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Singh S, Kaur D, Yadav SK, Krishania M. Process scale-up of an efficient acid-catalyzed steam pretreatment of rice straw for xylitol production by C. Tropicalis MTCC 6192. BIORESOURCE TECHNOLOGY 2021; 320:124422. [PMID: 33242688 DOI: 10.1016/j.biortech.2020.124422] [Citation(s) in RCA: 13] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/16/2020] [Revised: 11/09/2020] [Accepted: 11/11/2020] [Indexed: 06/11/2023]
Abstract
The present study focuses on operational parameters for the efficient acid catalyzed rice straw pretreatment process for xylitol production. 75.77 % xylose yield was attained when the 24 h presoaked rice straw (≤10 mm or ≤ 15 mm) in 1.5 % (v/v) H2SO4 was pretreated in the same reactor at 121 °C for 30 min. Neutralization with barium hydroxide produced insoluble salt and noticeably reduced HMF and furfurals. Xylitol yield of 0.6 g/g of xylose, was achieved by fermenting rice straw hydrolysate medium with C. tropicalis MTCC 6192. This two-step process of production of xylitol from xylose rich hydrolysate is much simpler and produced minimal inhibitors including organic acids such as acetic acid. This process is modified for upscaling at optimized parameters and will simultaneously minimize the pollution problem caused by rice straw and is also promising for commercial scale.
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Affiliation(s)
- Saumya Singh
- Center of Innovative and Applied Bioprocessing (CIAB), Sector-81 (Knowledge city), Mohali 140306, India
| | - Dalveer Kaur
- Center of Innovative and Applied Bioprocessing (CIAB), Sector-81 (Knowledge city), Mohali 140306, India
| | - Sudesh Kumar Yadav
- Center of Innovative and Applied Bioprocessing (CIAB), Sector-81 (Knowledge city), Mohali 140306, India
| | - Meena Krishania
- Center of Innovative and Applied Bioprocessing (CIAB), Sector-81 (Knowledge city), Mohali 140306, India.
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Abstract
This review was based on updated research on how to use brewer’s spent grains (BSG). The use of BSG was considered both in food, as an ingredient or using value-added components derived from brewer’s spent grain, or in non-food products such as pharmaceuticals, cosmetics, construction, or food packaging. BSG is a valuable source of individual components due to its high nutritional value and low cost that is worth exploiting more to reduce food waste but also to improve human health and the environment. From the bioeconomy point of view, biological resources are transformed into bioenergetically viable and economically valuable products. The pretreatment stage of BSG biomass plays an important role in the efficiency of the extraction process and the yield obtained. The pretreatments presented in this review are both conventional and modern extraction methods, such as solvent extractions or microwave-assisted extractions, ultrasonic-assisted extractions, etc.
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Akermann A, Weiermüller J, Ulber R. Aufbau eines Bioraffineriekonzeptes für Biertreber mit vorgelagertem Pressschritt. CHEM-ING-TECH 2019. [DOI: 10.1002/cite.201900017] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Alexander Akermann
- Technische Universität Kaiserslautern Fachbereich Maschinenbau und Verfahrenstechnik, Lehrgebiet für Bioverfahrenstechnik Gottlieb-Daimler-Straße 49 67663 Kaiserslautern Deutschland
| | - Jens Weiermüller
- Technische Universität Kaiserslautern Fachbereich Maschinenbau und Verfahrenstechnik, Lehrgebiet für Bioverfahrenstechnik Gottlieb-Daimler-Straße 49 67663 Kaiserslautern Deutschland
| | - Roland Ulber
- Technische Universität Kaiserslautern Fachbereich Maschinenbau und Verfahrenstechnik, Lehrgebiet für Bioverfahrenstechnik Gottlieb-Daimler-Straße 49 67663 Kaiserslautern Deutschland
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Brewer’s spent grain: source of value-added polysaccharides for the food industry in reference to the health claims. Eur Food Res Technol 2015. [DOI: 10.1007/s00217-015-2461-7] [Citation(s) in RCA: 55] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Detoxification of corncob acid hydrolysate with SAA pretreatment and xylitol production by immobilized Candida tropicalis. ScientificWorldJournal 2014; 2014:214632. [PMID: 25133211 PMCID: PMC4123689 DOI: 10.1155/2014/214632] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/15/2014] [Revised: 06/07/2014] [Accepted: 06/08/2014] [Indexed: 11/18/2022] Open
Abstract
Xylitol fermentation production from corncob acid hydrolysate has become an attractive and promising process. However, corncob acid hydrolysate cannot be directly used as fermentation substrate owing to various inhibitors. In this work, soaking in aqueous ammonia (SAA) pretreatment was employed to reduce the inhibitors in acid hydrolysate. After detoxification, the corncob acid hydrolysate was fermented by immobilized Candida tropicalis cell to produce xylitol. Results revealed that SAA pretreatment showed high delignification and efficient removal of acetyl group compounds without effect on cellulose and xylan content. Acetic acid was completely removed, and the content of phenolic compounds was reduced by 80%. Furthermore, kinetic behaviors of xylitol production by immobilized C. tropicalis cell were elucidated from corncob acid hydrolysate detoxified with SAA pretreatment and two-step adsorption method, respectively. The immobilized C. tropicalis cell showed higher productivity efficiency using the corncob acid hydrolysate as fermentation substrate after detoxification with SAA pretreatment than by two-step adsorption method in the five successive batch fermentation rounds. After the fifth round fermentation, about 60 g xylitol/L fermentation substrate was obtained for SAA pretreatment detoxification, while about 30 g xylitol/L fermentation substrate was obtained for two-step adsorption detoxification.
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Mussatto SI. Brewer's spent grain: a valuable feedstock for industrial applications. JOURNAL OF THE SCIENCE OF FOOD AND AGRICULTURE 2014; 94:1264-75. [PMID: 24254316 DOI: 10.1002/jsfa.6486] [Citation(s) in RCA: 217] [Impact Index Per Article: 19.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/15/2013] [Revised: 09/15/2013] [Accepted: 11/19/2013] [Indexed: 05/27/2023]
Abstract
Brewer's spent grain (BSG) is the most abundant by-product generated from the beer-brewing process, representing approximately 85% of the total by-products obtained. This material is basically constituted by the barley grain husks obtained as solid residue after the wort production. Since BSG is rich in sugars and proteins, the main and quickest alternative for elimination of this industrial by-product has been as animal feed. However, BSG is a raw material of interest for application in different areas because of its low cost, large availability throughout the year and valuable chemical composition. In the last decade, many efforts have been directed towards the reuse of BSG, taking into account the incentive that has been given to recycle the wastes and by-products generated by industrial activities. Currently, many interesting and advantageous methods for application of BSG in foods, in energy production and in chemical and biotechnological processes have been reported. The present study presents and discusses the most recent perspectives for BSG application in such areas.
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Affiliation(s)
- Solange I Mussatto
- Institute for Biotechnology and Bioengineering (IBB), Centre of Biological Engineering, University of Minho, Campus Gualtar, 4710-057, Braga, Portugal
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Hickert LR, da Cunha-Pereira F, de Souza-Cruz PB, Rosa CA, Ayub MAZ. Ethanogenic fermentation of co-cultures of Candida shehatae HM 52.2 and Saccharomyces cerevisiae ICV D254 in synthetic medium and rice hull hydrolysate. BIORESOURCE TECHNOLOGY 2013; 131:508-514. [PMID: 23391739 DOI: 10.1016/j.biortech.2012.12.135] [Citation(s) in RCA: 24] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/21/2012] [Revised: 12/18/2012] [Accepted: 12/19/2012] [Indexed: 06/01/2023]
Abstract
The ability of Candida shehatae, Saccharomyces cerevisiae, or the combination of these two yeasts in converting the mixed sugar composition of rice hull hydrolysate (RHH) as substrate for ethanol production is presented. In shake flask experiments, co-cultures showed ethanol yields (YP/S) of 0.42 and 0.51 in synthetic medium simulating the sugar composition of RHH and in RHH, respectively, with both glucose and xylose being completely depleted, while pure cultures of C. shehatae produced slightly lower ethanol yields (0.40). Experiments were scaled-up to bioreactors, in which anaerobiosis and oxygen limitation conditions were tested. Bioreactor co-cultures produced similar ethanol yields in both conditions (0.50-0.51) in synthetic medium, while in RHH, yields of 0.48 and 0.44 were obtained, respectively. The results showed near-theoretical yields of ethanol. Results suggest the feasibility of co-cultures of C. shehatae, a newly isolated strain, and S. cerevisiae in RHH as substrate for second-generation ethanol production.
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Affiliation(s)
- Lilian Raquel Hickert
- Biotechnology & Biochemical Engineering Laboratory (BiotecLab), Federal University of Rio Grande do Sul, Av., Bento Gonçalves, 9500, P.O. Box 15090, ZC 91501-970, Porto Alegre, RS, Brazil
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Salgado JM, Rodríguez N, Cortés S, Domínguez JM. EFFECT OF NUTRIENT SUPPLEMENTATION OF CRUDE OR DETOXIFIED CONCENTRATED DISTILLED GRAPE MARC HEMICELLULOSIC HYDROLYSATES ON THE XYLITOL PRODUCTION BYDebaryomyces hansenii. Prep Biochem Biotechnol 2012; 42:1-14. [DOI: 10.1080/10826068.2011.552145] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/14/2022]
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da Cunha-Pereira F, Hickert LR, Sehnem NT, de Souza-Cruz PB, Rosa CA, Ayub MAZ. Conversion of sugars present in rice hull hydrolysates into ethanol by Spathaspora arborariae, Saccharomyces cerevisiae, and their co-fermentations. BIORESOURCE TECHNOLOGY 2011; 102:4218-4225. [PMID: 21220201 DOI: 10.1016/j.biortech.2010.12.060] [Citation(s) in RCA: 30] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/08/2010] [Revised: 12/14/2010] [Accepted: 12/15/2010] [Indexed: 05/27/2023]
Abstract
The production of ethanol by the new yeast Spathaspora arborariae using rice hull hydrolysate (RHH) as substrate, either alone or in co-cultures with Saccharomyces cerevisiae is presented. Cultivations were also carried out in synthetic medium to gather physiological information on these systems, especially concerning their ability to grow and produce ethanol in the presence of acetic acid, furfural, and hydroxymethylfurfural, which are toxic compounds usually present in lignocellulosic hydrolysates. S. arborariae was able to metabolize xilose and glucose present in the hydrolysate, with ethanol yields (Y(P/S)(et)) of 0.45. In co-cultures, ethanol yields peaked to 0.77 and 0.62 in the synthetic medium and in RHH, respectively. When the toxic compounds were added to the synthetic medium, their presence produced negative effects on biomass formation and ethanol productivity. This work shows good prospects for the use of the new yeast S. arborariae alone and in co-cultures with S. cerevisiae for ethanol production.
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Affiliation(s)
- Fernanda da Cunha-Pereira
- Biotechnology & Biochemical Engineering Laboratory (BiotecLab), Federal University of Rio Grande do Sul, Av. Bento Gonçalves, 9500, PO Box 15090, Porto Alegre, RS, ZC 91501-970, Brazil
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Zhang YHP. Reviving the carbohydrate economy via multi-product lignocellulose biorefineries. J Ind Microbiol Biotechnol 2008; 35:367-375. [PMID: 18180967 DOI: 10.1007/s10295-007-0293-6] [Citation(s) in RCA: 228] [Impact Index Per Article: 13.4] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/03/2007] [Accepted: 12/04/2007] [Indexed: 11/27/2022]
Abstract
Before the industrial revolution, the global economy was largely based on living carbon from plants. Now the economy is mainly dependent on fossil fuels (dead carbon). Biomass is the only sustainable bioresource that can provide sufficient transportation fuels and renewable materials at the same time. Cellulosic ethanol production from less costly and most abundant lignocellulose is confronted with three main obstacles: (1) high processing costs (dollars /gallon of ethanol), (2) huge capital investment (dollars approximately 4-10/gallon of annual ethanol production capacity), and (3) a narrow margin between feedstock and product prices. Both lignocellulose fractionation technology and effective co-utilization of acetic acid, lignin and hemicellulose will be vital to the realization of profitable lignocellulose biorefineries, since co-product revenues would increase the margin up to 6.2-fold, where all purified lignocellulose co-components have higher selling prices (> approximately 1.0/kg) than ethanol ( approximately 0.5/kg of ethanol). Isolation of large amounts of lignocellulose components through lignocellulose fractionation would stimulate R&D in lignin and hemicellulose applications, as well as promote new markets for lignin- and hemicellulose-derivative products. Lignocellulose resource would be sufficient to replace significant fractionations (e.g., 30%) of transportation fuels through liquid biofuels, internal combustion engines in the short term, and would provide 100% transportation fuels by sugar-hydrogen-fuel cell systems in the long term.
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Affiliation(s)
- Y-H Percival Zhang
- Biological Systems Engineering Department, Virginia Polytechnic Institute and State University, Blacksburg, VA, 24061, USA.
- Institute for Critical Technology and Applied Science (ICTAS), Virginia Polytechnic Institute and State University, Blacksburg, VA, 24061, USA.
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Carvalheiro F, Duarte LC, Medeiros R, Gírio FM. Xylitol production by Debaryomyces hansenii in brewery spent grain dilute-acid hydrolysate: effect of supplementation. Biotechnol Lett 2007; 29:1887-91. [PMID: 17636384 DOI: 10.1007/s10529-007-9468-5] [Citation(s) in RCA: 31] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/22/2007] [Revised: 06/14/2007] [Accepted: 06/16/2007] [Indexed: 11/28/2022]
Abstract
A brewery spent-grain hemicellulosic hydrolysate was used for xylitol production by Debaryomyces hansenii. Addition of 6 g yeast extract/l increased the xylitol yield to 0.57 g/g, and productivity to 0.51 g/l h that were, respectively, 1.4 -and 1.8-times higher than the values obtained with non-supplemented hydrolysate. When corn steep liquor was combined with 3 g yeast extract/l, the highest xylitol yield, 0.58 g/g, was obtained with a similar productivity.
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Affiliation(s)
- Florbela Carvalheiro
- Departamento de Biotecnologia, INETI, Estrada do Paço do Lumiar 22, Lisboa, 1649-038, Portugal
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Mussatto SI, Silva CJSM, Roberto IC. Fermentation performance of Candida guilliermondii for xylitol production on single and mixed substrate media. Appl Microbiol Biotechnol 2006; 72:681-6. [PMID: 16541249 DOI: 10.1007/s00253-006-0372-z] [Citation(s) in RCA: 14] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/19/2005] [Revised: 02/05/2006] [Accepted: 02/07/2006] [Indexed: 10/24/2022]
Abstract
Semidefined media fermentation simulating the sugar composition of hemicellulosic hydrolysates (around 85 g l(-1) xylose, 17 g l(-1) glucose, and 9 g l(-1) arabinose) was investigated to evaluate the glucose and arabinose influence on xylose-to-xylitol bioconversion by Candida guilliermondii. The results revealed that glucose reduced the xylose consumption rate by 30%. Arabinose did not affect the xylose consumption but its utilization by the yeast was fully repressed by both glucose and xylose sugars. Arabinose was only consumed when it was used as a single carbon source. Xylitol production was best when glucose was not present in the fermentation medium. On the other hand, the arabinose favored the xylitol yield (which attained 0.74 g g(-1) xylose consumed) and it did not interfere with xylitol volumetric productivity (Q(P) = 0.85 g g(-1)), the value of which was similar to that obtained with xylose alone.
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Affiliation(s)
- Solange I Mussatto
- Departamento de Biotecnologia, Faculdade de Engenharia Química de Lorena, Rodovia Itajubá-Lorena, km 74,5, Cx. Postal 116, Cep: 12600-970 Lorena, SP, Brazil.
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