Valorisation of biowaste digestate through solid state fermentation to produce biopesticides from Bacillus thuringiensis

Exploring biorefinery alternatives for biowaste valorization: a techno-economic assessment of enzymatic hydrolysis coupled with anaerobic digestion or solid-state fermentation for high-value bioproducts

Enzymatic hydrolysis of organic waste is gaining relevance as a complementary technology to conventional biological treatments. Moreover, biorefineries are emerging as a sustainable scenario to integrate waste valorization and high-value bioproducts production. However, their application on municipal solid waste is still limited. This study systematically evaluates the techno-economic feasibility of the conversion of the organic fraction of municipal solid waste (OFMSW) into high-value bioproducts through enzymatic hydrolysis. Two key variables are examined: (a) the source of the enzymes: commercial or on-site produced using OFMSW, and (b) the treatment of the solid hydrolyzate fraction: solid-state fermentation (SSF) for the production of biopesticides or anaerobic digestion for the production of energy. As a result, four different biorefinery scenarios are generated and compared in terms of profitability. Results showed that the most profitable scenario was to produce enzymes on-site and valorize the solid fraction via SSF, with an internal rate of return of 13%. This scenario led to higher profit margins (74%) and a reduced payback time (6 years), in contrast with commercial enzymes that led to an unprofitable biorefinery. Also, the simultaneous production of higher-value bioproducts and energy reduced the economic dependence of OFMSW treatment on policy instruments while remaining energetically self-sufficient. The profitability of the biorefinery scenarios evaluated was heavily dependent on the enzyme price and the efficiency of the anaerobic digestion process, highlighting the importance of cost-efficient enzyme production alternatives and high-quality OFMSW. This paper contributes to understanding the potential role of enzymes in future OFMSW biorefineries and offers economical insights on different configurations.

Bacillus genus industrial applications and innovation: First steps towards a circular bioeconomy

In recent decades, environmental concerns have directed several policies, investments, and production processes. The search for sustainable and eco-friendly strategies is constantly increasing to reduce petrochemical product utilization, fossil fuel pollution, waste generation, and other major ecological impacts. The concepts of circular economy, bioeconomy, and biorefinery are increasingly being applied to solve or reduce those problems, directing us towards a greener future. Within the biotechnology field, the Bacillus genus of bacteria presents extremely versatile microorganisms capable of producing a great variety of products with little to no dependency on petrochemicals. They are able to grow in different agro-industrial wastes and extreme conditions, resulting in healthy and environmentally friendly products, such as foods, feeds, probiotics, plant growth promoters, biocides, enzymes, and bioactive compounds. The objective of this review was to compile the variety of products that can be produced with Bacillus cells, using the concepts of biorefinery and circular economy as the scope to search for greener alternatives to each production method and providing market and bioeconomy ideas of global production. Although the genus is extensively used in industry, little information is available on its large-scale production, and there is little current data regarding bioeconomy and circular economy parameters for the bacteria. Therefore, as this work gathers several products' economic, production, and environmentally friendly use information, it can be addressed as one of the first steps towards those sustainable strategies. Additionally, an extensive patent search was conducted, focusing on products that contain or are produced by the Bacillus genus, providing an indication of global technology development and direction of the bacteria products. The Bacillus global market represented at least $18 billion in 2020, taking into account only the products addressed in this article, and at least 650 patent documents submitted per year since 2017, indicating this market's extreme importance. The data we provide in this article can be used as a base for further studies in bioeconomy and circular economy and show the genus is a promising candidate for a greener and more sustainable future.

Application of life cycle assessment to high quality-soil conditioner production from biowaste

The recent large-scale urbanization and industrialization resulted in an impressive growth of solid waste generation worldwide. Organic fraction generally constitutes a large fraction of municipal solid waste and its peculiar chemical properties open to various valorization strategies. On this purpose, life cycle assessment is applied to an innovative industrial system that processes 18 kt/y of agricultural and livestock waste into a high-quality soil conditioner. The high-quality soil conditioner production system consists of a series of processes, including anaerobic digestion and vermicomposting, allowing the generation of a peat-like material with high carbon content, porosity, and water-holding capacity. The presence of a photovoltaic plant and a cogeneration plant, fed with the biogas produced in the anaerobic digestion, makes the system entirely self-sufficient from the national grid and generating a surplus of electricity of 1177MWh/y. The high-quality soil conditioner showed better environmental performances in 15 out of 18 impact categories when compared to alternative scenarios. In particular, the high-quality soil conditioner and the related biowaste management resulted in a carbon saving of around 397 kg CO2 eq/ton compared with a scenario involving the employment of peat in place of the high-quality soil conditioner and a traditional biowaste management, and 165 kg CO2 eq/ton compared with a scenario where cogeneration is replaced by biomethane upgrading. This study demonstrates the possibility of using organic waste as an environmentally sustainable and renewable source for energy and carbon to soil conditioning.

Solid-State Fermentation: Applications and Future Perspectives for Biostimulant and Biopesticides Production

With the expansion of the green products market and the worldwide policies and strategies directed toward a green revolution and ecological transition, the demand for innovative approaches is always on the rise. Among the sustainable agricultural approaches, microbial-based products are emerging over time as effective and feasible alternatives to agrochemicals. However, the production, formulation, and commercialization of some products can be challenging. Among the main challenges are the industrial production processes that ensure the quality of the product and its cost on the market. In the context of a circular economy, solid-state fermentation (SSF) might represent a smart approach to obtaining valuable products from waste and by-products. SSF enables the growth of various microorganisms on solid surfaces in the absence or near absence of free-flowing water. It is a valuable and practical method and is used in the food, pharmaceutical, energy, and chemical industries. Nevertheless, the application of this technology in the production of formulations useful in agriculture is still limited. This review summarizes the literature dealing with SSF agricultural applications and the future perspective of its use in sustainable agriculture. The survey showed good potential for SSF to produce biostimulants and biopesticides useful in agriculture.

Valorization of biowastes as fermentative substrate for production of Exiguobacterium sp. GM010 pigment and toxicity effect in rats

Bioconversion of biowastes chicken feather (CF), prawn carapace (PC), fish scale (FS), and corncob (CC) were used for Exiguobacterium sp. GM010 pigment production to reduce environmental pollution. Maximum pigment was produced in 4 % PC hydrolysate medium at pH 8 and 30 °C (0.831 Absorption Unit-AUmL^-1) compared to other hydrolysate. Biomass (1061.19 ± 26.14 mg/100 mL) and pigment yield (34.26 ± 0.62 mg/100 mL) were higher in PC medium. In CF + PC hydrolysate combination, biomass and pigment yield was 890.58 ± 11.5 mg/100 mL and 13.94 ± 0.17 mg/100 mL, respectively. Carbon and nitrogen ratio in the medium influenced pigment production. The UV-visible spectrum showed absorption peak at 357, 466, and 491 nm. Further hue angle (77-72) and chroma values (8.68-11.38) distributed over yellowish-orange region of CIELAB spectrum indicated carotenoid like characteristics. Wistar rats fed with pigment (2000 mg/kg bw) did not show sign of toxicity in haematological, biochemical and histopathological analysis. Therefore, pigment produced by recycling the biowastes promotes sustainable bioprocess and circular bioeconomy.

Fungi-enabled pore channel regulation and defect engineering of a novel micro-reactor for treating complex effluents

Defect engineering has become a significant research area in recent years; however, little has been reported on the biological method for modulating the intrinsic carbon defects of the biochar framework. Herein, a fungi-enabled method for the fabrication of porous carbon/Fe₃O₄/Ag (PC/Fe₃O₄/Ag) composites was developed, and the mechanism underlying the hierarchical structure is elucidated for the first time. By regulating the cultivation process of fungi on water hyacinth biomass, a well-developed interconnected structure and carbon defects acting as potential catalytic active sites were formed. This new material with antibacterial, adsorption and photodegradation properties could be an excellent choice for treating the mixed dyestuff effluents with oils and bacteria, also guiding pore channel regulation and defect engineering in materials science. Numerical simulations were carried out to demonstrate the remarkable catalytic activity.

Solid-State Fermentation of Trichoderma spp.: A New Way to Valorize the Agricultural Digestate and Produce Value-Added Bioproducts

In this study, the agricultural digestate from anaerobic biogas production mixed with food wastes was used as a substrate to grow Trichoderma reesei RUT-C30 and Trichoderma atroviride Ta13 in solid-state fermentation (SSF) and produce high-value bioproducts, such as bioactive molecules to be used as ingredients for biostimulants. The Trichoderma spp. reached their maximum growth after 6 and 3 SSF days, respectively. Both Trichoderma species were able to produce cellulase, esterase, and citric and malic acids, while T. atroviride also produced gibberellins and oxylipins as shown by ultraperformance liquid chromatography with quadrupole time-of-flight mass spectrometry (UPLC-QTOF-MS) profiling. Experimental evaluation of germination parameters highlighted a significant promotion of tomato seed germination and root elongation induced by T. atroviride crude extracts from SSF. This study suggests an innovative sustainable use of the whole digestate mixed with agro-food waste as a valuable substrate in fungal biorefineries. Here, it has been applied to produce plant growth-promoting fungi and bioactive molecules for sustainable agriculture.

A new cutting-edge review on the bioremediation of anaerobic digestate for environmental applications and cleaner bioenergy

Circular agriculture and economy systems have recently emerged around the world. It is a long-term environmental strategy that promotes economic growth and food security while reducing negative environmental consequences. Anaerobic digestion (AD) process has a high contribution and effective biodegradation route for bio-wastes valorization and reducing greenhouse gases (GHGs) emissions. However, the remaining massive digestate by-product contains non-fermented organic fractions, macro and/or micro-nutrients, heavy metals, and metalloids. Direct application of digestate in agriculture negatively affected the properties of the soil due to the high load of nutrients as well as the residuals of GHGs are emitted to the environment. Recycling and valorizing of anaerobic digestate is the main challenge for the sustainable biogas industry and nutrients recovery. To date, there is no global standard process for the safe digestate handling. This review described the biochemical composition and separation processes of anaerobic digestate. Further, advanced physical, chemical, and biological remediation's of the diverse digestate are comprehensively discussed. Moreover, recycling technologies such as phyco-remediation, bio-floc, and entomoremediation were reviewed as promising solutions to enhance energy and nutrient recovery, making the AD technology more sustainable with additional profits. Finally, this review gives an in-depth discussion of current biorefinery technologies, key roles of process parameters, and identifies challenges of nutrient recovery from digestate and prospects for future studies at large scale.

Environmental implications, potential value, and future of food-waste anaerobic digestate management: A review

Globally, the valorisation of food waste into digestate through the process of anaerobic digestion is becoming increasingly popular. As a result, a large amount of food-waste digestate will need to be properly utilised. The utilisation of anaerobic digestion for fertiliser and alternative uses is essential to obtain a circular bioeconomy. The review aims to examine the environmental management of food-waste digestate, the value of digestate as a fertiliser and soil conditioner, and the emerging uses and improvements for post-anaerobic digestion reuse of digestate. Odour emissions, contaminants in food waste, emission and leaching of nutrients into the environment, and the regulations, policies, and voluntary initiatives of anaerobic digestion are evaluated in the review. Food-waste digestate can provide essential nutrients, carbon, and bio-stimulants to soils and increase yield. Recently, promising research has shown that digestates can be used in hydroponic systems and potentially replace the use of synthetic fertilisers. The integration of anaerobic digestion with emerging uses, such as extraction of value-added products, algae cultivation, biochar and hydrochar production, can further reduce inhibitory sources of digestate and provide additional economic opportunities for businesses. Moreover, the end-product digestate from these technologies can also be more suitable for use in soil application and hydroponic use.

Bioreactor-scale production of rhamnolipids from food waste digestate and its recirculation into anaerobic digestion for enhanced process performance: Creating closed-loop integrated biorefinery framework

Reaching industrially relevant productivities in bioprocesses and their efficient integration in the existing industrial infrastructure remain as important challenges in the circular economy to create closed loop sustainability framework. Using anaerobic digestion (AD) biorefinery as a model, the present work addressed these problems via integration of next-generation rhamnolipids production with AD. A high rhamnolipids concentration of 10.25 ± 1.34 g/L was obtained by fed-batch fermentation using food waste digestate as medium. Digestate-derived rhamnolipids contained Rha-C₁₀-C₁₀ and Rha-Rha-C₁₀-C₁₀ as the predominant congeners. These were used back in single-phase AD to demonstrate their effect on sludge solubilization and digestion efficiency. A dosage of 0.02 g rhamnolipids/g total suspended solids was found to be optimal which enhanced the hydrolysis-acidogenesis reactions to up to 27% over control. It however retarded methane production which could be overcome by the prolongation of digestion time. Finally, the value chain appreciation by the proposed process was demonstrated by a feasibility analysis.

Anaerobic digestate management, environmental impacts, and techno-economic challenges

Digestate is a nutrient-rich by-product from organic waste anaerobic digestion but can contribute to nutrient pollution without comprehensive management strategies. Some nutrient pollution impacts include harmful algal blooms, hypoxia, and eutrophication. This contribution explores current productive uses of digestate by analyzing its feedstocks, processing technologies, economics, product quality, impurities, incentive policies, and regulations. The analyzed studies found that feedstock, processing technology, and process operating conditions highly influence the digestate product characteristics. Also, incentive policies and regulations for managing organic waste by anaerobic digestion and producing digestate as a valuable product promote economic benefits. However, there are not many governmental and industry-led quality assurance certification systems for supporting commercializing digestate products. The sustainable and safe use of digestate in different applications needs further development of technologies and processes. Also, incentives for digestate use, quality regulation, and social awareness are essential to promote digestate product commercialization as part of the organic waste circular economy paradigm. Therefore, future studies about circular business models and standardized international regulations for digestate products are needed.

Enzymatic hydrolysis of the organic fraction of municipal solid waste: Optimization and valorization of the solid fraction for Bacillus thuringiensis biopesticide production through solid-state fermentation

To reach a more sustainable society, the implementation of a circular economy perspective in municipal waste management becomes essential. In this work, the enzymatic hydrolysis of source-separated organic fraction of municipal solid waste (OFMSW) has been optimized as a sugar-releasing step. A liquid sugar concentrate, with a maximum reducing sugar concentration of 50.56 g L^-1, and a solid hydrolyzed fraction were obtained. The effect of the harshness of the hydrolysis conditions was evaluated on the performance of the resulting solid fraction as a substrate for Bacillus thuringiensis biopesticide production through solid-state fermentation. A production of 3.9 × 10⁸ viable cells g^-1 dry matter with a 33% sporulation ratio was achieved for milder hydrolysis conditions, highlighting the potential of the solid fraction of hydrolysis as a substrate of SSF processes. The proposed valorization pathway for the OFMSW results in a sugar concentrate with potential for fermentative processes and a fermented solid containing biopesticides from Bacillus thuringiensis.

Sustainable management and recycling of food waste anaerobic digestate: A review

Anaerobic digestion (AD) is a widely used technology to valorise food waste for biogas production yet a considerable amount of digestate remains under-utilised. Sustainable management and recycling of the nutrient-rich food waste anaerobic digestate (FWD) is highly desirable for closing resource loop and actualising circular economy. This work reviews the distinct properties of FWD and the existing treatment technologies. FWD shows great prospects as a nutrient source for microalgal cultivation and biofuel production. Emerging technologies such as thermal conversion (e.g., pyrolysis and hydrothermal treatment) of FWD into value-added products such as functionalised biochar/hydrochar with diverse applications would be attractive and warrant further research investigation. Integrated AD with subsequent valorisation facilities is highly encouraged to achieve complete utilisation of resources and reduce carbon emissions.

Study on the comprehensive utilization of solid residues of Flammulina velutipes and vinegar and their application as feed in Eisenia fetida earthworm culture

To explore the comprehensive utilization of agricultural wastes, solid-state fermentation was applied to residues of Flammulina velutipes (F. velutipes) and vinegar for use in culturing earthworms. Fermentation technology and earthworm culture technology were optimized by response surface methodology in this study. The optimal fermentation product for earthworm culture was obtained under an inoculum amount of 7.5%, fermentation temperature of 25.6 °C, pH 7.7 and protein content of 18.23%. The optimum culture conditions were a culture density of 18.4 individuals/dm³, an initial pH of 7.2 and a fermentation temperature of 26.8 °C. The daily weight gain multiplier of earthworms was 0.0387 units, and it increased significantly compared with that of the unfermented and cow dung groups. The fermented product of F. velutipes and vinegar residues could be used to culture earthworms and improve the metabolism and antioxidant capacities of earthworms. This provides a new way to comprehensively utilize agricultural waste resources.

Polyurethane foam as an inert support using concentrated media improves quality and spore production from Bacillus thuringiensis

Bacillus thuringiensis (Bt) (Bacillales:Bacillaceae) is a gram-positive bacterium that produces spores, several virulence factors and insecticidal toxins, making this microorganism the most used biopesticide worldwide. The use of inert supports such as polyurethane foam (PUF) in solid cultures has been a great alternative to produce various metabolites, including those produced by Bt. In this study we compared the yields, productivity and quality of the spores by two wild strains of Bt, (Y15 and EA3), grown in media with high substrate concentration in both culture systems: liquid and solid (PUF as solid inert support). Both strains showed 2.5- to 30-fold increases in spore production and productivity in solid culture, which showed an even greater increase when considering the spores retained in the PUF observed by scanning electron microscopy. Moreover, spore produced in solid culture showed up to sevenfold higher survival after a heat-shock treatment, relative to spores from liquid culture. The infectivity against larvae of Galleria mellonella (Lepidoptera:Pyralidae) improved also in spores from solid cultures. This comparison showed that the culture of Bt on solid support has clear advantages over liquid culture in terms of the production and quality of spores, and that those advantages can be attributed only to the culture system, as the same media composition was used in both systems.

A review on nitrogen dynamics and mitigation strategies of food waste digestate composting

Food waste digestate is a by-product of the anaerobic digestion of food waste. Presence of high ammonium nitrogen content significantly increase the nitrogen loss upon direct application on soil or by conventional composting. In this review, a comprehensive discussion regarding the effective management of food waste digestate is outlined, in which global food waste digestate production, characteristics, and composting are discussed. The nitrogen dynamics cycle considering high ammonium nitrogen content in the digestate is also evaluated, including ammonification, nitrification, denitrification, and other possible mechanisms based on the current literature. Mitigation strategies for reducing nitrogen loss via C/N ratio adjustment and the addition of physical, chemical, and microbial amendments were evaluated and estimated for 15 countries based on the available data on food waste anaerobic digestion plants. Reduced nitrogen loss and high quality compost could be produced from food waste digestate by adapting mitigation strategies.

Integrating Circular Bioeconomy and Urban Dynamics to Define an Innovative Management of Bio-Waste: The Study Case of Turin

Bio-waste could play a fundamental role in reaching the EU target to recycle 65% of municipal waste by 2035. The European waste policies and the Green New Deal are increasingly focusing on bio-waste enhancement, in particular within the Bioeconomy Strategy and the Circular Economy Package. Circular bioeconomy (CBE) combines these perspectives, with an increasing focus on organic flows extension and enhancement along the economic cycle. This paper analyses the potential of the CBE paradigm to improve the treatment of the organic fraction of the municipal solid waste (OFMSW), taking the Metropolitan City of Turin (MCT) as a case study. Our results indicate that the currently used OFMSW plant capacity of MCT is insufficient with respect to the need for treatment and, above all, inadequate for future demand trends. We advance an analysis of different CBE-related projects, which contribute to the creation of a feasible environment for bio-based closed loops in Turin. In particular, RePoPP (Porta Palazzo Organic Waste Project) is proposed as an instance of a systemic and circular process that could be improved by following the CBE principles. Through the use of qualitative system dynamics, we propose a decentralised alternative MSW management scenario with a micro anaerobic digestion plant at its core. A stakeholder analysis through a power-interest matrix identifies actors that are key to enabling this scenario. The sustainable pathways proposed in this paper can inspire local-level policy design and therefore contribute to the creation of new systemic food and waste policies for the city through the CBE paradigm.

The valorization of the anaerobic digestate from the organic fractions of municipal solid waste: Challenges and perspectives

The anaerobic digestion is a well-established process for the treatment of organic solid waste, pursuing its conversion into a methane rich gas destined to energy generation. Research has largely dealt with the enhancement of the overall bioconversion yields, providing several strategies to maximize the production of bio-methane from the anaerobic processing of a wide variety of substrates. Nevertheless, the valorization of the process effluents should be pursued as well, especially if the anaerobic digestion is regarded in the light of the circular economy principles. Aim of this work is in identifying the state of the art of the strategies to manage the digestate from the anaerobic processing of the organic fractions of municipal solid waste. Conventional approaches are described and novel solutions are figured out in order to highlight their potential scale up as well as to address future research perspectives.

Emerging nanobiotechnology in agriculture for the management of pesticide residues

Utilization of pesticides is often necessary for meeting commercial requirements for crop quality and yield. However, incessant global pesticide use poses potential risks to human and ecosystem health. This situation increases the urgency of developing nano-biotechnology-assisted pesticide formulations that have high efficacy and low risk of side effects. The risks associated with both conventional and nanopesticides are summarized in this review. Moreover, the management of residual pesticides is still a global challenge. The contamination of soil and water resources with pesticides has adverse impact over agricultural productivity and food security; ultimately posing threats to living organisms. Pesticide residues in the eco-system may be treated via several biological and physicochemical processes, such as microbe-based degradation and advanced oxidation processes. With these issues in mind, we present a review that explores both existing and emerging techniques for management of pesticide residues and environmental risks. These techniques can offer a sustainable solution to revitalize the tarnished water/soil resources. Further, state-of-the-art research approaches to investigate biotechnological alternatives to conventional pesticides are discussed along with future prospects and mitigation techniques are recommended.

Fermentation as an Alternative Process for the Development of Bioinsecticides

Currently, insect pest control is carried out through the application of synthetic insecticides which have been related to harmful effects on both human and environmental health, as well as to the development of resistant pest populations. In this context, the development of new and natural insecticides is necessary. Agricultural and forestry waste or by-products are very low-cost substrates that can be converted by microorganisms into useful value-added bioactive products through fermentation processes. In this review we discuss recent discoveries of compounds obtained from fermented substrates along with their insecticidal, antifeedant, and repellent activities. Fermentation products obtained from agricultural and forestry waste are described in detail. The fermentation of the pure secondary metabolite such as terpenes and phenols is also included.

Integral approach using bacterial microbiome to stabilize municipal solid waste

Biological transformation of municipal solid waste is an environment-friendly management strategy against recalcitrant residues. The bacterial biome that inhabit said residues are responsible of decomposing both simple and complex materials. For this reason, processes such as composting, which favor the acceleration of the transformation of organic matter, can contribute to the degradation of municipal solid waste. Not only as mere fertilizer for crops, but also as methods for the recovery of solid waste. However, the control of the conditions necessary to achieve an optimal process on an industrial scale is a great concern. Thus, the aim of this work focuses on the characterization of the bacterial microbiome on three municipal solid waste facilities in order to deepen the role of microorganisms in the state of the final product obtained. For it, an intensive metagenomic analysis as well as a battery of physicochemical determinations were carried out. The lack of adequate thermophilic phases was decisive in finding certain bacterial genera, such as Lactobacillus, which was significant through these processes. Biodiversity did not follow a common pattern in the three processes, neither in abundance nor in richness but, in general, it was greater during the bio-oxidative stage. Despite the different trend in terms of the degradation of carbon fractions in these wastes, at the end of the biodegradation treatments, a sufficient degree of bioestabilization of the organic matter was reached. The results offer the opportunity to obtain a level of detail unprecedented of the structure, dynamics and function of the bacterial community in real conditions, without the control offered by laboratory conditions or pilot plants.

Adding value to home compost: Biopesticide properties through Bacillus thuringiensis inoculation

Home and community composting are considered potential tools for the self-management of organic waste. The production of added value products from biowaste is an encouraging step further to valorise this waste stream. To increase the profits of homemade compost, this paper presents a strategy to produce enriched home compost with biopesticide properties through a simple and low-cost process. Bacillus thuringiensis (Bt) was inoculated in a home composter bin through a solid inoculum previously prepared using the same waste as substrate. The process was monitored and compared with a home composting control process without inoculation. Final composts were analysed and compared in terms of physicochemical and microbiological properties, respiration and germination indices, indicating the suitability of both to be used as organic amendments. Also, a standardized toxicity test proved that Bt-enriched compost can be safely applied to the soil. Microbiological analysis revealed highly diverse communities in both cases, with limited differences at phylum taxonomic level, but dissimilar relative abundances of species within phylum. Bacteroidetes and Proteobacteria were dominant, with the presence of species able to transform organic matter from vegetal origin, but not usually related to compost. Bt-cristal toxin was clearly present in Bt-enriched compost, indicating the coexistence of Bt with the different microbial populations till the end of the composting process. Although Bt has been widely investigated due to its biopesticide properties, the incorporation of this microorganism to home composting level has not been previously reported.

Valorization of two agroindustrial wastes to produce alpha-amylase enzyme from Aspergillus oryzae by solid-state fermentation

The global amount of soybean and wheat produced is about 350 and 750 million metric tons every year, respectively. In consequence, huge amounts of waste are produced from them. The aim of this work was to employ two wastes -soybean husk and flour mill waste- to produce high quantities of alpha-amylase enzyme. The substrate composition and the culture conditions were assayed to improve alpha-amylase production by solid-state fermentation employing the fungus Aspergillus oryzae. The maximum productivity of the enzyme was achieved using a culture substrate composed of the two wastes, at 45% soybean husk and 55% flour mill by-product, without pre-treatment, at an incubation temperature of 30 °C. The optimal incubation time (6 days), yielded a very high alpha-amylase activity (47,000 U/g dry substrate) at low-cost. The enzymatic extract obtained was characterized by LC-MS, providing a complete profile of the proteins produced during the solid-state fermentation on these two wastes. Then, the extract was purified in a single-step by size-exclusion chromatography and the recovery and the purification factor of alpha-amylase enzyme were about 83% and 6, respectively. The system was scaled up 50 times and yielded a similar enzymatic activity (45,900 U/g of dry substrate).

Valorization of marine-derived biowaste to develop chitin/fish gelatin products as bioactive carriers and moisture scavengers

Marine-derived biowaste was valorized to develop chitin/fish gelatin porous materials with the aim of being used as moisture scavengers and bioactive carriers. Chitin was extracted from squid pens, abundant and available biowastes from fishery industry, through a sustainable process and the environmental assessment was carried out. Besides the valorization of biowaste, it is worth noting that the use of this specific biowaste allows the avoidance of discoloration and demineralization processes to extract chitin and, thus, a lower consumption of resources, both chemicals and energy, in comparison to the conventional chitin extraction from crustacean shells. Consequently, this alternative source of chitin brings economic and environmental benefits. In addition to the reduction of food waste disposal, the incorporation of squid pen-extracted chitin into fish gelatin formulations led to the conversion of a biowaste into a value-added product. In this regard, chitin was employed as a reinforcing agent in order to improve the mechanical behavior of fish gelatin materials. It is worth noting that good compatibility between gelatin and chitin was achieved since no chitin aggregation was observed. Furthermore, more defined pores were obtained after chitin addition. Additionally, tetrahydrocurcumin was incorporated into the formulation as a bioactive and its release was analyzed during three days. It was observed that samples prepared with chitin and THC showed potential as active porous materials for bioactive delivery.

Production of Bacillus thuringiensis based biopesticide formulation using starch industry wastewater (SIW) as substrate: A techno-economic evaluation

In this study, cost simulation was made to produce Bacillus thuriengiensis based biopesticide formulation using starch industry wastewater (SIW) as substrate. The results obtained at pilot plant (2000L capacity fermenter) were used for cost simulation of the process. The unit production cost for annual production of 5 million L of formulated biopesticide (20.2 Billion International Units (BIU)/L) was estimated to be $ 2.54/L, which is competitive to chemical pesticides. The techno-economic evaluation revealed that the profitability of the biopesticide manufacturing process was sensitive to the plant capacity and selling price of the biopesticide. The manufacturer should target 5 million L annual plant capacity and selling price of $ 15/L for payback period to be less than 5 years. The process serves many advantages (1) alternate disposal or bio-valorisation of industry wastewater and (2) use of industry wastewater as inexpensive carbon source reducing cost of raw materials for fermentation.