Effects of Multiwalled Carbon Nanotubes on the Shear-Induced Crystallization Behavior of Poly(butylene terephthalate)

Competition Between Heterogeneous Nucleation and Flow-Induced Crystallization of Polyamide 66 and its Carbon Nanotube Composites

Both heterogeneous nucleation and flow-induced entropy reduction are the two well-known factors that accelerate polymer crystallization. However, the interplay of nucleation and flow-induced acceleration is still poorly understood. This work investigates the nucleating effect of carbon nanotubes (CNT) on both the quiescent and flow-induced crystallization kinetics of polyamide 66 (PA 66). The quiescent crystallization study indicates that CNT acts as a powerful nucleant, as suggested by the fact that the critical cooling rate to bypass crystallization and create the amorphous glassy state changes from 1,000 K/s in PA 66 neat resin to a rate faster than 4,000 K/s in the PA 66 nanocomposites. The flow-induced crystallization study indicates PA 66 onset crystallization time and morphology depend on the shear work introduced by rotational rheometry. A combined acceleration effect from CNT nucleants and flow-induced crystallization (FIC) persists when the CNT loading is under the saturation limit. However, if CNT loading meets the saturation limit, specific shear work shows no impact on the crystallization time, providing evidence that the role of the FIC acceleration effect no longer exists when nucleant acceleration dominates the crystallization of PA 66. This article is protected by copyright. All rights reserved.

Synthesis and Nonisothermal Crystallization Kinetics of Poly(Butylene Terephthalate-co-Tetramethylene Ether Glycol) Copolyesters

Poly(butylene terephthalate-co-tetramethylene ether glycol) (PBT-co-PTMEG) copolymers with PTMEG ranging from 0 to 40 wt% were synthesized through melt polymerization. The structure and composition were supported by Fourier-transform infrared spectroscopy (FT-IR) and nuclear magnetic resonance spectroscopy (¹H NMR). All samples had excellent thermal stability at a T_d-5% around 370 °C. Crystallization temperature (T_c) and enthalpy of crystallization (ΔH_c) were detected by differential scanning calorimetry (DSC), revealing a decrement from 182.3 to 135.1 °C and 47.0 to 22.1 J g^-1, respectively, with the increase in PTMEG concentration from 0 to 40 wt%. Moreover, nonisothermal crystallization was carried out to explore the crystallization behavior of copolymers; the crystallization rate of PBT reduced gradually when PTMEG content increased. Hence, a decrement in the spherulite growth rate was detected in polarizing light microscope (PLM) observation, observing that the PTMEG could enhance the hindrance in the molecular chain to lower the crystallinity of PBT-co-PTMEG copolyester. Moreover, thermal properties and the crystallization rate of PBT-co-PTMEG copolymers can be amended via the regulation of PTMEG contents.

Nanoporous nanocomposite membranes via hybrid twin-screw extrusion-multijet electrospinning

Non-woven nanoporous membranes of poly(caprolactone), PCL, incorporated with multi-walled carbon nanotubes, CNTs, could be fabricated via an industrially-scalable hybrid twin screw extrusion and electrospinning process. The utilization of a spinneret with multiple nozzles allowed the increase of the flow rate beyond what is possible with conventional electrospinning using a single nozzle, albeit at the expense of difficulties in the control of the thickness distributions of the nanofibrous membranes. The thickness and orientation distributions and the resulting mechanical properties of the membranes could be modified via changes in voltage, angular velocity of the collector mandrel and separation distance of the collector from the spinneret. The increases in crystallinity due to the presence of the CNTs and the preferential alignment of the nanofibers via rotation of the collecting mandrel led to increases in the tensile properties of the nanoporous membranes. The use of poly(ethylene oxide), PEO, together with PCL, followed by the dissolution of the PEO, rendered the nanofibers themselves nanoporous with typical surface porosity values of around 50% and pore sizes of about 220 nm. The demonstrated versatility of the hybrid twin screw extrusion and electrospinning process and the manipulation of mesh dimensions and properties are indicative of the applicability of the hybrid process for fabrication of nanoporous membranes for myriad diverse industrial applications ranging from water treatment to tissue engineering applications.

Simultaneous enhancements in the mechanical, thermal stability, and flame retardant properties of poly(1,4-butylene terephthalate) nanocomposites with a novel phosphorus–nitrogen-containing polyhedral oligomeric silsesquioxane

A novel functionalized POSS greatly reinforced the mechanical, thermal stability, and flame retardant properties of PBT.

More dominant shear flow effect assisted by added carbon nanotubes on crystallization kinetics of isotactic polypropylene in nanocomposites

More dominant shear flow effect with different shear rates and shear time with assistance of added carbon nanotubes (CNTs) of low amounts on the crystallization kinetics of isotactic polypropylene (iPP) in CNT/iPP nanocomposites was investigated by applying differential scanning calorimetry (DSC), polarized optical microscopy (POM), and rheometer. CNTs were chemically modified to improve the dispersity in the iPP matrix. CNT/iPP nanocomposites with different CNT contents were prepared by solution blending method. The crystallization kinetics for CNT/iPP nanocomposites under the quiescent condition studied by DSC indicates that the addition of CNTs of low amounts significantly accelerates crystallization of iPP due to heterogeneous nucleating effect of CNTs, whereas a saturation effect exists at above a critical CNT content. The shear-induced crystallization behaviors for CNT/iPP nanocomposites studied by POM and rheometry demonstrate the continuously accelerated crystallization kinetics with assistance from added CNTs, with increasing CNT content, shear rate, and shear time, without any saturation effect. The changes of nucleation density for CNT/iPP nanocomposites under different shear conditions can be quantified by using a space-filling modeling from the rheological measurements, and the results illustrate that the combined effects of added CNTs and shear flow on the acceleration of crystallization kinetics are not additive, but synergetic. The mechanisms for the synergetic effect of added CNTs and shear flow are provided.

Enabling nanoparticle networking in semicrystalline polymer matrices

Among the physical and chemical attributes of the nanocomposite components and their interactions that contribute to the ultimate material properties, nanoparticle arrangement in the matrix is a key contributing factor that has been targeted through materials choices and processing strategies in numerous previous studies. Often, the desired nanocomposite morphology contains individually dispersed and distributed nanoparticles. In this research, a phase-segregated morphology containing nanoparticle networks was studied. A model nanocomposite system composed of calcium phosphate nanoparticles and a poly(3-hydroxybutyrate) matrix was produced to understand how polymer crystallization and crystal structure can facilitate the formation of a phase-segregated morphology containing nanoparticle networks. Two chemically similar calcium phosphate nanoparticle systems with different shapes, near-spherical and nanofiber, were synthesized for use in the nanocomposites. The different shapes were used independently in nanocomposites in an attempt to understand the effect of the nanoparticle shapes on crystallization-mediated nanoparticle network formation. The resulting nanocomposites were characterized to establish the effects of component interactions on the polymer structure. Additionally from the viscoelastic properties, structure-property relationships in these materials can be defined as a function of nanoparticle shape and concentration. The results of this research suggest that when the nanocomposite components are not strongly interacting, polymer crystallization may be used as a forced assembly method for nanoparticle networks. Such a methodology has applications to the design of functional polymer nanocomposites such as biomedical implant materials and organic photovoltaic materials where judicious choice of nanoparticle-polymer pairs and control of polymer crystal nucleation and growth processes could be used to control the length scale of phase segregation.