemically synthesized nanoparticles displayed more significant antimicrobial activity when capped with doxycycline than Z. officinale and A. sativum-mediated CuNPs; however, green-synthesized nanoparticles showed greater anticancer activity than their chemical counterparts.

Antimicrobial activity of silver nanoparticles synthesised by using microbial biosurfactant produced by a newly isolated Bacillus vallismortis MDU6 strain

Microbial biosurfactants has evolved as green molecules and their chemical diversity has gained momentum in recent time not only in the field of environmental and industrial sectors but also in the pharmaceutical sector. In this study, an effort was made for the biosynthesis of silver nanoparticle (AgNPs) having antimicrobial and non-cytotoxic activities with the help of microbial biosurfactant extracted from a novel Bacillus vallismortis strain MDU6 (Genbank accession no. MH382951) from petroleum oil logged soil sample in Dibrugarh, Assam. The isolate shows excellent potential for the production of biosurfactant by reducing the surface tension of diesel supplemented medium up to 56.57% only within 5 days. FTIR spectra of the crude biosurfactant show the presence of ʋ_CH2 (asymmetric stretching), ʋ_CH2 (symmetric stretching), ʋ_C=C (stretch), ʋ_C-C (stretch), ʋ_C-H (bending), ʋ_C-O (stretch) and ʋ_C-H (bending) functional groups and LC-MS/MS analysis confirms it as a cyclic lipopeptide which is a mixture of surfactin and iturin. The synthesized AgNPs showed excellent antimicrobial activities against Escherichia coli (ATCC no. 25922), Listeria monocytogenes (ATCC No. BAA-751), Staphylococcus aureus (ATCC No. 9542) and Bacillus subtilis (ATCC no. 6051) and showed no cytotoxicity against primary mouse liver cell lines.

Swelling-enhanced catalytic degradation of brominated epoxy resin in waste printed circuit boards by subcritical acetic acid under mild conditions

Waste printed circuit boards (WPCBs) contain a large amount of brominated epoxy resins (BERs), which may cause environmental problems. However, BERs degradation under mild conditions is challenging due to the good thermal and chemical stabilities of BERs. This study proposes a mild and efficient method that uses subcritical acetic acid (220 °C-260 °C, 2.6-3.6 MPa) to decompose BERs. BERs swell quickly at 200 °C and are thoroughly decomposed into bisphenol A and phenol at 220 °C when the acetic acid mass concentration and holding time are fixed at 49.90% and 1 h, respectively. Experimental results show that subcritical acetic acid has excellent swelling and catalytic degradation effects on BERs. The quick swelling of BERs allows the free migration of the catalyst in the epoxy network and thus significantly enhances the catalytic degradation effect. Therefore, BERs can be thoroughly decomposed by subcritical acetic acid under mild conditions. Temperature and acetic acid concentration are the major parameters that control the resin degradation rate. Bromine-free oil phase products are obtained at ≥240 °C. The possible decomposition pathway of BERs in subcritical acetic acid is also investigated. Most of the bromine is transformed into HBr and enriched in the aqueous phase. In conclusion, the proposed mild method could be used as a novel practical and industrial procedure for the degradation and debromination of BERs.

Sustainable technology for mass production of Ag nanoparticles and Al microparticles from damaged solar cell wafers

Solar cell industry produces high quantities of waste in form of broken, damaged, and rejected cells, whereas milling and filtering practices are typically used to recover the valuable materials (Al, Ag and Si) from such Waste Solar Cell Wafers (WSCWs). This recycling approach has its disadvantages, e.g. excessive energy consumption and dust emission causing loss of valuable metals. To fulfil the concept of Zero Waste for WSCWs, the authors present a sustainable technology for liberation of valuable metals from WSCWs and synthesis of added value products, in particular Ag nanoparticles and Al microparticles. The suggested technology consisted of three different approaches combined to liberate each material individually. The technology started with an Al layer disintegration process using Dimethyl Sulfoxide (as an eco-friendly and sustainable solvent) supported by ultrasonic treatment to break van der Waals' bonding between spherical Al microparticles that compose the Al paste layer, thus liberating Al in microparticle suspension form with particle size ∼3 μm, recovery rate >98%. After that, leaching by nitric acid and other eco-friendly reagents (Sodium Chloride, Ammonia solution and glucose syrup) assisted by ultrasonic treatment was used to dissolve Ag and later precipitate it in form of nanoparticles with avg. size 30 nm, yield >92%. Finally, etching using paste containing phosphoric acid was done to remove anti-reflection coating and purify the Si substrate with final recovery rate >99%. SEM-EDS, XRD, FTIR, and TEM were used for analysis of extracted materials as well as changes in the solvent. Investigation was also concerned with determining economic/global warming impacts of the technology.

ZnO/CuO nanocomposites from recycled printed circuit board: preparation and photocatalytic properties

Cost-effective recycling of e-waste (from computer printed circuit boards, PCB's) for the synthesis of metal oxide nanocomposites is demonstrated. Metals in electronic components of waste memory slots were leached out using nitric acid (HNO₃). Compositional analyses of the filtrate obtained after leaching were 66 wt.% Cu, 27.7 wt.% Zn, and 6.2 wt.% Ni. The leached out metal salt solutions were subjected to alkaline hydrothermal treatment to synthesize nanocomposites. Two nanoparticle samples were prepared, one without any stabilizing agent and another sample with PVP as a stabilizing agent. XRD, HR-XRD, HR-TEM, UV-DRS, UV-visible spectroscopy was used to characterize the as-prepared metal oxide nanoparticles. The analysis showed the formation of ZnO/CuO nanocomposites only. No nickel oxide component was precipitated under the studied hydrothermal experimental conditions. Most of the ZnO/CuO nanocomposite particles obtained by this route consisted of fine ZnO nanostructures precipitated on CuO cores. The ZnO and CuO components exhibit both direct and indirect band gaps in the visible range. The nanocomposites demonstrate good visible light photo-Fenton methyl orange (MO) degradation by pseudo-zero order kinetics.