Flexible, Robust, and Durable Aramid Fiber/CNT Composite Paper as a Multifunctional Sensor for Wearable Applications

Recent Advances in Flexible Temperature Sensors: Materials, Mechanism, Fabrication, and Applications

Flexible electronics is an emerging and cutting-edge technology which is considered as the building blocks of the next generation micro-nano electronics. Flexible electronics integrate both active and passive functions in devices, driving rapid developments in healthcare, the Internet of Things (IoT), and industrial fields. Among them, flexible temperature sensors, which can be directly attached to human skin or curved surfaces of objects for continuous and stable temperature measurement, have attracted much attention for applications in disease prediction, health monitoring, robotic signal sensing, and curved surface temperature measurement. Preparing flexible temperature sensors with high sensitivity, fast response, wide temperature measurement interval, high flexibility, stretchability, low cost, high reliability, and stability has become a research target. This article reviewed the latest development of flexible temperature sensors and mainly discusses the sensitive materials, working mechanism, preparation process, and the applications of flexible temperature sensors. Finally, conclusions based on the latest developments, and the challenges and prospects for research in this field are presented.

A Highly Stretchable, Conductive, and Transparent Bioadhesive Hydrogel as a Flexible Sensor for Enhanced Real-Time Human Health Monitoring

Real-time continuous monitoring of non-cognitive markers is crucial for the early detection and management of chronic conditions. Current diagnostic methods are often invasive and not suitable for at-home monitoring. An elastic, adhesive, and biodegradable hydrogel-based wearable sensor with superior accuracy and durability for monitoring real-time human health is developed. Employing a supramolecular engineering strategy, a pseudo-slide-ring hydrogel is synthesized by combining polyacrylamide (pAAm), β-cyclodextrin (β-CD), and poly 2-(acryloyloxy)ethyltrimethylammonium chloride (AETAc) bio ionic liquid (Bio-IL). This novel approach decouples conflicting mechano-chemical effects arising from different molecular building blocks and provides a balance of mechanical toughness (1.1 × 106 Jm-3), flexibility, conductivity (≈0.29 S m-1), and tissue adhesion (≈27 kPa), along with rapid self-healing and remarkable stretchability (≈3000%). Unlike traditional hydrogels, the one-pot synthesis avoids chemical crosslinkers and metallic nanofillers, reducing cytotoxicity. While the pAAm provides mechanical strength, the formation of the pseudo-slide-ring structure ensures high stretchability and flexibility. Combining pAAm with β-CD and pAETAc enhances biocompatibility and biodegradability, as confirmed by in vitro and in vivo studies. The hydrogel also offers transparency, passive-cooling, ultraviolet (UV)-shielding, and 3D printability, enhancing its practicality for everyday use. The engineered sensor demonstratesimproved efficiency, stability, and sensitivity in motion/haptic sensing, advancing real-time human healthcare monitoring.

N-DMBI Doping of Carbon Nanotube Yarns for Achieving High n-Type Thermoelectric Power Factor and Figure of Merit

The application of carbon nanotube (CNT) yarns as thermoelectric materials for harvesting energy from low-grade waste heat including that generated by the human body, is attracting considerable attention. However, the lack of efficient n-type CNT yarns hinders their practical implementation in thermoelectric devices. This study reports efficient n-doping of CNT yarns, employing 4-(1, 3-dimethyl-2, 3-dihydro-1H-benzimidazole-2-yl) phenyl) dimethylamine (N-DMBI) in alternative to conventional n-dopants, with o-dichlorobenzene emerging as the optimal solvent. The small molecular size of N-DMBI enables highly efficient doping within a remarkably short duration (10 s) while ensuring prolonged stability in air and at high temperature (150 °C). Furthermore, Joule annealing of the yarns significantly improves the n-doping efficiency. Consequently, thermoelectric power factors (PFs) of 2800, 2390, and 1534 µW m-1  K-2 are achieved at 200, 150, and 30 °C, respectively. The intercalation of N-DMBI molecules significantly suppresses the thermal conductivity, resulting in the high figure of merit (ZT) of 1.69×10-2 at 100 °C. Additionally, a π-type thermoelectric module is successfully demonstrated incorporating both p- and n-doped CNT yarns. This study offers an efficient doping strategy for achieving CNT yarns with high thermoelectric performance, contributing to the realization of lightweight and mechanically flexible CNT-based thermoelectric devices.

Multifunctional acetylated distarch phosphate based conducting hydrogel with high stretchability, ultralow hysteresis and fast response for wearable strain sensors

The rapid development of flexible sensors has greatly increased the demand for high-performance hydrogels. However, it remains a challenge to fabricate flexible hydrogel sensors with high stretching, low hysteresis, excellent adhesion, good conductivity, sensing characteristics and bacteriostatic function in a simple way. Herein, a highly conducting double network hydrogel is presented by incorporating lithium chloride (LiCl) into the hydrogel consisting of poly (2-acrylamide-2-methylpropanesulfonic acid/acrylamide/acrylic acid) (3A) network and acetylated distarch phosphate (ADSP). The addition of ADSP not only formed hydrogen bonds with 3A to improve the toughness of the hydrogel but also plays the role of "physical cross-linking" in 3A by "anchoring" the polymer molecular chains together. Tuning the composition of the hydrogel allows the attainment of the best functions, such as high stretchability (∼770 %), ultralow hysteresis (2.2 %, ε = 100 %), excellent electrical conductivity (2.9 S/m), strain sensitivity (GF = 3.0 at 200-500 % strain) and fast response (96 ms). Based on the above performance, the 3A/ADSP/LiCl hydrogel strain sensor can repeatedly and stably detect and monitor large-scale human movements and subtle sensing signals. In addition, the 3A/ADSP/LiCl hydrogel shows a good biocompatibility and bacteriostatic ability. This work provides an effective strategy for constructing the conductive hydrogels for wearable devices and flexible sensors.

Reliable and Scalable Piezoresistive Sensors with an MXene/MoS2 Hierarchical Nanostructure for Health Signals Monitoring

The increased popularity of wearable electronic devices has led to a greater need for advanced sensors. However, fabricating pressure sensors that are flexible, highly sensitive, robust, and compatible with large-scale fabrication technology is challenging. This work investigates a piezoresistive sensor constructed from an MXene/MoS2 hierarchical nanostructure, which is obtained through an easy and inexpensive fabrication process. The sensor exhibits a high sensitivity of 0.42 kPa-1 (0-1.5 kPa), rapid response (∼36 ms), and remarkable mechanical durability (∼10,000 cycles at 13 kPa). The sensor has been demonstrated to be successful in detecting human motion, speech recognition, and physiological signals, particularly in analyzing human pulse. These data can be used to alert and identify irregularities in human health. Additionally, the sensing units are able to construct sensor arrays of various sizes and configurations, enabling pressure distribution imaging in a variety of application scenarios. This research proposes a cost-effective and scalable approach to fabricating piezoresistive sensors and sensor arrays, which can be utilized for monitoring human health and for use in human-machine interfaces.

Waterproof and ultrasensitive paper-based wearable strain/pressure sensor from carbon black/multilayer graphene/carboxymethyl cellulose composite

Huge electronic wastes motivated the flourishing of biodegradable electrically conductive cellulosic paper-based functional materials as flexible wearable devices. However, the relatively low sensitivity and unstable output in combination with poor wet strength under high moisture circumstances impeded the practical application. Herein, a superhydrophobic cellulosic paper with ultrahigh sensitivity was proposed by innovatively employing ionic sodium carboxymethyl cellulose (CMC) as bridge to reinforce the interfacial interaction between carbon black (CB) and multilayer graphene (MG) and SiO₂ nanoparticles as superhydrophobic layer. The resultant paper-based (PB) sensor displayed excellent strain sensing behaviors, wide working range (-1.0 %-1.0 %), ultrahigh sensitivity (gauge factor, GF = 70.2), and satisfied durability (>10,000 cycles). Moreover, the superhydrophobic surface offered well waterproof and self-cleaning properties, even stable running data without encapsulation under extremely high moisture conditions. Impressively, when the fabricated PB sensor was applied for electronic-skin (E-skin), the signal capture of spatial strain of E-skin upon bodily motion was breezily achieved. Thus, our work not only provides a new pathway for reinforcing the interfacial interaction of electrically conductive carbonaceous materials, but also promises a category of unprecedentedly superhydrophobic cellulosic paper-based strain sensors with ultra-sensitivity in human-machine interfaces field.

Enhanced Electromagnetic Shielding and Thermal Management Properties in MXene/Aramid Nanofiber Films Fabricated by Intermittent Filtration

High-efficiency electromagnetic interference (EMI) shielding and heat dissipation synergy materials with flexible, robust, and environmental stability are urgently demanded in next-generation integration electronic devices. In this work, we report the lamellar MXene/Aramid nanofiber (ANF) composite films, which establish a nacre-like structure for EMI shielding and heat dissipation by using the intermittent filtration strategy. The MXene/ANF composite film filled with 50 wt % MXene demonstrates enhanced mechanical properties with a strength of 230.5 MPa, an elongation at break of 6.2%, and a toughness of 11.8 MJ·m³ (50 wt % MXene). These remarkable properties are attributed to the hydrogen bonding and highly oriented structure. Furthermore, due to the formation of the MXene conductive network, the MXene/ANF composite film shows an outstanding conductivity of 624.6 S/cm, an EMI shielding effectiveness (EMI SE) of 44.0 dB, and a superior specific SE value (SSE/t) of 18847.6 dB·cm²/g, which is better than the vacuum filtration film. Moreover, the MXene/ANF composite film also shows a great thermal conductivity of 0.43 W/m·K. The multifunctional MXene/ANF composite films with high-performance EMI shielding, heat dissipation, and joule heating show great potential in the field of aerospace, military, microelectronics, microcircuit, and smart wearable electronics.

Calligraphy and Kirigami/Origami-Inspired All-Paper Touch-Temperature Sensor with Stimulus Discriminability

The use of cost-effective renewable raw materials to develop electronic devices has been strongly demanded for sustainable and biodegradable green electronics. Here, by taking inspiration from the traditional calligraphy and kirigami/origami arts, we show a novel cuttable and foldable all-paper touch-temperature sensors fabricated by simply brushing the carbon black ink onto the cellulose paper followed by a layer-layer lamination strategy. The use of environmentally friendly common commodities in daily life including carbon black ink and cellulose paper as the main component materials of sensors effectively lowers the cost and has positive impacts on the environment and health. The sensors can be freely cut or folded into the targeted shapes and can even reversibly morph between 2D and 3D configurations without affecting device function. Additionally, the sensors show a discrimination capability toward pressure and temperature. Our fabrication strategy provides a promising approach for creating the low-cost eco-friendly sensors with a versatile pattern design and a morphing shape without sacrificing the global structural integrity and device functionality.

Recent Advances in Multifunctional Wearable Sensors and Systems: Design, Fabrication, and Applications

Multifunctional wearable sensors and systems are of growing interest over the past decades because of real-time health monitoring and disease diagnosis capability. Owing to the tremendous efforts of scientists, wearable sensors and systems with attractive advantages such as flexibility, comfort, and long-term stability have been developed, which are widely used in temperature monitoring, pulse wave detection, gait pattern analysis, etc. Due to the complexity of human physiological signals, it is necessary to measure multiple physiological information simultaneously to evaluate human health comprehensively. This review summarizes the recent advances in multifunctional wearable sensors, including single sensors with various functions, planar integrated sensors, three-dimensional assembled sensors, and stacked integrated sensors. The design strategy, manufacturing method, and potential application of each type of sensor are discussed. Finally, we offer an outlook on future developments and provide perspectives on the remaining challenges and opportunities of wearable multifunctional sensing technology.

Advances in Materials, Sensors, and Integrated Systems for Monitoring Eye Movements

Eye movements show primary responses that reflect humans' voluntary intention and conscious selection. Because visual perception is one of the fundamental sensory interactions in the brain, eye movements contain critical information regarding physical/psychological health, perception, intention, and preference. With the advancement of wearable device technologies, the performance of monitoring eye tracking has been significantly improved. It also has led to myriad applications for assisting and augmenting human activities. Among them, electrooculograms, measured by skin-mounted electrodes, have been widely used to track eye motions accurately. In addition, eye trackers that detect reflected optical signals offer alternative ways without using wearable sensors. This paper outlines a systematic summary of the latest research on various materials, sensors, and integrated systems for monitoring eye movements and enabling human-machine interfaces. Specifically, we summarize recent developments in soft materials, biocompatible materials, manufacturing methods, sensor functions, systems' performances, and their applications in eye tracking. Finally, we discuss the remaining challenges and suggest research directions for future studies.

Wearable Pressure Sensor Array with Layer-by-Layer Assembled MXene Nanosheets/Ag Nanoflowers for Motion Monitoring and Human-Machine Interfaces

Recently, wearable sensors and electronic skin systems have become prevalent, which can be employed to detect the movement status and physiological signals of wearers. Here, a pressure sensor composed of mesh-like micro-convex structure polydimethylsiloxane (PDMS), MXene nanosheet/Ag nanoflower (AgNF) films, and flexible interdigital electrodes was designed by layer-by-layer (LBL) assembly. The unique microstructure of PDMS effectively increases the contact area and improves sensitivity. Moreover, AgNFs were introduced into the MXene as a "bridge," and the synergistic effect of the two further enhanced the performance of the sensor. The pressure sensor has high sensitivity (191.3 kPa^-1), good stability (18,000 cycles), fast response/recovery time (80 ms/90 ms), and low detection limit (8 Pa), so it can be used for all-round monitoring of the human body. Sensing arrays were integrated with a wireless transmitter as an intelligent artificial electronic skin for spatial pressure mapping and human-computer interaction sensing. Moreover, we develop a smart glove by a simple method, combining it with a 3D model for wireless accurate detection of hand poses. This provides ideas for hand somatosensory detection technology, leading to health monitoring, intelligent rehabilitation training, and personalized medicine.

A Robust, Flexible, Hydrophobic, and Multifunctional Pressure Sensor Based on an MXene/Aramid Nanofiber (ANF) Aerogel Film

Pressure sensors with desirable flexibility, robustness, and versatility are urgently needed for complicated smart wearable devices. However, developing an ideal multifunctional flexible sensor is still challenging. In this work, a composite aerogel film sensor with an internal three-dimensional (3D) microporous and hierarchical structure is successfully fabricated by the self-assembly of aramid nanofiber (ANF) and conductive MXene by vacuum-assisted filtration and ice crystal growth. The resultant MXene/ANF aerogel film with a mass ratio of 3/7 (30% MAAF) presents high robustness with an outstanding tensile strength of 14.1 MPa and a modulus of 455 MPa while retaining appealing flexibility and sensitive characteristics due to the 3D microstructure. Accompanied by superior electric conductivity, the MAAF sensor performs noticeably in human motion and microexpression detection with a fast response time of 100 ms and a high sensitivity of 37.4 kPa^-1. In addition, MAAF exhibits considerable thermal shielding performance based on the excellent thermostability. Moreover, it possesses prominent electrothermal property with a wide heating temperature range (32.7-242 °C) in a fast thermal response time (5 s) due to the Joule effect. Additionally, a hydrophobic SiO₂ coating is introduced on the surface of MAAF to further broaden the sensing application, and the obtained MAAF@SiO₂ sensor shows distinguished sensing capability underwater, which can be accurately applied to swimming monitoring. Therefore, this work provides a highly flexible, lightweight, robust, and multifunctional aerogel film sensor, showing promising potential in smart wearable sensing and healthcare devices, intelligent robots, and underwater detection.

Valuable aramid/cellulose nanofibers derived from recycled resources for reinforcing carbon fiber/phenolic composites

The scale-up preparation of aramid nanofiber (ANF) and cellulose nanofiber (CNF), still faces serious challenges such as extreme production cost and lengthy preparation cycle. Herein, a feasible top-down strategy was proposed to achieve the efficient reclamation of waste resources, further realizing the large-scale production of high value-added nanofibers. The ANF/CNF as nanoscale building blocks and their reinforcement effects on the mechanical performances of carbon fiber/phenolic composites were investigated. Related strength and modulus of ANF/CNF-enhanced composites in the tensile, bending, shear and nano indentation tests, increased by 118.1% (tensile strength), 141.2% (tensile modulus), 142.2% (flexural strength), 354.4% (flexural modulus), 38.8% (shear strength) and 94.4% (elastic modulus), respectively. Our work offers a valuable reference in the fabrication of low-cost ANF/CNF derived from waste resources, which would facilitate the wide application of nanofibers in fabricating high-performance advanced functional materials.

Dual-function photonic spin Hall effect sensor for high-precision refractive index sensing and graphene layer detection

In this paper, a photonic spin Hall effect (PSHE) sensor for high-precision refractive index (RI) detection and graphene layer number detection is proposed. Numerical analysis is performed by the transfer matrix method. The graphene material is introduced into the layered topology to stimulate the generation of PSHE phenomenon, and both H polarization and V polarization displacements occur simultaneously. The effects of parameters such as chemical potential, relaxation time, and external temperature on the PSHE shift are also discussed. The displacement of H polarization can be used for RI detection, and the measurement range (MR), sensitivity (S), figure of merit (FOM), and detection limit (DL) are 1.1-1.5, 127.85 degrees/RIU, 2412, and 2.08×10^-5, respectively. The superior sensing performance provides a theoretical possibility for the detection of solids, liquids, and gases. The shift characteristic of V polarization is appropriate for detecting the number of layers in graphene, with a MR and S of 1-9 layers and 4.54 degrees/layer. The impacts of dielectric loss on sensor performance are also considered. We hope that the proposed PSHE multifunctional sensor can improve a theoretical idea for novel sensor design.

The Joule Heating Effect of a Foldable and Cuttable Sheet Made of SWCNT/ANF Composite

A foldable and cuttable sheet heater was fabricated using single-walled carbon nanotubes (SWCNTs) and aramid nanofibers (ANFs). SWCNTs are particularly well suited for Joule heating based on their high thermal stability, electrical properties, high current density, and aspect ratio. When the SWCNT/ANF composite reaches a high temperature during Joule heating, ANFs will endure this temperature due to their impressive thermal stability, derived from aramid fibers. With the aim of achieving a synergistic effect between the SWCNTs and ANFs, 0-100 wt% SWCNT/ANF composite sheets were fabricated by tip-type sonication and vacuum filtration. After assessing the thermal stability and electrical properties of the composite sheets, the Joule heating effect was analyzed. TGA showed that our sheet had high thermal stability in an air condition up to around 500 °C. The electrical conductivity of the composite sheet was improved as the amount of SWCNT added rose to 790.0 and 747.5 S/cm in the 75 and 100_SWCNTs/ANF, respectively. The maximum heating temperature, up to 280 °C, reached by Joule heating was measured as a function of SWCNT content and input voltage, and the relationship among SWCNT content, input voltage, heating temperature, and electric power was described. Mechanical properties were also measured in a temperature range similar to the heating temperature of 300 °C reached by Joule heating. Ultimately, we obtained a foldable and cuttable composite sheet with a stretchable structure, capable of being molded into a variety of shapes. This energy-efficient material can potentially be employed in any device in which a heater is required to deliver high temperatures.

High-Sensitivity Pressure Sensors Based on a Low Elastic Modulus Adhesive

With the rapid development of intelligent applications, the demand for high-sensitivity pressure sensor is increasing. However, the simple and efficient preparation of an industrial high-sensitivity sensor is still a challenge. In this study, adhesives with different elastic moduli are used to bond pressure-sensitive elements of double-sided sensitive grids to prepare a highly sensitive and fatigue-resistant pressure sensor. It was observed that the low elastic modulus adhesive effectively produced tensile and compressive strains on both sides of the sensitive grids to induce greater strain transfer efficiency in the pressure sensor, thus improving its sensitivity. The sensitivity of the sensor was simulated by finite element analysis to verify that the low elastic modulus adhesive could enhance the sensitivity of the sensor up to 12%. The preparation of high-precision and fatigue-resistant pressure sensors based on low elastic modulus, double-sided sensitive grids makes their application more flexible and convenient, which is urgently needed in the miniaturization and integration electronics field.

Ultrafast formation of ANFs with kinetic advantage and new insight into the mechanism

Aramid nanofibers (ANFs) have important applications in many fields, including electrical insulation and battery separators. However, a few limitations seriously restrict the application of ANFs currently, such as low preparation efficiency and the unclear preparation mechanism. To overcome these limitations, the present work proposes a new view-point from the perspective of reaction kinetics. The preparation efficiency was proven to essentially rely on the effective c(OH^-). With a simple pre-treatment, a kinetic advantage was created and the preparation time of ANFs was reduced from multiple hours to 10 minutes, which was a considerable step towards practical applications. Moreover, the resultant ANF membranes still exhibited excellent properties in terms of mechanical strength (tensile strength > 160 MPa), thermal stability, light transmittance, and electrical insulation (above 90 kV mm^-1). This work not only presents an ultrafast method to produce ANFs but also provides new insights into the mechanism that will benefit the subsequent development of ANF-based materials.

Epidermis-Inspired Wearable Piezoresistive Pressure Sensors Using Reduced Graphene Oxide Self-Wrapped Copper Nanowire Networks

Wearable piezoresistive sensors are being developed as electronic skins (E-skin) for broad applications in human physiological monitoring and soft robotics. Tactile sensors with sufficient sensitivities, durability, and large dynamic ranges are required to replicate this critical component of the somatosensory system. Multiple micro/nanostructures, materials, and sensing modalities have been reported to address this need. However, a trade-off arises between device performance and device complexity. Inspired by the microstructure of the spinosum at the dermo epidermal junction in skin, a low-cost, scalable, and high-performance piezoresistive sensor is developed with high sensitivity (0.144 kPa^-1 ), extensive sensing range ( 0.1-15 kPa), fast response time (less than 150 ms), and excellent long-term stability (over 1000 cycles). Furthermore, the piezoresistive functionality of the device is realized via a flexible transparent electrode (FTE) using a highly stable reduced graphene oxide self-wrapped copper nanowire network. The developed nanowire-based spinosum microstructured FTEs are amenable to wearable electronics applications.

Scientific Developments and New Technological Trajectories in Sensor Research

Scientific developments and new technological trajectories in sensors play an important role in understanding technological and social change. The goal of this study is to develop a scientometric analysis (using scientific documents and patents) to explain the evolution of sensor research and new sensor technologies that are critical to science and society. Results suggest that new directions in sensor research are driving technological trajectories of wireless sensor networks, biosensors and wearable sensors. These findings can help scholars to clarify new paths of technological change in sensors and policymakers to allocate research funds towards research fields and sensor technologies that have a high potential of growth for generating a positive societal impact.

Recent progress in the fabrication of flexible materials for wearable sensors

Wearable sensors have been widely studied because of their small size, light weight, and potential for the noninvasive tracking and monitoring of human physiological information. Wearable flexible sensors generally consist of two parts: a flexible substrate in contact with the skin and a signal processing module. At present, wearable electronics cover many fields, such as machinery, physics, chemistry, materials science, and biomedicine. The design concept and selection of materials are very important to the function of a sensor. In this review, we summarize the latest developments in flexible materials for wearable sensors, including developments in flexible materials, electrode materials, and new flexible biodegradable materials, and describe the important role of innovation in material and sensor design in the development of wearable flexible sensors. Strategies and challenges related to the improvement of the performances of wearable flexible sensors, as well as the development prospects of wearable devices based on flexible materials, are also discussed.

Lightweight, Robust, Conductive Composite Fibers Based on MXene@Aramid Nanofibers as Sensors for Smart Fabrics

Developing one-dimensional fiber-based sensors to meet the requirement of spinnability, portability, flexibility, and easeful conformability in smart wearable devices has attracted increasing interest. Here, we report highly conductive MXene@aramid nanofibers (ANFs) with a distinct skin-core structure by the wet spinning method. MXene, an emerging 2D conductive material, is applied to build internal conductive paths. ANF frameworks function as protective and skeleton structures to reduce the fiber oxidation probability and achieve superior strength. The obtained MXene@ANF fiber with superior conductivity (2515 S m^-1) and tensile strength (130 MPa) works as a promising sensor for smart fabrics to detect different human movements with abundant detection motions, fast response time (100 ms), and long service life (up to 1000 cycles). Benefiting from its high flexibility, it can be sewn into textile and gloves as a smart wearable device. Besides superior thermal stability, it shows promising electrothermal properties with wide heating temperature (25-123 °C) and fast heating temperature (10 s). Therefore, the MXene@ANF fiber with the skin-core structure shows great potential as a promising sensor to be applied in electric heating and smart wearable fabrics.

Dissolving and Regeneration of meta-Aramid Paper: Converting Loose Structure into Consolidated Networks with Enhanced Mechanical and Insulation Properties

Aramid paper has been widely used in high-voltage motors and transformers due to its excellent insulation property and thermal durability. However, the smoothness and chemical inertness of aramid fibers lead to a loose structure (voids) of aramid paper, which limits its potential applications in harsh environments, such as high-frequency and high-voltage circuits. This work reports a simple and efficient method to improve the mechanical and insulation properties of meta-aramid paper via controllable dissolving and regeneration of aramid fibers. To obtain a dense and robust structure, the pristine meta-aramid paper was immersed in a dimethyl sulfoxide/potassium hydroxide (DMSO/KOH) mixture to make aramid fibers swelled and dissolved, followed by regeneration in water vapor, eventually generating densified aramid paper with fewer voids and enhanced insulation and mechanical performance. Optimum conditions resulted in aramid paper with the best comprehensive performance, and the tensile strength, Young's modulus, and electrical breakdown strength of the consolidated aramid paper were 22.85 MPa, 0.72 GPa, and 15.3 kV/mm, respectively, which were significantly higher than those of the pristine aramid paper (12.53 MPa, 0.41 GPa, and 8.36 kV/mm). Meanwhile, such treatment did not cause any chemical structure change, and thus it still retained the excellent thermal resistance (T_d > 430 °C) of aramid fibers. This simple method can effectively regulate the surface porosity and the mechanical and breakdown strength of aramid paper, as well as provide a generic method for postprocessing and enhancing aramid paper.