Molecular Insight in Structure and Activity of Highly Efficient, Low-Ir Ir–Ni Oxide Catalysts for Electrochemical Water Splitting (OER)

Highly dispersed Ir nanoparticles on Ti3C2Tx MXene nanosheets for efficient oxygen evolution in acidic media

The industrialization of hydrogen production technology through polymer electrolyte membrane water splitting faces challenges due to high iridium (Ir) loading on the anode catalyst layer. While rational design of oxygen evolution reaction (OER) electrocatalysts aimed at effective iridium utilization is promising, it remains a challenging task. Herein, we present exfoliated Ti3C2Tx MXene as a highly conductive and corrosion-resistant support for acidic OER. We develop an alcohol reduction method to achieve uniform and dense loading of ultrafine Ir nanoparticles on the MXene surface. The IrO2/TiOx heterointerface is formed in situ on the Ir@Ti3C2Tx MXene surface, acting as a catalytically active phase for OER during electrocatalysis. The electron interactions at the IrO2/TiOx heterointerface create electron-rich Ir sites, which reduce the adsorption properties of oxygen intermediates and enhance intrinsic OER activity. Consequently, the prepared Ir@Ti3C2Tx exhibits a mass activity that is 7 times greater than that of the benchmark IrO2 catalyst for OER in acidic media. In addition, the /Ti3C2Tx MXene support can stabilize the Ir nanoparticles, so that the stability number of Ir@Ti3C2Tx MXene is about 2.4 times higher than that of the IrO2 catalyst.

Activity-Stability Relationships in Oxygen Evolution Reaction

The oxygen evolution reaction (OER) is a critical process in various sustainable energy technologies. Despite substantial progress in catalyst development, the practical application of OER catalysts remains hindered by the ongoing challenge of balancing high catalytic activity with long-term stability. We explore the inverse trends often observed between activity and stability, drawing on key insights from both experimental and theoretical studies. Special focus is placed on the performance of different electrodes and their interaction with acidic and alkaline media across a range of electrochemical conditions. This Perspective integrates recent advancements to present a thorough framework for understanding the mechanisms underlying the activity-stability relationship, offering strategies for the rational design of next-generation OER catalysts that successfully meet the dual demands of activity and durability.

Ensuring Stability of Anode Catalysts in PEMWE: From Material Design to Practical Application

Proton Exchange Membrane Water Electrolysis (PEMWE) has emerged as a clean and effective approach for the conversion and storage of renewable electricity, particularly due to its compatibility with fluctuating photovoltaic and wind power. However, the high cost and limited performance of iridium oxide catalysts (i. e. IrO2) used as anode catalyst in industrial PEM electrolyzers remain significant obstacles to widespread application. Although numerous low-cost and efficient alternative catalysts have been developed in laboratory research, comprehensive stability studies critical for industrial use are often overlooked. This leads to the failure of performance transfer from catalysts tested in liquid half-cell systems to those employed in PEM electrolyzers. This concept presents a thorough overview for the stability issues of anode catalysts in PEMWE, and discuss their degradation mechanisms in both liquid half-cell systems and PEM electrolyzers. We summarize the comprehensive protocols for assessment and characterization, analyze the effective strategies for stability optimization, and explore the opportunities for designing viable anode catalysts for PEM electrolyzers.

Strong Heteroatomic Bond-Induced Confined Restructuring on Ir-Mn Intermetallics Enable Robust PEM Water Electrolyzers

Low-iridium acid-stabilized electrocatalysts for efficient oxygen evolution reaction (OER) are crucial for the market deployment of proton exchange membrane (PEM) water electrolysis. Manipulating the in situ reconstruction of Ir-based catalysts with favorable kinetics is highly desirable but remains elusive. Herein, we propose an atomic ordering strategy to modulate the dynamic surface restructuring of catalysts to break the activity/stability trade-off. Under working conditions, the strong heteroatom-bonded structure triggers rational surface-confined reconstruction to form self-stabilizing amorphous (oxy)hydroxides on the model Ir-Mn intermetallic (IMC). Combined in situ/ex situ characterizations and theoretical analysis demonstrate that the induced strong covalent Ir-O-Mn units in the catalytic layer weaken the formation barrier of OOH* and promote the preferential dynamic replenishment/conversion pathway of H2O molecules to suppress the uncontrollable participation of lattice oxygen (about 2.6 times lower than that of pure Ir). Thus, a PEM cell with Ir-Mn IMC as anode "pre-electrocatalyst" (0.24 mgIr cm-2) delivers an impressive performance (3.0 A cm-2@1.851 V@80 °C) and runs stably at 2.0 A cm-2 for more than 2,000 h with the cost of USD 0.98 per kg H2, further validating its promising application. This work highlights surface-confined evolution triggered by strong heteroatom bonds, providing insights into the design of catalysts involving surface reconstruction.

Recent Progress in Balancing the Activity, Durability, and Low Ir Content for Ir-Based Oxygen Evolution Reaction Electrocatalysts in Acidic Media

Proton exchange membrane (PEM) electrolysis faces challenges associated with high overpotential and acidic environments, which pose significant hurdles in developing highly active and durable electrocatalysts for the oxygen evolution reaction (OER). Ir-based nanomaterials are considered promising OER catalysts for PEM due to their favorable intrinsic activity and stability under acidic conditions. However, their high cost and limited availability pose significant limitations. Consequently, numerous studies have emerged aimed at reducing iridium content while maintaining high activity and durability. Furthermore, the research on the OER mechanism of Ir-based catalysts has garnered widespread attention due to differing views among researchers. The recent progress in balancing activity, durability, and low iridium content in Ir-based catalysts is summarized in this review, with a particular focus on the effects of catalyst morphology, heteroatom doping, substrate introduction, and novel structure development on catalyst performance from four perspectives. Additionally, the recent mechanistic studies on Ir-based OER catalysts is discussed, and both theoretical and experimental approaches is summarized to elucidate the Ir-based OER mechanism. Finally, the perspectives on the challenges and future developments of Ir-based OER catalysts is presented.

Facile synthesis of Ir-based high-entropy alloy nanomaterials for efficient oxygen evolution electrocatalysis

High-entropy alloy (HEA) nanomaterials have emerged as promising candidates as oxygen evolution reaction (OER) electrocatalyst to overcome the existing issues of the sluggish reaction kinetics and poor stability. In this study, IrxRuCoCuNi HEA three-dimensional-nanoframeworks (3DNF) are prepared using a scalable approach-the spray-drying technique combined with thermal decomposition reduction (SD-TDR). The optimized catalyst, Ir2RuCoCuNi, demonstrates superior OER performance, with an overpotential of 264 mV at 10 mA cm-2 and a Tafel slope of 47 mV dec-1, considerably surpassing the catalytic activity of commercial IrO2. Electrochemical data reveal high electron transfer efficiency and a significant electrochemically active surface area (ECSA), attributed to its 3DNF porous structure and favorable surface self-reconstruction into (oxy)hydroxides during the OER. While increasing Ir content enhances catalytic activity, economic analysis highlights compositions with reduced Ir content, such as IrRu2CoCuNi and IrRuCo2CuNi, as cost-effective alternatives for practical applications. These findings underscore the potential of HEA 3DNFs for industrial-scale electrocatalysis and provide insights into balancing performance and cost for next-generation OER catalysts.

Tackling activity-stability paradox of reconstructed NiIrOx electrocatalysts by bridged W-O moiety

One challenge remaining in the development of Ir-based electrocatalyst is the activity-stability paradox during acidic oxygen evolution reaction (OER), especially for the surface reconstructed IrOx catalyst with high efficiency. To address this, a phase selective Ir-based electrocatalyst is constructed by forming bridged W-O moiety in NiIrOx electrocatalyst. Through an electrochemical dealloying process, an nano-porous structure with surface-hydroxylated rutile NiWIrOx electrocatalyst is engineered via Ni as a sacrificial element. Despite low Ir content, NiWIrOx demonstrates a minimal overpotential of 180 mV for the OER at 10 mA·cm-2. It maintains a stable 300 mA·cm-2 current density during an approximately 300 h OER at 1.8 VRHE and shows a stability number of 3.9 × 105 noxygen · nIr-1. The resulting W - O-Ir bridging motif proves pivotal for enhancing the efficacy of OER catalysis by facilitating deprotonation of OER intermediates and promoting a thermodynamically favorable dual-site adsorbent evolution mechanism. Besides, the phase selective insertion of W-O in NiIrOx enabling charge balance through the W-O-Ir bridging motif, effectively counteracting lattice oxygen loss by regulating Ir-O co-valency.

A porous network of boron-doped IrO2 nanoneedles with enhanced mass activity for acidic oxygen evolution reactions

While proton exchange membrane water electrolyzers (PEMWEs) are essential for realizing practical hydrogen production, the trade-off among activity, stability, and cost of state-of-the-art iridium (Ir)-based oxygen evolution reaction (OER) electrocatalysts for PEMWE implementation is still prohibitively challenging. Ir minimization coupled with mass activity improvement of Ir-based catalysts is a promising strategy to address this challenge. Here, we present a discovery demonstrating that boron doping facilitates the one-dimensional (1D) anisotropic growth of IrO2 crystals, as supported by both experimental and theoretical evidence. The synthesized porous network of ultralong boron-doped iridium oxide (B-IrO2) nanoneedles exhibits improved electronic conductivity and reduced charge transfer resistance, thereby increasing the number of active sites. As a result, B-IrO2 displays an ultrahigh OER mass activity of 3656.3 A gIr-1 with an Ir loading of 0.08 mgIr cm-2, which is 4.02 and 6.18 times higher than those of the un-doped IrO2 nanoneedle network (L-IrO2) and Adams IrO2 nanoparticles (A-IrO2), respectively. Density functional theory (DFT) calculations reveal that the B doping moderately increases the d-band center energy level and significantly lowers the free energy barrier for the conversion of *O to *OOH, thereby improving the intrinsic activity. On the other hand, the stability of B-IrO2 can be synchronously promoted, primarily attributed to the B-induced strengthening of the Ir bonds, which help resist electrochemical dissolution. More importantly, when the B-IrO2 catalysts are applied to the membrane electrode assembly for PEM water electrolysis (PEMWE), they generate a remarkable current density of up to 2.8 A cm-2 and maintain operation for at least 160 h at a current density of 1.0 A cm-2. This work provides new insights into promoting intrinsic activity and stability while minimizing the usage of noble-metal-based OER electrocatalysts for critical energy conversion and storage.

Key Aspects in Designing High-Throughput Workflows in Electrocatalysis Research: A Case Study on IrCo Mixed-Metal Oxides

With the growing interest of the electrochemical community in high-throughput (HT) experimentation as a powerful tool in accelerating materials discovery, the implementation of HT methodologies and the design of HT workflows has gained traction. We identify 6 aspects essential to HT workflow design in electrochemistry and beyond to ease the incorporation of HT methods in the community's research and to assist in their improvement. We study IrCo mixed-metal oxides (MMOs) for the oxygen evolution reaction (OER) in acidic media using the mentioned aspects to provide a practical example of possible workflow design pitfalls and strategies to counteract them.

Size-Dependent Core-Shell Fine Structures and Oxygen Evolution Activity of Electrochemical IrOx Nanoparticles Revealed by Cryogenic Electron Microscopy

Electrochemically oxidized amorphous iridium oxides (IrOx) offer significantly improved electrocatalytic activities on the oxygen evolution reaction (OER) compared to crystalline IrO2, yet the origin of their decent activity and their size-dependent properties have not been fully understood. An important argument is the formation of deprotonated oxygen species not only at the topmost surface but also at the near surface, which creates an electrophilic character that activates the OER electrocatalysis. However, high spatial resolution identification of the electrophilic oxygen species remains unachieved. We address this hitherto-unresolved problem on size-selected electrochemical IrOx nanoparticles (NPs) by using cryogenic scanning transmission electron microscopy combined with electron energy loss spectroscopy, which enables simultaneous atomic detection of the near surface compositional and electronic structures with minimal damage that are further correlated with their size-dependent OER activities. Depending on the particle size, the electrochemical IrOx NPs showed distinctly different core-shell fine structures ranging from amorphous and hydrous IrOxHy NPs to a "metallic Ir core/sub-stoichiometric IrOx interlayer/amorphous IrOxHy shell" NP structure. Moreover, the formation of deprotonated, electrophilic oxygen is directly identified at the substoichiometric IrOx interface layer. These features account for a previously unestablished particle size effect of the electrochemical IrOx NPs, showing increasing water oxidation reactivity with an increasing nanoparticle size. Our results provide important insights into how subsurface oxygen chemistry controls the surface reactivity in the nanoscale Ir-based OER electrocatalysts.

Electrospun Iridium-Based Nanofiber Catalysts for Oxygen Evolution Reaction: Influence of Calcination on Activity-Stability Relation

The enhanced utilization of noble metal catalysts through highly porous nanostructures is crucial to advancing the commercialization prospects of proton exchange membrane water electrolysis (PEMWE). In this study, hierarchically structured IrOx-based nanofiber catalyst materials for acidic water electrolysis are synthesized by electrospinning, a process known for its scalability and ease of operation. A calcination study at various temperatures from 400 to 800 °C is employed to find the best candidates for both electrocatalytic activity and stability. Morphology, structure, phase, and chemical composition are investigated using a scale-bridging approach by SEM, TEM, XRD, and XPS to shed light on the structure-function relationship of the thermally prepared nanofibers. Activity and stability are monitored by a scanning flow cell (SFC) coupled with an inductively coupled plasma mass spectrometer (ICP-MS). We evaluate the dissolution of all metals potentially incorporated into the final catalyst material throughout the synthesis pathway. Despite the opposite trend of performance and stability, the present study demonstrates that an optimum between these two aspects can be achieved at 600 °C, exhibiting values that are 1.4 and 2.4 times higher than those of the commercial reference material, respectively. The dissolution of metal contaminations such as Ni, Fe, and Cr remains minimal, exhibiting no correlation with the steps of the electrochemical protocol applied, thus exerting a negligible influence on the stability of the nanofibrous catalyst materials. This work demonstrates the scalability of electrospinning to produce nanofibers with enhanced catalyst utilization and their testing by SFC-ICP-MS. Moreover, it illustrates the influence of calcination temperature on the structure and chemical composition of the nanofibers, resulting in outstanding electrocatalytic performance and stability compared to commercial catalyst materials for PEMWE.

High-Performance Low-Iridium Catalyst for Water Oxidation: Breaking Long-Ranged Order of IrO2 by Neodymium Doping

Exploring efficacious low-Ir electrocatalysts for oxygen evolution reaction (OER) is crucial for large-scale application of proton exchange membrane water electrolysis (PEMWE). Herein, an efficient non-precious lanthanide-metal-doped IrO2 electrocatalyst is presented for OER catalysis by doping large-ionic-radius Nd into IrO2 crystal. The doped Nd breaks the long-ranged order structure by triggering the strain effect and thus inducing an atomic rearrangement of Nd─IrO2 involving the forming of Nd─O─Ir bonds along with an increased amount of oxygen vacancies (Ov), giving rise of a long-ranged disorder but a short-ranged order structure. The formed Nd─O─Ir bonds tailor the electronic structure of Ir, leading to a lowered d-band center that weakens intermediates absorption on Ir sites. Moreover, doping Nd triggers Nd─IrO2 to catalyze OER mainly through lattice oxygen mechanism (LOM) by activating lattice oxygen owing to abundant Ov. The optimal catalyst only requires a relatively low overpotential of 263 mV@10 mA cm-2 with a high mass activity of 216.98 A gIr -1 (at 1.53 V) (eightfold of commercial IrO2), and also shows a superior durability at 50 mA cm-2 (20 h) than commercial IrO2 (3 h) due to the oxidation-suppressing effect induced by Nd doping. This work offers insights into designing high-performance low-Ir electrocatalysts for PEMWE application.

Impact of Nickel on Iridium-Ruthenium Structure and Activity for the Oxygen Evolution Reaction under Acidic Conditions

Proton exchange membrane water electrolysis (PEMWE) is a promising technology to produce hydrogen directly from renewable electricity sources due to its high power density and potential for dynamic operation. Widespread application of PEMWE is, however, currently limited due to high cost and low efficiency, for which high loading of expensive iridium catalyst and high OER overpotential, respectively, are important reasons. In this study, we synthesize highly dispersed IrRu nanoparticles (NPs) supported on antimony-doped tin oxide (ATO) to maximize catalyst utilization. Furthermore, we study the effect of adding various amounts of Ni to the synthesis, both in terms of catalyst structure and OER activity. Through characterization using various X-ray techniques, we determine that the presence of Ni during synthesis yields significant changes in the structure of the IrRu NPs. With no Ni present, metallic IrRu NPs were synthesized with Ir-like structure, while the presence of Ni leads to the formation of IrRu oxide particles with rutile/hollandite structure. There are also clear indications that the presence of Ni yields smaller particles, which can result in better catalyst dispersion. The effect of these differences on OER activity was also studied through rotating disc electrode measurements. The IrRu-supported catalyst synthesized with Ni exhibited OER activity of up to 360 mA mgPGM -1 at 1.5 V vs RHE. This is ∼7 times higher OER activity than the best-performing IrO x benchmark reported in the literature and more than twice the activity of IrRu-supported catalyst synthesized without Ni. Finally, density functional theory (DFT) calculations were performed to further elucidate the origin of the observed activity enhancement, showing no improvement in intrinsic OER activity for hollandite Ir and Ru compared to the rutile structures. We, therefore, hypothesize that the increased activity measured for the IrRu supported catalyst synthesized with Ni present is instead due to increased electrochemical surface area.

Supported IrO2 Nanocatalyst with Multilayered Structure for Proton Exchange Membrane Water Electrolysis

The design of a low-iridium-loading anode catalyst layer with high activity and durability is a key challenge for a proton exchange membrane water electrolyzer (PEMWE). Here, the synthesis of a novel supported IrO2 nanocatalyst with a tri-layered structure, dubbed IrO2@TaOx@TaB that is composed of ultrasmall IrO2 nanoparticles anchored on amorphous TaOx overlayer of TaB nanorods is reported. The composite electrocatalyst shows great activity and stability toward the oxygen evolution reaction (OER) in acid, thanks to its dual-interface structural feature. The electronic interaction in IrO2/TaOx interface can regulate the coverage of surface hydroxyl groups, the Ir3+/ Ir4+ ratio, and the redox peak potential of IrO2 for enhancing OER activity, while the dense TaOx overlayer can prevent further oxidation of TaB substrate and stabilize the IrO2 catalytic layers for improving structural stability during OER. The IrO2@TaOx@TaB can be used to fabricate an anode catalyst layer of PEMWE with an iridium-loading as low as 0.26 mg cm-2. The low-iridium-loading PEMWE delivers high current densities at low cell voltages (e.g., 3.9 A cm-2@2.0 V), and gives excellent activity retention for more than 1500 h at 2.0 A cm-2 current density.

Toward Realistic Models of the Electrocatalytic Oxygen Evolution Reaction

The electrocatalytic oxygen evolution reaction (OER) supplies the protons and electrons needed to transform renewable electricity into chemicals and fuels. However, the OER is kinetically sluggish; it operates at significant rates only when the applied potential far exceeds the reversible voltage. The origin of this overpotential is hidden in a complex mechanism involving multiple electron transfers and chemical bond making/breaking steps. Our desire to improve catalytic performance has then made mechanistic studies of the OER an area of major scientific inquiry, though the complexity of the reaction has made understanding difficult. While historically, mechanistic studies have relied solely on experiment and phenomenological models, over the past twenty years ab initio simulation has been playing an increasingly important role in developing our understanding of the electrocatalytic OER and its reaction mechanisms. In this Review we cover advances in our mechanistic understanding of the OER, organized by increasing complexity in the way through which the OER is modeled. We begin with phenomenological models built using experimental data before reviewing early efforts to incorporate ab initio methods into mechanistic studies. We go on to cover how the assumptions in these early ab initio simulations─no electric field, electrolyte, or explicit kinetics─have been relaxed. Through comparison with experimental literature, we explore the veracity of these different assumptions. We summarize by discussing the most critical open challenges in developing models to understand the mechanisms of the OER.

Amorphous MnRuOx Containing Microcrystalline for Enhanced Acidic Oxygen-Evolution Activity and Stability

Compared to Ir, Ru-based catalysts often exhibited higher activity but suffered significant and rapid activity loss during the challenging oxygen evolution reaction (OER) in a corrosive acidic environment. Herein, we developed a hybrid MnRuOx catalyst in which the RuO2 microcrystalline regions serve as a supporting framework, and the amorphous MnRuOx phase fills the microcrystalline interstices. In particular, the MnRuOx-300 catalyst from an annealing temperature of 300 °C contains an optimal amorphous/crystalline heterostructure, providing substantial defects and active sites, facilitating efficient adsorption and conversion of OH-. In addition, the heterostructure leads to a relative increase of the d-band center close to the Fermin level, thus accelerating electron transfer with reduced charge transfer resistance at the active interface between crystalline and amorphous phases during the OER. The catalyst was further thoroughly evaluated under various operating conditions and demonstrated exceptional activity and stability for the OER, representing a promising solution to replace Ir in water electrolyzers.

Atomic Strain Wave-Featured LaRuIr Nanocrystals: Achieving Simultaneous Enhancement of Catalytic Activity and Stability toward Acidic Water Splitting

Rare earth microalloying nanocrystals have gotten widespread attention due to their unprecedented performances with customization-defected nanostructures, divided energy bands, and ensembled surface chemistry, regarded as a class of ideal electrocatalysts for oxygen evolution reaction (OER). Herein, a lanthanide microalloying strategy is proposed to fabricate strain wave-featured LaRuIr nanocrystals with oxide skin through a rapid crystal nucleation, using thermally assisted sodium borohydride reduction in aqueous solution at 60 °C. The atomic strain waves with alternating compressive and tensile strains, resulting from La-stabilized edge dislocations in form of Cottrell atmospheres. In 0.5 m H2SO4, the LaRuIr displays an overpotential of 184 mV at 10 mA cm-2, running at a steadily cell voltage for 60 h at 50 mA cm-2, eightfold enhancement of IrO2||Pt/C assemble in PEMWE. The coupled compressive and tensile profiles boost the OER kinetics via faster AEM and LOM pathways. Moreover, the tensile facilitates surface structure stabilization through dynamic refilling of lattice oxygen vacancies by the adsorbed oxyanions on La, Ru, and Ir sites, eventually achieving a long-term stability. This work contributes to developing advanced catalysts with unique strain to realize simultaneous improvement of activity and durability by breaking the so-called seesaw relationship between them during OER for water splitting.

Modulating Electronic Structure of Iridium Single-Atom Anchored on 3D Fe-Doped β-Ni(OH)2 Catalyst with Nanopyramid Array Structure for Enhanced Oxygen Evolution Reaction

Developing high-performance electrocatalysts for oxygen evolution reaction (OER) is crucial in the pursuit of clean and sustainable hydrogen energy, yet still challenging. Herein, a spontaneous redox strategy is reported to achieve iridium single-atoms anchored on hierarchical nanosheet-based porous Fe doped β-Ni(OH)2 pyramid array electrodes (SAs Ir/Fe-β-Ni(OH)2), which exhibits high OER performance with a low overpotential of 175 mV at 10 mA cm-2 and a remarkable OER current density in alkaline electrolyte, surpassing Fe-β-Ni(OH)2/NF and IrO2 by 31 and 38 times at 1.43 V versus RHE, respectively. OER catalytic mechanism demonstrates that the conversion of *OH→*O and the active lattice O content can be significantly improved due to the modulation effect of the Ir single atoms on the local electronic structure and the redox behavior of FeNi (oxy) hydroxide true active species. This work provides a promising insight into understanding the OER enhancement mechanism for Ir single-atoms modified FeNi-hydroxide systems.

Spin Effect to Regulate the Electronic Structure of Ir─Fe Aerogels for Efficient Acidic Water Oxidation

"Spin" has been recently reported as an important degree of electronic freedom to promote catalysis, yet how it influences electronic structure remains unexplored. This work reports the spin-induced orbital hybridization in Ir─Fe bimetallic aerogels, where the electronic structure of Ir sites is effectively regulated by tuning the spin property of Fe atoms. The spin-optimized electronic structure boosts oxygen evolution reaction (OER) electrocatalysis in acidic media, resulting in a largely improved catalytic performance with an overpotential of as low as 236 mV at 10 mA cm-2. Furthermore, the gelation kinetics for the aerogel synthesis is improved by an order of magnitude based on the introduction of a magnetic field. Density functional theory calculation reveals that the increased magnetic moment of Fe (3d orbital) changes the d-band structure (i.e., the d-band center and bandwidth) of Ir (5d orbital) via orbital hybridization, resulting in optimized binding of reaction intermediates. This strategy builds the bridge between the electron spin theory with the d-band theory and provides a new way for the design of high-performance electrocatalysts by using spin-induced orbital interaction.

Recent Advances in Iridium-based Electrocatalysts for Acidic Electrolyte Oxidation

Ongoing research to develop advanced electrocatalysts for the oxygen evolution reaction (OER) is needed to address demand for efficient energy conversion and carbon-free energy sources. In the OER process, acidic electrolytes have higher proton concentration and faster response than alkaline ones, but their harsh strongly acidic environment requires catalysts with greater corrosion and oxidation resistance. At present, iridium oxide (IrO2) with its strong stability and excellent catalytic performance is the catalyst of choice for the anode side of commercial PEM electrolysis cells. However, the scarcity and high cost of iridium (Ir) and the unsatisfactory activity of IrO2 hinder industrial scale application and the sustainable development of acidic OER catalytic technology. This highlights the importance of further research on acidic Ir-based OER catalysts. In this review, recent advances in Ir-based acidic OER electrocatalysts are summarized, including fundamental understanding of the acidic OER mechanism, recent insights into the stability of acidic OER catalysts, highly efficient Ir-based electrocatalysts, and common strategies for optimizing Ir-based catalysts. The future challenges and prospects of developing highly effective Ir-based catalysts are also discussed.

Sub-2 nm IrRuNiMoCo High-Entropy Alloy with Iridium-Rich Medium-Entropy Oxide Shell to Boost Acidic Oxygen Evolution

Ensuring high catalytic activity and durability at low iridium (Ir)usage is still a big challenge for the development of electrocatalysts toward oxygen evolution reaction (OER) in proton exchange membrane water electrolysis (PEMWE). Here, a rapid liquid-reduction combined with surface galvanic replacement strategy is reported to synthesize the sub 2 nm high-entropy alloy (HEA) nanoparticles featured with Ir-rich IrRuNiMo medium-entropy oxide shell (Ir-MEO) and a IrRuCoNiMo HEA core (HEA@Ir-MEO). Advanced spectroscopies reveal that the Ir-rich MEO shell inhibits the severe structural evolution of transition metals upon the OER, thus guaranteeing the structural stability. In situ differential electrochemical mass spectrometry, activation energy analysis and theoretical calculations unveil that the OER on HEA@Ir-MEO follows an adsorbate evolution mechanism pathway, where the energy barrier of rate-determining step is substantially lowered. The optimized catalyst delivers the excellent performance (1.85 V/3.0 A cm-2@80 °C), long-term stability (>500 h@1.0 Acm-2), and low energy consumption (3.98 kWh Nm-3 H2 @1.0 A cm-2) in PEMWE with low Ir usage of ≈0.4 mg cm-2, realizing the dramatical reduction of hydrogen (H2) production cost to 0.88 dollar per kg (H2).

IrO2 Oxygen Evolution Catalysts Prepared by an Optimized Photodeposition Process on TiO2 Substrates

Preparing high-performance oxygen evolution reaction (OER) catalysts with low precious metal loadings for water electrolysis applications (e.g., for green hydrogen production) is challenging and requires electrically conductive, high-surface-area, and stable support materials. Combining the properties of stable TiO2 with those of active iridium oxide, we synthesized highly active electrodes for OER in acidic media. TiO2 powders (both commercially available Degussa P-25® and hydrothermally prepared in the laboratory from TiOSO4, either as received/prepared or following ammonolysis to be converted to titania black), were decorated with IrO2 by UV photodeposition from Ir(III) aqueous solutions of varied methanol scavenger concentrations. TEM, EDS, FESEM, XPS, and XRD measurements demonstrate that the optimized version of the photodeposition preparation method (i.e., with no added methanol) leads to direct deposition of well-dispersed IrO2 nanoparticles. The electroactive surface area and electrocatalytic performance towards OER of these catalysts have been evaluated by cyclic voltammetry (CV), Linear Sweep Voltammetry (LSV), and Electrochemical Impedance Spectroscopy (EIS) in 0.1 M HClO4 solutions. All TiO2-based catalysts exhibited better mass-specific (as well as intrinsic) OER activity than commercial unsupported IrO2, with the best of them (IrO2 on Degussa P-25® ΤiO2 and laboratory-made TiO2 black) showing 100 mAmgIr-1 at an overpotential of η = 243 mV. Chronoamperometry (CA) experiments also proved good medium-term stability of the optimum IrO2/TiO2 electrodes during OER.

Research Advances of Non-Noble Metal Catalysts for Oxygen Evolution Reaction in Acid

Water splitting is an important way to obtain hydrogen applied in clean energy, which mainly consists of two half-reactions: hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). However, the kinetics of the OER of water splitting, which occurs at the anode, is slow and inefficient, especially in acid. Currently, the main OER catalysts are still based on noble metals, such as Ir and Ru, which are the main active components. Hence, the exploration of new OER catalysts with low cost, high activity, and stability has become a key issue in the research of electrolytic water hydrogen production technology. In this paper, the reaction mechanism of OER in acid was discussed and summarized, and the main methods to improve the activity and stability of non-noble metal OER catalysts were summarized and categorized. Finally, the future prospects of OER catalysts in acid were made to provide a little reference idea for the development of advanced OER catalysts in acid in the future.

Highly Crystalline Iridium-Nickel Nanocages with Subnanopores for Acidic Bifunctional Water Splitting Electrolysis

Developing efficient bifunctional materials is highly desirable for overall proton membrane water splitting. However, the design of iridium materials with high overall acidic water splitting activity and durability, as well as an in-depth understanding of the catalytic mechanism, is challenging. Herein, we successfully developed subnanoporous Ir3Ni ultrathin nanocages with high crystallinity as bifunctional materials for acidic water splitting. The subnanoporous shell enables Ir3Ni NCs optimized exposure of active sites. Importantly, the nickel incorporation contributes to the favorable thermodynamics of the electrocatalysis of the OER after surface reconstruction and optimized hydrogen adsorption free energy in HER electrocatalysis, which induce enhanced intrinsic activity of the acidic oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). Together, the Ir3Ni nanocages achieve 3.72 A/mgIr(η=350 mV) and 4.47 A/mgIr(η=40 mV) OER and HER mass activity, which are 18.8 times and 3.3 times higher than that of commercial IrO2 and Pt, respectively. In addition, their highly crystalline identity ensures a robust nanostructure, enabling good catalytic durability during the oxygen evolution reaction after surface oxidation. This work provides a new revenue toward the structural design and insightful understanding of metal alloy catalytic mechanisms for the bifunctional acidic water splitting electrocatalysis.

Boosting electrocatalytic performance via electronic structure regulation for acidic oxygen evolution

High-purity hydrogen produced by water electrolysis has become a sustainable energy carrier. Due to the corrosive environments and strong oxidizing working conditions, the main challenge faced by acidic water oxidation is the decrease in the activity and stability of anodic electrocatalysts. To address this issue, efficient strategies have been developed to design electrocatalysts toward acidic OER with excellent intrinsic performance. Electronic structure modification achieved through defect engineering, doping, alloying, atomic arrangement, surface reconstruction, and constructing metal-support interactions provides an effective means to boost OER. Based on introducing OER mechanism commonly present in acidic environments, this review comprehensively summarizes the effective strategies for regulating the electronic structure to boost the activity and stability of catalytic materials. Finally, several promising research directions are discussed to inspire the design and synthesis of high-performance acidic OER electrocatalysts.

Constructing Nanoporous Ir/Ta2 O5 Interfaces on Metallic Glass for Durable Acidic Water Oxidation

Although proton exchange membrane water electrolyzers (PEMWE) are considered as a promising technique for green hydrogen production, it remains crucial to develop intrinsically effective oxygen evolution reaction (OER) electrocatalysts with high activity and durability. Here, a flexible self-supporting electrode with nanoporous Ir/Ta2O5 electroactive surface is reported for acidic OER via dealloying IrTaCoB metallic glass ribbons. The catalyst exhibits excellent electrocatalytic OER performance with an overpotential of 218 mV for a current density of 10 mA cm-2 and a small Tafel slope of 46.1 mV dec-1 in acidic media, superior to most electrocatalysts. More impressively, the assembled PEMWE with nanoporous Ir/Ta2 O5 as an anode shows exceptional performance of electrocatalytic hydrogen production and can operate steadily for 260 h at 100 mA cm-2 . In situ spectroscopy characterizations and density functional theory calculations reveal that the modest adsorption of OOH* intermediates to active Ir sites lower the OER energy barrier, while the electron donation behavior of Ta2 O5 to stabilize the high-valence states of Ir during the OER process extended catalyst's durability.

Magnetic Ni@C nanoadsorbents for methyl orange removal from water

In this study, Ni@C nanoparticles were produced and used as an adsorbent for removing methyl orange (MO) from an aqueous solution. The sol-gel method was utilized for the preparation of the particles. The X-ray diffraction pattern and transmission electron microscopy (TEM) were utilized to determine the phase, morphology, and size. The electron micrograph indicated the coating of carbon over Ni having size between 43 and 94 nm, and the Raman spectrum supported it. Among three, the maximum specific magnetization of the Ni@C nanocomposite was 55.78 emu/g for the N7 sample. From the BET approach, specific surface areas of 2.29 × 105, 3.66 × 105, and 5.48 × 105 cm2/g as well as average pore size of 49.30, 37.25, and 35.27 nm were observed for N5, N6, and N7, respectively. The Ni@C nanoparticles were magnetically separable and exhibited rapid adsorption of MO of different concentrations from their aqueous solutions. The N7 adsorbent displayed the highest MO adsorption capacity (~ 32 mg·g-1) along with maintaining an adsorption capacity of 81% even after 5 cycles. Adsorption isotherm and kinetic analysis gave critical inputs toward the possible adsorption mechanism.

Two Dimensional Ir-Based Catalysts for Acidic OER

Electrochemical water splitting in acidic media is one of the most promising hydrogen production technologies, yet its practical applications in proton exchange membrane (PEM) water electrolyzers are limited by the anodic oxygen evolution reaction (OER). Iridium (Ir)-based materials are considered as the state-of-the-art catalysts for acidic OER due to their good stability under harsh acidic conditions. However, their activities still have much room for improvement. Two-dimensional (2D) materials are full of the advantages of high-surface area, unique electrical properties, facile surface modification, and good stability, making the development of 2D Ir-based catalysts more attractive for achieving high catalytic performance. In this review, first, the unique advantages of 2D catalysts for electrocatalysis are reviewed. Thereafter, the classification, synthesis methods, and recent OER achievements of 2D Ir-based materials, including pure metals, alloys, oxides, and perovskites are introduced. Finally, the prospects and challenges of developing 2D Ir-based catalysts for future acidic OER are discussed.

Misoriented high-entropy iridium ruthenium oxide for acidic water splitting

Designing an efficient catalyst for acidic oxygen evolution reaction (OER) is of critical importance in manipulating proton exchange membrane water electrolyzer (PEMWE) for hydrogen production. Here, we report a fast, nonequilibrium strategy to synthesize quinary high-entropy ruthenium iridium-based oxide (M-RuIrFeCoNiO2) with abundant grain boundaries (GB), which exhibits a low overpotential of 189 millivolts at 10 milliamperes per square centimeter for OER in 0.5 M H2SO4. Microstructural analyses, density functional calculations, and isotope-labeled differential electrochemical mass spectroscopy measurements collectively reveal that the integration of foreign metal elements and GB is responsible for the enhancement of activity and stability of RuO2 toward OER. A PEMWE using M-RuIrFeCoNiO2 catalyst can steadily operate at a large current density of 1 ampere per square centimeter for over 500 hours. This work demonstrates a pathway to design high-performance OER electrocatalysts by integrating the advantages of various components and GB, which breaks the limits of thermodynamic solubility for different metal elements.

Single-Atom Pt Embedded in Defective Layered Double Hydroxide for Efficient and Durable Hydrogen Evolution

Electrocatalysis in neutral conditions is appealing for hydrogen production by utilizing abundant wastewater or seawater resources. Single-atom catalysts (SACs) immobilized on supports are considered one of the most promising strategies for electrocatalysis research. While they have principally exhibited breakthrough activity and selectivity for the hydrogen evolution reaction (HER) electrocatalysis in alkaline or acidic conditions, few SACs were reported for HER in neutral media. Herein, we report a facile strategy to tailor the water dissociation active sites on the NiFe LDH by inducing Mo species and an ultralow single atomic Pt loading. The defected NiFeMo LDH (V-NiFeMo LDH) shows HER activity with an overpotential of 89 mV at 10 mA cm-2 in 1 M phosphate buffer solutions. The induced Mo species and the transformed NiO/Ni phases after etching significantly increase the electron conductivity and the catalytic active sites. A further enhancement can be achieved by modulating the ultralow single atom Pt anchored on the V-NiFeMo LDH by potentiostatic polarization. A potential as low as 37 mV is obtained at 10 mA cm-2 with a pronounced long-term durability over 110 h, surpassing its crystalline LDH materials and most of the HER catalysts in neutral medium. Experimental and density functional theory calculation results have demonstrated that the synergistic effects of Mo/SAs Pt and phase transformation into NiFe LDH reduce the kinetic energy barrier of the water dissociation process and promote the H* conversion for accelerating the neutral HER.

Ultrafine NiFe-Based (Oxy)Hydroxide Nanosheet Arrays with Rich Edge Planes and Superhydrophilic-Superaerophobic Characteristics for Oxygen Evolution Reaction

NiFe-based (oxy)hydroxides are the benchmark catalysts for the oxygen evolution reaction (OER) in alkaline medium, however, it is still challenging to control their structures and compositions. Herein, molybdates (NiFe(MoO4 )x ) are applied as unique precursors to synthesize ultrafine Mo modified NiFeOx Hy (oxy)hydroxide nanosheet arrays. The electrochemical activation process enables the molybdate ions (MoO4 2- ) in the precursors gradually dissolve, and at the same time, hydroxide ions (OH- ) in the electrolyte diffuse into the precursor and react with Ni2+ and Fe3+ ions in confined space to produce ultrafine NiFeOx Hy (oxy)hydroxides nanosheets (<10 nm), which are densely arranged into microporous arrays and maintain the rod-like morphology of the precursor. Such dense ultrafine nanosheet arrays produce rich edge planes on the surface of NiFeOx Hy (oxy)hydroxides to expose more active sites. More importantly, the capillary phenomenon of microporous structures and hydrophilic hydroxyl groups induce the superhydrophilicity and the rough surface produces the superaerophobic characteristic for bubbles. With these advantages, the optimized catalyst exhibits excellent performance for OER, with a small overpotential of 182 mV at 10 mA cm-2 and long-term stability (200 h) at 200 mA cm-2 . Theoretical calculations show that the modification of Mo enhances the electron delocalization and optimizes the adsorption of intermediates.

Hollow Starlike Ag/CoMo-LDH Heterojunction with a Tunable d-Band Center for Boosting Oxygen Evolution Reaction Electrocatalysis

It is a challenging task to utilize efficient electrocatalytic metal hydroxide-based materials for the oxygen evolution reaction (OER) in order to produce clean hydrogen energy through water splitting, primarily due to the restricted availability of active sites and the undesirably high adsorption energies of oxygenated species. To address these challenges simultaneously, we intentionally engineer a hollow star-shaped Ag/CoMo-LDH heterostructure as a highly efficient electrocatalytic system. This design incorporates a considerable number of heterointerfaces between evenly dispersed Ag nanoparticles and CoMo-LDH nanosheets. The heterojunction materials have been prepared using self-assembly, in situ transformation, and spontaneous redox processes. The nanosheet-integrated hollow architecture can prevent active entities from agglomeration and facilitate mass transportation, enabling the constant exposure of active sites. Specifically, the powerful electronic interaction within the heterojunction can successfully regulate the Co3+/Co2+ ratio and the d-band center, resulting in rational optimization of the adsorption and desorption of the intermediates on the site. Benefiting from its well-defined multifunctional structures, the Ag0.4/CoMo-LDH with optimal Ag loading exhibits impressive OER activity, the overpotential being 290 mV to reach a 10 mA cm-2 current density. The present study sheds some new insights into the electron structure modulation of hollow heterostructures toward rationally designing electrocatalytic materials for the OER.

Recent advances in iridium-based catalysts with different dimensions for the acidic oxygen evolution reaction

Proton exchange membrane (PEM) water electrolysis is considered a promising technology for green hydrogen production, and iridium (Ir)-based catalysts are the best materials for anodic oxygen evolution reactions (OER) owing to their high stability and anti-corrosion ability in a strong acid electrolyte. The properties of Ir-based nanocatalysts can be tuned by rational dimension engineering, which has received intensive attention recently for catalysis ability boosting. To achieve a comprehensive understanding of the structural and catalysis performance, herein, an overview of the recent progress was provided for Ir-based catalysts with different dimensions for the acidic OER. The promotional effect was first presented in terms of the nano-size effect, synergistic effect, and electronic effect based on the dimensional effect, then the latest progress of Ir-based catalysts classified into zero-dimensional (0D), one-dimensional (1D), two-dimensional (2D) and three-dimensional (3D) catalysts was introduced in detail; and the practical application of some typical examples in the real PEM water electrolyzers (PEMWE) was also presented. Finally, the problems and challenges faced by current dimensionally engineered Ir-based catalysts in acidic electrolytes were discussed. It is concluded that the increased surface area and catalytic active sites can be realized by dimensional engineering strategies, while the controllable synthesis of different dimensional structured catalysts is still a great challenge, and the correlation between structure and performance, especially for the structural evolution during the electrochemical operation process, should be probed in depth. Hopefully, this effort could help understand the progress of dimensional engineering of Ir-based catalysts in OER catalysis and contribute to the design and preparation of novel efficient Ir-based catalysts.

Ruthenium-Manganese Solid Solution Oxide with Enhanced Performance for Acidic and Alkaline Oxygen Evolution Reaction

Proton exchange membrane water electrolysers and alkaline exchange membrane water electrolysers for hydrogen production suffer from sluggish kinetics and the limited durability of the electrocatalyst toward oxygen evolution reaction (OER). Herein, a rutile Ru0.75 Mn0.25 O2-δ solid solution oxide featured with a hierarchical porous structure has been developed as an efficient OER electrocatalyst in both acidic and alkaline electrolyte. Specifically, compared with commercial RuO2 , the catalyst displays a superior reaction kinetics with small Tafel slope of 54.6 mV dec-1 in 0.5 M H2 SO4 , thus allowing a low overpotential of 237 and 327 mV to achieve the current density of 10 and 100 mA cm-2 , respectively, which is attributed to the enhanced electrochemically active surface area from the porous structure and the increased intrinsic activity owing to the regulated Ru>4+ proportion with Mn incorporation. Additionally, the sacrificial dissolution of Mn relieves the leaching of active Ru species, leading to the extended OER durability. Besides, the Ru0.75 Mn0.25 O2-δ catalyst also shows a highly improved OER performance in alkaline electrolyte, rendering it a versatile catalyst for water splitting.

Breaking the Activity and Stability Bottlenecks of Electrocatalysts for Oxygen Evolution Reactions in Acids

Oxygen evolution reaction (OER) is a cornerstone reaction for a variety of electrochemical energy conversion and storage systems such as water splitting, CO2 /N2 reduction, reversible fuel cells, and metal-air batteries. However, OER catalysis in acids suffers from extra sluggish kinetics due to the additional step of water dissociation along with its multiple electron transfer processes. Furthermore, OER catalysts often suffer from poor stability in harsh acidic electrolytes due to the severe dissolution/corrosion processes. The development of active and stable OER catalysts in acids is highly demanded. Here,  the recent advances in OER electrocatalysis in acids are reviewed and the key strategies are summarized to overcome the bottlenecks of activity and stability for both noble-metal-based and noble metal-free catalysts, including i) morphology engineering, ii) composition engineering, and iii) defect engineering. Recent achievements in operando characterization and theoretical calculations are summarized which provide an unprecedented understanding of the OER mechanisms regarding active site identification, surface reconstruction, and degradation/dissolution pathways. Finally, views are offered on the current challenges and opportunities to break the activity-stability relationships for acidic OER in mechanism understanding, catalyst design, as well as standardized stability and activity evaluation for industrial applications such as proton exchange membrane water electrolyzers and beyond.

Dense-Packed RuO2 Nanorods with In Situ Generated Metal Vacancies Loaded on SnO2 Nanocubes for Proton Exchange Membrane Water Electrolyzer with Ultra-Low Noble Metal Loading

Proton exchange membrane water electrolyzer (PEMWE) is a green hydrogen production technology that can be coupled with intermittent power sources such as wind and photoelectric power. To achieve cost-effective operations, low noble metal loading on the anode catalyst layer is desired. In this study, a catalyst with RuO2 nanorods coated outside SnO2 nanocubes is designed, which forms continuous networks and provides high conductivity. This allows for the reduction of Ru contents in catalysts. Furthermore, the structure evolutions on the RuO2 surface are carefully investigated. The etched RuO2 surfaces are seen as the consequence of Co leaching, and theoretical calculations demonstrate that it is more effective in driving oxygen evolution. For electrochemical tests, the catalysts with 23 wt% Ru exhibit an overpotential of 178 mV at 10 mA cm-2 , which is much higher than most state-of-art oxygen evolution catalysts. In a practical PEMWE, the noble metal Ru loading on the anode side is only 0.3 mg cm-2 . The cell achieves 1.61 V at 1 A cm-2 and proper stability at 500 mA cm-2 , demonstrating the effectiveness of the designed catalyst.

Rational Design of Goethite-Sulfide Nanowire Heterojunctions for High Current Density Water Splitting

The preparation of efficient and stable bifunctional electrocatalysts for electrochemical overall water splitting (OWS) to scale up commercial hydrogen production remains a great challenge. Here, we synthesized heterojunction structures consisting of Co₉S₈/Ni₃S₂ nanowire arrays and amorphous goethite (FeOOH, α-phase) particles as efficient OWS catalysts using an interface engineering strategy. The interfacial charge inhomogeneity caused by the heterojunction contact leads to the generation of a built-in electric field, which makes the electron-deficient FeOOH and electron-rich Co₉S₈/Ni₃S₂ favorable for hydrogen/oxygen evolution reaction, respectively, thus ensuring the excellent activity of FeOOH/Co₉S₈/Ni₃S₂ as a bifunctional catalyst. FeOOH/Co₉S₈/Ni₃S₂ exhibits impressive catalytic activity for the oxygen evolution reaction, achieving an ultralarge current density of 1000 mA cm^-2 needed as low as 265 mV overpotential, and its stability was tested up to 1440 h. Furthermore, an excellent OWS output (1.55 V to generate 10 mA cm^-2) is achieved by the bifunctional FeOOH/Co₉S₈/Ni₃S₂ catalysts.

Understanding the Structural Evolution of IrFeCoNiCu High-Entropy Alloy Nanoparticles under the Acidic Oxygen Evolution Reaction

High-entropy alloy (HEA) nanoparticles are promising catalyst candidates for the acidic oxygen evolution reaction (OER). Herein, we report the synthesis of IrFeCoNiCu-HEA nanoparticles on a carbon paper substrate via a microwave-assisted shock synthesis method. Under OER conditions in 0.1 M HClO₄, the HEA nanoparticles exhibit excellent activity with an overpotential of ∼302 mV measured at 10 mA cm^-2 and improved stability over 12 h of operation compared to the monometallic Ir counterpart. Importantly, an active Ir-rich shell layer with nanodomain features was observed to form on the surface of IrFeCoNiCu-HEA nanoparticles immediately after undergoing electrochemical activation, mainly due to the dissolution of the constituent 3d metals. The core of the particles was able to preserve the characteristic homogeneous single-phase HEA structure without significant phase separation or elemental segregation. This work illustrates that under acidic operating conditions, the near-surface structure of HEA nanoparticles is susceptible to a certain degree of structural dynamics.

Electrocatalysts for the Oxygen Evolution Reaction in Acidic Media

The well-established proton exchange membrane (PEM)-based water electrolysis, which operates under acidic conditions, possesses many advantages compared to alkaline water electrolysis, such as compact design, higher voltage efficiency, and higher gas purity. However, PEM-based water electrolysis is hampered by the low efficiency, instability, and high cost of anodic electrocatalysts for the oxygen evolution reaction (OER). In this review, the recently reported acidic OER electrocatalysts are comprehensively summarized, classified, and discussed. The related fundamental studies on OER mechanisms and the relationship between activity and stability are particularly highlighted in order to provide an atomistic-level understanding for OER catalysis. A stability test protocol is suggested to evaluate the intrinsic activity degradation. Some current challenges and unresolved questions, such as the usage of carbon-based materials and the differences between the electrocatalyst performances in acidic electrolytes and PEM-based electrolyzers are also discussed. Finally, suggestions for the most promising electrocatalysts and a perspective for future research are outlined. This review presents a fresh impetus and guideline to the rational design and synthesis of high-performance acidic OER electrocatalysts for PEM-based water electrolysis.

A Quaternary mixed oxide protective scaffold for ruthenium during oxygen evolution reaction in acidic media

Proton exchange membrane water electrolysis is widely used in hydrogen production, but its application is limited by significant electrocatalyst dissolution at the anode during the oxygen evolution reaction (OER). The best performing electrocatalysts to date are based on ruthenium and iridium oxides, but these experience degradation even at moderate cell potentials. Here we investigate a quaternary Sn-Sb-Mo-W mixed oxide as a protective scaffold for ruthenium oxide. The acid-stable mixed oxide consists of an interconnected network of nanostructured oxides capable of stabilizing ruthenium into the matrix (Ru-MO). In combination with titanium fibre felt, we observed a lower degradation in the oxygen evolution reaction activity compared to unprotected ruthenium oxide after the electrochemical stress test. The superior stability of Ru-MO@Ti is attributed to the presence of MO which hinders the formation of reactive higher valence ruthenium (Ru+8). Our work demonstrates the potential of multi-metal oxides to extend the lifetime of the OER active metal and the titanium support.

Oxygen evolution electrocatalysts for proton exchange membrane water electrolysis encounter degradation even at moderate cell potentials. Piñeiro-García and colleagues develop a quaternary Sn-Sb-Mo-W mixed oxide scaffold to protect RuO2 against early dissolution under harsh acid conditions, extending the lifetime of catalysts as well as the titanium supports used in water electrolysis cells.

Rhenium-Based Electrocatalysts for Water Splitting

Due to the contamination and global warming problems, it is necessary to search for alternative environmentally friendly energy sources. In this area, hydrogen is a promising alternative. Hydrogen is even more promising, when it is obtained through water electrolysis operated with renewable energy sources. Among the possible devices to perform electrolysis, proton exchange membrane (PEM) electrolyzers appear as the most promising commercial systems for hydrogen production in the coming years. However, their massification is affected by the noble metals used as electrocatalysts in their electrodes, with high commercial value: Pt at the cathode where the hydrogen evolution reaction occurs (HER) and Ru/Ir at the anode where the oxygen evolution reaction (OER) happens. Therefore, to take full advantage of the PEM technology for green H2 production and build up a mature PEM market, it is imperative to search for more abundant, cheaper, and stable catalysts, reaching the highest possible activities at the lowest overpotential with the longest stability under the harsh acidic conditions of a PEM. In the search for new electrocatalysts and considering the predictions of a Trasatti volcano plot, rhenium appears to be a promising candidate for HER in acidic media. At the same time, recent studies provide evidence of its potential as an OER catalyst. However, some of these reports have focused on chemical and photochemical water splitting and have not always considered acidic media. This review summarizes rhenium-based electrocatalysts for water splitting under acidic conditions: i.e., potential candidates as cathode materials. In the various sections, we review the mechanism concepts of electrocatalysis, evaluation methods, and the different rhenium-based materials applied for the HER in acidic media. As rhenium is less common for the OER, we included a section about its use in chemical and photochemical water oxidation and as an electrocatalyst under basic conditions. Finally, concluding remarks and perspectives are given about rhenium for water splitting.

Engineering Amorphous/Crystalline Ru(OH)3/CoFe-Layered Double Hydroxide for Hydrogen Evolution at 1000 mA cm-2

For large-scale industrial applications, it is highly desirable to create effective, economical electrocatalysts with long-term stability for the hydrogen evolution reaction (HER) at a large current density. Herein, we report a unique motif with crystalline CoFe-layered hydroxide (CoFe-LDH) nanosheets enclosed by amorphous ruthenium hydroxide (a-Ru(OH)₃/CoFe-LDH) to realize the efficient hydrogen production at 1000 mA cm^-2, with a low overpotential of 178 mV in alkaline media. During the continuous HER process for 40 h at such a large current density, the potential remains almost constant with only slight fluctuations, indicating good long-term stability. The remarkable HER performance can be attributed to the charge redistribution caused by abundant oxygen vacancies in a-Ru(OH)₃/CoFe-LDH. The increased electron density of states lowers the charge-transfer resistance and promotes the formation and release of H₂ molecules. The water-splitting electrolyzer with a-Ru(OH)₃/CoFe-LDH as both an anode and a cathode in 1.0 M KOH demonstrates stable hydrogen production and a 100% faradic efficiency. The design strategy of interface engineering in this work will inspire the design of practical electrocatalysts for water splitting on an industrial scale.

V-Integration Modulates t2g -Electrons of a Single Crystal Ir1- x (Ir0.8 V0.2 O2 )x -BHC for Boosted and Durable OER in Acidic Electrolyte

Realizing efficacious π-donation from the O 2p orbital to electron-deficient metal (t_2g ) d-orbitals along with separately tuned adsorption of *O and *OOH, is an imperious pre-requisite for an electrocatalyst design to demonstrate boosted oxygen evolution reaction (OER) performance. To regulate the π-donation and the adsorption ability for *O and *OOH, herein, a facile strategy to modulate the electron transfer from electron-rich t_2g -orbitals to electron-deficient t_2g -orbitals, via strong π-donation from the π-symmetry lone pairs of the bridging O^2- , and the d-band center of a biomimetic honeycomb (BHC)-like nanoarchitecture (Ir_{1- x} (Ir_0.8 V_0.2 O₂ )_x -BHC) is introduced. The suitable integration of V heteroatoms in the single crystal system of IrO₂ decreases the electron density on the neighboring Ir sites, and causes an upshift in the d-band center of Ir_{1- x} (Ir_0.8 V_0.2 O₂ )_x -BHC, weakening the adsorption of *O while strengthening that of *OOH, lowers the energy barrier for OER. Therefore, BHC design demonstrates excellent OER performance (shows a small overpotential of 238 mV at 10 mA cm^-2 and a Tafel slope of 39.87 mV dec^-1 ) with remarkable stability (130 h) in corrosive acidic electrolyte. This work opens a new corridor to design robust biomimetic nanoarchitectures of modulated π-symmetry (t_2g ) d-orbitals and the band structure, to achieve excellent activity and durability in acidic environment.

Hierarchical Porous Tri-metallic NiCoFe-Se/CFP Derived from Ni-Co-Fe Prussian Blue Analogues as Efficient Electrocatalyst for Oxygen Evolution Reaction

The progress of inexpensive, high-efficiency, and steady oxygen evolution reaction (OER) electrocatalysts is of great importance to promoting water splitting for green hydrogen production. Herein, tri-metallic NiCoFe selenide catalyst backed up by carbon fiber paper (CFP) was synthesized by a facile selenization of NiCoFe Prussian blue analogues (PBAs) for OER in alkaline solutions. The NiCoFe-Se/CFP inherited the porous nanostructure of the metal-organic frameworks (MOFs) precursors prepared by rapid cyclic voltammetry electrodeposition. Benefiting from the 3D hierarchical porous structure, optimized electronic structure of NiCoFe selenides and high conductivity, the synthesized electrocatalyst exhibits outstanding catalytic activity to the corresponding mono-metallic or bi-metallic selenides. Specifically, the NiCoFe-Se/CFP electrode demands an overpotential of 221 mV to attain the 10 mA cm^-2 current density in 1.0 M KOH solution and a low Tafel slope of 38.6 mV dec^-1. The prepared catalyst also displays good stability and durability. These findings prove a feasible strategy to further improve the catalytic activities of non-precious metal based OER electrocatalysts by the cooperation of structure design and chemical component modification.

Construction of steady-active self-supported porous Ir-based electrocatalysts for the oxygen evolution reaction

Developing highly active and stable oxygen evolution reaction (OER) catalysts for water electrolysis remains a great challenge. A self-supported Ir nanocatalyst was prepared via a self-assembly method. Its porous structure and residual metal incorporation contributed to its high activity and stability for the OER in acid.

Identification of the Origin for Reconstructed Active Sites on Oxyhydroxide for Oxygen Evolution Reaction

The regulation of atomic and electronic structures of active sites plays an important role in the rational design of oxygen evolution reaction (OER) catalysts toward electrocatalytic hydrogen generation. However, the precise identification of the active sites for surface reconstruction behavior during OER remains elusive for water-alkali electrolysis. Herein, irreversible reconstruction behavior accompanied by copper dynamic evolution for cobalt iron layered double hydroxide (CoFe LDH) precatalyst to form CoFeCuOOH active species with high-valent Co species is reported, identifying the origin of reconstructed active sites through operando UV-Visible (UV-vis), in situ Raman, and X-ray absorption fine-structure (XAFS) spectroscopies. Density functional theory analysis rationalizes this typical electronic structure evolution causing the transfer of intramolecular electrons to form ligand holes, promoting the reconstruction of active sites. Specifically, unambiguous identification of active sites for CoFeCuOOH is explored by in situ ¹⁸ O isotope-labeling differential electrochemical mass spectrometry (DEMS) and supported by theoretical calculation, confirming mechanism switch to oxygen-vacancy-site mechanism (OVSM) pathway on lattice oxygen. This work enables to elucidate the vital role of dynamic active-site generation and the representative contribution of OVSM pathway for efficient OER performance.