Highly Exfoliated MWNT-rGO Ink-Wrapped Polyurethane Foam for Piezoresistive Pressure Sensor Applications

A Rational Design of Bio-Derived Disulfide CANs for Wearable Capacitive Pressure Sensor

Classic approaches to integrate flexible capacitive sensor performance are to on-demand microstructuring dielectric layers and to adjust dielectric material compositions via the introduction of insoluble carbon additives (to increase sensitivity) or dynamic interactions (to achieve self-healing). However, the sensor's enhanced performances often come with increased material complexity, discouraging its circular economy. Herein, a new intrinsic self-healable, closed-loop recyclable dielectric layer material, a fully nature-derived dynamic covalent poly(disulfide) decorated with rich H bonding and metal-catechol complexations is introduced. The polymer network possesses a mechanically ductile character with an Arrhenius-type temperature-dependent viscoelasticity. The assembled capacitive pressure sensor is able to achieve a sensitivity of up to 9.26 kPa-1, fast response/recovery time of 32/24 ms, and can deliver consistent signals of continuous consecutive cycles even after being self-healed or closed-loop recycled for real-time detection of human motions. This is expected to be of high interest for current capacitive sensing research to move toward a life-like, high performance, and circular economy direction.

Recent progress in surface engineering methods and advanced applications of flexible polymeric foams

Polymeric foams, also known as three-dimensional (3D) polymeric sponges, are lightweight, flexible, compressible, and possess a high surface area compared with other bulk polymers. These sponges have traditionally been used for mattresses or seat cushions in homes, offices, aircraft, automobiles, and trains, and to insulate against heat, electricity, and noise. Recently, the demand for modern materials has expanded the application of polymeric foams to various high-value technologies, including in areas that need high flame retardancy, flame sensors, oil/water separation, metal adsorption, solar steam generation, piezoresistivity, electromagnetic interference shielding, thermal energy storage, catalysis, supercapacitors, batteries, and triboelectric energy harvesting. Proper modification of foams is a prerequisite for their use in high-value applications. Several new strategies for the surface coating of 3D porous foams and novel emerging applications have been recently developed. Therefore, in this review, current advances in the field of surface coating and the application of 3D polymeric foams are discussed. A brief background on 3D polymeric foams, including the unique properties and benefits of polymeric sponges and their routes of synthesis, is presented. Different coating strategies for polymeric sponges are discussed, and their advantages and drawbacks are highlighted. Different advanced applications of polymeric sponges, in conjunction with specific and detailed examples of the above-mentioned applications, are also described. Finally, challenges and potential applications related to the coating of polymeric foams are discussed. We envisage that this review will be useful to facilitate further research, promote continued efforts on the advanced applications mentioned above, and provide new stimuli for the design of novel polymeric sponges for future modern applications.

Synthesis of Superelastic, Highly Conductive Graphene Aerogel/Liquid Metal Foam and its Piezoresistive Application

Graphene aerogel (GA) has important application potential as piezoresistive sensors due to its low density, high conductivity, high porosity, and good mechanical properties. However, the fabrication of GA-based sensors with good mechanical properties and excellent sensing performance is still challenging. Herein, liquid- metal-modified GAs (GA/LM) are proposed for the development of an excellent GA-based sensor. GA/LM with three-dimensional interconnected layered structure exhibits excellent compressive stress of 41 KPa and fast response time (<20 ms). While generally flexible GA composites cannot be compressed beyond 80 % strain without plastic deformation, GA/LM demonstrates a high compressive strength of 60 kPa under a strain of 90 %. A real-time pressure sensor was fabricated based on GA/LM-2 to monitor swallowing, pulse beating, finger, wrist and knee bending, and even plantar pressure during walking. These excellent features enable potential applications in health detection.

Graphene-based Two-Stage Enhancement Pressure Sensor for Subtle Mechanical Force Monitoring

The development of pressure sensors with high sensitivity and a low detection limit for subtle mechanical force monitoring and the understanding of the sensing mechanism behind subtle mechanical force monitoring are of great significance for intelligent technology. Here, we proposed a graphene-based two-stage enhancement pressure sensor (GTEPS), and we analyzed the difference between subtle mechanical force monitoring and conventional mechanical force monitoring. The GTEPS exhibited a high sensitivity of 62.2 kPa-1 and a low detection limit of 0.1 Pa. Leveraging its excellent performance, the GTEPS was successfully applied in various subtle mechanical force monitoring applications, including acoustic wave detection, voice-print recognition, and pulse wave monitoring. In acoustic wave detection, the GTEPS achieved a 100% recognition accuracy for six words. In voiceprint recognition, the sensor exhibited accurate identification of distinct voiceprints among individuals. Furthermore, in pulse wave monitoring, GTEPS demonstrated effective detection of pulse waves. By combination of the pulse wave signals with electrocardiogram (ECG) signals, it enabled the assessment of blood pressure. These results demonstrate the excellent performance of GTEPS and highlight its great potential for subtle mechanical force monitoring and its various applications. The current results indicate that GTEPS shows great potential for applications in subtle mechanical force monitoring.

Printed Composite Film with Microporous/Micropyramid Hybrid Conductive Architecture for Multifunctional Flexible Force Sensors

Porous structures and micropatterning surfaces play a crucial role in the development of highly sensitive force sensors. However, achieving these two conductive architectures typically requires the synthesis of complex materials and expensive manufacturing processes. In this study, we introduce a novel conductive composite film featuring a microporous/micropyramid hybrid conductive architecture, which is achieved through a straightforward process of materials mixing and one-step screen printing. By utilizing a deep eutectic solvent in the ink component, micropores are induced in the printed composite, while the mesh of the screen mask acts as a template, resulting in a micropyramid film surface. We have successfully realized highly sensitive flexible force sensors (0.15 kPa-1) with multifunctional capabilities for perceiving normal force and shear force.

3D-Printed Graphene Nanoplatelets/Polymer Foams for Low/Medium-Pressure Sensors

The increasing interest in wearable devices for health monitoring, illness prevention, and human motion detection has driven research towards developing novel and cost-effective solutions for highly sensitive flexible sensors. The objective of this work is to develop innovative piezoresistive pressure sensors utilizing two types of 3D porous flexible open-cell foams: Grid and triply periodic minimal surface structures. These foams will be produced through a procedure involving the 3D printing of sacrificial templates, followed by infiltration with various low-viscosity polymers, leaching, and ultimately coating the pores with graphene nanoplatelets (GNPs). Additive manufacturing enables precise control over the shape and dimensions of the structure by manipulating geometric parameters during the design phase. This control extends to the piezoresistive response of the sensors, which is achieved by infiltrating the foams with varying concentrations of a colloidal suspension of GNPs. To examine the morphology of the produced materials, field emission scanning electron microscopy (FE-SEM) is employed, while mechanical and piezoresistive behavior are investigated through quasi-static uniaxial compression tests. The results obtained indicate that the optimized grid-based structure sensors, manufactured using the commercial polymer Solaris, exhibit the highest sensitivity compared to other tested samples. These sensors demonstrate a maximum sensitivity of 0.088 kPa-1 for pressures below 10 kPa, increasing to 0.24 kPa-1 for pressures of 80 kPa. Furthermore, the developed sensors are successfully applied to measure heartbeats both before and after aerobic activity, showcasing their excellent sensitivity within the typical pressure range exerted by the heartbeat, which typically falls between 10 and 20 kPa.

Flexible, Permeable, and Recyclable Liquid-Metal-Based Transient Circuit Enables Contact/Noncontact Sensing for Wearable Human-Machine Interaction

The past several years have witnessed a rapid development of intelligent wearable devices. However, despite the splendid advances, the creation of flexible human-machine interfaces that synchronously possess multiple sensing capabilities, wearability, accurate responsivity, sensitive detectivity, and fast recyclability remains a substantial challenge. Herein, a convenient yet robust strategy is reported to craft flexible transient circuits via stencil printing liquid metal conductor on the water-soluble electrospun film for human-machine interaction. Due to the inherent liquid conductor within porous substrate, the circuits feature high-resolution, customized patterning viability, attractive permeability, excellent electroconductivity, and superior mechanical stability. More importantly, such circuits display appealing noncontact proximity capabilities while maintaining compelling tactile sensing performance, which is unattainable by traditional systems with compromised contact sensing. As such, the flexible circuit is utilized as wearable sensors with practical multifunctionality, including information transfer, smart identification, and trajectory monitoring. Furthermore, an intelligent human-machine interface composed of the flexible sensors is fabricated to realize specific goals such as wireless object control and overload alarm. The transient circuits are quickly and efficiently recycled toward high economic and environmental values. This work opens vast possibilities of generating high-quality flexible and transient electronics for advanced applications in soft and intelligent systems.

Pressure Sensor Based on a Lumpily Pyramidal Vertical Graphene Film with a Broad Sensing Range and High Sensitivity

Wearable sensors are vital for the development of electronic skins to improve health monitoring, robotic tactile sensing, and artificial intelligence. Active materials and the construction of microstructures in the sensitive layer are the dominating approaches to improve the performance of pressure sensors. However, it is still a challenge to simultaneously achieve a sensor with a high sensitivity and a wide detection range. In this work, using three-dimensional (3D) vertical graphene (VG) as an active material, in combination with micropyramid arrays and lumpy holders, the stress concentration effects are generated in nano-, micro-, and macroscales. Therefore, the lumpily pyramidal VG film-based pressure sensor (LPV sensor) achieves an ultrahigh sensitivity (131.36 kPa^-1) and a wide response range (0.1-100 kPa). Finite element analysis demonstrates that the stress concentration effects are enhanced by the micropyramid arrays and lumpy structures in micro- and macroscales, respectively. Finally, the LPV pressure sensors are tested in practical applications, including wearable health monitoring and force feedback of robotic tactile sensing.

A Wide-Range-Response Piezoresistive-Capacitive Dual-Sensing Breathable Sensor with Spherical-Shell Network of MWCNTs for Motion Detection and Language Assistance

It is still a challenge for flexible electronic materials to realize integrated strain sensors with a large linear working range, high sensitivity, good response durability, good skin affinity and good air permeability. In this paper, we present a simple and scalable porous piezoresistive/capacitive dual-mode sensor with a porous structure in polydimethylsiloxane (PDMS) and with multi-walled carbon nanotubes (MWCNTs) embedded on its internal surface to form a three-dimensional spherical-shell-structured conductive network. Thanks to the unique spherical-shell conductive network of MWCNTs and the uniform elastic deformation of the cross-linked PDMS porous structure under compression, our sensor offers a dual piezoresistive/capacitive strain-sensing capability, a wide pressure response range (1-520 kPa), a very large linear response region (95%), excellent response stability and durability (98% of initial performance after 1000 compression cycles). Multi-walled carbon nanotubes were coated on the surface of refined sugar particles by continuous agitation. Ultrasonic PDMS solidified with crystals was attached to the multi-walled carbon nanotubes. After the crystals were dissolved, the multi-walled carbon nanotubes were attached to the porous surface of the PDMS, forming a three-dimensional spherical-shell-structure network. The porosity of the porous PDMS was 53.9%. The large linear induction range was mainly related to the good conductive network of the MWCNTs in the porous structure of the crosslinked PDMS and the elasticity of the material, which ensured the uniform deformation of the porous structure under compression. The porous conductive polymer flexible sensor prepared by us can be assembled into a wearable sensor with good human motion detection ability. For example, human movement can be detected by responding to stress in the joints of the fingers, elbows, knees, plantar, etc., during movement. Finally, our sensors can also be used for simple gesture and sign language recognition, as well as speech recognition by monitoring facial muscle activity. This can play a role in improving communication and the transfer of information between people, especially in facilitating the lives of people with disabilities.

A Novel Ionic Conductive Polyurethane Based on Deep Eutectic Solvent Continuing Traditional Merits

Artificial intelligence (AI) has become increasingly popular along with the development of the bionic neural system. Ionic conductors play an important role in the AI system due to the ability of bionic sensing and signal transporting. Traditional low-polarity elastomers possess outstanding mechanical strength and stability, such as polyurethane, which is difficult to be directly endowed with ionic conductivity without impairing its properties. Herein, we have first put forward a new approach to synthesize a liquid-free ionic conductive polyurethane (CPU) through one-step copolymerization between a green deep eutectic solvent (DES) and a prepolymer of polyurethane. The as-prepared CPU can retain the native properties of the traditional polyurethane (PU) such as the homogeneous phase, ease of molding, high transparency (about 93.3%), and excellent mechanical properties. By introducing the DES as the covalent cross-linking agent and ionic conductor at the same time, the CPU also has fine ionic conductivity (3.78 × 10^-5 S cm^-1), environmental resistance like anti-freezing (-20 °C), and solvent resistance. Based on the excellent conductivity and mechanical strength, the flexible CPU can be applied as a sensing element in pressure sensors. The CPU-based sensor has presented long-term stability, high sensitivity, and wide-ranging response (0.17-3.28 MPa) to the applied pressure, which will be suitable for the industrial demands for practical applications.

Piezoresistive Sensor Containing Lamellar MXene-Plant Fiber Sponge Obtained with Aqueous MXene Ink

Sustainable biomass materials are promising for low-cost wearable piezoresistive pressure sensors, but these devices are still produced with time-consuming manufacturing processes and normally display low sensitivity and poor mechanical stability at low-pressure regimes. Here, an aqueous MXene ink obtained by simply ball-milling is developed as a conductive modifier to fabricate the multiresponsive bidirectional bending actuator and compressible MXene-plant fiber sponge (MX-PFS) for durable and wearable pressure sensors. The MX-PFS is fabricated by physically foaming MXene ink and plant fibers. It possesses a lamellar porous structure composed of one-dimensional (1D) MXene-coated plant fibers and two-dimensional (2D) MXene nanosheets, which significantly improves the compression capacity and elasticity. Consequently, the encapsulated piezoresistive sensor (PRS) exhibits large compressible strain (60%), excellent mechanical durability (10 000 cycles), low detection limit (20 Pa), high sensitivity (435.06 kPa^-1), and rapid response time (40 ms) for practical wearable applications.

Electric Conductivity Study of Porous Polyvinyl Alcohol/Graphene/Clay Aerogels: Effect of Compression

In this work, poly(vinyl alcohol) (PVOH)/graphene (GN) oxide/clay aerogels were prepared using montmorillonite (MMT) and kaolinite (KLT) as fillers. This work paves the way for the development of aerogels filled with MMT or KLT with high conductivity. The mechanical properties of the polymer/clay aerogels are enhanced by incorporating GN into these systems. These composite materials have an enhanced thermal stability, and the combination of PVOH and GN leads to interconnected channels which favored the conductivity when a clay (MMT or KLT) is added to the mixed PVOH/GN matrix. However, after compressing the samples, the conductivities drastically decreased. These results show that the design of solid MMT/GN and KLT/GN composites as aerogels allows maximizing the space utilization of the electrode volume to achieve unhindered ion transport, which seems contrary to the general design principle of electrode materials where a suitable porous structure is desired, such as in our uncompressed samples. These findings also demonstrate the potential of these materials in electrodes, sensors, batteries, pressure-sensing applications, and supercapacitors.

Vanadium Dioxide Nanosheets Supported on Carbonized Cotton Fabric as Bifunctional Textiles for Flexible Pressure Sensors and Zinc-Ion Batteries

Flexible pressure sensors and aqueous batteries have been widely used in the rapid development of wearable electronics. The synergistic functionalities of versatile materials with multidimensional architectures are recognized to have a significant impact on the performance of flexible electronics. Herein, a facile hydrothermal strategy was demonstrated to conformally grow vanadium dioxide nanosheets on carbonized cotton fabrics (VO₂/CCotton), which is a candidate material used in flexible piezoresistive sensors. As a result, the VO₂/CCotton-based pressure sensor behaved with high sensitivity (S = 7.12 kPa^-1 in the pressure range of 0-2.0 kPa) and a stable sensing ability in a wide pressure scale of 0-120 kPa. Further practical applications were performed in monitoring delicate physiological signals as well, such as twisting, blowing, and voice vibration recognitions. In addition, another application for energy storage was investigated as well. A quasi-solid-state aqueous zinc-ion battery was assembled with VO₂/CCotton as the cathode and a film of Zn nanosheets/carbon nanotube as the anode. A capacity as high as 301.5 mAh g^-1 and remarkable durability of 88.7% capacity retention after 5000 cycles at 10 A g^-1 were found. These exceptional outcomes are attributed to the unique three-dimensional architecture and the prominent synergetic effects of CCotton and VO₂ and allow for the proposal of novel guidelines for next-generation multifunctional flexible electronics.

The Effect of Pore Volume on the Behavior of Polyurethane-Foam-Based Pressure Sensors

In this work, three different polyurethane (PU) foams were prepared by mixing commonly used isocyanate and polyol with different isocyanate indices (1.0:0.8, 1.0:1.0, 1.0:1.1). Then, the prepared polyurethane foam samples were coated by dip-coating with a fixed ratio of nitrogen-doped, bamboo-shaped carbon nanotubes (N-BCNTs) to obtain pressure sensor systems. The effect of the isocyanate index on the initial resistance, pressure sensitivity, gauge factor (GF), and repeatability of the N-BCNT/PU pressure sensor systems was studied. The pore volume was crucial in finetuning the PU-foam-based sensors ability to detect large strain. Furthermore, large pore volume provides suitable spatial pores for elastic deformation. Sensors with large pore volume can detect pressure of less than 3 kPa, which could be related to their sensitivity in the high range. Moreover, by increasing the pore volume, the electrical percolation threshold can be achieved with a minimal addition of nanofillers. On the other hand, PU with a smaller pore volume is more suitable to detect pressure above 3 kPa. The developed sensors have been successfully applied in many applications, such as motion monitoring and vibration detection.

Interfacially Locked Metal Aerogel Inside Porous Polymer Composite for Sensitive and Durable Flexible Piezoresistive Sensors

Flexible pressure sensors play significant roles in wearable devices, electronic skins, and human-machine interface (HMI). However, it remains challenging to develop flexible piezoresistive sensors with outstanding comprehensive performances, especially with excellent long-term durability. Herein, a facile "interfacial locking strategy" has been developed to fabricate metal aerogel-based pressure sensors with excellent sensitivity and prominent stability. The strategy broke the bottleneck of the intrinsically poor mechanical properties of metal aerogels by grafting them on highly elastic melamine sponge with the help of a thin polydimethylsiloxane (PDMS) layer as the interface-reinforcing media. The hierarchically porous conductive structure of the ensemble offered the as-prepared flexible piezoresistive sensor with a sensitivity as high as 12 kPa^-1 , a response time as fast as 85 ms, and a prominent durability over 23 000 compression cycles. The excellent comprehensive performance enables the successful application of the flexible piezoresistive sensor as two-dimensional (2D) array device as well as three-dimensional (3D) force-detecting device for real-time monitoring of HMI activities.

Sponge-Hosting Polyaniline Array Microstructures for Piezoresistive Sensors with a Wide Detection Range and High Sensitivity

The development of highly elastic spongy conductors is attractive for use in piezoresistive sensors due to their low cost, easy fabrication, and wide sensing range. However, the combination of high sensitivity and broad sensing range in a single piezoresistive sensor, though highly demanded, is challenging because they are contradictory in principle. Herein, a highly elastic spongy conductor with sponge-hosting polyaniline (PANI) fluff-like array microstructures is fabricated through cryopolymerization. The as-obtained sponge-hosting conductors exhibited an excellent elasticity under high compression strain and stress of up to 80% and 101 kPa, respectively, covering typical deformation ranges for detecting complex human activities. Benefiting from the presence of the sponge-hosting fluff-like PANI arrays, the as-prepared sponge-hosting conductors for piezoresistive sensors possessed a high sensitivity of 0.54 kPa^-1 in a broad pressure range of 0.1-101 kPa, ascribing to the formation of the sponge-hosting fluff arrays with graded conductive network structures of array contacts and sponge-skeleton contacts at low and high compressions, respectively. As a result, the as-assembled piezoresistive sensors were demonstrated for tactile sensing and human-motion monitoring. This work reveals new approaches for tailored fabrication of sponge-hosting conducting polymers with tunable fluff-like microstructures for highly sensitive and wide-range wearable piezoresistive sensors.

Morphological Engineering of Sensing Materials for Flexible Pressure Sensors and Artificial Intelligence Applications

Various morphological structures in pressure sensors with the resulting advanced sensing properties are reviewed comprehensively. Relevant manufacturing techniques and intelligent applications of pressure sensors are summarized in a complete and interesting way. Future challenges and perspectives of flexible pressure sensors are critically discussed.

Highly Compressible and Sensitive Flexible Piezoresistive Pressure Sensor Based on MWCNTs/Ti3C2Tx MXene @ Melamine Foam for Human Gesture Monitoring and Recognition

Flexible sensing devices provide a convenient and effective solution for real-time human motion monitoring, but achieving efficient and low-cost assembly of pressure sensors with high performance remains a considerable challenge. Herein, a highly compressible and sensitive flexible foam-shaped piezoresistive pressure sensor was prepared by sequential fixing multiwalled carbon nanotubes and Ti3C2Tx MXene on the skeleton of melamine foam. Due to the porous skeleton of the melamine foam and the extraordinary electrical properties of the conductive fillers, the obtained MWCNTs/Ti3C2Tx MXene @ melamine foam device features high sensitivity of 0.339 kPa−1, a wide working range up to 180 kPa, a desirable response time and excellent cyclic stability. The sensing mechanism of the composite foam device is attributed to the change in the conductive pathways between adjacent porous skeletons. The proposed sensor can be used successfully to monitor human gestures in real-time, such as finger bending and tilting, scrolling the mouse and stretching fingers. By combining with the decision tree algorithm, the sensor can unambiguously classify different Arabic numeral gestures with an average recognition accuracy of 98.9%. Therefore, our fabricated foam-shaped sensor may have great potential as next-generation wearable electronics to accurately acquire and recognize human gesture signals in various practical applications.

Xylem-Inspired Polyimide/MXene Aerogels with Radial Lamellar Architectures for Highly Sensitive Strain Detection and Efficient Solar Steam Generation

Polyimide aerogels with mechanical robustness, great compressibility, excellent antifatigue properties, and intriguing functionality have captured enormous attention in diverse applications. Here, enlightened by the xylem parenchyma of dicotyledonous stems, a radially architectured polyimide/MXene composite aerogel (RPIMX) with reversible compressibility is developed by combining the interfacial enhancing strategy and radial ice-templating method. The strong interaction between MXene flakes and polymer can glue the MXene to form continuous lamellae, the ice crystals grow preferentially along the radial temperature gradient can effectively constrain the lamellae to create a biomimetic radial lamellar architecture. As a result, the nature-inspired RPIMX composite aerogel with centrosymmetric lamellar structure and oriented channels manifests excellent mechanical strength, electrical conductivity, and water transporting capability along the longitudinal direction, endowing itself with intriguing applications for accurate human motion monitoring and efficient photothermal evaporation. These exciting properties make the biomimetic RPIMX aerogels promising candidates for flexible piezoresistive sensors and photothermal evaporators.

Highly Sensitive Temperature-Pressure Bimodal Aerogel with Stimulus Discriminability for Human Physiological Monitoring

Multimodal sensor with high sensitivity, accurate sensing resolution, and stimuli discriminability is very desirable for human physiological state monitoring. A dual-sensing aerogel is fabricated with independent pyro-piezoresistive behavior by leveraging MXene and semicrystalline polymer to assemble shrinkable nanochannel structures inside multilevel cellular walls of aerogel for discriminable temperature and pressure sensing. The shrinkable nanochannels, controlled by the melt flow-triggered volume change of semicrystalline polymer, act as thermoresponsive conductive channels to endow the pyroresistive aerogel with negative temperature coefficient of resistance of -10.0% °C^-1 and high accuracy within 0.2 °C in human physiological temperature range of 30-40 °C. The flexible cellular walls, working as pressure-responsive conductive channels, enable the piezoresistive aerogel to exhibit a pressure sensitivity up to 777 kPa^-1 with a detectable pressure limit of 0.05 Pa. The pyro-piezoresistive aerogel can detect the temperature-dependent characteristics of pulse pressure waveforms from artery vessels under different human body temperature states.

Ultrasensitive Pressure Sensor Sponge Using Liquid Metal Modulated Nitrogen-Doped Graphene Nanosheets

Wearable pressure sensors are crucial for real-time monitoring of human activities and biomimetic robot status. Here, the ultrasensitive pressure sensor sponge is prepared by a facile method, realizing ultrasensitive pressure sensing for wearable health monitoring. Since the liquid metal in the sponge-skeleton structure under pressure is conducive to adjust the contact area with nitrogen-doped graphene nanosheets and thus facilitates the charge transfer at the interface, such sensors exhibit a fast response and recovery speed with the response/recovery time 0.41/0.12 s and a comprehensive response range with a sensitivity of up to 476 KPa^-1. Notably, the liquid metal-based spongy pressure sensor can accurately monitor the human body's pulse, the pressure on the skin, throat swallowing, and other activities in real time, demonstrating a broad application prospect. Those results provide a convenient and low-cost way to fabricate easily perceptible pressure sensors, expanded the application potential of liquid metal-based composites for future electronic skin development.

In situ controlled and conformal coating of polydimethylsiloxane foams with silver nanoparticle networks with tunable piezo-resistive properties

Nanoparticle-polymer composites hold promise in enabling material functionalities that are difficult to achieve otherwise, yet are hampered to date by the scarce control and tunability of the nanoparticle collective properties on the polymer surface, especially for polymer foams featuring a complex three-dimensional pore network. Here we report on the controlled and conformal in situ coating of polydimethylsiloxane (PDMS) foams with silver nanoparticles (AgNPs) with surface coverage finely tunable over a large range, from 0 to 75%, via the one-step room temperature reduction of AgF directly on the PDMS surface. This enables the design of AgNP electrical networks on the PDMS foam surface with piezo-resistive properties tunable up to a factor of 1000. We leveraged the control of the piezoresistive properties of the AgNP electrical network formed on PDMS foams to fabricate flexible and wearable pressure sensors with sensitivity of 0.41 kPa^-1, an operation range >120 kPa, and a detection limit of 25 Pa. As a proof-of-concept application in wearable biomedical electronics, we successfully used the sensors to monitor the real-time radial artery pulse wave on the human wrist of a young male with high resolution.

Thermally Conductive and Superhydrophobic Polyurethane Sponge for Solar-Assisted Separation of High-Viscosity Crude Oil from Water

The rapid and effective separation of high-viscosity heavy crude oil from seawater is a worldwide challenge. Herein, an ultralow density, photothermal, superhydrophobic, and thermally conductive polyurethane/polyaniline/hexagonal boron nitride@Fe₃O₄/polyacrylic-oleic acid resin sponge (PU/PANI/h-BN@Fe₃O₄/AR) was fabricated with a water contact angle (WCA) of 158°, thermal conductivity of 0.76 W m^-1 K^-1, density of 0.038 g cm^-3, limited oxygen index (LOI) of 28.82%, and porosity of 97.97% and used for solar-assisted separation of high-viscosity crude oil from water. Photothermal components were composed of PANI and Fe₃O₄, while h-BN particles were used as thermally conductive and flame retardant fillers. Therefore, the illuminated sunlight irradiation on the modified sponge was converted to heat due to the activity of photothermal components. The produced heat was rapidly transferred to the environment due to the presence of h-BN for increasing the temperature of the high-viscosity crude oil and reducing oil viscosity that helped to promote its fluidity and effective absorption. The crude oil absorption capacity of this sponge increased from 4 to 57 g g^-1 under irradiation of a sunlight simulator (power: 1 sun: 1 kW m^-2) for 17 min due to oil viscosity reduction from 2.46 × 10⁴ to below 100 mPa s followed by an increase in the surface temperature from 26 to 89 °C. Also, the oil absorption capacity was evaluated in a static state (172 g g^-1 for chloroform), under different external magnetic fields (140.7 g g^-1 for gasoline), and in a continuous state, which was 65,100 times of its own weight in the gasoline filtration process. The PU/PANI/h-BN@Fe₃O₄/AR sponge exhibited excellent stability against 20 times of reusing, mechanical compression, abrasion, immersing in various pH solutions, seawater, and high temperature. In all, the results confirmed that the prepared sponge is an excellent absorbent for organic solvents and highly viscous crude oil in the absence and presence of sunlight irradiation.

MXene-Sponge Based High-Performance Piezoresistive Sensor for Wearable Biomonitoring and Real-Time Tactile Sensing

Electrode microfabrication technologies such as lithography and deposition have been widely applied in wearable electronics to boost interfacial coupling efficiency and device performance. However, a majority of these approaches are restricted by expensive and complicated processing techniques, as well as waste discharge. Here, helium plasma irradiation is employed to yield a molybdenum microstructured electrode, which is constructed into a flexible piezoresistive pressure sensor based on a Ti₃ C₂ T_x nanosheet-immersed polyurethane sponge. This electrode engineering strategy enables the smooth transition between sponge deformation and MXene interlamellar displacement, giving rise to high sensitivity (1.52 kPa^-1 ) and good linearity (r²  = 0.9985) in a wide sensing range (0-100 kPa) with a response time of 226 ms for pressure detection. In addition, both the experimental characterization and finite element simulation confirm that the hierarchical structures modulated by pore size, plasma bias, and MXene concentration play a crucial role in improving the sensing performance. Furthermore, the as-developed flexible pressure sensor is demonstrated to measure human radial pulse, detect finger tapping, foot stomping, and perform object identification, revealing great feasibility in wearable biomonitoring and health assessment.

Low-dimensional material based wearable sensors

Wearable sensors are believed to be the most important part of the Internet of Things. In order to meet the application requirements, low-dimensional materials such as graphene and carbon nanotubes have been attempted to constitute wearable sensors with high performance. Our discussions in this review include the different low-dimensional material based sensors which are employed in wearable applications. Low-dimensional materials based wearable sensors for detecting various physical quantities in surroundings, including temperature sensor, pressure or strain sensor and humidity sensor, is introduced. The primary objective of this paper is to provide a comprehensive review of research status and future development direction of low-dimensional materials based wearable sensors. Challenges for developing commercially low-dimensional namomaterials based wearable sensors are highlighted as well.

A bioinspired porous-designed hydrogel@polyurethane sponge piezoresistive sensor for human-machine interfacing

Conductive coating sponge piezoresistive pressure sensors are attracting much attention because of their simple production and convenient signal acquisition. However, manufacturing sponge-structure pressure-sensing materials with high compressibility and wide pressure detection ranges is difficult because of the instability of rigid and brittle conductive coatings at large strains. Herein, a tough conductive hydrogel@polyurethane (PU) sponge with a porous design is prepared via immersion of a polyurethane sponge in a low-cost and biocompatible polyvinyl alcohol (PVA)/glycerin (Gl)/sodium chloride (NaCl) solution. The sensor based on the hydrogel/elastomer sponge composite material exhibits a compressible range of 0-93%, a pressure detection range of 100 Pa-470.2 kPa, and 10 000-cycle stability (80% strain) because of the compressibility, flexibility, and toughness of the porous hydrogel coating. Benefiting from the resistance change mechanism of microporous compression, the sensor also exhibits a wide range of linear resistance changes, and the corresponding sensitivity and gauge factor (GF) are -0.083 kPa^-- (100 Pa-10.0 kPa) and -1.33 (1-60% strain), respectively. Based on its flexibility, compressibility, and wide-ranging linear resistance changes, the proposed sensor has huge potential application in human activity monitoring, electronic skin, and wearable electronic devices.

2D Materials for Skin-Mountable Electronic Devices

Skin-mountable devices that can directly measure various biosignals and external stimuli and communicate the information to the users have been actively studied owing to increasing demand for wearable electronics and newer healthcare systems. Research on skin-mountable devices is mainly focused on those materials and mechanical design aspects that satisfy the device fabrication requirements on unusual substrates like skin and also for achieving good sensing capabilities and stable device operation in high-strain conditions. 2D materials that are atomically thin and possess unique electrical and optical properties offer several important features that can address the challenging needs in wearable, skin-mountable electronic devices. Herein, recent research progress on skin-mountable devices based on 2D materials that exhibit a variety of device functions including information input and output and in vitro and in vivo healthcare and diagnosis is reviewed. The challenges, potential solutions, and perspectives on trends for future work are also discussed.

Poly(vinyl alcohol)/phosphoric acid gel electrolyte@polydimethylsiloxane sponge for piezoresistive pressure sensors

Piezoresistive pressure sensors based on flexible, ultrasensitive, and squeezable conductive sponges have recently attracted significant attention. However, the preparation of cost-effective conductive sponges with good stability and wide strain range for pressure sensing remains a challenge. Herein, a conductive poly(vinyl alcohol)/phosphoric acid gel electrolyte@polydimethylsiloxane (PVA/H₃PO₄@PDMS) composite was fabricated by impregnating a PDMS sponge into a PVA/H₃PO₄ gel electrolyte. The conductivity of the as-prepared sponges was determined using a gel electrolyte polymer film. The sponge exhibited good sensitivity of 0.1145 kPa^-1 in the low-pressure range (0-6.5 kPa), short response time (70 ms), and durability for over 2700 s (6000 cycles). The gauge factor of the PVA/H₃PO₄@PDMS sponge was 5.51, 1.49, and 0.33 at the strain range of 0-10%, 10-30%, and 30-80%, respectively. Based on these outstanding sensing performances, the sponges were applied for the detection of various human motions, such as vocal cord vibration, joint bending, respiratory rate, and pulse signal detection. Further, the sponge demonstrated their great potential in the fabrication of electronic skin and high-performance flexible wearable electronics. Therefore, the obtained PVA/H₃PO₄ gel electrolyte used as a sponge conductive coating material is a readily available and inexpensive material that can reduce the cost of composite materials for pressure sensing.

Highly Sensitive, Flexible, Stable, and Hydrophobic Biofoam Based on Wheat Flour for Multifunctional Sensor and Adjustable EMI Shielding Applications

Biofoam materials are attractive alternatives for petroleum-based foams to be used to solve environmental problems. Inspired by steamed bread, we report herein a novel utilization of wheat flour (WF) with the introduction of carbon nanotubes (CNTs) to form an environmentally friendly WF/CNT composite foam. This foam displayed a high elasticity (nearly 100% shape recovery), recyclable (5000 cycles), fast (100 ms), and superstability pressure-sensing response. It could serve as a new pressure sensor to detect the tiny pressure (1.76 Pa) and acoustic vibrations from piano notes. As an acoustic sensor, WF/CNT foam detected and recognized different volumes and frequencies of piano sounds. As an electromagnetic interference (EMI) shielding switch, the EMI shielding effectiveness (SE) of the foam could be easily regulated under self-fixable compression-recovery cycles. In addition, the WF/CNT foam could be converted into the WF/CNT film by a hot-compress process. This flexible film was applied as a multifunctional sensing device for detecting various motions. Therefore, wheat flour as a renewable resource could be designed into various WF-based biofoams with new functionalities and outstanding mechanical properties through a simple process.

Preparation of Bamboo-Like Carbon Nanotube Loaded Piezoresistive Polyurethane-Silicone Rubber Composite

In this study, a novel technology is reported to prepare a piezoresistive polyurethane-silicone rubber nanocomposite. Polyurethane (PU) foam was loaded with a nitrogen-doped bamboo-shaped carbon nanotube (N-BCNT) by using dip-coating, and then, impregnated with silicone rubber. PU was used as a supporting substrate for N-BCNT, while silicone rubber was applied to fill the pores of the foam to improve recoverability, compressive strength, and durability. The composite displays good electrical conductivity, short response time, and excellent repeatability. The resistance was reduced when the amount of N-BCNT (0.43 wt %) was increased due to the expanded conductive path for electron transport. The piezoresistive composite has been successfully tested in many applications, such as human monitoring and finger touch detection.

Roll-to-roll layer-by-layer assembly bark-shaped carbon nanotube/Ti3C2Tx MXene textiles for wearable electronics

Smart wearable electronics have drawn increasing attention for their potential applications in personal thermal management, human health monitoring, portable energy conversion/storage, electronic skin and so on. However, it is still a critical challenge to fabricate the multifunctional textiles with tunable morphology and performance while performing well in flexibility, air permeability, wearing comfortability. Herein, we develop a novel roll-to-roll layer-by-layer assembly strategy to construct bark-shaped carbon nanotube (CNT)/Ti₃C₂T_x MXene composite film on the fiber surface. The fabricated bark-shaped CNT/MXene decorated fabrics (CMFs) exhibit good flexibility, air permeability and electrical conductivity (sheet resistance, 6.6 Ω/□). In addition, the CMFs demonstrate good electrothermal performance (70.9 °C, 5 V), electromagnetic interference (EMI) shielding performance (EMI shielding effectiveness, 30.0 dB under X-Brand), and high sensitivity as the flexible piezoresistive sensors for monitoring the human motions. Importantly, our CMFs show distinctive EMI shielding mechanism, where a great proportion of incident electromagnetic microwaves are reflected by the bark-shaped CNT/MXene films owing to the multi-interface scattering effects. This work may provide a new strategy for the fabrication of multifunctional textile-based electronics and pave the way for smart wearable electronics.

Chemistry, Processing, Properties, and Applications of Rubber Foams

With the ever-increasing development in science and technology, as well as social awareness, more requirements are imposed on the production and property of all materials, especially polymeric foams. In particular, rubber foams, compared to thermoplastic foams in general, have higher flexibility, resistance to abrasion, energy absorption capabilities, strength-to-weight ratio and tensile strength leading to their widespread use in several applications such as thermal insulation, energy absorption, pressure sensors, absorbents, etc. To control the rubber foams microstructure leading to excellent physical and mechanical properties, two types of parameters play important roles. The first category is related to formulation including the rubber (type and grade), as well as the type and content of accelerators, fillers, and foaming agents. The second category is associated to processing parameters such as the processing method (injection, extrusion, compression, etc.), as well as different conditions related to foaming (temperature, pressure and number of stage) and curing (temperature, time and precuring time). This review presents the different parameters involved and discusses their effect on the morphological, physical, and mechanical properties of rubber foams. Although several studies have been published on rubber foams, very few papers reviewed the subject and compared the results available. In this review, the most recent works on rubber foams have been collected to provide a general overview on different types of rubber foams from their preparation to their final application. Detailed information on formulation, curing and foaming chemistry, production methods, morphology, properties, and applications is presented and discussed.

Flexible pressure sensors with high pressure sensitivity and low detection limit using a unique honeycomb-designed polyimide/reduced graphene oxide composite aerogel

It is still a challenge to fabricate flexible pressure sensors that possess high sensitivity, ultralow detection limit, wide sensing range, and fast response for intelligent electronic devices. We here demonstrate superelastic and highly pressure-sensitive polyimide (PI)/reduced graphene oxide (rGO) aerogel sensors with unique honeycomb structure, which were designed and fabricated using a bidirectional freezing technique. This unique honeycomb structure with large aspect ratio is composed of aligned thin lamellar layers and interconnected bridges. The combination of the aligned lamellar layers and the bridges endows the aerogel sensors with high pressure sensitivity (1.33 kPa^-1), ultralow detection limit (3 Pa), broad detection range (80% strain, 59 kPa), fast response time (60 ms), and excellent stability during cycling (over 1000 cycles). Remarkably, the aerogel sensors maintain stable piezoresistive performance at -50 °C, 100 °C, and 200 °C in air, indicating promising potential applications in harsh environments. Owing to the high sensitivity and wide sensing range, the aerogel sensors have been used to detect a full-range of human motion including small-scale motion monitoring (wrist pulse, blowing, puffing) and large-scale movement monitoring (finger bending, elbow bending, walking, running). These advantages make the composite aerogels attractive for high-performance flexible pressure sensors and wearable electronic devices.

Silicone-Ionic Liquid Elastomer Composite with Keratin as Reinforcing Agent Utilized as Pressure Sensor

Development of a flexible pressure sensor is crucial for the future improvement of the wearable electronic devices designed to detect dynamic human motion. In this study, a novel pressure sensor with remarkably improved force sensing characteristics is obtained through combined usage of polydimethylsiloxane (PDMS) and ionic liquid (IL). Keratin is dispersed homogeneously in the PDMS matrix to serve as a reinforcing filler. High conductivity IL is employed as sensitivity-enhancing constituent in the elastomer, and the effect of the amount of IL on elastomers' pressure-sensing performance is investigated. The elastomer with 70 parts per hundred rubber (phr) IL shows excellent pressure-sensing performance. This novel pressure sensor demonstrates high linear sensitivity (0.037 kPa^-1 ) in the large pressure region of 0-10 kPa. Response and recovery times are 8 and 11 ms, respectively, which are much shorter than previously reported. Moreover, the pressure sensor could distinguish different pressures via stable sensing signals in the pressure range of 0 to 50 kPa. The excellent performance of the novel pressure sensor has application potential in various fields, such as health monitoring and soft robotics.

Reduced Graphene Oxide-Polypyrrole Aerogel-Based Coaxial Heterogeneous Microfiber Enables Ultrasensitive Pressure Monitoring of Living Organisms

Pressure sensors for living organisms can monitor both the movement behavior of the organism and pressure changes of the organ, and they have vast perspectives for the health management information platform and disease diagnostics/treatment through the micropressure changes of organs. Although pressure sensors have been widely integrated with e-skin or other wearable systems for health monitoring, they have not been approved for comprehensive surveillance and monitoring of living organisms due to their unsatisfied sensing performance. To solve the problem, here, we introduce a novel structural design strategy to manufacture reduced graphene oxide-polypyrrole aerogel-based microfibers with a typical coaxial heterogeneous structure, which significantly enhances the sensitivity, resolution, and stability of the derived pressure microsensors. The as-fabricated pressure microsensors exhibit ultrahigh sensitivities of 12.84, 18.27, and 4.46 kPa^-1 in the pressure ranges of 0-20, 20-40, and 40-65 Pa, respectively, high resolution (0.2 Pa), and good stability in 450 cycles. Furthermore, the microsensor is applied to detect the movement behavior and organic micropressure changes for mice and serves as a platform for monitoring micropressure for the integrative diagnosis both in vivo and in vitro of organisms.

Designing Sensing Devices Using Porous Composite Materials

The need for portable and inexpensive analytical devices for various critical issues has led researchers to seek novel materials to construct them. Soft porous materials, such as paper and sponges, are ideal candidates for fabricating such devices due to their light weight and high availability. More importantly, their great compatibility toward modifications and add-ons allows them to be customized to match different objectives. As a result, porous material-based composites have been extensively used to construct sensing devices applied in various fields, such as point-of-care testing, environmental sensing, and human motion detection. In this article, we present fundamental thoughts on how to design a sensing device based on these interesting composite materials and provide correlated examples for reader’s references. First, a rundown of devices made with porous composite materials starting from their fabrication techniques and compatible detection methods is given. Thereafter, illustrations are provided on how device function and property improvements are achieved with a delicate use of composite materials. This includes extending device lifetime by using polymer films to protect the base material, while signal readout can be enhanced by a careful selection of protective cover and the application of advanced photo image analysis techniques. In addition to chemical sensors, mechanical responsive devices based on conductive composite materials are also discussed with a focus on base material selection and platform design. We hope the ideas and discussions presented in this article can help researchers interested in designing sensing devices understand the importance and usefulness of composite materials.

A remarkably ultra-sensitive large area matrix of MXene based multifunctional physical sensors (pressure, strain, and temperature) for mimicking human skin

Electronic skin has attracted a lot of interest in recent years due to its ability to mimic human skin and also its excellent conformability. Even though there are reports on electronic skin, the major issue that still needs to be resolved is achieving multifunctional sensing at the same time as ultra-high sensitivity. Hence, there is an immediate requirement to develop inexpensive, highly sensitive, and superior performance piezoresistive multifunctional sensors that mimic skin. Herein, an as synthesized pure MXene (Ti3C2Tx) colloidal solution was used to deposit a thin film on flexible polyurethane foam, forming a three-dimensional conductive network with an ultra-high sensitivity of ∼34.24 kPa-1 (1.477-3.185 kPa of applied pressure range) and an elevated gauge factor of ∼323.59 (5-20% of applied strain range). Further merits such as reproducibility, low cost, high scalability, and excellent stability after 2500 cycles imply the sturdiness of the fabricated device. The remarkable sensing efficiency can be attributed to the strong interaction of Ti3C2Tx and PU foam, the inherent 3D network of PU coupled with the excellent electrical properties of Ti3C2Tx, and the interconnection of the unconnected branches present in the internal framework of PU-foam, which indicates the existence of more conduction paths. Besides, the fabricated Ti3C2Tx was deposited on cellulose paper to be utilized as a temperature sensor which displayed ∼2.22 × 10-3 °C-1 TCR and 29.43 meV activation energy. Lastly, real time applications for the fabricated device are investigated including detecting an unknown position of an object and human gestures. The successful demonstration of the low-cost, flexible Ti3C2Tx based piezoresistive sensor has shown innovative applications in biomedical, security, educational, and health sectors.

Designing Tunable Capacitive Pressure Sensors Based on Material Properties and Microstructure Geometry

Rationally designed pressure sensors for target applications have been in increasing demand. Capacitive pressure sensors with microstructured dielectrics demonstrate a high capability of meeting this demand due to their wide versatility and high tunability by manipulating dielectric layer material and microstructure geometry. However, to streamline the design and fabrication of desirable sensors, a better understanding of how material microstructure and properties of the dielectric layer affect performance is vital. The ability to predict trends in sensor design and performance simplifies the process of designing and fabricating sensors for various applications. A series of equations are presented that can be used to predict trends in initial capacitance, capacitance change, and sensitivity based on dielectric constant and compressive modulus of the dielectric material and base length, interstructural separation, and height of the dielectric layer microstructures. The efficacy of this model has been experimentally and computationally confirmed. The model was then used to illuminate, qualitatively and quantitatively, the relationships between these key material properties and microstructure geometries. Finally, this model demonstrates high tunability and simple implementation for predictive sensor performance for a wide range of designs to help meet the growing demand for highly specialized sensors.

Fabrication of a Sensitive Strain and Pressure Sensor from Gold Nanoparticle-Assembled 3D-Interconnected Graphene Microchannel-Embedded PDMS

Manufacture of uniform, sensitive, and durable microtextured sensing materials is one of the greatest challenges for pressure sensors and electronic skins. Reported in this article is a gold nanoparticle-assembled, 3D-interconnected, graphene microchannel-embedded PDMS (3D GMC-PDMS) film for strain and pressure sensors. The film consists of porous nickel foam with its inner walls coated by multilayer graphene. Embedding in PDMS with etching removal of the Ni yields a 3D GMC-PDMS. Coating the inner walls with Au nanoparticles yields an Au nanoparticle-assembled 3D GMC-PDMS (AuNPs-GMC-PDMS) film, which is useful as an ultrasensitive pressure and strain sensor. This sensor exhibits a wide detection range (∼50 kPa) and ultrahigh sensitivity of 5.37, 1.56, and 0.5 kPa^-1 in the ranges of <1, 1-10, and 10-50 kPa, respectively. Its lower detection limit is 4.4 Pa, its response time is 20 ms, and its strain factor is up to 15. Comparison of a AuNPs-GMC-PDMS film with a 3D GMC-PDMS film reveals a sensitivity improvement of 40 times in the 0-1 kPa pressure range and a gauge factor of more than 4 times in the 0-30% tensile strain range. The device has broad applications as a traditional or wearable medical sensor.

Hydrothermal formation of controllable hexagonal holes and Er2O3/Er2O3-RGO particles on silicon wafers toward superhydrophobic surfaces

In this work, controllable hexagonal holes and distributed Er₂O₃/Er₂O₃- graphene particles are fabricated on silicon wafers using a straightforward, hydrofluoric, acid-free, and strong alkali-free hydrothermal method. As long as erbium nitrate hydrate and urea coexist in the reaction mixture, silicon wafers can be synthesized successfully using controllable hexagonal hole structures that are regulated by hydrothermal temperature and the addition of graphene oxide and hexadecyl trimethyl ammonium bromide to the reaction mixture. Correspondingly, the wettability of these silicon wafers also is controllable due to the structure that can be changed from hydrophilic (89.3°) to superhydrophobic (153.1°). In short, this work not only provides a simple and nontoxic approach for preparing hexagonal hole structured silicon wafers, but also produces superhydrophobic silicon wafers that potentially can be applied for corrosion-resistant coatings, oil-water separation, and other fields.

Artificially innervated self-healing foams as synthetic piezo-impedance sensor skins

Human skin is a self-healing mechanosensory system that detects various mechanical contact forces efficiently through three-dimensional innervations. Here, we propose a biomimetic artificially innervated foam by embedding three-dimensional electrodes within a new low-modulus self-healing foam material. The foam material is synthesized from a one-step self-foaming process. By tuning the concentration of conductive metal particles in the foam at near-percolation, we demonstrate that it can operate as a piezo-impedance sensor in both piezoresistive and piezocapacitive sensing modes without the need for an encapsulation layer. The sensor is sensitive to an object's contact force directions as well as to human proximity. Moreover, the foam material self-heals autonomously with immediate function restoration despite mechanical damage. It further recovers from mechanical bifurcations with gentle heating (70 °C). We anticipate that this material will be useful as damage robust human-machine interfaces.

Kouzani A, Mosadegh B, Gharaie S. Blood Pressure Sensors: Materials, Fabrication Methods, Performance Evaluations and Future Perspectives

Advancements in materials science and fabrication techniques have contributed to the significant growing attention to a wide variety of sensors for digital healthcare. While the progress in this area is tremendously impressive, few wearable sensors with the capability of real-time blood pressure monitoring are approved for clinical use. One of the key obstacles in the further development of wearable sensors for medical applications is the lack of comprehensive technical evaluation of sensor materials against the expected clinical performance. Here, we present an extensive review and critical analysis of various materials applied in the design and fabrication of wearable sensors. In our unique transdisciplinary approach, we studied the fundamentals of blood pressure and examined its measuring modalities while focusing on their clinical use and sensing principles to identify material functionalities. Then, we carefully reviewed various categories of functional materials utilized in sensor building blocks allowing for comparative analysis of the performance of a wide range of materials throughout the sensor operational-life cycle. Not only this provides essential data to enhance the materials' properties and optimize their performance, but also, it highlights new perspectives and provides suggestions to develop the next generation pressure sensors for clinical use.