Graphite/isobutylene-isoprene rubber highly porous cryogels as new sorbents for oil spills and organic liquids

Silicone cryogel skeletons enhance the survival and mechanical integrity of hydrogel-encapsulated cell therapies

The transplantation of engineered cells that secrete therapeutic proteins presents a promising method for addressing a range of chronic diseases. However, hydrogels used to encase and protect non-autologous cells from immune rejection often suffer from poor mechanical properties, insufficient oxygenation, and fibrotic encapsulation. Here, we introduce a composite encapsulation system comprising an oxygen-permeable silicone cryogel skeleton, a hydrogel matrix, and a fibrosis-resistant polymer coating. Cryogel skeletons enhance the fracture toughness of conventional alginate hydrogels by 23-fold and oxygen diffusion by 2.8-fold, effectively mitigating both implant fracture and hypoxia of encapsulated cells. Composite implants containing xenogeneic cells engineered to secrete erythropoietin significantly outperform unsupported alginate implants in therapeutic delivery over 8 weeks in immunocompetent mice. By improving mechanical resiliency and sustaining denser cell populations, silicone cryogel skeletons enable more durable and miniaturized therapeutic implants.

The effect of chemical bond and solvent solubility parameter on stability and absorption value of functionalized PU sponge

Seawater pollution from various sources such as industrial effluents, ship washing at sea, and oil spills harm humans and the marine environment. Therefore, finding ways to eliminate this pollution is crucial. This study successfully modified a polyurethane sponge through a simple dip-coating method with functionalized graphene oxide incorporating octadecylamine and oleic acid, resulting in a hydrophobic sponge capable of absorbing crude oil and various organic solvents. Characterization analyses confirmed the synthesis. The absorption capacity of the modified sponges was examined, for example, the PU sponge has absorbed 4 g/g engine oil, while the modified GO-ODA-PU sponge has increased its absorption to 36 g/g. The GO-ODA-PU sponge demonstrated great reusability compared to the GO-OA-PU sponge owing to the strong covalent bond formed between GO and ODA, which is superior to the weak hydrogen bond formed between GO and OA. The absorption capacity of the GO-OA-PU sponge decreased by 30%. The contact angle test showed that GO-ODA-PU and GO-OA-PU sponges had contact angles of 131° and 115°, respectively. Additionally, the GO-ODA-PU sponge performed optimally for semi-polar solvents in the solubility parameter range of 18-19, with its absorption capacity reaching its maximum value. The amount of oil recycling is even possible up to 98%.

Sulfolane Crystal Templating: A One-Step and Tunable Polarity Approach for Self-Assembled Super-Macroporous Hydrophobic Monoliths

Freeze-casting (ice templating) is generally used to prepare super-macroporous materials. However, water solubility limits the application of freeze-casting in hydrophobic material fabrication. In the present work, inexpensive and low-toxic sulfolane was used as a novel crystallization-induced porogen (sulfolane crystal templating) to prepare super-macroporous hydrophobic monoliths (cryogels) with tunable polarity. The phase transition of sulfolane consisted of reversible processes in the liquid, semi-crystalline, and crystalline states. Because of the density change during phase transition, liquid sulfolane experienced a 16.4% volume shrinkage per unit mass. Thus, the cryogels obtained using the conventional freezing method contained obvious hollow-shaped defects. Furthermore, a novel route of pre-cooling, pre-crystallization, crystal growth, freezing, and thawing (PPCFT) was employed to prepare cryogels with defect-free macroscopic morphology and uniform pore structure. The as-obtained cryogels were composed of a super-macroporous structures and interconnected channels, and their porosity ranged between 85 and 97%. Moreover, the cryogels manifested good hydrophobicity (contact angle = 120-130°) and had absorption capacities greater than 10 g g^-1 for oils and organic liquids. The maximum absorption capacities of the resultant cryogels in dichloromethane, ethyl acetate, and liquid paraffin were 60.3, 35.8, and 15.2 g g^-1, respectively. Moreover, sulfolane could conveniently dissolve hydrophobic and hydrophilic monomers to generate amphiphilic cryogels (contact angle = 130-0°). Therefore, sulfolane crystal templating is a potential fabrication method for super-macroporous hydrophobic materials with tunable polarity.

Superamphiphilic Chitosan Cryogels for Continuous Flow Separation of Oil-In-Water Emulsions

Chitosan is a typical hydrophilic biomass building block widely used in material science and engineering. However, its intrinsic amphiphilicity has been seldom noted so far. Herein, a series of glutaraldehyde-crosslinked chitosan cryogels with superamphiphilicity are fabricated at moderately frozen conditions through a freezing-thawing process. The micron-sized porous cryogel samples display a 0° contact angle toward both water and oil, 0° water contact angle under oil, and over 120° oil contact angle underwater. By comparing the wetting behavior of the tablet compressed by pure chitosan powders, the superamphiphilicity of the chitosan sample is proven to be independent on crosslinkers. This special wettability endows the chitosan cryogels with high separation efficiency for various surfactant-stabilized oil-in-water emulsions under continuous flow mode driven by gravity as well as a peristaltic pump.

Ultralight, Strong and Renewable Hybrid Carbon Nanotubes Film for Oil-Water Emulsions Separation

A novel ultralight superhydrophobic-superoleophilic hybrid Carbon Nanotubes (CNTs) film with double-layer structures is fabricated by using vacuum filtration method. The CNTs film can separate various surfactant-stabilized water-in-oil emulsions with a separation efficiency higher than 99.3%. Moreover, the hybrid films can be regenerated through a simple and rapid combustion process within 2 s. In addition, the CNTs film still retains good hydrophobic properties under the conditions of physical abrasion, and strong acidic and alkaline solutions, which shows the excellent durability. The hybrid CNTs film is ultralight, stable, and easily stored and reused. The outstanding features of the obtained CNTs films we present here may find many important applications in various fields like oil purification and wastewater treatment.

Synthesis and Preparation of Hydrophobic CNTs-Coated Melamine Formaldehyde Foam by Green and Simple Method for Efficient Oil/Water Separation

Hydrophobic porous polymeric materials have attracted great interests recently as potential candicate for oil-water separation due to their high selectivity and sorption capacity. Herein, we present a green, simple and cost-effective method to change hydrophilic melamine formaldehyde (MF) foam to hydrophobic carbon nanotubes (CNTs) coated MF foam through an immersion process. The MF foam was produced from the MF resin which was synthesized in a laboratory by a condensation reaction between melamine and formaldehyde under alkaline condition with a molar ratio of melamine to formaldehyde of 1:3. The MF foam has an open-cell structure with the average pore diameter of 350 m, density of 25 kg •m-3 and porosity of 98 %. The as-prepared CNTs-coated MF foam exhibits high sorption capacity (23–-66 g/g) for oils and organic solvents, good recyclability and high selectivity.

Utilization of biodegradable chitosan-derived sponges as oil retainers

An innovative approach of chitosan-derived biodegradable sponges with high sorption capacity, excellent recyclability, and inherent oleophilic properties have been developed for the first time to remove the crude oil polluting the environment. Chitosan-nitrogen mustard ionic carbonate-β-cyclodextrin (CH-NMIC-CD), chitosan-nitrogen mustard ionic carbonate (CH-NMIC), and chitosan (CH) sponges with macropores were prepared using tripolylphosphate (TPP) by adopting subsequent lyophilization. Detailed characterization such as FTIR, TGA, XRD, and SEM has been done to confirm the formation, stability, crystalline nature, and morphology of the prepared sponges. The FTIR spectra confirmed the successful incorporation of NMIC in CH-NMIC-CD and CH-NMIC and the presence of β-CD in the (CH-NMIC-CD). It was found from the TGA results that the presence of β-CD makes the sponge CH-NMIC-CD stable. SEM analysis showed the morphology of the sponges found to be highly porous with interconnected macropores. The oil absorption capacity was 12.30 g_oil/g_ns higher for the sponge CH-NMIC-CD followed by CH-NMIC and CH. The sponges showed reusability excellently even after consecutive sorption-desorption separation cycles for five times. Moreover, the sponges were completely biodegraded within 25 days. The finding holds a promising future to use CH-NMIC-CD sponges in pollutant entrapment particularly in the removal of crude oil and allied area.

Single-, Double-, and Triple-Network Macroporous Rubbers as a Passive Sampler

Over the past decades, large quantities of organic compounds including polycyclic aromatic hydrocarbons (PAHs) entering aquatic systems create acutely toxic effects and chronic abnormalities in aquatic organisms. Passive sampling is an effective technique to detect organic compounds at very low concentrations in water by accumulating them in their structure to a measurable concentration level. Polymeric passive samplers reported so far have a nonporous structure, and hence, the absorption of organic compounds into the passive sampler is governed by their slow diffusion process. We present here novel macroporous rubber sorbents as monophasic passive samplers with tunable pore morphologies, extraordinary mechanical properties, and high sorption rates and capacities for PAHs. Sorbent materials based on single-network (SN), double-network (DN), and triple-network (TN) butyl rubber were prepared via the cryogelation technique from butyl rubber solutions in benzene as the solvent at -18 °C using a sulfur monochloride cross-linker. To obtain macroporous rubbers with DN and TN structures, the reactions were conducted in the macropores of SN and DN rubber networks, respectively. The porous morphology and the mechanical behavior of the rubbers can be tuned by adjusting the weight ratio w_R of the network components. The rubbers exhibit two generations of pores, namely, large and small pores with diameters 40-240 and 14-54 μm, respectively. The sizes of both large and small pores decrease and approach each other as w_R is increased. Four PAH compounds, namely, naphthalene, phenanthrene, fluoranthene, and pyrene with two to four aromatic rings, dissolved in filtered seawater with a salinity of 22 ppt were used to highlight the correlations between the properties of macroporous rubbers and their absorption rates and capacities. Nonporous silicone rubber reported before as a passive sampler has the lowest absorption rate and capacity as compared to the macroporous rubbers. The SN rubber absorbs most rapidly PAHs because of its largest porosity, whereas the TN rubber with the smallest pores exhibits the highest sorption capacity.

Polyolefin-based interpenetrating polymer network absorbent for crude oil entrapment and recovery in aqueous system

In this research, a series of different two polyolefin-based interlaced polymer network material was prepared with a semi-crystalline linear low density polyethylene (LLDPE, thermoplastic) and a crosslinked 1-decene/divinylbenzene (1-D/DVB, elastomer) having high crude oil absorption capacity. The prepared absorbents, LLDPE/D/DVB, were characterized by NMR, TEM, contact angle measurement and TGA analysis. It was observed that the mixing ratio of two interlaced polymer network played a crucial role in determining its crude oil absorption capacity. The swelling capacity of absorbent prepared from a 1:1 mixing of LLDPE and D/DVB (0.2 ml) exhibit high removal efficiency in crude oil absorption over 40 g/g at both 25 °C and 0 °C. The removal of the absorbed crude oil from the water surface is effective. As the absorbent made of polyolefin materials have pure hydrocarbon content, offer significant advantages such as high absorption capacity, simple recovery, and recyclability.

Cost effective and practically viable oil spillage mitigation: Comprehensive study with biochar

Biochar is carbonaceous mass that is produced from pyrolysis or gasification of biomass. It is so far majorly explored for soil remediation application, but recently it has attracted a lot of interest because of its unexplored applications in the area of adsorption. In this work, detailed study on biochars produced from two different feeds (rice husk and saw dust), at two different temperatures (450 and 550°C) and two different rates (fast and slow) of pyrolysis are discussed for oil spill mitigation. Biochar is characterized in detail by various techniques such as FTIR, ¹³C CPMAS, FESEM, RAMAN, TGA to determine the structural composition and observe the extent of pyrolysis. Tests to assess the performance of produced biochars as sorbents for oil spill mitigation have been demonstrated. The as produced biochars selectively absorbed crude oil from oil/water biphasic mixtures in various capacities.

Surface modification of polymeric foams for oil spills remediation

In the last decade, a continuous increasing research activity is focused on the surface functionalization of polymeric porous materials for the efficient removal of oil contaminants from water. This work reviews the most significant recent studies on the functionalization of polyurethane and melamine foams, materials commonly reported for oil-water separation applications. After the identification of the key features of the foams required to optimize their oil removal performance, a wide variety of physicochemical treatments are described together with their effect on the oil absorption selectivity and oil absorption capacity, both critical parameters for the application of the foams in the remediation of oil spills. The efficiencies of the different functionalization processes on the same type of foams are compared, determining the main advantages and potentialities of each treatment and remediation procedure.

Advanced Sorbents for Oil-Spill Cleanup: Recent Advances and Future Perspectives

Oil sorbents play a very important part in the remediation processes of oil spills. To enhance the oil-sorption properties and simplify the oil-recovery process, various advanced oil sorbents and oil-collecting devices based on them have been proposed recently. Here, we firstly discuss the design considerations for the fabrication of oil sorbents and describe recently developed oil sorbents based on modification strategy. Then, recent advances regarding oil sorbents mainly based on carbon materials and swellable oleophilic polymers are also presented. Subsequently, some additional properties are emphasized, which are required by oil sorbents to cope with oil spills under extreme conditions or to facilitate the oil-collection processes. Furthermore, some oil-collection devices based on oil sorbents that have been developed recently are shown. Finally, an outlook and challenges for the next generation of oil-spill-remediation technology based on oil-sorbents materials are given.

Synthesis of a Novel Highly Oleophilic and Highly Hydrophobic Sponge for Rapid Oil Spill Cleanup

A highly hydrophobic and highly oleophilic sponge was synthesized by simple vapor-phase deposition followed by polymerization of polypyrrole followed by modification with palmitic acid. The prepared sponge shows high absorption capacity in the field of separation and removal of different oil spills from water surface and was able to emulsify oil/water mixtures. The sponge can be compressed repeatedly without collapsing. Therefore, absorbed oils can be readily collected by simple mechanical squeezing of the sponge. The prepared hydrophobic sponge can collect oil from water in both static and turbulent conditions. The proposed method is simple and low cost for the manufacture of highly oleophilic and highly hydrophobic sponges, which can be successfully used for effective oil-spill cleanup and water filtration.

pH-controllable on-demand oil/water separation on the switchable superhydrophobic/superhydrophilic and underwater low-adhesive superoleophobic copper mesh film

Recently, materials with controlled oil/water separation ability became a new research focus. Herein, we report a novel copper mesh film, which is superhydrophobic and superhydrophilic for nonalkaline water and alkaline water, respectively. Meanwhile, the film shows superoleophobicity in alkaline water. Using the film as a separating membrane, the oil/water separating process can be triggered on-demand by changing the water pH, which shows a good controllability. Moreover, it is found that the nanostructure and the appropriate pore size of the substrate are important for realization of a good separation effect. This paper offers a new insight into the application of surfaces with switchable wettability, and the film reported here has such a special ability that allows it to be used in other applications, such as sewage purification, filtration, and microfluidic device.

A rapid and facile preparation of novel macroporous silicone-based cryogels via photo-induced thiol–ene click chemistry

We prepared novel cryogels via facile thiol–ene reaction at low temperatures, which can selectively remove oils with excellent recyclability.

Hydrophobic modification on surface of chitin sponges for highly effective separation of oil

A highly hydrophobic and oleophilic chitin sponge was synthesized, for the first time, via a freeze-dried method and then by using a thermal chemical vapor deposition of methyltrichlorosilane (MTCS) at different relative humidity. Fourier-transform infrared, energy-dispersive X-ray spectra, and scanning electron microscopy confirmed that the silanization occurred on the pore wall surface of the chitin sponge. The MTCS-coated chitin sponge had interconnected open-cell structures with the average pore size from 20 to 50 μm, and the MTCS nanofilaments immobilized on the chitin matrix, leading to the high hydrophobicity, as a result of the existence of a solid/air composite rough surface. Cyclic compression test indicated that the hydrophobic chitin sponges exhibited excellent elasticity and high mechanical durability. The sponges could efficiently collect organics both on the surface and bottom from the water with the highest 58 times of their own weight absorption capacities through the combination of the particular wettability and great porosity. Furthermore, the biodegradation kinetics of the chitin sponge forecasted that the chitin could be completely biodegraded within 32 days by the microorganisms in the soil. This work provided a new pathway to prepare the chitin-based materials for highly effective removal of oil from water, showing potential application in the pollutant remediation field.

New lipophilic polyelectrolyte gels containing quaternary ammonium salt with superabsorbent capacity for organic solvents

Water and soil pollution by organic pollutants from petrochemical plants has become one of the major environmental problems in recent years. Lipophilic polyelectrolyte gels with ionic groups dissociable in nonpolar organic solvents show an enhanced swelling ability in a corresponding media attributed to the electrostatic repulsion and osmotic pressure provided by dissociated ionic groups. Here, we synthesized new lipophilic polyelectrolyte gels based on an easily available electrolyte monomer, methacryloxyethyl dimethyloctane ammonium trifluoromethanesulfonimide (MODAT), and a lipophilic neutral monomer, dodecyl acrylate by radiation-induced polymerization and cross-linking. The resultant lipophilic polyelectrolyte gels could absorb plenty of organic solvents with dielectric constants lower than 20 and exhibited a high absorbing ability at a wide range of temperatures (0-40 °C). The maximum swelling degree could reach as high as 200 g/g in some media, such as 1,2-dichloroethane (199.4 g/g) and dichloromethane (204 g/g), which was much higher than that of the nonionic gel without the addition of MODAT. Moreover, the resultant lipophilic polyelectrolyte gels could release most of the absorbed solvents within several hours and then be reused. It is expected that this new type of lipophilic polyelectrolyte gels may be a suitable candidate as organic pollutant absorbents.

Evaluation of hydrophobic polyvinyl-alcohol formaldehyde sponges as absorbents for oil spill

Macroporous materials are a class of absorbents used for oil spill cleanup. In this article, novel macroporous and hydrophobic polyvinyl formaldehyde (PVF-H) sponges were prepared by the reaction of stearoyl chloride with hydroxyl groups of hydrophilic PVF sponge at different temperatures. Attenuated total reflectance-infrared (ATR-IR) spectroscopy confirmed the successfully anchoring of hydrophobic stearoyl groups on the PVF networks. Scanning electron microscopy (SEM) images demonstrated that the as-prepared PVF-H had interconnected open-cell structures, and mercury intrusion porosimetry indicated that the average pore size ranged from 60 to 90 μm and porosity was greater than 94.8%. Such PVF-H sponges can absorb oil products effectively, such as toluene, n-hexane, kerosene, soybean oil, hydraulic oil, and crude oil up to 13.7 g·g(-1) to 56.6 g·g(-1), and this level of absorption was approximately 2-4 times higher than that absorbed by commercial polypropylene nonwoven mat. In low-viscosity oils, the samples can reach the saturated absorption amount only in 1 min, but in higher-viscosity oils, absorption equilibrium can be reached in 10 min. In a simulated oil slick system, these macroporous and hydrophobic sponges can still maintain high oil absorption capacities within the range of 14.4 g·g(-1) to 57.6 g·g(-1), whereas a relatively low absorption rate (approximately 20 min) indicated high absorption performance and excellent selectivity in the oil-water mixture. In addition, the absorbed oils were collected effectively only through a simple squeeze. The PVF-H sponges were subjected to 35 absorption-squeeze cycles and exhibited good reusability and 90% recovery for oils. The samples prepared at different temperatures differed in their absorption capacities to some extent. However, this new kind of macroporous and PVF-H sponges had excellent absorption performance on oil products.

Nitrogen-rich and fire-resistant carbon aerogels for the removal of oil contaminants from water

Effective removal of crude oils, petroleum products, organic solvents, and dyes from water is of significance in oceanography, environmental protection, and industrial production. Various techniques including physical and chemical absorption have been developed, but they suffer from problems such as low separation selectivity, a complicated and lengthy process, as well as high costs for reagents and devices. We present here a new material, termed nitrogen-rich carbon aerogels (NRC aerogels,) with highly porous structure and nitrogen-rich surfaces, exhibiting highly efficient separation of specific substances such as oils and organic pollutants. More importantly, we demonstrate that the fabricated NRC aerogels can also collect micrometer-sized oil droplets from an oil-water mixture with high efficiency that is well beyond what can be achieved by most existing separation methods, but is extremely important in practical marine oil-spill recovery because a certain amount of oils often shears into many micrometer-sized oil droplets by the sea wave, resulting in enormous potential destruction to marine ecosystem if not properly collected. Furthermore, our fabricated material can be used like a recyclable container for oils and chemicals cleanup because the oil/chemical-absorbed NRC aerogels can be readily cleaned for reuse by direct combustion in air because of their excellent hydrophobicity and fire-resistant property. We demonstrate that they keep 61.2% absorption capacity even after 100 absorption/combustion cycles, which thus has the highest recyclability of the reported carbon aerogels. All these features make these fabricated NRC aerogels suitable for a wide range of applications in water purification and treatment.

Poly(dimethylsiloxane) oil absorbent with a three-dimensionally interconnected porous structure and swellable skeleton

Cleanup of oil spills is a worldwide challenge to prevent serious environmental pollution. A new kind of poly(dimethylsiloxane) (PDMS) oil absorbent with high absorption capacity and excellent reusability was prepared and used for oil/water separation. The preparation process of PDMS oil absorbents involves direct curing of a PDMS prepolymer in a p-xylene solution in the presence of commercial sugar particles, which is simple and economic. PDMS oil absorbents have interconnected pores and a swellable skeleton, combining the advantages of porous materials and gels. Absorption capacities of PDMS oil absorbents are 4-34 g/g for various oils and organic solvents, which are 3 times that reported previously. Owing to their hydrophobicity and oleophilicity, the as-obtained PDMS oil absorbents can selectively collect oils or organic solvents from water. The absorption process can be finished within tens of seconds. Furthermore, the absorbed oils or organic solvents can be recovered by compressing the oil absorbents, and after 20 absorbing/recovering cycles, PDMS oil absorbents show little loss of their absorption capacities and own weights.