Robust and versatile ionic liquid microarrays achieved by microcontact printing

Bioinspired multi-scale interface design for wet gas sensing based on rational water management

Natural organisms have evolved multi-scale wet gas sensing interfaces with optimized mass transport pathways in biological fluid environments, which sheds light on developing artificial counterparts with improved wet gas sensing abilities and practical applications. Herein, we highlighted current advances in wet gas sensing taking advantage of optimized mass transport pathways endowed by multi-scale interface design. Common moisture resistance (e.g., employing moisture resistant sensing materials, post-modifying moisture resistant coatings, physical heating for moisture resistance, and self-removing hydroxyl groups) and moisture absorption (e.g., employing moisture absorption sensing materials and post-modifying moisture absorption coatings) strategies for wet gas sensing were discussed. Then, the design principles of bioinspired multi-scale wet gas sensing interfaces were provided, including macro-level condensation mediation, micro/nano-level transport pathway adjustment and molecular level moisture-proof design. Finally, perspectives on constructing bioinspired multi-scale wet gas sensing interfaces were presented, which will not only deepen our understanding of the underlying principles, but also promote practical applications.

Antimicrobial effects of silver nanoparticle-microspots on the mechanical properties of single bacteria

Silver nanoparticles (AgNPs) conjugated with polymers are well-known for their powerful and effective antimicrobial properties. In particular, the incorporation of AgNPs in biocompatible catecholamine-based polymers, such as polydopamine (PDA), has recently shown promising antimicrobial activity, due to the synergistic effects of the AgNPs, silver(I) ions released and PDA. In this study, we generated AgNPs-PDA-patterned surfaces by localised electrochemical depositions, using a double potentiostatic method via scanning electrochemical cell microscopy (SECCM). This technique enabled the assessment of a wide parameter space in a high-throughput manner. The optimised electrodeposition process resulted in stable and homogeneously distributed AgNP-microspots, and their antimicrobial activity against Escherichia coli was assessed using atomic force microscopy (AFM)-based force spectroscopy, in terms of bacterial adhesion and cell elasticity. We observed that the bacterial outer membrane underwent significant structural changes, when in close proximity to the AgNPs, namely increased hydrophilicity and stiffness loss. The spatially varied antimicrobial effect found experimentally was rationalised by numerical simulations of silver(I) concentration profiles.

Characterizing the Microparticles Deposition Structure and its Photonic Nature in Surfactant-Laden Evaporating Colloidal Sessile Droplets

This work presents a simple method to create photonic microstructures via the natural evaporation of surfactant-laden colloidal sessile droplets on a flat substrate. In the absence of dissolved surfactant, the evaporating colloidal droplet forms a well-known coffee ring deposition. In contrast, the presence of surfactant leads to the formation of multiple ring structures due to the repetitive pinning-depinning behavior of the droplet contact line (CL). It is found that the multiring structure shows vibrant iridescent structural colors while the coffee ring lacks a photonic nature. This difference in the structural color for the presence and absence of the surfactant is found to be dependent on the arrangement of the particles in the deposition structure. The particle arrangement in the multirings is monolayered and well-ordered. The ordering of the particles is strongly influenced by the particle dynamics, contact angle (CA), and CL dynamics of the evaporating colloidal solution droplet. Furthermore, the iridescent nature of the multiring deposition is demonstrated and explained. The dependence of the multiring deposition structure on the concentration of the dissolved surfactant and the suspended particles is also studied. The findings demonstrate that an intermediate surfactant concentration is desirable for the formation of a multiring structure. Further, the pinning-depinning CL dynamics that causes the formation of the multiring deposition structure is discussed. Finally, we demonstrate the applicability of the approach to smaller droplet volumes.

Rewritable printing of ionic liquid nanofilm utilizing focused ion beam induced film wetting

Manipulating liquid flow over open solid substrate at nanoscale is important for printing, sensing, and energy devices. The predominant methods of liquid maneuvering usually involve complicated surface fabrications, while recent attempts employing external stimuli face difficulties in attaining nanoscale flow control. Here we report a largely unexplored ion beam induced film wetting (IBFW) technology for open surface nanofluidics. Local electrostatic forces, which are generated by the unique charging effect of Helium focused ion beam (HFIB), induce precursor film of ionic liquid and the disjoining pressure propels and stabilizes the nanofilm with desired patterns. The IBFW technique eliminates the complicated surface fabrication procedures to achieve nanoscale flow in a controllable and rewritable manner. By combining with electrochemical deposition, various solid materials with desired patterns can be produced.

Microwave Encounters Ionic Liquid: Synergistic Mechanism, Synthesis and Emerging Applications

Progress in microwave (MW) energy application technology has stimulated remarkable advances in manufacturing and high-quality applications of ionic liquids (ILs) that are generally used as novel media in chemical engineering. This Review focuses on an emerging technology via the combination of MW energy and the usage of ILs, termed microwave-assisted ionic liquid (MAIL) technology. In comparison to conventional routes that rely on heat transfer through media, the contactless and unique MW heating exploits the electromagnetic wave-ions interactions to deliver energy to IL molecules, accelerating the process of material synthesis, catalytic reactions, and so on. In addition to the inherent advantages of ILs, including outstanding solubility, and well-tuned thermophysical properties, MAIL technology has exhibited great potential in process intensification to meet the requirement of efficient, economic chemical production. Here we start with an introduction to principles of MW heating, highlighting fundamental mechanisms of MW induced process intensification based on ILs. Next, the synergies of MW energy and ILs employed in materials synthesis, as well as their merits, are documented. The emerging applications of MAIL technologies are summarized in the next sections, involving tumor therapy, organic catalysis, separations, and bioconversions. Finally, the current challenges and future opportunities of this emerging technology are discussed.

In situ polymerized ionic liquids in polyester fiber composite membranes for detection of trace oil

In situ trace detection on ultra-clean surfaces is an important technology. The polyester fiber (PF) was introduced to serve as the template, to which the ionic liquids were bonded by hydrogen bonding. Polymerized ionic liquids (PIL) in PF were formed by in situ polymerization with the azodiisobutyronitrile (AIBN) and IL. The trace oil on metal surfaces was enriched by the composite membrane based on similar compatibility principle. The absolute recovery of the trace oil ranged from 91%-99% using this composite membrane. In the extraction samples, desirable linear correlations were obtained for trace oil in the range of 1.25-20 mg/mL. It has been proven that a 1 cm² PIL-PF composite membrane can effectively extract as little as 1 mg of lubricating oil on an ultra-clean metal surface of 0.1 m² with the LOD of 0.9 mg/mL, making it a promising material for in situ detection of trace oil on metal surfaces.

Array of Miniaturized Amperometric Gas Sensors Using Atomic Gold Decorated Pt/PANI Electrodes in Room Temperature Ionic Liquid Films

Miniaturized sensors possess many advantages, such as rapid response, easy chip integration, a possible lower concentration of target compound detection, etc. However, a major issue reported is a low signal response. In this study, a catalyst, the atomic gold clusters of Au_n where n = 2, was decorated at a platinum/polyaniline (Pt/PANI) working electrode to enhance the sensitivity of butanol isomers gas measurement. Isomer quantification is challenging because this compound has the same chemical formula and molar mass. Furthermore, to create a tiny sensor, a microliter of room-temperature ionic liquid was used as an electrolyte. The combination of the Au₂ clusters decorated Pt/PANI and room temperature ionic liquid with several fixed electrochemical potentials was explored to obtain a high solubility of each analyte. According to the results, the presence of Au₂ clusters increased the current density due to electrocatalytic activity compared to the electrode without Au₂ clusters. In addition, the Au₂ clusters on the modified electrode had a more linear concentration dependency trend than the modified electrode without atomic gold clusters. Finally, the separation among butanol isomers was enhanced using different combination of room-temperature ionic liquids and fixed potentials.

Confinement Effects in Dynamics of Ionic Liquids with Polymer-Grafted Nanoparticles

Ionic liquid mixed with poly(methyl methacrylate)-grafted nanoparticle aggregates at low particle concentrations was shown to exhibit different dynamics and ionic conductivity than that of pure ionic liquid in our previous studies. In this work, we report on the quasi-elastic neutron scattering results on ionic liquid containing polymer-grafted nanoparticles at the higher particle concentration. The diffusivity of imidazolium (HMIM + ) cations of 1-hexyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide (HMIM-TFSI) in the presence of poly(methyl methacrylate)-grafted iron oxide nanoparticles and the ionic conductivity of solutions were discussed through the confinement. Analysis of the elastic incoherent structure factor suggested the confinement radius decreased with the addition of grafted particles in HMIM-TFSI/solvent mixture, indicating the confinement that is induced by the high concentration of grafted particles, shrinks the HMIM-TFSI restricted volume. We further conjecture that this enhanced diffusivity occurs as a result of the local ordering of cations within aggregates of poly(methyl methacrylate)-grafted particles.

Self-Assembly of Amphiphilic BODIPY Derivatives on Micropatterned Ionic Liquid Surfaces for Fluorescent Films with Excellent Stability and Sensing Performance

Fluorescent films have been widely recognized as one of the most powerful tools for trace analyte detection. However, their use has been limited due to the poor photochemical stability of fluorophores at a gas-solid interface and inefficient film mass transfer. Herein, novel fluorescent films were developed through self-assembly of amphiphilic BODIPY derivatives on micropatterned ionic liquid surfaces. Unlike solid-state films, the obtained monolayer films exhibit excellent photochemical stability, similar to that of a solution. Moreover, the interfacial assembly of amphiphilic fluorophores can avoid gas diffusion inside the microdroplets, significantly improving the sensing performance. The 1/1-butyl-3-methylimidazolium tetrafluoroborate ([BMIM]BF₄) monolayer exhibits high sensitivity, high selectivity, and a fast response to detect diethylchlorophosphate (DCP) vapor. The detection limit was 226 ppt, with a response time to DCP of 2.0 s. Importantly, the 1/[BMIM]BF₄ monolayer can be reused for at least 50 cycles with no obvious signal fading. This study is expected to benefit the development of new strategies for designing fluorescence sensing films and lay a solid foundation for the fabrication of multifunctional sensing devices with excellent photochemical stability and sensing performance.

Cobaloxime Complex Salts: Synthesis, Patterning on Carbon Nanomembranes and Heterogeneous Hydrogen Evolution Studies

Cobaloximes are promising, earth‐abundant catalysts for the light‐driven hydrogen evolution reaction (HER). Typically, these cobalt(III) complexes are prepared in situ or employed in their neutral form, for example, [Co(dmgH)₂(py)Cl], even though related complex salts have been reported previously and could, in principle, offer improved catalytic activity as well as more efficient immobilization on solid support. Herein, we report an interdisciplinary investigation into complex salts [Co(dmgH)₂(py)₂]⁺[Co(dmgBPh₂)₂Cl₂]⁻, TBA+[Co(dmgBPh2)2Cl2]- and [Co(dmgH)₂(py)₂]⁺BArF⁻. We describe their strategic syntheses from the commercially available complex [Co(dmgH)₂(py)Cl] and demonstrate that these double and single complex salts are potent catalysts for the light‐driven HER. We also show that scanning electrochemical cell microscopy can be used to deposit arrays of catalysts [Co(dmgH)₂(py)₂]⁺[Co(dmgBPh₂)₂Cl₂]⁻, TBA+[Co(dmgBPh2)2Cl2]- and [Co(dmgH)₂(py)Cl] on supported and free‐standing amino‐terminated ∼1‐nm‐thick carbon nanomembranes (CNMs). Photocatalytic H₂ evolution at such arrays was quantified with Pd microsensors by scanning electrochemical microscopy, thus providing a new approach for catalytic evaluation and opening up novel routes for the creation and analysis of “designer catalyst arrays”, nanoprinted in a desired pattern on a solid support.

Chemical Vapor Deposition of Ionic Liquids for the Fabrication of Ionogel Films and Patterns

Film deposition and high-resolution patterning of ionic liquids (ILs) remain a challenge, despite a broad range of applications that would benefit from this type of processing. Here, we demonstrate for the first time the chemical vapor deposition (CVD) of ILs. The IL-CVD method is based on the formation of a non-volatile IL through the reaction of two vaporized precursors. Ionogel micropatterns can be easily obtained via the combination of IL-CVD and standard photolithography, and the resulting microdrop arrays can be used as microreactors. The IL-CVD approach will facilitate leveraging the properties of ILs in a range of applications and microfabricated devices.

Recent Advances in Biomaterial-Based High-Throughput Platforms

High-throughput systems allow screening and analysis of large number of samples simultaneously under same conditions. Over recent years, high-throughput systems have found applications in fields other than drug discovery like bioprocess industries, pollutant detection, material microarrays, etc. With the introduction of materials in such HT platforms, the screening system has been enabled for solid phases apart from conventional solution phase. The use of biomaterials has further facilitated cell-based assays in such platforms. Here, the authors have focused on the recent developments in biomaterial-based platforms including the fabricationusing contact and non-contact methods and utilization of such platforms for discovery of novel biomaterials exploiting interaction of biological entities with surface and bulk properties. Finally, the authors have elaborated on the application of the biomaterial-based high-throughput platforms in tissue engineering and regenerative medicine, cancer and stem cell studies. The studies show encouraging applications of biomaterial microarrays. However, success in clinical applicability still seems to be a far off task majorly due to absence of robust characterization and analysis techniques. Extensive focus is required for developing personalized medicine, analytical tools and storage/shelf-life of cell laden microarrays.

Electroreduction of CO2 in Ionic Liquid-Based Electrolytes

Electroreduction of carbon dioxide (CO₂) to value-added chemicals and fuels is a promising approach for sustainable energy conversion and storage. Many electrocatalysts have been designed for this purpose and studied extensively. The role of the electrolyte is particularly interesting and is pivotal for designing electrochemical devices by taking advantage of the synergy between electrolyte and catalyst. Recently, ionic liquids as electrolytes have received much attention due to their high CO₂ adsorption capacity, high selectivity, and low energy consumption. In this review, we present a comprehensive overview of the recent progress in CO₂ electroreduction in ionic liquid-based electrolytes, especially in the performance of different catalysts, the electrolyte effect, as well as mechanism studies to understand the reaction pathway. Perspectives on this interesting area are also discussed for the construction of novel electrochemical systems.

Fast responding hydrogen gas sensors using platinum nanoparticle modified microchannels and ionic liquids

From a safety perspective, it is vital to have fast responding gas sensors for toxic and explosive gases in the event of a gas leak. Amperometric gas sensors have been developed for such a purpose, but their response times are often relatively slow - on the order of 50 seconds or more. In this work, we have developed sensors for hydrogen gas that demonstrate ultra-fast response times. The sensor consists of an array of gold microchannel electrodes, electrodeposited with platinum nanoparticles (PtNPs) to enable hydrogen electroactivity. Very thin layers (∼9 μm) of room temperature ionic liquids (RTILs) result in an extremely fast response time of only 2 s, significantly faster than the other conventional electrodes examined (unmodified Pt electrode, and PtNP modified Au electrode). The RTIL layer in the microchannels is much thinner than the channel length, showing an interesting yet complex diffusion pattern and characteristic thin-layer behavior. At short times (e.g. on the timescale of cyclic voltammetry), the oxidation current is smaller and steady-state in nature, compared to macrodisk electrodes. At longer times (e.g. using long-term chronoamperometry), the diffusion layer is large for all surfaces and extends to the liquid/gas phase boundary, where the gas is continuously replenished from the flowing gas stream. Thus, the current response is the largest on the microchannel electrode, resulting in the highest sensitivity and lowest limit of detection for hydrogen. These microchannel electrodes appear to be highly promising surfaces for the ultrafast detection of hydrogen gas, particularly at relevant concentrations close to, or below, the lower explosive limit of 4 vol-% H₂.

Surface engineering in PbS via partial oxidation: towards an advanced electrocatalyst for reduction of levulinic acid to γ-valerolactone

Development of mild and efficient strategies for biomass conversion is of great significance, and design of advanced catalysts is crucial for biomass valorization. Herein, we designed PbS-based electrocatalysts through a surface engineering strategy via partial oxidation, and the degree of surface oxidation of PbS to PbSO₄ could be easily tuned by calcination temperature. It was discovered that the prepared electrocatalysts could efficiently catalyze reduction of biomass-derived levulinic acid (LA) to γ-valerolactone (GVL) using water as the hydrogen source. Especially, the electrocatalyst calcined at 400 °C (PbS-400) showed outstanding performance with a current density of 13.5 mA cm^-2 and a GVL faradaic efficiency of 78.6%, which was far higher than the best results reported up to date. Moreover, GVL was the only product from LA reduction, indicating the excellent selectivity. Mechanism investigation showed that LA was converted through electrocatalytic hydrogenation of carbonyl groups of LA and subsequent intramolecular esterification.

p-Phosphonic acid calix[8]arene mediated synthesis of ultra-large, ultra-thin, single-crystal gold nanoplatelets

Large, ultrathin, single-crystal gold platelets are produced in the presence of p-phosphonic acid calix[8]arene as both a catalyst and stabiliser.

Insights into Carbon Dioxide Electroreduction in Ionic Liquids: Carbon Dioxide Activation and Selectivity Tailored by Ionic Microhabitat

Electroreduction of carbon dioxide (CO₂ ) into high value-added products is a potential solution to a reduction in CO₂ levels and its utilization. One major challenge is the lack of an efficient system that can highly selectively reduce CO₂ into desirable products with low energy consumption. Ionic liquids (ILs) have been used as electrolytes for the electroreduction of CO₂ , and it has been proven that the CO₂ -cation complex results in a low-energy pathway. In this work, an ionic microhabitat (IMH) has been built for CO₂ electroreduction, and a novel anion-functionalized IL, 1-butyl-3-methylimidazolium 1,2,4triazolide ([Bmim][124Triz]), has been designed as the reaction medium. The results showed that the IMH played a key role in enhancing the performance of CO₂ electroreduction, especially in dominating the product selectivity, which is recognized to be a great challenge in an electroreduction process. New insights into the role of the IMH in higher CO₂ solubility, bending linear CO₂ by forming the [124Triz]-CO₂^- adduct, and transferring activated CO₂ into the cathode surface easily were revealed. The Faradaic efficiency for formic acid is as high as 95.2 %, with a current density reaching 24.5 mA cm^-2 . This work provides a promising way for the design of robust and highly efficient ILs for CO₂ electroreduction.

Modification of Microelectrode Arrays with High Surface Area Dendritic Platinum 3D Structures: Enhanced Sensitivity for Oxygen Detection in Ionic Liquids

Electrochemical gas sensors are often used for identifying and quantifying redox-active analyte gases in the atmosphere. However, for amperometric sensors, the current signal is usually dependent on the electroactive surface area, which can become small when using microelectrodes and miniaturized devices. Microarray thin-film electrodes (MATFEs) are commercially available, low-cost devices that give enhanced current densities compared to mm-sized electrodes, but still give low current responses (e.g., less than one nanoamp), when detecting low concentrations of gases. To overcome this, we have modified the surface of the MATFEs by depositing platinum into the recessed holes to create arrays of 3D structures with high surface areas. Dendritic structures have been formed using an additive, lead acetate (Pb(OAc)₂) into the plating solution. One-step and two-step depositions were explored, with a total deposition time of 300 s or 420 s. The modified MATFEs were then studied for their behavior towards oxygen reduction in the room temperature ionic liquid (RTIL) [N8,2,2,2][NTf₂]. Significantly enhanced currents for oxygen were observed, ranging from 9 to 16 times the current of the unmodified MATFE. The highest sensitivity was obtained using a two-step deposition with a total time of 420 s, and both steps containing Pb(OAc)₂. This work shows that commercially-available microelectrodes can be favorably modified to give significantly enhanced analytical performances.

Redox Recycling Amplification Using an Interdigitated Microelectrode Array for Ionic Liquid-Based Oxygen Sensors

A new design for a membrane-free gas sensor modified with a thin layer of ionic liquid is described. The new approach uses miniaturized interdigitated microelectrodes for detecting gases having reversible electrochemistry, for example, dioxygen. Analyte molecules are reduced on the first working electrode, creating an intermediate species (e.g., superoxide, O₂^•-, from dioxygen) that can be reoxidized back to the original molecule at the second working electrode. The loop of redox reactions enhances the measured current, leading to high sensitivity (3.29 ± 0.06 nA cm^-2 ppm^-1) and low detection limit (LOD = 174 ppm). The gas sensor design was demonstrated to monitor typical concentrations of oxygen with good accuracy and precision. The enhancement in the current is characteristic only of gas molecules with reversible electrochemistry, which indicates that the proposed gas sensor can analyze these molecules with greater sensitivity over those with irreversible electrochemistry.

Ionic Liquid Microstrips Impregnated with Magnetic Nanostirrers for Sensitive Gas Sensors

Ionic liquids (IL) have been regarded as promising electrolytes as substitutes for volatile aqueous or organic solvents for electrochemical gas sensors. However, ILs are viscous, and the slow diffusion of gas molecules leads to poor sensitivity and sluggish response times. Herein, we describe a strategy using an array of microstrips of IL containing magnetic nanoparticles as nanostirrers for enhanced mass transport and gas sensing. Magnetic CoFe₂O₄ nanoparticles are synthesized and dispersed in a hydrophobic IL [BMP][Ntf₂]. First, the convection effect of the IL dispersion was studied using the reversible redox couple ferrocene/ferrocenium ion. In a rotating magnetic field, steady-state currents for oxidation of dissolved ferrocene are three to five times greater than that in an unstirred solution. Then, the IL dispersion is micropatterned onto a gold electrode using microcontact printing. A self-assembled monolayer was printed onto a gold surface creating 70 μm wide hydrophobic lines with a 30 μm gap between them. Upon applying the IL dispersion into the gap, a 30 μm wide array of microstrips was successfully fabricated. The system is demonstrated as an oxygen sensor in the range of volume fraction of O₂ of 50-500 ppm giving a linear calibration with a sensitivity of 1.94 nA cm^-2 ppm^-1.

Breath-Taking Patterns: Discontinuous Hydrophilic Regions for Photonic Crystal Beads Assembly and Patterns Revisualization

Surfaces patterned with hydrophilic and hydrophobic regions provide robust and versatile means for investigating the wetting behaviors of liquids, surface properties analysis, and producing patterned arrays. However, the fabrication of integral and uniform arrays onto these open systems remains a challenge, thus restricting them from being used in practical applications. Here, we present a simple yet powerful approach for the fabrication of water droplet arrays and the assembly of photonic crystal bead arrays based on hydrophilic-hydrophobic patterned substrates. Various integral arrays are simply prepared in a high-quality output with a low cost, large scale, and uniform size control. By simply taking a breath, which brings moisture to the substrate surface, complex hydrophilic-hydrophobic outlined images can be revisualized in the discontinuous hydrophilic regions. Integration of hydrogel photonic crystal bead arrays into the "breath-taking" process results in breath-responsive photonic crystal beads, which can change their colors upon a mild exhalation. This state-of-the-art technology not only provides an effective methodology for the preparation of patterned arrays but also demonstrates intriguing applications in information storage and biochemical sensors.

Microcontact Printing of Thiol-Functionalized Ionic Liquid Microarrays for "Membrane-less" and "Spill-less" Gas Sensors

Lab-on-a-chip systems have gained significant interest for both chemical synthesis and assays at the micro-to-nanoscale with a unique set of benefits. However, solvent volatility represents one of the major hurdles to the reliability and reproducibility of the lab-on-a-chip devices for large-scale applications. Here we demonstrate a strategy of combining nonvolatile and functionalized ionic liquids with microcontact printing for fabrication of "wall-less" microreactors and microfluidics with high reproducibility and high throughput. A range of thiol-functionalized ionic liquids have been synthesized and used as inks for microcontact printing of ionic liquid microdroplet arrays onto gold chips. The covalent bonds formed between the thiol-functionalized ionic liquids and the gold substrate offer enhanced stability of the ionic liquid microdroplets, compared to conventional nonfunctionalized ionic liquids, and these microdroplets remain stable in a range of nonpolar and polar solvents, including water. We further demonstrate the use of these open ionic liquid microarrays for fabrication of "membrane-less" and "spill-less" gas sensors with enhanced reproducibility and robustness. Ionic-liquid-based microarray and microfluidics fabricated using the described microcontact printing may provide a versatile platform for a diverse number of applications at scale.

Deposition, patterning, and utility of conductive materials for the rapid prototyping of chemical and bioanalytical devices

Rapid prototyping is a critical step in the product development cycle of miniaturized chemical and bioanalytical devices, often categorized as lab-on-a-chip devices, biosensors, and micro-total analysis systems. While high throughput manufacturing methods are often preferred for large-volume production, rapid prototyping is necessary for demonstrating and predicting the performance of a device and performing field testing and validation before translating a product from research and development to large volume production. Choosing a specific rapid prototyping method involves considering device design requirements in terms of minimum feature sizes, mechanical stability, thermal and chemical resistance, and optical and electrical properties. A rapid prototyping method is then selected by making engineering trade-off decisions between the suitability of the method in meeting the design specifications and manufacturing metrics such as speed, cost, precision, and potential for scale up. In this review article, we review four categories of rapid prototyping methods that are applicable to developing miniaturized bioanalytical devices, single step, mask and deposit, mask and etch, and mask-free assembly, and we will focus on the trade-offs that need to be made when selecting a particular rapid prototyping method. The focus of the review article will be on the development of systems having a specific arrangement of conductive or semiconductive materials.

A stretchable sensor platform based on simple and scalable lift-off micropatterning of metal nanowire network

We describe a simple, precise and scalable micropatterning approach of conductive nanomaterials (CNs) based on a synergetic combination of lift-off process and wet coating of CNs.

Flexure-based Roll-to-roll Platform: A Practical Solution for Realizing Large-area Microcontact Printing

A continuous roll-to-roll microcontact printing (MCP) platform promises large-area nanoscale patterning with significantly improved throughput and a great variety of applications, e.g. precision patterning of metals, bio-molecules, colloidal nanocrystals, etc. Compared with nanoimprint lithography, MCP does not require a thermal imprinting step (which limits the speed and material choices), but instead, extreme precision with multi-axis positioning and misalignment correction capabilities for large area adaptation. In this work, we exploit a flexure-based mechanism that enables continuous MCP with 500 nm precision and 0.05 N force control. The fully automated roll-to-roll platform is coupled with a new backfilling MCP chemistry optimized for high-speed patterning of gold and silver. Gratings of 300, 400, 600 nm line-width at various locations on a 4-inch plastic substrate are fabricated at a speed of 60 cm/min. Our work represents the first example of roll-to-roll MCP with high reproducibility, wafer scale production capability at nanometer resolution. The precision roll-to-roll platform can be readily applied to other material systems.