Characterization of PCDD/Fs and heavy metal distribution from municipal solid waste incinerator fly ash sintering process

Degradation and regeneration inhibition of PCDD/Fs in incineration fly ash by low-temperature thermal technology

Low-temperature thermal degradation of PCDD/Fs for incineration fly ash (IFA), as a novel and emerging technology approach, offers promising features of high degradation efficiency and low energy consumption, presenting enormous potential for application in IFA resource utilization processes. This review summarizes the concentrations, congener distributions, and heterogeneity characteristics of PCDD/Fs in IFA from municipal, medical, and hazardous waste incineration. A comparative analysis of five PCDD/Fs degradation technologies is conducted regarding their characteristics, industrial potential, and applicability. From the perspective of low-temperature degradation mechanisms, pathways to enhance PCDD/Fs degradation efficiency and inhibit their regeneration reactions are discussed in detail. Finally, the challenges to achieve low-temperature degradation of PCDD/Fs for IFA with high-efficiency are prospected. This review seeks to explore new opportunities for the detoxification and resource utilization of IFA by implementing more efficient and viable low-temperature degradation technologies.

Co-treatment of municipal solid waste incineration fly ash and alumina-/silica-containing waste: A critical review

Municipal solid waste incineration fly ash (MSWI-FA) is a hazardous by-product of the incineration process, characterized by elevated levels of heavy metals, chlorides, and dioxins. With a composition high in calcium but low in silicon/aluminum, MSWI-FA exhibits a poor immobilization effect, high energy demands, and limited pozzolanic activity when it is disposed of or reutilized alone. Conversely, alumina-/silica-containing waste (ASW) presents a chemical composition rich in SiO2 and/or Al2O3, offering an opportunity for synergistic treatment with MSWI-FA to facilitate its harmless disposal and resource recovery. Despite the growing interest in co-treatment of MSWI-FA and ASW in recent years, a comprehensive evaluation of ASW's roles in this process remains absent from the existing literature. Therefore, this study endeavors to examine the advancement in the co-treatment of MSWI-FA and ASW, with the focus on three key aspects, i.e., elucidating the immobilization mechanisms by which ASW improves the solidification/stabilization of MSWI-FA, exploring the synergies between MSWI-FA and ASW in various thermal and mechanochemical treatments, and highlighting the benefits of incorporating ASW in the production of MSWI-FA-based building materials. Additionally, in the pursuit of sustainable solid waste management, this review identifies research gaps and delineates future prospects for the co-treatment of MSWI-FA and ASW.

Mitigation of PBDE net discharge in hazardous waste thermal treatment system through reintroducion of sludge and fly ash into GASMILD operations

The presence of polybrominated diphenyl ethers (PBDEs) in consumer products, waste treatment processes, and treated ashes poses a significant environmental threat. Due to the lack of research on the removal of PBDEs during waste incineration, this study investigated the effectiveness of a Hazardous Waste Thermal Treatment System (HAWTTS) utilizing reburning of sludge and fly ash (SFA) with gasification-moderate or intense low-oxygen dilution (GASMILD) combustion for PBDE removal. The closed-loop treatment of sludge and ash within the HAWTTS provides a potential pathway for near-zero PBDE emissions. The GASMILD combustion addresses potential combustion issues associated with fly ash recirculation. The system achieved an impressive overall removal efficiency of 98.4% for PBDEs, with minimal stack emissions (2.45 ng/Nm³) and a negative net discharge rate (-1.02 μg/h). GASMILD combustion played a crucial role (92.7%-97.6% destruction) in addressing challenges associated with high-moisture feedstocks and SFA residues. Debromination of highly brominated PBDEs occurred within the incinerator, resulting in an increased proportion of lower brominated PBDEs in the bottom slag compared to the feedstock. Air Pollution Control Devices (APCDs) achieved a total PBDE removal efficiency of 74.4%. However, the hydrophobic nature of PBDEs limited removal efficiency in scrubbers (36.0%) and cyclonic demisters (37.86%). This study demonstrates that reintroducing SFA into the GASMILD combustion process offers an effective and environmentally sustainable strategy for reducing net PBDE levels in hazardous waste. This approach also provides additional benefits such as energy conservation, reduced carbon emissions, and lower operating costs associated with secondary treatment of thermally treated byproducts.

Harnessing Ash for Sustainable CO2 Absorption: Current Strategies and Future Prospects

This review explores the potential of using different types of ash, namely fly ash, biomass ash, and coal ash etc., as mediums for CO2 capture and sequestration. The diverse origins of these ash types - municipal waste, organic biomass, and coal combustion - impart unique physicochemical properties that influence their suitability and efficiency in CO2 absorption. This review first discusses the environmental and economic implications of using ash wastes, emphasizing the reduction in landfill usage and the transformation of waste into value-added products. Then the chemical/physical treatments of ash wastes and their inherent capabilities in binding or reacting with CO2 are introduced, along with current methodologies utilize these ashes for CO2 sequestration, including mineral carbonation and direct air capture techniques. The application of using ash wastes for CO2 capture are highlighted, followed by the discussion regarding challenges associated with ash-based CO2 absorption approach. Finally, the article projects into the future, proposing innovative approaches and technological advancements needed to enhance the efficacy of ash in combating the increasing CO2 levels. By providing a comprehensive analysis of current strategies and envisioning future prospects, this review aims to contribute to the field of sustainable CO2 absorption and environmental management.

Trends in low temperature and non-thermal technologies for the degradation of persistent organic pollutants

The daunting effects of persistent organic pollutants on humans, animals, and the environment cannot be overemphasized. Their fate, persistence, long-range transport, and bioavailability have made them an environmental stressor of concern which has attracted the interest of the research community. Concerted efforts have been made by relevant organizations utilizing legislative laws to ban their production and get rid of them completely for the sake of public health. However, they have remained refractive in different compartments of the environment. Their bioavailability is majorly a function of different anthropogenic activities. Landfilling and incineration are among the earliest classical means of environmental remediation of waste; however, they are not sustainable due to the seepage of contaminants in landfills, the release of toxic gases into the atmosphere and energy requirements during incineration. Other advanced waste destruction technologies have been explored for the degradation of these recalcitrant pollutants; although, some are efficient, but are limited by high amounts of energy consumption, the use of organic solvents and hazardous chemicals, high capital and operational cost, and lack of public trust. Thus, this study has systematically reviewed different contaminant degradation technologies, their efficiency, and feasibility. Finally, based on techno-economic feasibility, non-invasiveness, efficiency, and environmental friendliness; radiation technology can be considered a viable alternative for the environmental remediation of contaminants in all environmental matrices at bench-, pilot-, and industrial-scale.

Ashes from challenging fuels in the circular economy

In line with the objectives of the circular economy, the conversion of waste streams to useful and valuable side streams is a central goal. Ash represents one of the main industrial side-products, and using ashes in other than the present landfilling applications is, therefore, a high priority. This paper reviews the properties and utilization of ashes of different biomass power plants and waste incinerations, with a focus on the past decade. Possibilities for ash utilization are of uttermost importance in terms of circular economy and disposal of landfills. However, considering its applicability, ash originating from the heat treatment of chemically complex fuels, such as biomass and waste poses several challenges such as high heavy metal content and the presence of toxic and/or corrosive species. Furthermore, the physical properties of the ash might limit its usability. Nevertheless, numerous studies addressing the utilization possibilities of challenging ash in various applications have been carried out over the past decade. This review, with over 300 references, surveys the field of research, focusing on the utilization of biomass and municipal solid waste (MSW) ashes. Also, metal and phosphorus recovery from different ashes is addressed. It can be concluded that the key beneficial properties of the ash types addressed in this review are based on their i) alkaline nature suitable for neutralization reactions, ii) high adsorption capabilities to be used in CO2 capture and waste treatment, and iii) large surface area and appropriate chemical composition for the catalyst industry. Especially, ashes rich in Al2O3 and SiO2 have proven to be promising alternative catalysts in various industrial processes and as precursors for synthetic zeolites.

Solidification of heavy metals in municipal solid waste incineration washed fly ash by asphalt mixture

Using asphalt mixture to solidify heavy metals in municipal solid waste incineration fly ash can reduce pollution and realize resource utilization. In this study, the physical and chemical properties of washed fly ash were analyzed, and washed fly ash was added to asphalt mixture as filler instead of mineral powder. The study involved analyzing the mechanical attributes of asphalt mixtures containing washed fly ash, along with examining the characteristics of asphalt binder that incorporates the washed fly ash. Subsequently, assess the potential leaching hazards associated with asphalt mixture incorporating washed fly ash. The test results showed that washed fly ash was a Si-Al-Ca system material, which had small particle size, large specific surface area and many pores. It increased the contact area with asphalt, which improved encapsulation of asphalt and aggregates. The optimal dosage of washed fly ash is 2.5%. At this dosage, the mixture attains optimal high-temperature performance, while both low-temperature performance and the characteristics of washed fly ash asphalt binder align with requirements. Asphalt mixture has solidification on heavy metals, with strongest solidification for Zn, followed by Cu, Cr. A prediction model of leaching amount versus time was constructed for Pb, Ba and Ni, which have weak solidified ability. The cumulative leaching amount of the road within 15 years of service life was calculated through the model, and it was obtained that the addition of washed fly ash will not cause pollution to environment. Overall, this study showed that asphalt mixtures can be used for stabilization/solidification of washed fly ash while saving natural mineral, providing a theoretical basis for the resource application of washed fly ash in asphalt road construction.

Development of a loose powder sintering method for the preparation of porous ceramic from municipal solid waste incineration fly ash

Loose powder sintering was used to prepare porous ceramic from municipal solid waste incineration fly ash (MSWI FA) and waste glass (WG). Sintering experiments at various temperatures, holding times, Al2O3 and SiC were conducted to investigate their effect on the ceramic properties and volatile heavy metal removal efficiency. The results show that increasing temperature from 1100 °C to 1250 °C promoted the transition of the mixtures from loose powder to a densified sintered matrix, with a bulk density increase of 31.10% and an open porosity decrease of 70.41%. The bulk density of the ceramic increased to 2.44 g/cm3 with 3% Al2O3 addition. The removal rates of Pb, Zn, Cu and Cd were higher than 90% at 1200 °C for 90 min, and promoted by the increasing temperature and holding time. Notably, 3% Al2O3 addition inhibited the volatilisation of Zn, Cu and Cd, particularly for Zn, the removal rate of which reduced to 61.66% at 1200 °C. The bulk density of the ceramic decreased to a minimum value of 1.48 g/cm3 with 4% SiC. The ratio of MSWI FA:WG:Al2O3:borax of 28.3:56.7:10:5 was proposed to obtain ceramic with a bulk density of 1.54 g/cm3 and a water absorption rate of 8.59% at 1150 °C. The leaching concentration of the porous ceramic met the Chinese regulatory standard (GB 8978-1996). Preparation of MSWI FA-based porous ceramics using the powder sintering method is a promising route for the harmless utilisation of MSWI FA. The porous ceramic is potentially applicable as a thermal-insulation building material.

Synthesis of metakaolin-based geopolymer foamed materials using municipal solid waste incineration fly ash as a foaming agent

The existence of metallic aluminum in municipal solid waste incineration fly ash (MSWIFA) makes it challenging to recycle MSWIFA into cement materials because expansion occurs in the resultant matrices. Geopolymer-foamed materials (GFMs) are gaining attention in the field of porous materials due to their high-temperature stability, low thermal conductivity and low CO2 emission. This work aimed to utilize MSWIFA as a foaming agent to synthesize GFMs. The physical properties, pore structure, compressive strength and thermal conductivity were analyzed to assess different GFMs which were synthesized with various MSWIFA and stabilizing agent dosages. X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) analysis were conducted to characterize the phase transformation of the GFMs. Results showed that when MSWIFA content was increased from 20 to 50%, the porosity of GFMs increased from 63.5 to 73.7%, and bulk density decreased from 890 to 690 kg/m3. The addition of stabilizing agent could trap the foam, refine the cell size, and homogenize the cell size range. With the stabilizing agent increase from 0 to 4%, the porosity increased from 69.9 to 76.8%, and the bulk density decreased from 800 to 620 kg/m3. The thermal conductivity decreased with increasing MSWIFA from 20 to 50%, and stabilizing agent dosage from 0 to 4%. Compared with the collected data from references, a higher compressive strength can be obtained at the same level of thermal conductivity for GFMs synthesized with MSWIFA as a foaming agent. Additionally, the foaming effect of MSWIFA results from the H2 release. The addition of MSWIFA changed both the crystal phase and gel composition, whereas the stabilizing agent dosage had little impact on the phase composition.

Regional CO2 accounting and market layout of incinerator fly ash management in China

The reduction of greenhouse gas (GHG) emissions from solid waste incinerator fly ash (IFA) management attracts growing interests since China's zero-waste plan and carbon peak/neutral goals. Herein, provincial GHG emissions from four demonstrated IFA reutilization technologies in China were estimated after analyzing IFA spatial-temporal distribution. Results indicate that technologies transition (landfilling-to-reutilization) could reduce GHG except for glassy slag production. IFA to cement option could potentially realize negative GHG emissions. Spatial GHG variation drivers in IFA management were recognized as provincial-different IFA composition and power emission factors. IFA management options were recommended provincially after weighting local development goals related to GHG reduction and economic benefits. Baseline scenario analysis shows that China's IFA industry would reach carbon peak in 2025 (5.02 Mt). 2030's GHG reduction potential (6.12 Mt) is equivalent to that of absorbed CO₂ by 340 million trees annually. Overall, this research could contribute to illustrating future market layout complying with carbon peaking.

Comprehensive study of recycling municipal solid waste incineration fly ash in lightweight aggregate with bloating agent: Effects of water washing and bloating mechanism

Recycling into lightweight aggregate (LWA) by sintering is a promising technology for disposal of municipal solid waste incineration fly ash (FA). In this study, FA and washed FA (WFA) were combined with bentonite and SiC (bloating agent) to make LWA. The performance was comprehensively studied by hot-stage microscopy and laboratory preparation experiments. Water washing and increased FA/WFA improved LWA bloating extent, while shorten the bloating temperature range. Water washing also increased the 1 h-water absorption rate of LWA, making it harder to meet the standard. Excessive FA /WFA usage (70 wt%) will prevent LWA from bloating. For the goal of recycling more FA, mixture with 50 wt% WFA could prepare LWA that meet standard GB/T 17431 at 1140-1160 °C. After water washing, the ratio of Pb, Cd, Zn, and Cu stabilized in LWA increased by 279 %, 410 %, 458 %, and 109 % for 30 wt% FA/WFA addition, and 364 %, 554 %, 717 %, and 697 % for 50 wt% FA/WFA addition, respectively. The change of liquid phase content and viscosity at high temperature were determined using the thermodynamic calculations and chemical compositions. The bloating mechanism was further investigated by integrating these two properties. To obtain accurate results of the bloat viscosity range (2.75-4.44 log Pa·s) for high CaO systems, the composition of the liquid phase should be taken into account. The liquid phase viscosity required for bloating start was proportional to the liquid phase content. With temperature increasing, bloating would end when viscosity drops to 2.75 log Pa·s or liquid phase content reach 95 %. These findings provided further understanding of the heavy metal stabilization during LWA production and the bloating mechanism of high CaO content systems, and could contribute to the feasibility and sustainability of recycling FA and other CaO-rich solid wastes into LWA.

Review of thermal treatments for the degradation of dioxins in municipal solid waste incineration fly ash: Proposing a suitable method for large-scale processing

Dioxin degradation is considered essential for the environmentally sound management of municipal solid waste incineration fly ash (MSWIFA). Among the many degradation techniques, thermal treatment has shown good prospects owing to its high efficiency and wide range of applications. Thermal treatment is divided into high-temperature thermal, microwave thermal, hydrothermal, and low-temperature thermal treatments. High-temperature sintering and melting not only have dioxin degradation rates higher than 95 % but also remove volatile heavy metals, although energy consumption is high. High-temperature industrial co-processing effectively solves the problem of energy consumption, but with a low fly ash (FA) mixture, and the process is limited by location. Microwave thermal treatment and hydrothermal treatment are still in the experimental stage and cannot be used for large-scale processing. The dioxin degradation rate of low-temperature thermal treatment can also be stabilized at higher than 95 %. Compared to other methods, low-temperature thermal treatment is less costly and energy consumption with no restriction on location. This review comprehensively compares the current status of the above-mentioned thermal treatment methods and their ability to dispose of MSWIFA, especially the potential for large-scale processing. Then, the respective characteristics, challenges, and application prospects of different thermal treatment methods were discussed. Finally, based on the goal of low carbon and emission reduction, three possible approaches for improvement were proposed to address the challenges of large-scale processing of low-temperature thermal treatment, namely, adding a catalyst, changing the FA fraction, or supplementing with blockers, providing a reasonable development direction for the degradation of dioxins in MSWIFA.

Low Temperature Thermal Treatment of Incineration Fly Ash under Different Atmospheres and Its Recovery as Cement Admixture

Municipal solid waste incineration fly ash is classified as hazardous waste because it contains dioxins and a variety of heavy metals. It is not allowed to be directly landfilled without curing pretreatment, but the increasing production of fly ash and scarce land resources has triggered consideration of the rational disposal of fly ash. In this study, solidification treatment and resource utilization were combined, and the detoxified fly ash was used as cement admixture. The effects of thermal treatment in different atmospheres on the physical and chemical properties of fly ash and the effects of fly ash as admixture on cement properties were investigated. The results indicated that the mass of fly ash increased due to the capture of CO₂ after thermal treatment in CO₂ atmosphere. When the temperature was 500 °C, the weight gain reached the maximum. After thermal treatment (500 °C + 1 h) in air, CO₂, and N₂ atmospheres, the toxic equivalent quantities of dioxins in fly ash decreased to 17.12 ng TEQ/kg, 0.25 ng TEQ/kg, and 0.14 ng TEQ/kg, and the degradation rates were 69.95%, 99.56%, and 99.75%, respectively. The direct use of fly ash as admixture would increase the water consumption of standard consistency of cement and reduce the fluidity and 28 d strength of mortar. Thermal treatment in three atmospheres could inhibit the negative effect of fly ash, and the inhibition effect of thermal treatment in CO₂ atmosphere was the best. The fly ash after thermal treatment in CO₂ atmosphere had the possibility of being used as admixture for resource utilization. Because the dioxins in the fly ash were effectively degraded, the prepared cement did not have the risk of heavy metal leaching, and the performance of the cement also met the requirements.

Using restored heavy metal contaminated soil as brick making material: Risk analysis upon different scenarios, considering the completeness of bricks

Restored heavy metal contaminated soil (RHMCS) can be utilized as building material, but the risks of heavy metal dissolution (HMD) under different scenarios are not clear. This study focused on sintered bricks made from RHMCS and assessed the HMD process and utilization risks of whole bricks (WB) and broken bricks (BB) under two simulated utilization scenarios of leaching and freeze-thaw. Part of the studied bricks were crushed, which increased the surface area (SSA) 3.43-fold and exposed the inner heavy metals, increasing the HMD in BB. However, the HMD in sintered bricks did not exceed the "Groundwater Quality Standard" and "Integrated Wastewater Discharge Standard" under different utilization scenarios, although the dissolution processes were different. In the leaching scenario, the release rate of HMs (As, Cr, Pb) changed from fast to slow over time; the maximum concentration was 17% of the standard limits. In the freeze-thaw scenario, there was no significant correlation between the release of HMs and freeze-thaw time, and the HMD of As was the highest, reaching 37% of the standard limits. Further analysis of health risks of bricks in the two scenarios found that the carcinogenic risks (CR) and the non-carcinogenic risks (NCR) were below 9.56 × 10^-7 and 3.21 × 10^-2, respectively, which are both lower than the Guidelines for Health Risk Assessment of Groundwater Pollution issued by Ministry of Ecology and Environment of China. These findings suggest that the utilization risks of RHMCS sintered bricks analyzed in this study are low in both scenarios, and higher completeness of bricks leads to higher safety in product utilization. The results provide a reference for the engineering utilization and disposal of building materials made from RHMCS.

An all-in-one strategy for municipal solid waste incineration fly ash full resource utilization by heat treatment with added kaolin

Resourcization has become a popular research topic for the final disposal of municipal solid waste incineration fly ash (MSWI FA). However, the current research is limited to building material preparation or valuable chloride recovery, which may cause resource waste and secondary pollution. A unique process, heat treatment with the addition of kaolin (KL), was presented to achieve complete resource utilization of MSWI FA. The physical properties of ceramsite could be improved by adding KL, and dioxin removal, heavy metals, and valuable chloride separation could be achieved via sintering at 1150 °C. The separation and purification of dust carried by the flue gas during thermal treatment (secondary fly ash) was achieved via wet separation. A building ceramsite with a compressive strength of 24.8 MPa was obtained, whereas dioxin and heavy metal toxicity were far below the standard limits. Heavy metal content was enriched by 12 times, approximately 59.6%, achieved after secondary fly ash separation and purification. A heavy metal product containing 39.5% Zn, 19.1% Pb, and chloride salt containing 41.8% KCl were obtained. This showed a high potential for the developed process to separate multiple valuable elements from ashes. This novel process will further promote the development and application of harmless and resourceful technologies for MSWI FA.

The Distribution Pattern and Leaching Toxicity of Heavy Metals in Glass Ceramics from MSWI Fly Ash and Andesite Tailings

The leaching of heavy metals (HMs) is the key factor affecting the resource utilization of municipal solid waste incineration (MSWI) fly ash. A novel fly ash and andesite-tailings-based (FAAT) glass ceramic is prepared with the full-component utilization of MSWI fly ash and andesite tailings. The effects of the content and distribution state of HMs on their leaching toxicity are studied by performing a sequential extraction procedure and leaching toxicity test. The results show that the MSWI fly ash content greatly impacts the HMs' leaching toxicity in glass ceramics. Thus, the addition of MSWI fly ash must be maintained at below 20% so as to meet the class III groundwater standard. Furthermore, the different distribution states of Zn and Cr also affect their leaching toxicity. Zn suits the requirements for leaching toxicity only in a 2080c sample, while Cr fulfills the class III groundwater standard for all the glass ceramics. Since this finding is mismatched with the calculated potential ecological risk index of glass ceramics, the latter can only be used as a reference. Therefore, the results of the present study are of great significance in the vitrification application of MSWI fly ash.

Influence of iron ore properties on dioxin emissions during iron ore sintering

Iron ores are principal input materials for iron and steel-making industries. Quality of iron ores is one of the critical parameters for formation of environmental pollutants related to the steel-making process. Dioxins are identified as one of the most toxic pollutants emitted during ironmaking, specifically during the sintering process. This study applied four types of iron ores and analyzed their moisture, density, particle size distribution and element concentrations to investigate their effect on the dioxin formation during sintering. Each type of iron ore was processed in a sinter pot grate. During each processing route, exhausted dust and generated sinter products were collected and subjected to PCDD/F and PCB analysis. Statistical analysis was applied to assess correlations between properties of iron ores and exhausted dioxin emissions, identifying key contributors to dioxin formation during sintering process. Results showed that Fe in iron ores was positively and significantly related to PCB 114 formation in dust and confirmed its co-catalytic effect on dioxin formation. Concentrations of Al, Ti and Cl in iron ores greatly increased PCDD/F and PCB emissions in the sintered products compared to dioxins in dust samples. The S levels and density of iron ores were highly related to the increasing PCDD/F and PCB emissions in both sinter and dust samples. By contrast, concentrations of Si in iron ores played a significant role in decreasing PCDD/F and PCB emissions in both sinter and dust samples. This study also confirmed the optimum size (< 1 mm-2.59 mm) for iron ores, which helps reduce dioxin emissions without affecting the quality of iron and steel-making products.

Applications of crushing and grinding-based treatments for typical metal-containing solid wastes: Detoxification and resource recovery potentials

Metal-containing solid wastes can induce serious environmental pollution if managed improperly, but contain considerable resources. The detoxification and resource recoveries of these wastes are of both environmental and economic significances, being indispensable for circular economy. In the past decades, attempts have been made worldwide to treat these wastes. Crushing and grinding-based treatments have been increasingly applied, the operating apparatus and parameters of which depend on the waste type and treatment purpose. Based on the relevant studies, the applications of crushing and grinding on four major types of solid wastes, namely spent lithium-ion batteries (LIBs) cathode, waste printed circuit boards (WPCBs), incineration bottom ash (IBA), and incineration fly ash (IFA) are here systematically reviewed. These types of solid wastes are generated in increasing amounts, and have the potentials to release various organic and inorganic pollutants. Despite of the widely different texture, composition, and other physicochemical properties of the solid wastes, crushing and grinding have been demonstrated to be universally applicable. For each of the four wastes, the technical route that involving crushing and grinding is described with the advantages highlighted. The crushing and grinding serve either mainstream or auxiliary role in the processing of the solid wastes. This review summarizes and highlights the developments and future directions of crushing and grinding-based treatments.

Effects and mechanism of the conditions of sintering on heavy metal leaching characteristic in municipal solid waste incineration fly ash

Municipal solid waste incineration (MSWI) fly ash treated with toxicity metals holds enormous potential for constructure use to economize on resources and protect environment. To reach the goal, this study investigated the effects of sintering conditions on leaching characteristic of heavy metals for MSWI fly ash, especially Cr, Cr⁶⁺, Ag, and Ba, with the orthogonal and Box-Benhnken design experiment, which considered grain size (D₅₀ = 30, 45, and 60 μm), fluxing agent (CaO = 0, 2.5, and 5%), setting temperature (1000, 1050, and 1100 °C), and setting time (120, 180, and 240 min). The mechanism of immobilization for heavy metals was also discussed through the analyses of morphological characterizations, mineral phases, chemical composition, and leaching values of metals. The results indicated that changing grain size and adding fluxing agent of CaO have positive influence on reducing the leaching of heavy metals compared with direct sintering. The leaching values of As, Pb, Cd, Cu, Ni, Zn, Mn, Hg, Be, Se, and fluoride are not detected after sintering. Ideal sintering condition with desirability of 1.00 was predicted and optimized by the Box-Benhnken response method in grain size of D₅₀ = 30 μm, fluxing agent of CaO = 5%, setting temperature = 1050 °C, and setting time = 180 min, which immobilized Cr, Cr⁶⁺, Ag, and Ba lower than the limitation of standards. Actual experiment was consistent with numerical optimization. Furthermore, the model of leaching characteristic for heavy metals in MSWI fly ash was established with the discussion on species distribution of heavy metals to better explain the mechanism during sintering.

PCDD/Fs and heavy metals in the vicinity of landfill used for MSWI fly ash disposal: Pollutant distribution and environmental impact assessment

This study focused on the syngenetic control of polychlorinated-ρ-dibenzodioxins and dibenzofurans (PCDD/Fs) and heavy metals by field stabilization/solidification (S/S) treatment for municipal solid waste incineration fly ash (MSWIFA) and multi-step leachate treatment. Modified European Community Bureau of Reference (BCR) speciation analysis and risk assessment code (RAC) revealed the medium environment risk of Cd and Mn, indicating the necessity of S/S treatment for MSWIFA. S/S treatment significantly declined the mass/toxic concentrations of PCDD/Fs (i.e., from 7.21 to 4.25 μg/kg; from 0.32 to 0.20 μg I-TEQ/kg) and heavy metals in MSWIFA due to chemical fixation and dilution effect. The S/S mechanism of sodium dimethyldithiocarbamate (SDD) and cement was decreasing heavy metals in the mild acid-soluble fraction to reduce their mobility and bioavailability. Oxidation treatment of leachate reduced the PCDD/F concentration from 49.10 to 28.71 pg/L (i.e., from 1.60 to 0.98 pg I-TEQ/L) by suspension absorption or NaClO oxidation decomposition, whereas a so-called "memory effect" phenomena in the subsequent procedures (adsorption, press filtration, flocculating settling, slurry separation, and carbon filtration) increased it back to 38.60 pg/L (1.66 pg I-TEQ/L). Moreover, the multi-step leachate treatment also effectively reduced the concentrations of heavy metals to 1-4 orders of magnitude lower than the national emission standards. Furthermore, the PCDD/Fs and heavy metals in other multiple media (soil, landfill leachate, groundwater, and river water) and their spatial distribution characteristics site were also investigated. No evidence showed any influence of the landfill on the surrounding liquid media. The slightly higher concentration of PCDD/Fs in the soil samples was ascribed to other waste management processes (transportation and unloading) or other local source (hazardous incineration plant). Therefore, proper management of landfills and leachate has a negligible effect on the surrounding environment.

Disposal technology and new progress for dioxins and heavy metals in fly ash from municipal solid waste incineration: A critical review

Incineration has gradually become the most effective way to deal with MSW due to its obvious volume reduction and weight reduction effects. However, since heavy metals and organic pollutants carried by municipal solid waste incinerator fly ash (MSWI FA) pose a serious threat to the ecological environment and human health, they need to be handled carefully. In this study, the current status of MSWI FA disposal was first reviewed, and the harmless and resourceful disposal technologies of heavy metals and organic pollutants in MSWI FA are summarized as well. A summary of the advantages and disadvantages of each technology, including sintering, melting/vitrification, hydrothermal treatment, mechanochemistry, solidification/stabilization of MSWI FA, is compared. Finally, the research work that needs to be strengthened in the future (such as codisposal of multiple wastes, long-term stability research of disposal products, etc.) was proposed. Through comprehensive analysis, some reasonable and feasible suggestions were provided for the effective and safe disposal of MSWI FA in the future.

Hydrothermal oxidation degradation of dioxins in fly ash with water-washing and added Ce-Mn catalyst

A comprehensive analysis of the effects of the temperature, reaction time, liquid-solid ratio (L/S), and initial pH on the hydrothermal degradation of polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) (which are both PCDD/Fs) in municipal solid waste incineration (MSWI) fly ash is presented. Consequently, the hydrothermal degradation reaction is catalyzed using Ce-Mn catalyst under low-temperature conditions to study the effect of the catalyst on the degradation efficiency of PCDD/Fs. The experimental results show that temperature is the most critical factor for the reaction. When the hydrothermal oxidation temperature reaches 280 °C (reaction time = 120 min, original pH = 8.5, L/S = 4 mL/g), the toxicity equivalent (I-TEQ) of PCDD/Fs is only 5.4 ng TEQ/kg, and the degradation efficiency reaches 99.71%. Under these conditions, 2,3,4,7,8-P₅CDF makes the highest contribution to I-TEQ degradation, reaching 37.4%. There are four main pathways for the reaction of 2,3,4,7,8-P₅CDF with hydroxyl radicals. A comparison of the PCDD/F concentrations of different products shows that the addition of 0.5%, 1.0%, and 1.5% of the Ce-Mn catalyst reduces the degradation efficiency by 8.79%, 1.40%, and 0.07%, respectively, which indicates that the addition of a small quantity of Ce-Mn catalyst does not facilitate the degradation of PCDD/Fs. The addition of the catalyst significantly decreases the degradation efficiency of low-chlorinated homologs but has a relatively small effect on that of high-chlorinated homologs. Therefore, it is concluded that Ce-Mn catalysts are more likely to promote resynthesis than degradation of PCDD/Fs.

A new co-processing mode of organic anaerobic fermentation liquid and municipal solid waste incineration fly ash

A new co-processing mode of waste liquid from anaerobic fermentation of organic wastes and municipal solid waste incineration fly ash (MSWI-FA) dechlorination is reported in this paper. Taking acetic acid, the most common organic acid in anaerobic fermentation systems, as the representative of anaerobic fermentation organic acids, the improvement of the dechlorination effect and the mechanism of washing MSWI-FA with low concentrations of organic acid lotion were explored. The chlorine content of MSWI-FA was reduced to 0.82% after the optimal process washing pretreatment. Three anaerobic fermentation waste liquids (AFWLs) were used to verify that the chlorine content of MSWI-FA could be reduced to less than 1%, and the dechlorination effect of brewery wastewater, which reduced the chlorine content of MSWI-FA to 0.91%, was the best at this. The influence of the washing process on MSWI-FA pyrolysis was reflected in the whole process. The release of chloride decreased and the weight loss was mainly due to the release of CO₂. The melting point of MSWI-FA, washed by the optimal process, was reduced by nearly 30 ℃, and only 0.06% chlorine remained after calcination at 1100 ℃, which was extremely beneficial in reducing the release of trace elements in MSWI-FA during heat treatment, and for the preparation of cement raw meal.

Effects of medical waste incineration fly ash on the promotion of heavy metal chlorination volatilization from incineration residues

High contents of heavy metals and Cl are major challenges for incineration residue disposal. Classification by the Chinese government and the coronavirus disease 2019 pandemic have changed the characteristics of incineration residues, thereby increasing the difficulty of disposal. In this study, medical waste incineration fly ash (MWI FA) was proposed as an additive to promote chlorination volatilization of heavy metals from municipal solid waste incineration fly ash (MSWI FA) and medical waste incineration slag (MWI S). When the mixing ratio of MWI FA to MSWI FA was 1:3, the chlorination volatilization efficiencies of Cu, Zn, Pb, and Cd at 1000 °C for 60 min were 50.2%, 99.4%, 99.7%, and 97.9%, respectively. When MWI FA was mixed with MWI S at a ratio of 1:1, the chlorination volatilization efficiencies of Cu, Zn, Pb, and Cd at 1200 °C for 40 min were 88.9%, 99.7%, 97.3%, and 100%, respectively. Adding MWI FA can replenish Cl in MSWI FA and MWI S while increasing the surface area and forming pore structures by sublimation of NaCl and decomposition of CaSO₄, or can reduce the melting point and viscosity by Na₂O destroying the glass matrix. Therefore, MWI FA can be co-disposed with MSWI FA and MWI S respectively to enhance the chlorination volatilization of heavy metals.

Heavy metal pollution in the soil around municipal solid waste incinerators and its health risks in China

OBJECTIVE

In China, municipal solid waste (MSW) incineration (MSWI) has been increasing in recent years. However, little is known about how the operation of incinerators can affect levels of heavy metals (HMs) in nearby soils or about the possible associated health risks. It is necessary to understand the degree of enrichment of HMs and health risks to people living nearby.

METHODS

Previous studies (2002-2021) regarding soil HMs near MSW incinerators were collected, and a cluster and factor analysis was used to evaluate the accumulation trends and distribution characteritics of HMs. The soil contamination degrees and the consequent health risks were then assessed.

RESULTS

Cd (0.24 ± 0.16 mg kg-1) is typically accumulated in the topsoil near incinerators, and this is followed by Hg (0.13 ± 0.09 mg kg-1). Most of the health risk due to the total HMs is derived from dermal contact. Dermal contact with Cd and As contributes to more than 67% of the non-carcinogenic risk, while dermal contact with As contributes to more than 99% of the carcinogenic risk (CR). Furthermore, 81.43% of adult males and 76.85% of adult females suffer from CR levels greater than 10-4 due to dermal exposure to As.

CONCLUSIONS

Soils near incinerators indicated light pollution and moderate potential ecological risk, especially with regard to Cd and Hg contamination. Undeniably, there was no significant difference between the health risks from soil HMs near incinerators and from arable land at the national level. It is suggested to reduce the input quantity of HMs by taking advantage of the nationwide implementation of MSW classification and upgrading air pollution control devices for further HM emission reductions.

Emission characteristics of dioxins during iron ore Co-sintering with municipal solid waste incinerator fly ash in a sintering pot

The disposing of municipal solid waste incineration(MSWI) fly ashes containing dioxins is an intractable problems. Co-sintering is one of the most ideal methods to dispose MSWI fly ash, because it not only degrades the dioxins but also makes it possible to re-utilize MSWI fly ashes. In the present study, MSWI fly ash(FA) and water washed MSWI fly ash(WFA) were added into the sinter raw mixture in a lab-scale sintering pot. Different effects of fly ash and water washed fly ash on emission characteristics of dioxins were studied, and possible pathways to form dioxins were discussed in detail. During co-sintering, at least 88.9%, 99.1% of dioxins brought in by FA, WFA was decomposed, respectively, and re-synthesis with a significant distribution characteristic of dioxins originated from sintering process. In the preheating and dry zone, the recombination and condensation reaction of precursors were the main formation pathways of 2,3,7,8-PCDDs in the sintering process and 2,3,7,8-PCDFs were formed by de novo synthesis. In addition, the resynthesis process was affected by chlorine and calcium brought in by fly ash. Sufficient chlorine boosted the chlorination of reactants while calcium increased the residence time, causing the emission concentration of toxic dioxins and the adding ratio were nonlinearly dependent. Therefore, the maximum proportion of water washed MSWI fly ash that can be added into the sintering process was 0.5 wt.%. Besides, the possible pathways to form dioxins were proposed.

Recent advances in valorization of organic municipal waste into energy using biorefinery approach, environment and economic analysis

Researcher's all around works on a copious technique to lessen waste production and superintend the waste management for long-term socio-economic and environmental benefits. Value-added products can be produced from municipal waste by using holistic and integrated approaches. In this review, a detail about the superiority of the different methods like anaerobic digestion, biofuel production, incineration, pyrolysis and gasification were used for the conversion of municipal waste to feedstock for alternate energy and its economic- environmental impacts were consolidated. Most conversion techniques were environmentally friendly to manage municipal waste. The biological process was more economically feasible compare to the thermal process, for the reason thermal process required a large amount of capital investment and energy utilization. In the thermal process, gasification shows low emission, and pyrolysis shows low capital investment and economically feasible compare to other thermal processes. Waste to energy technology significantly reduced the emission and energy demand.

Migration and transformation of heavy metals in hyperaccumulators during the thermal treatment: a review

The pollution of heavy metals (HMs) in the soil has become one of the important factors affecting the national environment and human health. Phytoremediation, as a technology to deal with HM pollution in soil, has been extensively studied and applied due to its sustainability and environmental friendliness. However, hyperaccumulators polluted by HMs need to be properly treated to avoid secondary pollution to the environment. This paper reviews the migration and transformation of HMs during the incineration, pyrolysis, gasification, and hydrothermal treatment of hyperaccumulators; comprehensively evaluates the advantages and disadvantages of each technology in the treatment of HM-enriched hyperaccumulators; and analyzes the current development status and unsolved problems in detail for each technology. Generally speaking, thermal treatment technology can fix most of the HMs of exchangeable fraction in biochar, reducing its bioavailability and biotoxicity. In addition, the application direction and research focus of the target product are discussed, and it is clarified that in the future, it is necessary to further optimize the reaction conditions and explore the mechanism of HM immobilization to maximize the immobilization of HMs and improve the quality and output of the target product.

Treatment of municipal solid waste incineration fly ash: State-of-the-art technologies and future perspectives

Municipal solid waste incineration (MSWI) fly ash is considered as a hazardous waste that requires specific treatment before disposal. The principal treatments encompass thermal treatment, stabilization/solidification, and resource recovery. To maximize environmental, social, and economic benefits, the development of low-carbon and sustainable treatment technologies for MSWI fly ash has attracted extensive interests in recent years. This paper critically reviewed the state-of-the-art treatment technologies and novel resource utilization approaches for the MSWI fly ash. Innovative technologies and future perspectives of MSWI fly ash management were highlighted. Moreover, the latest understanding of immobilization mechanisms and the use of advanced characterization technologies were elaborated to foster future design of treatment technologies and the actualization of sustainable management for MSWI fly ash.

Migration and transformation of lead species over CaO surface in municipal solid waste incineration fly Ash: A DFT study

Heavy metal pollutants generated from municipal solid waste (MSW) incineration are mainly concentrated in the fly ash, among which lead species have received considerable attention due to their high content and biotoxicity. CaO is an active component in fly ash to adsorb heavy metal species. In this study, based on density functional theory (DFT) calculations, the migration and transformation mechanisms of lead species over the CaO (100) surface were investigated by calculating the adsorption configurations, energies, and electronic structures, etc. The results indicate that the adsorption of lead species over the CaO (100) surface is dominated by chemisorption, and PbCl₂ molecule exhibits a stronger affinity to the CaO surface than Pb⁰. The dissociation of HCl molecule on the CaO (100) surface facilitates the adsorption and chemical reactivity of lead species. The chlorination of Pb⁰ to PbCl₂ is a two-stage route. In the first stage, two HCl molecules are exothermically adsorbed on the surface without an energy barrier, and Pb⁰ is directly bonded to the active Cl atom, which is controlled by the Eley-Rideal mechanism. In the second stage, PbCl intermediate bonds with another Cl atom over the surface to form the PbCl₂ molecule, following the Langmuir-Hinshelwood mechanism, which is also the rate-determining step. Compared with the homogeneous chlorination, CaO catalyzes the heterogeneous process to greatly reduce the oxidation energy barrier and promotes the formation of PbCl₂. Consequently, CaO is able to accelerate the lead enrichment in fly ash, which is favorable for lead species purification.

Comprehensive two-dimensional gas chromatography thermodynamic modeling and selectivity evaluation for the separation of polychlorinated dibenzo-p-dioxins and dibenzofurans in fish tissue matrix

Comprehensive two-dimensional gas chromatography (GC×GC) is a powerful tool for complex separations. The selectivity and sensitivity benefits from thermally modulated GC×GC were applied to the analysis of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). Thermodynamic indices of 50 PCDD/Fs, including the 17 toxic 2378-substituted congeners, were collected and used to model one-dimensional and two-dimensional separations with the Rtx-Dioxin2 and Rxi-17SilMS capillary GC columns. Thermodynamic modeling was used to determine the optimal conditions to take advantage of the selectivity differences between the Rxi-17SilMS and Rtx-Dioxin2 to separate all PCDD/Fs congeners from the 2378-substituted compounds by GC×GC. The modeled elution order patterns closely matched the experimental elution order in 40 of the 45 tetrachlorinated through hexchlorinated compounds analyzed. The heptachlorinated and octachlorinated congeners were not included in the elution order modeling as they are readily resolved from other dioxin congeners. The Rxi-17SilMS crossed with the Rtx-Dioxin2 was able to separate all 2378-substituted compounds in a single separation in a fish matrix. Thirty-three additional PCDD/F congeners were added to the fish matrix that coelute with the 2378-substituted congeners. The Rxi-17SilMS crossed with the Rtx-Dioxin2 was able to fully resolve 11 of the 2378-substituted congeners with the other six congeners exhibiting coelutions with only one other congener.

Adverse health effects for populations living near waste incinerators with special attention to hazardous waste incinerators. A review of the scientific literature

Incinerators of municipal, hazardous and medical wastes are sources of emissions of toxic pollutants, being polychlorinated dibenzo-p-dioxins and dibenzofurans, as well as a number of heavy metals of special concern. Moreover, waste incineration also generates ashes that must be properly disposed. In all countries, waste management is currently being an issue of tremendous importance. While the treatment and disposal of municipal solid waste (MSW) is a problem in the entire world, in industrialized countries, the management of hazardous waste (HW) is an additional issue of important concern. While the available scientific information on the environmental impact and the health risks of MSWIs is quite considerable, that related with the potential adverse health effects for the populations living near HWIs is much more reduced. In this paper, we have reviewed the information on health effects-including the incidence of cancer and cancer mortality-for the people residing in the vicinity of HWIs. For a better understanding of the problem, some studies on cancer and other adverse health effects near MSWIs have been also reviewed. Special attention has been paid to the HWI of Constantí (Catalonia, Spain) on which the most complete information among all HWIs in the entire world is available. In our conclusions, a series of important issues/questions are raised: is really safe the limit value of 0.1 ng TEQ/Nm³ for PCDD/Fs to protect human health? Where are the evidences on this? On the other hand, to date, risk assessment studies have been only focused on certain substances; heavy metals and PCDD/Fs. Studies have not included those chemicals that are not routinely analyzed, being even some of them probably unknown right now. Moreover, what about potential interactions among chemicals in order to estimate the carcinogenic and non-carcinogenic risks for the population living near incinerators? Complete epidemiological studies are clearly necessary.

Comparative life cycle assessment of two ceramsite production technologies for reusing municipal solid waste incinerator fly ash in China

Harmless treatment and reuse of municipal solid waste incinerator fly ash are challenging. Two reuse technologies of converting incinerator fly ash to ceramsites via rotary kiln sintering and non-sintering have been demonstrated in China. Field monitoring results reveal that the destruction efficiency of PCDD/Fs are both higher than 99% in two processes. The leaching rate of heavy metals in both ceramsite products, their pollutant emissions in production process meet the standards. Environmental impacts of two ceramsite products were compared using life cycle assessment approach. Rotary kiln sintering ceramsite has lower environmental impacts in most categories and delivers a smaller integrated impacts index than non-sintering ceramsite. For rotary kiln sintering ceramsite, transportation, electricity and curing agent in dust disposal are the most significant contributors to most of environmental impacts categories results, accounting for 33.7%, 29.0% and 24.6% to the integrated impacts index, respectively. For non-sintering ceramsite, curing agent and electricity contribute 69.6% and 15.8% to the integrated impacts index, respectively. Based on these life cycle assessment results, recommendations for current plant operation and new plants planning are proposed.

HCB dechlorination combined with heavy metals immobilization in MSWI fly ash by using n-Al/CaO dispersion mixture

Municipal solid waste incineration fly ash (MSWI-FA) has been strictly controlled as hazardous waste globally because it contains various heavy metals and dioxins. This study prepared a nanometallic Al/CaO (n-Al/CaO) dispersion mixture via ball-milling as a reductive stabilization reagent for the simultaneous immobilization of heavy metals and detoxification of POPs like substance in MSWI-FA. Under optimal conditions, Cu, Zn, Cd, Cr, Ni, and Pb had been significantly immobilized (over 99.9 %) and the leaching concentration of Zn, Cd, Cr, Ni, and Pb were below the detectable limit. Simultaneously, 82.43 % of HCB can be destructed into alkanes and amorphous carbon. The porous structure of the fly ash and alkaline surface of n-Al/CaO promoted the adsorption and cracking of HCB. The highly active n-Al/CaO interacted with water as the hydrogen donor to promote the reductive dechlorination process. Hydrocalumite was a new mineral formed from the adsorption and complexation of heavy metal. Therefore, n-Al/CaO can strengthen the control of heavy metals in the S/S treatment of MSWI-FA, effectively detoxify chlorinated organics, and reduce environmental health risks.