1
|
Zhang T, Shan W, Le Dot M, Xiao P. Structural Functions of 3D-Printed Polymer Scaffolds in Regulating Cell Fates and Behaviors for Repairing Bone and Nerve Injuries. Macromol Rapid Commun 2024:e2400293. [PMID: 38885644 DOI: 10.1002/marc.202400293] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/01/2024] [Revised: 06/04/2024] [Indexed: 06/20/2024]
Abstract
Tissue repair and regeneration, such as bone and nerve restoration, face significant challenges due to strict regulations within the immune microenvironment, stem cell differentiation, and key cell behaviors. The development of 3D scaffolds is identified as a promising approach to address these issues via the efficiently structural regulations on cell fates and behaviors. In particular, 3D-printed polymer scaffolds with diverse micro-/nanostructures offer a great potential for mimicking the structures of tissue. Consequently, they are foreseen as promissing pathways for regulating cell fates, including cell phenotype, differentiation of stem cells, as well as the migration and the proliferation of key cells, thereby facilitating tissue repairs and regenerations. Herein, the roles of structural functions of 3D-printed polymer scaffolds in regulating the fates and behaviors of numerous cells related to tissue repair and regeneration, along with their specific influences are highlighted. Additionally, the challenges and outlooks associated with 3D-printed polymer scaffolds with various structures for modulating cell fates are also discussed.
Collapse
Affiliation(s)
- Tongling Zhang
- State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, 200050, P. R. China
| | - Wenpeng Shan
- State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, 200050, P. R. China
| | - Marie Le Dot
- State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, 200050, P. R. China
| | - Pu Xiao
- State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, 200050, P. R. China
| |
Collapse
|
2
|
Wang Y, Zhang X, Liu S, Liu Y, Zhou Q, Zhu T, Miao YE, Willenbacher N, Zhang C, Liu T. Thermal-Rectified Gradient Porous Polymeric Film for Solar-Thermal Regulatory Cooling. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2400102. [PMID: 38606728 DOI: 10.1002/adma.202400102] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/03/2024] [Revised: 03/19/2024] [Indexed: 04/13/2024]
Abstract
Solar-thermal regulation concerning thermal insulation and solar modulation is pivotal for cooling textiles and smart buildings. Nevertheless, a contradiction arises in balancing the demand to prevent external heat infiltration with the efficient dissipation of excess heat from enclosed spaces. Here, a concentration-gradient polymerization strategy is presented for fabricating a gradient porous polymeric film comprising interconnected polymeric microspheres. This method involves establishing an electric field-driven gradient distribution of charged crosslinkers in the precursor solution, followed by subsequent polymerization and freeze-drying processes. The resulting porous film exhibits a significant porosity gradient along its thickness, leading to exceptional unidirectional thermal insulation capabilities with a thermal rectification factor of 21%. The gradient porous film, with its thermal rectification properties, effectively reconciles the conflicting demands of diverse thermal conductivity for cooling unheated and spontaneously heated enclosed spaces. Consequently, the gradient porous film demonstrates remarkable enhancements in solar-thermal management, achieving temperature reductions of 3.0 and 4.1 °C for unheated and spontaneously heated enclosed spaces, respectively, compared to uniform porous films. The developed gradient-structured porous film thus holds promise for the development of thermal-rectified materials tailored to regulate solar-thermal conditions within enclosed environments.
Collapse
Affiliation(s)
- Yufeng Wang
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, P.R. China
| | - Xiaobo Zhang
- Department of Mechanical Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Hong Kong, 999077, P.R. China
| | - Song Liu
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, P.R. China
| | - Ying Liu
- Department of Materials Science and Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Hong Kong, 999077, P.R. China
| | - Qisen Zhou
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, P.R. China
| | - Tianyi Zhu
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, P.R. China
| | - Yue-E Miao
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, P.R. China
| | - Norbert Willenbacher
- Institute of Mechanical Process Engineering and Mechanics, Karlsruhe Institute of Technology, 76131, Karlsruhe, Germany
| | - Chao Zhang
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, P.R. China
| | - Tianxi Liu
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi, 214122, P.R. China
| |
Collapse
|
3
|
Mandsberg NK, Aslan F, Dong Z, Levkin PA. 3D printing of reactive macroporous polymers via thiol-ene chemistry and polymerization-induced phase separation. Chem Commun (Camb) 2024; 60:5872-5875. [PMID: 38517063 DOI: 10.1039/d4cc00466c] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/23/2024]
Abstract
Using thiol-ene chemistry, polymerization-induced phase separation, and DLP 3D printing, we present a method for manufacturing reactive macroporous 3D structures. This approach enables the fabrication of structures with tunable physicochemical properties and compressibility. Moreover, it facilitates post-functionalization through thiol-Michael addition reactions, thereby expanding performance and application potential.
Collapse
Affiliation(s)
- Nikolaj K Mandsberg
- Karlsruhe Institute of Technology (KIT), Institute of Biological and Chemical Systems - Functional Molecular Systems (IBCS-FMS), Kaiserstrasse 12, Karlsruhe 76131, Germany.
| | - Fatma Aslan
- Karlsruhe Institute of Technology (KIT), Institute of Biological and Chemical Systems - Functional Molecular Systems (IBCS-FMS), Kaiserstrasse 12, Karlsruhe 76131, Germany.
| | - Zheqin Dong
- Karlsruhe Institute of Technology (KIT), Institute of Biological and Chemical Systems - Functional Molecular Systems (IBCS-FMS), Kaiserstrasse 12, Karlsruhe 76131, Germany.
- School and Hospital of Stomatology Cheeloo College of Medicine Shandong University & Shandong Key Laboratory of Oral Tissue Regeneration & Shandong Engineering Laboratory for Dental Materials and Oral Tissue Regeneration No. 44-1 Wenhuaxi Road, Jinan, Shandong 250012, China
| | - Pavel A Levkin
- Karlsruhe Institute of Technology (KIT), Institute of Biological and Chemical Systems - Functional Molecular Systems (IBCS-FMS), Kaiserstrasse 12, Karlsruhe 76131, Germany.
- Karlsruhe Institute of Technology (KIT), Institute of Organic Chemistry (IOC), Kaiserstrasse 12, Karlsruhe 76131, Germany
| |
Collapse
|
4
|
Warren CG, Dasgupta PK. Liquid phase detection in the miniature scale. Microfluidic and capillary scale measurement and separation systems. A tutorial review. Anal Chim Acta 2024; 1305:342507. [PMID: 38677834 DOI: 10.1016/j.aca.2024.342507] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/08/2024] [Revised: 03/18/2024] [Accepted: 03/19/2024] [Indexed: 04/29/2024]
Abstract
Microfluidic and capillary devices are increasingly being used in analytical applications while their overall size keeps decreasing. Detection sensitivity for these microdevices gains more importance as device sizes and consequently, sample volumes, decrease. This paper reviews optical, electrochemical, electrical, and mass spectrometric detection methods that are applicable to capillary scale and microfluidic devices, with brief introduction to the principles in each case. Much of this is considered in the context of separations. We do consider theoretical aspects of separations by open tubular liquid chromatography, arguably the most potentially fertile area of separations that has been left fallow largely because of lack of scale-appropriate detection methods. We also examine the theoretical basis of zone electrophoretic separations. Optical detection methods discussed include UV/Vis absorbance, fluorescence, chemiluminescence and refractometry. Amperometry is essentially the only electrochemical detection method used in microsystems. Suppressed conductance and especially contactless conductivity (admittance) detection are in wide use for the detection of ionic analytes. Microfluidic devices, integrated to various mass spectrometers, including ESI-MS, APCI-MS, and MALDI-MS are discussed. We consider the advantages and disadvantages of each detection method and compare the best reported limits of detection in as uniform a format as the available information allows. While this review pays more attention to recent developments, our primary focus has been on the novelty and ingenuity of the approach, regardless of when it was first proposed, as long as it can be potentially relevant to miniature platforms.
Collapse
Affiliation(s)
- Cable G Warren
- Department of Chemistry and Biochemistry, University of Texas at Arlington, Arlington, TX, 76019-0065, United States
| | - Purnendu K Dasgupta
- Department of Chemistry and Biochemistry, University of Texas at Arlington, Arlington, TX, 76019-0065, United States.
| |
Collapse
|
5
|
Thorakkattu P, Awasti N, Sajith Babu K, Khanashyam AC, Deliephan A, Shah K, Singh P, Pandiselvam R, Nirmal NP. 3D printing: trends and approaches toward achieving long-term sustainability in the food industry. Crit Rev Biotechnol 2024:1-21. [PMID: 38797671 DOI: 10.1080/07388551.2024.2344577] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/07/2023] [Accepted: 06/17/2023] [Indexed: 05/29/2024]
Abstract
Global food security has recently been under serious threat from the rapid rise in the world's population, the problems brought on by climate change, and the appearance of new pandemics. As a result, the need for novel and innovative solutions to solve the existing problems and improve food sustainability has become crucial. 3D printing is expected to play a significant role in providing tangible contributions to the food industry in achieving sustainable development goals. The 3D food printing holds the potential to produce highly customized food in terms of shape, texture, flavor, structure and nutritional value and enable us to create new unique formulations and edible alternatives. The problem of whether the cost of the printed meal and 3D printing itself can be sustainably produced is becoming more and more important due to global concerns. This review intends to provide a comprehensive overview of 3D printed foods with an overview of the current printing methodologies, illustrating the technology's influencing factors, and its applications in personalized nutrition, packaging, value addition, and valorization aspects to fully integrate sustainability concerns thus exploring the potential of 3D food printing.
Collapse
Affiliation(s)
- Priyamvada Thorakkattu
- Department of Animal Sciences and Industry, Food Science Institute, KS State University, Manhattan, USA
| | | | | | | | | | | | - Punit Singh
- Department of Mechanical Engineering, Institute of Engineering and Technology, GLA University Mathura, Chaumuhan, India
| | - R Pandiselvam
- Physiology, Biochemistry and Post-Harvest Technology Division, ICAR-Central Plantation Crops Research Institute (CPCRI), Kasaragod, India
| | | |
Collapse
|
6
|
Hong S, Zhang H, Lee J, Yu T, Cho S, Park T, Walsh J, Ji Y, Kim JJ, Lee H, Kim DR, Xu B, Lee CH. Spongy Ag Foam for Soft and Stretchable Strain Gauges. ACS APPLIED MATERIALS & INTERFACES 2024; 16:26613-26623. [PMID: 38728055 DOI: 10.1021/acsami.4c04719] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/24/2024]
Abstract
Strain gauges, particularly for wearable sensing applications, require a high degree of stretchability, softness, sensitivity, selectivity, and linearity. They must also steer clear of challenges such as mechanical and electrical hysteresis, overshoot behavior, and slow response/recovery times. However, current strain gauges face challenges in satisfying all of these requirements at once due to the inevitable trade-offs between these properties. Here, we present an innovative method for creating strain gauges from spongy Ag foam through a steam-etching process. This method simplifies the traditional, more complex, and costly manufacturing techniques, presenting an eco-friendly alternative. Uniquely, the strain gauges crafted from this method achieve an unparalleled gauge factor greater than 8 × 103 at strains exceeding 100%, successfully meeting all required attributes without notable trade-offs. Our work includes systematic investigations that reveal the intricate structure-property-performance relationship of the spongy Ag foam with practical demonstrations in areas such as human motion monitoring and human-robot interaction. These breakthroughs pave the way for highly sensitive and selective strain gauges, showing immediate applicability across a wide range of wearable sensing applications.
Collapse
Affiliation(s)
- Seokkyoon Hong
- Weldon School of Biomedical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Haozhe Zhang
- Department of Mechanical and Aerospace Engineering, University of Virginia, Charlottesville, Virginia 22903-1738, United States
| | - Junsang Lee
- Weldon School of Biomedical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
- School of Mechanical Engineering, Hanyang University, Seoul 04763, Republic of Korea
| | - Tianhao Yu
- School of Mechanical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Seungse Cho
- Weldon School of Biomedical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Taewoong Park
- Weldon School of Biomedical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Julia Walsh
- Weldon School of Biomedical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Yuhyun Ji
- Weldon School of Biomedical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Joshua Jeremiah Kim
- Weldon School of Biomedical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Hyowon Lee
- Weldon School of Biomedical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Dong Rip Kim
- School of Mechanical Engineering, Hanyang University, Seoul 04763, Republic of Korea
| | - Baoxing Xu
- Department of Mechanical and Aerospace Engineering, University of Virginia, Charlottesville, Virginia 22903-1738, United States
| | - Chi Hwan Lee
- Weldon School of Biomedical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
- School of Mechanical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
- Center for Implantable Devices, Purdue University, West Lafayette, Indiana 47907, United States
- School of Materials Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| |
Collapse
|
7
|
Zhu C, Gemeda HB, Duoss EB, Spadaccini CM. Toward Multiscale, Multimaterial 3D Printing. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024:e2314204. [PMID: 38775924 DOI: 10.1002/adma.202314204] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/26/2023] [Revised: 04/11/2024] [Indexed: 06/06/2024]
Abstract
Biological materials and organisms possess the fundamental ability to self-organize, through which different components are assembled from the molecular level up to hierarchical structures with superior mechanical properties and multifunctionalities. These complex composites inspire material scientists to design new engineered materials by integrating multiple ingredients and structures over a wide range. Additive manufacturing, also known as 3D printing, has advantages with respect to fabricating multiscale and multi-material structures. The need for multifunctional materials is driving 3D printing techniques toward arbitrary 3D architectures with the next level of complexity. In this paper, the aim is to highlight key features of those 3D printing techniques that can produce either multiscale or multimaterial structures, including innovations in printing methods, materials processing approaches, and hardware improvements. Several issues and challenges related to current methods are discussed. Ultimately, the authors also provide their perspective on how to realize the combination of multiscale and multimaterial capabilities in 3D printing processes and future directions based on emerging research.
Collapse
Affiliation(s)
- Cheng Zhu
- Center for Engineered Materials and Manufacturing, Materials Engineering Division, Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA, 94550, USA
| | - Hawi B Gemeda
- Center for Engineered Materials and Manufacturing, Materials Engineering Division, Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA, 94550, USA
| | - Eric B Duoss
- Center for Engineered Materials and Manufacturing, Materials Engineering Division, Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA, 94550, USA
| | - Christopher M Spadaccini
- Center for Engineered Materials and Manufacturing, Materials Engineering Division, Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA, 94550, USA
| |
Collapse
|
8
|
Xu Y, Tang L, Nok-iangthong C, Wagner M, Baumann G, Feist F, Bismarck A, Jiang Q. Functionally Gradient Macroporous Polymers: Emulsion Templating Offers Control over Density, Pore Morphology, and Composition. ACS APPLIED POLYMER MATERIALS 2024; 6:5150-5162. [PMID: 38752018 PMCID: PMC11091853 DOI: 10.1021/acsapm.4c00261] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/24/2024] [Revised: 04/09/2024] [Accepted: 04/09/2024] [Indexed: 05/18/2024]
Abstract
Gradient macroporous polymers were produced by polymerization of emulsion templates comprising a continuous monomer phase and an internal aqueous template phase. To produce macroporous polymers with gradient composition, pore size, and foam density, we varied the template formulation, droplet size, and internal phase ratio of emulsion templates continuously and stacked those prior to polymerization. Using the outlined approach, it is possible to vary one property along the resulting macroporous polymer while retaining the other properties. The elastic moduli and crush strengths change along the gradient of the macroporous polymers; their mechanical properties are dominated by those of the weakest layers in the gradient. Macroporous polymers with gradient chemical composition and thus stiffness provide both high impact load and energy adsorption, rendering the gradient foam suitable for impact protective applications. We show that dual-dispensing and simultaneous blending of two different emulsion formulations in various ratios results in a fine, bidirectional change of the template composition, enabling the production of true gradient macroporous polymers with a high degree of design freedom.
Collapse
Affiliation(s)
- Yufeng Xu
- Institute
of Material Chemistry and Research, Faculty of Chemistry, University of Vienna, Währinger Strasse 42, 1090 Vienna, Austria
| | - Le Tang
- Institute
of Material Chemistry and Research, Faculty of Chemistry, University of Vienna, Währinger Strasse 42, 1090 Vienna, Austria
| | - Chanokporn Nok-iangthong
- Institute
of Material Chemistry and Research, Faculty of Chemistry, University of Vienna, Währinger Strasse 42, 1090 Vienna, Austria
| | - Markus Wagner
- Institute
for Vehicle Safety, Graz University of Technology, Inffeldgasse 13 VI, 8010 Graz, Austria
| | - Georg Baumann
- Institute
for Vehicle Safety, Graz University of Technology, Inffeldgasse 13 VI, 8010 Graz, Austria
| | - Florian Feist
- Institute
for Vehicle Safety, Graz University of Technology, Inffeldgasse 13 VI, 8010 Graz, Austria
| | - Alexander Bismarck
- Institute
of Material Chemistry and Research, Faculty of Chemistry, University of Vienna, Währinger Strasse 42, 1090 Vienna, Austria
- Department
of Chemical Engineering, Imperial College
London, South Kensington
Campus, London SW7 2AZ, U.K.
| | - Qixiang Jiang
- Institute
of Material Chemistry and Research, Faculty of Chemistry, University of Vienna, Währinger Strasse 42, 1090 Vienna, Austria
| |
Collapse
|
9
|
Yi Y, An HW, Wang H. Intelligent Biomaterialomics: Molecular Design, Manufacturing, and Biomedical Applications. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2305099. [PMID: 37490938 DOI: 10.1002/adma.202305099] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/29/2023] [Revised: 07/14/2023] [Indexed: 07/27/2023]
Abstract
Materialomics integrates experiment, theory, and computation in a high-throughput manner, and has changed the paradigm for the research and development of new functional materials. Recently, with the rapid development of high-throughput characterization and machine-learning technologies, the establishment of biomaterialomics that tackles complex physiological behaviors has become accessible. Breakthroughs in the clinical translation of nanoparticle-based therapeutics and vaccines have been observed. Herein, recent advances in biomaterials, including polymers, lipid-like materials, and peptides/proteins, discovered through high-throughput screening or machine learning-assisted methods, are summarized. The molecular design of structure-diversified libraries; high-throughput characterization, screening, and preparation; and, their applications in drug delivery and clinical translation are discussed in detail. Furthermore, the prospects and main challenges in future biomaterialomics and high-throughput screening development are highlighted.
Collapse
Affiliation(s)
- Yu Yi
- CAS Center for Excellence in Nanoscience, CAS Key Laboratory for Biomedical Effects of Nanomaterials and Nanosafety, National Center for Nanoscience and Technology (NCNST), No. 11 Beiyitiao, Zhongguancun, Haidian District, Beijing, 100190, China
| | - Hong-Wei An
- CAS Center for Excellence in Nanoscience, CAS Key Laboratory for Biomedical Effects of Nanomaterials and Nanosafety, National Center for Nanoscience and Technology (NCNST), No. 11 Beiyitiao, Zhongguancun, Haidian District, Beijing, 100190, China
| | - Hao Wang
- CAS Center for Excellence in Nanoscience, CAS Key Laboratory for Biomedical Effects of Nanomaterials and Nanosafety, National Center for Nanoscience and Technology (NCNST), No. 11 Beiyitiao, Zhongguancun, Haidian District, Beijing, 100190, China
- Center of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
| |
Collapse
|
10
|
Duarte LC, Figueredo F, Chagas CLS, Cortón E, Coltro WKT. A review of the recent achievements and future trends on 3D printed microfluidic devices for bioanalytical applications. Anal Chim Acta 2024; 1299:342429. [PMID: 38499426 DOI: 10.1016/j.aca.2024.342429] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/16/2023] [Revised: 02/25/2024] [Accepted: 02/26/2024] [Indexed: 03/20/2024]
Abstract
3D printing has revolutionized the manufacturing process of microanalytical devices by enabling the automated production of customized objects. This technology promises to become a fundamental tool, accelerating investigations in critical areas of health, food, and environmental sciences. This microfabrication technology can be easily disseminated among users to produce further and provide analytical data to an interconnected network towards the Internet of Things, as 3D printers enable automated, reproducible, low-cost, and easy fabrication of microanalytical devices in a single step. New functional materials are being investigated for one-step fabrication of highly complex 3D printed parts using photocurable resins. However, they are not yet widely used to fabricate microfluidic devices. This is likely the critical step towards easy and automated fabrication of sophisticated, complex, and functional 3D-printed microchips. Accordingly, this review covers recent advances in the development of 3D-printed microfluidic devices for point-of-care (POC) or bioanalytical applications such as nucleic acid amplification assays, immunoassays, cell and biomarker analysis and organs-on-a-chip. Finally, we discuss the future implications of this technology and highlight the challenges in researching and developing appropriate materials and manufacturing techniques to enable the production of 3D-printed microfluidic analytical devices in a single step.
Collapse
Affiliation(s)
- Lucas C Duarte
- Instituto de Química, Universidade Federal de Goiás, 74690-900, Goiânia, GO, Brazil; Instituto Federal de Educação, Ciência e Tecnologia de Goiás, Campus Inhumas, 75402-556, Inhumas, GO, Brazil
| | - Federico Figueredo
- Laboratorio de Biosensores y Bioanalisis (LABB), Departamento de Química Biológica e IQUIBICEN-CONICET, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, CABA, Argentina
| | - Cyro L S Chagas
- Instituto de Química, Universidade de Brasília, 70910-900, Brasília, DF, Brazil
| | - Eduardo Cortón
- Laboratorio de Biosensores y Bioanalisis (LABB), Departamento de Química Biológica e IQUIBICEN-CONICET, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, CABA, Argentina
| | - Wendell K T Coltro
- Instituto de Química, Universidade Federal de Goiás, 74690-900, Goiânia, GO, Brazil; Instituto Nacional de Ciência e Tecnologia de Bioanalítica, 13084-971, Campinas, SP, Brazil.
| |
Collapse
|
11
|
Conti M, Boland D, Heeran C, Symington JA, Pullen JR, Dimartino S. Purification of monoclonal antibodies using novel 3D printed ordered stationary phases. J Chromatogr A 2024; 1722:464873. [PMID: 38626540 DOI: 10.1016/j.chroma.2024.464873] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/22/2024] [Revised: 03/31/2024] [Accepted: 04/03/2024] [Indexed: 04/18/2024]
Abstract
3D printing offers the unprecedented ability to fabricate chromatography stationary phases with bespoke 3D morphology as opposed to traditional packed beds of spherical beads. The restricted range of printable materials compatible with chromatography is considered a setback for its industrial implementation. Recently, we proposed a novel ink that exhibits favourable printing performance (printing time ∼100 mL/h, resolution ∼200 µm) and broadens the possibilities for a range of chromatography applications thanks to its customisable surface chemistry. In this work, this ink was used to fabricate 3D printed ordered columns with 300 µm channels for the capture and polishing of therapeutic monoclonal antibodies. The columns were initially assessed for leachables and extractables, revealing no material propensity for leaching. Columns were then functionalised with protein A and SO3 ligands to obtain affinity and strong cation exchangers, respectively. 3D printed protein A columns showed >85 % IgG recovery from harvested cell culture fluid with purities above 98 %. Column reusability was evaluated over 20 cycles showing unaffected performance. Eluate samples were analysed for co-eluted protein A fragments, host cell protein and aggregates. Results demonstrate excellent HCP clearance (logarithmic reduction value of > 2.5) and protein A leakage in the range of commercial affinity resins (<100 ng/mg). SO3 functionalised columns employed for polishing achieved removal of leaked Protein A (down to 10 ng/mg) to meet regulatory expectations of product purity. This work is the first implementation of 3D printed columns for mAb purification and provides strong evidence for their potential in industrial bioseparations.
Collapse
Affiliation(s)
- Mariachiara Conti
- Institute for Bioengineering, The School of Engineering, The University of Edinburgh, Edinburgh, EH9 3DW, UK
| | - Deirdre Boland
- Fujifilm Diosynth Biotechnologies, Teesside, TS23 1LH, UK
| | - Carmen Heeran
- Fujifilm Diosynth Biotechnologies, Teesside, TS23 1LH, UK
| | | | - James R Pullen
- Fujifilm Diosynth Biotechnologies, Teesside, TS23 1LH, UK
| | - Simone Dimartino
- Institute for Bioengineering, The School of Engineering, The University of Edinburgh, Edinburgh, EH9 3DW, UK.
| |
Collapse
|
12
|
Li HN, Zhang C, Yang HC, Liang HQ, Wang Z, Xu ZK. Solid-state, liquid-free ion-conducting elastomers: rising-star platforms for flexible intelligent devices. MATERIALS HORIZONS 2024; 11:1152-1176. [PMID: 38165799 DOI: 10.1039/d3mh01812a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/04/2024]
Abstract
Soft ionic conductors have emerged as a powerful toolkit to engineer transparent flexible intelligent devices that go beyond their conventional counterparts. Particularly, due to their superior capacities of eliminating the evaporation, freezing and leakage issues of the liquid phase encountered with hydrogels, organohydrogels and ionogels, the emerging solid-state, liquid-free ion-conducting elastomers have been largely recognized as ideal candidates for intelligent flexible devices. However, despite their extensive development, a comprehensive and timely review in this emerging field is lacking, particularly from the perspective of design principles, advanced manufacturing, and distinctive applications. Herein, we present (1) the design principles and intriguing merits of solid-state, liquid-free ion-conducting elastomers; (2) the methods to manufacture solid-state, liquid-free ion-conducting elastomers with preferential architectures and functions using advanced technologies such as 3D printing; (3) how to leverage solid-state, liquid-free ion-conducting elastomers in exploiting advanced applications, especially in the fields of flexible wearable sensors, bioelectronics and energy harvesting; (4) what are the unsolved scientific and technical challenges and future opportunities in this multidisciplinary field. We envision that this review will provide a paradigm shift to trigger insightful thinking and innovation in the development of intelligent flexible devices and beyond.
Collapse
Affiliation(s)
- Hao-Nan Li
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, MOE Engineering Research Center of Membrane and Water Treatment Technology, and Key Laboratory of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310027, China.
| | - Chao Zhang
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, MOE Engineering Research Center of Membrane and Water Treatment Technology, and Key Laboratory of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310027, China.
| | - Hao-Cheng Yang
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, MOE Engineering Research Center of Membrane and Water Treatment Technology, and Key Laboratory of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310027, China.
| | - Hong-Qing Liang
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, MOE Engineering Research Center of Membrane and Water Treatment Technology, and Key Laboratory of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310027, China.
| | - Zuankai Wang
- Department of Mechanical Engineering, The Hong Kong Polytechnic University, Hong Kong SAR, China.
| | - Zhi-Kang Xu
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, MOE Engineering Research Center of Membrane and Water Treatment Technology, and Key Laboratory of Adsorption and Separation Materials & Technologies of Zhejiang Province, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310027, China.
| |
Collapse
|
13
|
Liu H, He L, Kuzmanović M, Huang Y, Zhang L, Zhang Y, Zhu Q, Ren Y, Dong Y, Cardon L, Gou M. Advanced Nanomaterials in Medical 3D Printing. SMALL METHODS 2024; 8:e2301121. [PMID: 38009766 DOI: 10.1002/smtd.202301121] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/23/2023] [Revised: 09/22/2023] [Indexed: 11/29/2023]
Abstract
3D printing is now recognized as a significant tool for medical research and clinical practice, leading to the emergence of medical 3D printing technology. It is essential to improve the properties of 3D-printed products to meet the demand for medical use. The core of generating qualified 3D printing products is to develop advanced materials and processes. Taking advantage of nanomaterials with tunable and distinct physical, chemical, and biological properties, integrating nanotechnology into 3D printing creates new opportunities for advancing medical 3D printing field. Recently, some attempts are made to improve medical 3D printing through nanotechnology, providing new insights into developing advanced medical 3D printing technology. With high-resolution 3D printing technology, nano-structures can be directly fabricated for medical applications. Incorporating nanomaterials into the 3D printing material system can improve the properties of the 3D-printed medical products. At the same time, nanomaterials can be used to expand novel medical 3D printing technologies. This review introduced the strategies and progresses of improving medical 3D printing through nanotechnology and discussed challenges in clinical translation.
Collapse
Affiliation(s)
- Haofan Liu
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Liming He
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Maja Kuzmanović
- College of Polymer Science and Engineering, Sichuan University, Chengdu, 610065, China
| | - Yiting Huang
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Li Zhang
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Yi Zhang
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Qi Zhu
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Ya Ren
- Huahang Microcreate Technology Co., Ltd, Chengdu, 610042, China
| | - Yinchu Dong
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
- Chengdu OrganoidMed Medical Laboratory, Chengdu, 610000, China
| | - Ludwig Cardon
- Centre for Polymer and Material Technologies, Department of Materials, Textiles and Chemical Engineering, Faculty of Engineering and Architecture, Ghent University, Ghent, 9159052, Belgium
| | - Maling Gou
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| |
Collapse
|
14
|
Mason KS, Huang SY, Emslie SK, Zhang Q, Humphrey SM, Sessler JL, Page ZA. 3D-Printed Porous Supramolecular Sorbents for Cobalt Recycling. J Am Chem Soc 2024; 146:4078-4086. [PMID: 38300153 DOI: 10.1021/jacs.3c12635] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/02/2024]
Abstract
Electronic waste recycling is a recognized global challenge that requires new strategies to bind and release critical materials selectively, such as cobalt present in lithium-ion batteries. To address this challenge, hierarchical 3D-printed porous polymer scaffolds bearing supramolecular receptors were prepared using vat photopolymerization and their cobalt binding profiles were examined as a function of matrix polarity. By combining high-resolution digital light processing (DLP) with polymerization-induced phase separation (PIPS), functional acrylic copolymer networks with micrometer-level precision of geometry and nanometer-level pores were generated. Covalent integration of a methacrylate-functionalized bisdicyclohexyl acetamide (BDCA-MA) receptor enabled binding and release of cobalt(II) chloride (CoCl2) via a solvent polarity switch mechanism involving a change in solvent from ethanol to water. The present structures proved reusable as shown by sustained high binding efficiency over five bind and release cycles. This platform represents a "green" and energy conscious method for future electronic waste recycling.
Collapse
Affiliation(s)
- Keldy S Mason
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Austin, Texas 78712, United States
| | - Sheng-Yin Huang
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Austin, Texas 78712, United States
| | - Samuel K Emslie
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Austin, Texas 78712, United States
| | - Qian Zhang
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Austin, Texas 78712, United States
| | - Simon M Humphrey
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Austin, Texas 78712, United States
| | - Jonathan L Sessler
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Austin, Texas 78712, United States
| | - Zachariah A Page
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Austin, Texas 78712, United States
| |
Collapse
|
15
|
Jeong H, Gu J, Mwasame P, Patankar K, Yu D, Sing CE. Modeling the competition between phase separation and polymerization under explicit polydispersity. SOFT MATTER 2024; 20:681-692. [PMID: 38164983 DOI: 10.1039/d3sm01411h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/03/2024]
Abstract
The dynamics of phase separation for polymer blends is important in determining the final morphology and properties of polymer materials; in practical applications, this phase separation can be controlled by coupling to polymerization reaction kinetics via a process called 'polymerization-induced phase separation'. We develop a phase-field model for a polymer melt blend using a polymerizing Cahn-Hilliard (pCH) formalism to understand the fundamental processes underlying phase separation behavior of a mixture of two species independently undergoing linear step-growth polymerization. In our method, we explicitly model polydispersity in these systems to consider different molecular-weight components that will diffuse at different rates. We first show that this pCH model predicts results consistent with the Carothers predictions for step-growth polymerization kinetics, the Flory-Huggins theory of polymer mixing, and the classical predictions of spinodal decomposition in symmetric polymer blends. The model is then used to characterize (i) the competition between phase separation dynamics and polymerization kinetics, and (ii) the effect of unequal reaction rates between species. For large incompatibility between the species (i.e. high χ), our pCH model demonstrates that the strength for phase separation directly corresponds to the kinetics of phase separation. We find that increasing the reaction rate k̃, first induces faster phase separation but this trend reverses as we further increase k̃ due to the competition between molecular diffusion and polymerization. In this case, phase separation is delayed for faster polymerization rates due to the rapid accumulation of slow-moving, high molecular weight components.
Collapse
Affiliation(s)
- Hyeonmin Jeong
- Department of Chemical and Biomolecular Engineering, University of Illinois Urbana-Champaign, Urbana, IL, 61801, USA.
| | - Junsi Gu
- Dow Chemical Company, Midland, MI, 48667, USA
| | | | | | - Decai Yu
- Dow Chemical Company, Midland, MI, 48667, USA
| | - Charles E Sing
- Department of Chemical and Biomolecular Engineering, University of Illinois Urbana-Champaign, Urbana, IL, 61801, USA.
| |
Collapse
|
16
|
Kan L, Zhang L, Wang P, Liu Q, Wang J, Su B, Song B, Shi Y. Robust Superhydrophobicity through Surface Defects from Laser Powder Bed Fusion Additive Manufacturing. Biomimetics (Basel) 2023; 8:598. [PMID: 38132537 PMCID: PMC10741415 DOI: 10.3390/biomimetics8080598] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/14/2023] [Revised: 11/17/2023] [Accepted: 11/30/2023] [Indexed: 12/23/2023] Open
Abstract
The robustness of superhydrophobic objects conflicts with both the inevitable introduction of fragile micro/nanoscale surfaces and three-dimensional (3D) complex structures. The popular metal 3D printing technology can manufacture robust metal 3D complex components, but the hydrophily and mass surface defects restrict its diverse application. Herein, we proposed a strategy that takes the inherent ridges and grooves' surface defects from laser powder bed fusion additive manufacturing (LPBF-AM), a metal 3D printing process, as storage spaces for hydrophobic silica (HS) nanoparticles to obtain superhydrophobic capacity and superior robustness. The HS nanoparticles stored in the grooves among the laser-melted tracks serve as the hydrophobic guests, while the ridges' metal network provides the mechanical strength, leading to robust superhydrophobic objects with desired 3D structures. Moreover, HS nanoparticles coated on the LPBF-AM-printed surface can inhibit corrosion behavior caused by surface defects. It was found that LPBF-AM-printed objects with HS nanoparticles retained superior hydrophobicity after 150 abrasion cycles (~12.5 KPa) or 50 cycles (~37.5 KPa). Furthermore, LPBF-AM-printed ships with superhydrophobic coating maintained great water repellency even after 10,000 cycles of seawater swashing, preventing dynamic corrosion upon surfaces. Our proposed strategy, therefore, provides a low-cost, highly efficient, and robust superhydrophobic coating, which is applicable to metal 3D architectures toward corrosion-resistant requirements.
Collapse
Affiliation(s)
- Longxin Kan
- State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China; (L.K.); (L.Z.); (B.S.); (Y.S.)
- Department of Mechanical Engineering, National University of Singapore, Singapore 119077, Singapore
| | - Lei Zhang
- State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China; (L.K.); (L.Z.); (B.S.); (Y.S.)
- Department of Mechanical Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong 999077, China
| | - Pengfei Wang
- Advanced Materials and Energy Center, China Academy of Aerospace Science and Innovation, Beijing 100176, China;
| | - Qi Liu
- Science and Technology on Power Beam Processes Laboratory, Beijing Key Laboratory of High Power Beam Additive Manufacturing Technology and Equipment, Aeronautical Key Laboratory for Additive Manufacturing Technologies, AVIC Manufacturing Technology Institute, Beijing 100024, China; (Q.L.); (J.W.)
| | - Jihao Wang
- Science and Technology on Power Beam Processes Laboratory, Beijing Key Laboratory of High Power Beam Additive Manufacturing Technology and Equipment, Aeronautical Key Laboratory for Additive Manufacturing Technologies, AVIC Manufacturing Technology Institute, Beijing 100024, China; (Q.L.); (J.W.)
| | - Bin Su
- State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China; (L.K.); (L.Z.); (B.S.); (Y.S.)
| | - Bo Song
- State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China; (L.K.); (L.Z.); (B.S.); (Y.S.)
| | - Yusheng Shi
- State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China; (L.K.); (L.Z.); (B.S.); (Y.S.)
| |
Collapse
|
17
|
Xiu Y, Bobrin VA, Corrigan N, Zhang J, Boyer C. Effect of Macromolecular Structure on Phase Separation Regime in 3D Printed Materials. Macromol Rapid Commun 2023; 44:e2300236. [PMID: 37289980 DOI: 10.1002/marc.202300236] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/26/2023] [Revised: 06/02/2023] [Indexed: 06/10/2023]
Abstract
In this study, the fabrication of 3D-printed polymer materials with controlled phase separation using polymerization induced microphase separation (PIMS) via photoinduced 3D printing is demonstrated. While many parameters affecting the nanostructuration in PIMS processes are extensively investigated, the influence of the chain transfer agent (CTA) end group, i.e., Z-group, of macromolecular chain transfer agent (macroCTA) remains unclear as previous research has exclusively employed trithiocarbonate as the CTA end group. Herein, the effect of macroCTAs containing four different Z-groups on the formation of nanostructure of 3D printed materials is explored. The results show that the different Z-groups lead to distinct network formation and phase separation behaviors between the resins, influencing both the 3D printing process and the resulting material properties. Specifically, less reactive macroCTAs toward acrylic radical addition, such as O-alkyl xanthate and N-alkyl-N-aryl dithiocarbamate, result in translucent and brittle materials with macrophase separation morphology. In contrast, more reactive macroCTAs such as S-alkyl trithiocarbonate and 4-chloro-3,5-dimethylpyrazo dithiocarbamate produce transparent and rigid materials with nano-scale morphology. Findings of this study provide a novel approach to manipulate the nanostructure and properties of 3D printed PIMS materials, which can have important implications for materials science and engineering.
Collapse
Affiliation(s)
- Yuan Xiu
- Cluster for Advanced Macromolecular Design, School of Chemical Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
- Australian Centre for Nanomedicine, School of Chemical Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
| | - Valentin A Bobrin
- Cluster for Advanced Macromolecular Design, School of Chemical Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
- Australian Centre for Nanomedicine, School of Chemical Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
| | - Nathaniel Corrigan
- Cluster for Advanced Macromolecular Design, School of Chemical Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
- Australian Centre for Nanomedicine, School of Chemical Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
| | - Jin Zhang
- School of Mechanical and Manufacturing Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
| | - Cyrille Boyer
- Cluster for Advanced Macromolecular Design, School of Chemical Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
- Australian Centre for Nanomedicine, School of Chemical Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
| |
Collapse
|
18
|
Park H, Hwang J, Lee J, Kang DJ. Rapid Electrohydrodynamic-Driven Pattern Replication over a Large Area via Ultrahigh Voltage Pulses. ACS NANO 2023; 17:22456-22466. [PMID: 37939012 DOI: 10.1021/acsnano.3c05413] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/10/2023]
Abstract
Despite the prospects of electrohydrodynamic instability patterning (EHIP), poor process parameter controllability is a significant challenge in uniform large-scale nanopatterning. Herein, we introduce a EHIP process using an ultrahigh electric field (>108 V/m) to effectively accelerate the pattern growth evolution. Owing to the strong dependence on a temporal parameter (1/τm) of the field strength, our method not only reduces the completion time of pattern growth but also overcomes critical parametric restrictions on the pattern replication, thereby enhancing the replicated pattern quality in three dimensions. The pattern can be uniformly replicated over the entire film surface even without a perfectly uniform air gap, which has been severely difficult in the conventional method. To further demonstrate how straightforward yet versatile our approach is, we applied our EHIP approach to successfully replicate the densely packed nanostructures of cicada wings.
Collapse
Affiliation(s)
- Hyunje Park
- Department of Physics, Sungkyunkwan University, 2066, Seobu-ro, Jangan-gu, Suwon, Gyeonggi-do 16419, Republic of Korea
| | - Jaeseok Hwang
- Wonik IPS Semiconductor Research Center, 75, Jinwisandan-ro, Jinwi-myeon, Pyeongtaek-si, Gyeonggi-do 17709, Republic of Korea
| | - Jaejong Lee
- Korea Institute of Machinery and Materials (KIMM), 156 Gajeongbuk-ro, Yuseong-gu, Daejeon 34103, Republic of Korea
| | - Dae Joon Kang
- Department of Physics, Sungkyunkwan University, 2066, Seobu-ro, Jangan-gu, Suwon, Gyeonggi-do 16419, Republic of Korea
| |
Collapse
|
19
|
Weidinger B, Yang G, von Coelln N, Nirschl H, Wacker I, Tegeder P, Schröder RR, Blasco E. 3D Printing Hierarchically Nano-Ordered Structures. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2023; 10:e2302756. [PMID: 37532671 PMCID: PMC10558687 DOI: 10.1002/advs.202302756] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/30/2023] [Revised: 06/27/2023] [Indexed: 08/04/2023]
Abstract
Natural materials are composed of a limited number of molecular building blocks and their exceptional properties are governed by their hierarchical structure. However, this level of precision is unattainable with current state-of-the-art materials for 3D printing. Herein, new self-assembled printable materials based on block copolymers (BCPs) enabling precise control of the nanostructure in 3D are presented. In particular, well-defined BCPs consisting of poly(styrene) (PS) and a polymethacrylate-based copolymer decorated with printable units are selected as suitable self-assembled materials and synthesized using controlled radical polymerization. The synthesized library of BCPs are utilized as printable formulations for the fabrication of complex 3D microstructures using two-photon laser printing. By fine-tuning the BCP composition and solvent in the formulations, the fabrication of precise 3D nano-ordered structures is demonstrated for the first time. A key point of this work is the achievement of controlled nano-order within the entire 3D structures. Thus, imaging of the cross-sections of the 3D printed samples is performed, enabling the visualization also from the inside. The presented versatile approach is expected to create new avenues for the precise design of functional polymer materials suitable for high-resolution 3D printing exhibiting tailor-made nanostructures.
Collapse
Affiliation(s)
- Britta Weidinger
- Insitute for Molecular Systems Engineering and Advanced MaterialsUniversität HeidelbergIm Neuenheimer Feld 22569120HeidelbergGermany
- Institute of Organic ChemistryUniversität HeidelbergIm Neuenheimer Feld 27069120HeidelbergGermany
| | - Guohui Yang
- Institute of Mechanical Process Engineering and Mechanics, Karlsruhe Institute of Technology (KIT)76131KarlsruheGermany
| | - Nadine von Coelln
- Physikalisch‐Chemisches InstitutUniversität HeidelbergIm Neuenheimer Feld 25369120HeidelbergGermany
| | - Hermann Nirschl
- Institute of Mechanical Process Engineering and Mechanics, Karlsruhe Institute of Technology (KIT)76131KarlsruheGermany
| | - Irene Wacker
- BioQuantUniversität HeidelbergIm Neuenheimer Feld 26769120HeidelbergGermany
| | - Petra Tegeder
- Physikalisch‐Chemisches InstitutUniversität HeidelbergIm Neuenheimer Feld 25369120HeidelbergGermany
| | - Rasmus R. Schröder
- BioQuantUniversität HeidelbergIm Neuenheimer Feld 26769120HeidelbergGermany
| | - Eva Blasco
- Insitute for Molecular Systems Engineering and Advanced MaterialsUniversität HeidelbergIm Neuenheimer Feld 22569120HeidelbergGermany
- Institute of Organic ChemistryUniversität HeidelbergIm Neuenheimer Feld 27069120HeidelbergGermany
| |
Collapse
|
20
|
Chen A, Wang W, Mao Z, He Y, Chen S, Liu G, Su J, Feng P, Shi Y, Yan C, Lu J. Multimaterial 3D and 4D Bioprinting of Heterogenous Constructs for Tissue Engineering. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2023:e2307686. [PMID: 37737521 DOI: 10.1002/adma.202307686] [Citation(s) in RCA: 11] [Impact Index Per Article: 11.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/01/2023] [Revised: 09/06/2023] [Indexed: 09/23/2023]
Abstract
Additive manufacturing (AM), which is based on the principle of layer-by-layer shaping and stacking of discrete materials, has shown significant benefits in the fabrication of complicated implants for tissue engineering (TE). However, many native tissues exhibit anisotropic heterogenous constructs with diverse components and functions. Consequently, the replication of complicated biomimetic constructs using conventional AM processes based on a single material is challenging. Multimaterial 3D and 4D bioprinting (with time as the fourth dimension) has emerged as a promising solution for constructing multifunctional implants with heterogenous constructs that can mimic the host microenvironment better than single-material alternatives. Notably, 4D-printed multimaterial implants with biomimetic heterogenous architectures can provide a time-dependent programmable dynamic microenvironment that can promote cell activity and tissue regeneration in response to external stimuli. This paper first presents the typical design strategies of biomimetic heterogenous constructs in TE applications. Subsequently, the latest processes in the multimaterial 3D and 4D bioprinting of heterogenous tissue constructs are discussed, along with their advantages and challenges. In particular, the potential of multimaterial 4D bioprinting of smart multifunctional tissue constructs is highlighted. Furthermore, this review provides insights into how multimaterial 3D and 4D bioprinting can facilitate the realization of next-generation TE applications.
Collapse
Affiliation(s)
- Annan Chen
- Centre for Advanced Structural Materials, Department of Mechanical Engineering, City University of Hong Kong, Kowloon, Hong Kong, 999077, China
- Centre for Advanced Structural Materials, City University of Hong Kong Shenzhen Research Institute, Greater Bay Joint Division, Shenyang National Laboratory for Materials Science, Shenzhen, 518057, China
- CityU-Shenzhen Futian Research Institute, Shenzhen, 518045, China
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China
- Engineering Research Center of Ceramic Materials for Additive Manufacturing, Ministry of Education, Wuhan, 430074, China
| | - Wanying Wang
- Centre for Advanced Structural Materials, City University of Hong Kong Shenzhen Research Institute, Greater Bay Joint Division, Shenyang National Laboratory for Materials Science, Shenzhen, 518057, China
- CityU-Shenzhen Futian Research Institute, Shenzhen, 518045, China
- Department of Biomedical Sciences, City University of Hong Kong, Kowloon, Hong Kong, 999077, China
| | - Zhengyi Mao
- Centre for Advanced Structural Materials, Department of Mechanical Engineering, City University of Hong Kong, Kowloon, Hong Kong, 999077, China
- Centre for Advanced Structural Materials, City University of Hong Kong Shenzhen Research Institute, Greater Bay Joint Division, Shenyang National Laboratory for Materials Science, Shenzhen, 518057, China
- CityU-Shenzhen Futian Research Institute, Shenzhen, 518045, China
| | - Yunhu He
- Centre for Advanced Structural Materials, Department of Mechanical Engineering, City University of Hong Kong, Kowloon, Hong Kong, 999077, China
- Centre for Advanced Structural Materials, City University of Hong Kong Shenzhen Research Institute, Greater Bay Joint Division, Shenyang National Laboratory for Materials Science, Shenzhen, 518057, China
- CityU-Shenzhen Futian Research Institute, Shenzhen, 518045, China
| | - Shiting Chen
- Centre for Advanced Structural Materials, Department of Mechanical Engineering, City University of Hong Kong, Kowloon, Hong Kong, 999077, China
- Centre for Advanced Structural Materials, City University of Hong Kong Shenzhen Research Institute, Greater Bay Joint Division, Shenyang National Laboratory for Materials Science, Shenzhen, 518057, China
- CityU-Shenzhen Futian Research Institute, Shenzhen, 518045, China
| | - Guo Liu
- Centre for Advanced Structural Materials, Department of Mechanical Engineering, City University of Hong Kong, Kowloon, Hong Kong, 999077, China
- Centre for Advanced Structural Materials, City University of Hong Kong Shenzhen Research Institute, Greater Bay Joint Division, Shenyang National Laboratory for Materials Science, Shenzhen, 518057, China
- CityU-Shenzhen Futian Research Institute, Shenzhen, 518045, China
| | - Jin Su
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China
- Engineering Research Center of Ceramic Materials for Additive Manufacturing, Ministry of Education, Wuhan, 430074, China
| | - Pei Feng
- State Key Laboratory of High-Performance Complex Manufacturing, College of Mechanical and Electrical Engineering, Central South University, Changsha, 410083, China
| | - Yusheng Shi
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China
- Engineering Research Center of Ceramic Materials for Additive Manufacturing, Ministry of Education, Wuhan, 430074, China
| | - Chunze Yan
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China
- Engineering Research Center of Ceramic Materials for Additive Manufacturing, Ministry of Education, Wuhan, 430074, China
| | - Jian Lu
- Centre for Advanced Structural Materials, Department of Mechanical Engineering, City University of Hong Kong, Kowloon, Hong Kong, 999077, China
- Centre for Advanced Structural Materials, City University of Hong Kong Shenzhen Research Institute, Greater Bay Joint Division, Shenyang National Laboratory for Materials Science, Shenzhen, 518057, China
- CityU-Shenzhen Futian Research Institute, Shenzhen, 518045, China
- Department of Materials Science and Engineering, City University of Hong Kong, Kowloon, Hong Kong, 999077, China
- Hong Kong Branch of National Precious Metals Material Engineering Research, Center (NPMM), City University of Hong Kong, Kowloon, Hong Kong, 999077, China
| |
Collapse
|
21
|
Pysz PM, Hoskins JK, Zou M, Stenken JA. 3D Printed Customizable Microsampling Devices for Neuroscience Applications. ACS Chem Neurosci 2023; 14:3278-3287. [PMID: 37646856 DOI: 10.1021/acschemneuro.3c00166] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 09/01/2023] Open
Abstract
Multifunctional devices that incorporate chemical or physical measurements combined with ways to manipulate brain tissue via drug delivery, electrical stimulation, or light for optogenetics are desired by neuroscientists. The next generation in vivo brain devices will likely utilize the extensive flexibility and rapid processing of 3D printing. This Perspective demonstrates how close we are to this reality for advanced neuroscience measurements. 3D printing provides the opportunity to improve microsampling-based devices in ways that have not been previously available. Not only can 3D printing be used for actual device creation, but it can also allow printing of peripheral objects necessary to assemble functional devices. The most probable 3D printing set up for microsampling devices with appropriate nm to μm feature size will likely require 2-photon polymerization-based printers. This Perspective describes the advantages and challenges for 3D printing of microsampling devices as an initial step to meet the next generation device needs of neuroscientists.
Collapse
Affiliation(s)
- Patrick M Pysz
- Department of Chemistry and Biochemistry, University of Arkansas, Fayetteville, Arkansas 72701, United States
- Materials Science and Engineering Program, University of Arkansas, Fayetteville, Arkansas 72701, United States
| | - Julia K Hoskins
- Department of Mechanical Engineering, University of Arkansas, Fayetteville, Arkansas 72701, United States
- Center for Advanced Surface Engineering, University of Arkansas, Fayetteville, Arkansas 72701, United States
| | - Min Zou
- Materials Science and Engineering Program, University of Arkansas, Fayetteville, Arkansas 72701, United States
- Department of Mechanical Engineering, University of Arkansas, Fayetteville, Arkansas 72701, United States
- Center for Advanced Surface Engineering, University of Arkansas, Fayetteville, Arkansas 72701, United States
| | - Julie A Stenken
- Department of Chemistry and Biochemistry, University of Arkansas, Fayetteville, Arkansas 72701, United States
- Materials Science and Engineering Program, University of Arkansas, Fayetteville, Arkansas 72701, United States
| |
Collapse
|
22
|
Patkar SS, Garcia Garcia C, Palmese LL, Kiick KL. Sequence-Encoded Differences in Phase Separation Enable Formation of Resilin-like Polypeptide-Based Microstructured Hydrogels. Biomacromolecules 2023; 24:3729-3741. [PMID: 37525441 DOI: 10.1021/acs.biomac.3c00418] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 08/02/2023]
Abstract
Microstructured hydrogels are promising platforms to mimic structural and compositional heterogeneities of the native extracellular matrix (ECM). The current state-of-the-art soft matter patterning techniques for generating ECM mimics can be limited owing to their reliance on specialized equipment and multiple time- and energy-intensive steps. Here, a photocross-linking methodology that traps various morphologies of phase-separated multicomponent formulations of compositionally distinct resilin-like polypeptides (RLPs) is reported. Turbidimetry and quantitative 1H NMR spectroscopy were utilized to investigate the sequence-dependent liquid-liquid phase separation of multicomponent solutions of RLPs. Differences between the intermolecular interactions of two different photocross-linkable RLPs and a phase-separating templating RLP were exploited for producing microstructured hydrogels with tunable control over pore diameters (ranging from 1.5 to 150 μm) and shear storage moduli (ranging from 0.2 to 5 kPa). The culture of human mesenchymal stem cells demonstrated high viability and attachment on microstructured hydrogels, suggesting their potential for developing customizable platforms for regenerative medicine applications.
Collapse
Affiliation(s)
- Sai S Patkar
- Department of Materials Science and Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Cristobal Garcia Garcia
- Department of Materials Science and Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Luisa L Palmese
- Department of Materials Science and Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Kristi L Kiick
- Department of Materials Science and Engineering, University of Delaware, Newark, Delaware 19716, United States
- Department of Biomedical Engineering, University of Delaware, Newark, Delaware 19713, United States
| |
Collapse
|
23
|
Pugliese R, Graziosi S. Biomimetic scaffolds using triply periodic minimal surface-based porous structures for biomedical applications. SLAS Technol 2023; 28:165-182. [PMID: 37127136 DOI: 10.1016/j.slast.2023.04.004] [Citation(s) in RCA: 10] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/23/2022] [Revised: 03/31/2023] [Accepted: 04/27/2023] [Indexed: 05/03/2023]
Abstract
The design of biomimetic porous scaffolds has been gaining attention in the biomedical sector lately. Shells, marine sponges, shark teeth, cancellous bone, sea urchin spine, and the armadillo armor structure are examples of biological systems that have already been studied to drive the design of innovative, porous, and multifunctional structures. Among these, triply periodic minimal surfaces (TPMSs) have attracted the attention of scientists for the fabrication of biomimetic porous scaffolds. The interest stems from their outstanding properties, which include mathematical controllable geometry features, highly interconnected porous architectures, high surface area to volume ratio, less stress concentration, tunable mechanical properties, and increased permeability. All these distinguishing features enable better cell adhesion, optimal integration to the surrounding tissue avoiding stress shieldings, a good permeability of fluid media and oxygen, and the possibility of vascularization. However, the sophisticated geometry of these TPMS-based structures has proven challenging to fabricate by conventional methods. The emergence of additive manufacturing (AM) and the enhanced manufacturing freedoms and flexibility it guarantees could solve some of the bottlenecks, thus leading to a surge of interest in designing and fabricating such structures in this field. Also, the feasibility of using AM technologies allows for obtaining size programmable TPMS printable in various materials, from polymers to metal alloys. Here, a comprehensive overview of 3D-printed TPMS porous structures is provided from a design for additive manufacturing (DfAM) and application perspective. First, design strategies, geometry design algorithms, and related topological optimization are introduced according to diverse requirements. Based on that, the performance control of TPMS and the pros and cons of the different AM processes for fabricating TPMS scaffolds are summarized. Lastly, practical applications of 3D-printed biomimetic TPMS porous structures for the biomedical field are presented to clarify the advantages and potential of such structures.
Collapse
Affiliation(s)
| | - Serena Graziosi
- Department of Mechanical Engineering, Politecnico di Milano, Milan, Italy
| |
Collapse
|
24
|
Wu L, Dong Z. Interfacial Regulation for 3D Printing based on Slice-Based Photopolymerization. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2023:e2300903. [PMID: 37147788 DOI: 10.1002/adma.202300903] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/30/2023] [Revised: 02/21/2023] [Indexed: 05/07/2023]
Abstract
3D printing, also known as additive manufacturing, can turn computer-aided designs into delicate structures directly and on demand by eliminating expensive molds, dies, or lithographic masks. Among the various technical forms, light-based 3D printing mainly involved the control of polymer-based matter fabrication and realized a field of manufacturing with high tunability of printing format, speed, and precision. Emerging slice- and light-based 3D-printing methods have prosperously advanced in recent years but still present challenges to the versatility of printing continuity, printing process, and printing details control. Herein, the field of slice- and light-based 3D printing is discussed and summarized from the view of interfacial regulation strategies to improve the printing continuity, printing process control, and the character of printed results, and several potential strategies to construct complex 3D structures of distinct characteristics with extra external fields, which are favorable for the further improvement and development of 3D printing, are proposed.
Collapse
Affiliation(s)
- Lei Wu
- Key Laboratory of Green Printing, Beijing National Laboratory for Molecular Sciences (BNLMS), Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190, P. R. China
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing, 100190, P. R. China
| | - Zhichao Dong
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing, 100190, P. R. China
- School of Future Technology, University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
| |
Collapse
|
25
|
Toshikj N, Richard J, Ramonda M, Robin JJ, Blanquer S. Self-assembled biodegradable block copolymer precursors for the generation of nanoporous poly(trimethylene carbonate) thin films. POLYMER 2023. [DOI: 10.1016/j.polymer.2023.125880] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/30/2023]
|
26
|
Liu Y, Zhao R, Li S, Xue X, Zhang Q, Shi F, Cheng M. Robust Electrostatically Interactive Hydrogel Coatings for Macroscopic Supramolecular Assembly via Rapid Wet Adhesion. ACS APPLIED MATERIALS & INTERFACES 2023; 15:21640-21650. [PMID: 37074265 DOI: 10.1021/acsami.3c02176] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/03/2023]
Abstract
A macroscopic supramolecular assembly (MSA) refers to non-covalent interactions between building blocks over a micrometer scale, which provides insights into bio-/wet adhesion, self-healing, and so on and new fabrication strategies to heterogeneous structures and bio-scaffolds. The key to realize the MSA of rigid materials is pre-modifying a compliant coating known as a "flexible spacing coating" beneath the interactive moieties. However, available coatings are limited to polyelectrolyte multilayers with shortcomings of tedious fabrication, weak adhesion to substrates, susceptibility to external reagents, and so on. Here, we develop a facile method to induce a new "flexible spacing coating" of a poly(2-hydroxyethyl methacrylate) (PHEMA) hydrogel with electrostatic interactions to achieve MSA of diverse rigid materials (quartz, metal, rubber, and plastics). Selective self-assembly of positive-negative charged surfaces is observed by the naked eye under 3 min of shaking in water, providing strategies to rapid wet adhesion. The interfacial binding force between positive-negative interacted surfaces is 1018.1 ± 299.2 N/m2, which is over two magnitudes larger than that of control groups, that is, positive-positive (24.4 ± 10.0 N/m2) and negative-negative (67.5 ± 16.7 N/m2) interacted surfaces. In situ force measurements and control experiments of identically charged building blocks have strongly supported the improved binding strength and chemical selectivity between interactive building blocks. The coating is advantageous with a simple fabrication, strong adhesion to materials, robust solvent tolerance to assembly solutions, and feasibility of photo-patterning. We envision that the above strategy would broaden the material choices of flexible spacing coatings for efficient MSA and new methods for rapid interfacial adhesion.
Collapse
Affiliation(s)
- Yijing Liu
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Rongzhuang Zhao
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Shaohua Li
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Xianchong Xue
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Qian Zhang
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Feng Shi
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Mengjiao Cheng
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| |
Collapse
|
27
|
Zhang J, Yin J, Li N, Liu H, Wu Z, Liu Y, Jiao T, Qin Z. Simultaneously Enhancing the Mechanical Strength and Ionic Conductivity of Stretchable Ionogels Enabled by Polymerization-Induced Phase Separation. Macromolecules 2022. [DOI: 10.1021/acs.macromol.2c01838] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
Affiliation(s)
- Jiaxin Zhang
- State Key Laboratory of Metastable Materials Science and Technology, Hebei Key Laboratory of Applied Chemistry, Hebei Key Laboratory of Nanobiotechnology, Hebei Key Laboratory of Heavy Metal Deep-Remediation in Water and Resource Reuse, Yanshan University, Qinhuangdao 066004, China
| | - Juanjuan Yin
- State Key Laboratory of Metastable Materials Science and Technology, Hebei Key Laboratory of Applied Chemistry, Hebei Key Laboratory of Nanobiotechnology, Hebei Key Laboratory of Heavy Metal Deep-Remediation in Water and Resource Reuse, Yanshan University, Qinhuangdao 066004, China
| | - Na Li
- State Key Laboratory of Metastable Materials Science and Technology, Hebei Key Laboratory of Applied Chemistry, Hebei Key Laboratory of Nanobiotechnology, Hebei Key Laboratory of Heavy Metal Deep-Remediation in Water and Resource Reuse, Yanshan University, Qinhuangdao 066004, China
| | - Hao Liu
- State Key Laboratory of Metastable Materials Science and Technology, Hebei Key Laboratory of Applied Chemistry, Hebei Key Laboratory of Nanobiotechnology, Hebei Key Laboratory of Heavy Metal Deep-Remediation in Water and Resource Reuse, Yanshan University, Qinhuangdao 066004, China
| | - Zihang Wu
- State Key Laboratory of Metastable Materials Science and Technology, Hebei Key Laboratory of Applied Chemistry, Hebei Key Laboratory of Nanobiotechnology, Hebei Key Laboratory of Heavy Metal Deep-Remediation in Water and Resource Reuse, Yanshan University, Qinhuangdao 066004, China
| | - Ying Liu
- State Key Laboratory of Metastable Materials Science and Technology, Hebei Key Laboratory of Applied Chemistry, Hebei Key Laboratory of Nanobiotechnology, Hebei Key Laboratory of Heavy Metal Deep-Remediation in Water and Resource Reuse, Yanshan University, Qinhuangdao 066004, China
| | - Tifeng Jiao
- State Key Laboratory of Metastable Materials Science and Technology, Hebei Key Laboratory of Applied Chemistry, Hebei Key Laboratory of Nanobiotechnology, Hebei Key Laboratory of Heavy Metal Deep-Remediation in Water and Resource Reuse, Yanshan University, Qinhuangdao 066004, China
| | - Zhihui Qin
- State Key Laboratory of Metastable Materials Science and Technology, Hebei Key Laboratory of Applied Chemistry, Hebei Key Laboratory of Nanobiotechnology, Hebei Key Laboratory of Heavy Metal Deep-Remediation in Water and Resource Reuse, Yanshan University, Qinhuangdao 066004, China
| |
Collapse
|
28
|
Chiappone A, Pedico A, Porcu S, Pirri CF, Lamberti A, Roppolo I. Photocurable 3D-Printable Systems with Controlled Porosity towards CO 2 Air Filtering Applications. Polymers (Basel) 2022; 14:polym14235265. [PMID: 36501659 PMCID: PMC9740396 DOI: 10.3390/polym14235265] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/04/2022] [Revised: 11/22/2022] [Accepted: 11/28/2022] [Indexed: 12/07/2022] Open
Abstract
Porous organic polymers are versatile platforms, easily adaptable to a wide range of applications, from air filtering to energy devices. Their fabrication via vat photopolymerization enables them to control the geometry on a multiscale level, obtaining hierarchical porosity with enhanced surface-to-volume ratio. In this work, a photocurable ink based on 1,6 Hexanediol diacrylate and containing a high internal phase emulsion (HIPE) is presented, employing PLURONIC F-127 as a surfactant to generate stable micelles. Different parameters were studied to assess the effects on the morphology of the pores, the printability and the mechanical properties. The tests performed demonstrates that only water-in-oil emulsions were suitable for 3D printing. Afterwards, 3D complex porous objects were printed with a Digital Light Processing (DLP) system. Structures with large, interconnected, homogeneous porosity were fabricated with high printing precision (300 µm) and shape fidelity, due to the addition of a Radical Scavenger and a UV Absorber that improved the 3D printing process. The formulations were then used to build scaffolds with complex architecture to test its application as a filter for CO2 absorption and trapping from environmental air. This was obtained by surface decoration with NaOH nanoparticles. Depending on the surface coverage, tested specimens demonstrated long-lasting absorption efficiency.
Collapse
Affiliation(s)
- Annalisa Chiappone
- Dipartimento di Scienze Chimiche e Geologiche, Università di Cagliari, S.S. 554 bivio Sestu, 09042 Monserrato, Italy
| | - Alessandro Pedico
- Department of Applied Science and Technology, Politecnico di Torino, C.so Duca Degli Abruzzi 24, 10129 Turin, Italy
- Center for Sustainable Future Technology Polito, Italian Institute of Technology, Via Livorno 60, 10144 Turin, Italy
| | - Stefania Porcu
- Department of Physics, Università di Cagliari, S.p. no. 8 Km 0700, 09042 Monserrato, Italy
| | - Candido Fabrizio Pirri
- Department of Applied Science and Technology, Politecnico di Torino, C.so Duca Degli Abruzzi 24, 10129 Turin, Italy
- Center for Sustainable Future Technology Polito, Italian Institute of Technology, Via Livorno 60, 10144 Turin, Italy
| | - Andrea Lamberti
- Department of Applied Science and Technology, Politecnico di Torino, C.so Duca Degli Abruzzi 24, 10129 Turin, Italy
- Center for Sustainable Future Technology Polito, Italian Institute of Technology, Via Livorno 60, 10144 Turin, Italy
| | - Ignazio Roppolo
- Department of Applied Science and Technology, Politecnico di Torino, C.so Duca Degli Abruzzi 24, 10129 Turin, Italy
- Center for Sustainable Future Technology Polito, Italian Institute of Technology, Via Livorno 60, 10144 Turin, Italy
- Correspondence: ; Tel.: +39-0110907412
| |
Collapse
|
29
|
Basko A, Pochivalov K. Current State-of-the-Art in Membrane Formation from Ultra-High Molecular Weight Polyethylene. MEMBRANES 2022; 12:membranes12111137. [PMID: 36422129 PMCID: PMC9696610 DOI: 10.3390/membranes12111137] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/14/2022] [Revised: 11/03/2022] [Accepted: 11/07/2022] [Indexed: 05/12/2023]
Abstract
One of the materials that attracts attention as a potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). One potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). The present review summarizes the results of studies carried out over the last 30 years in the field of preparation, modification and structure and property control of membranes made from ultrahigh molecular weight polyethylene. The review also presents a classification of the methods of membrane formation from this polymer and analyzes the conventional (based on the analysis of incomplete phase diagrams) and alternative (based on the analysis of phase diagrams supplemented by a boundary line reflecting the polymer swelling degree dependence on temperature) physicochemical concepts of the thermally induced phase separation (TIPS) method used to prepare UHMWPE membranes. It also considers the main ways to control the structure and properties of UHMWPE membranes obtained by TIPS and the original variations of this method. This review discusses the current challenges in UHMWPE membrane formation, such as the preparation of a homogeneous solution and membrane shrinkage. Finally, the article speculates about the modification and application of UHMWPE membranes and further development prospects. Thus, this paper summarizes the achievements in all aspects of UHMWPE membrane studies.
Collapse
|
30
|
Mayoussi F, Usama A, Karimi K, Nekoonam N, Goralczyk A, Zhu P, Helmer D, Rapp BE. Superrepellent Porous Polymer Surfaces by Replication from Wrinkled Polydimethylsiloxane/Parylene F. MATERIALS (BASEL, SWITZERLAND) 2022; 15:7903. [PMID: 36431388 PMCID: PMC9696989 DOI: 10.3390/ma15227903] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/23/2022] [Revised: 11/04/2022] [Accepted: 11/07/2022] [Indexed: 06/16/2023]
Abstract
Superrepellent surfaces, such as micro/nanostructured surfaces, are of key importance in both academia and industry for emerging applications in areas such as self-cleaning, drag reduction, and oil repellence. Engineering these surfaces is achieved through the combination of the required surface topography, such as porosity, with low-surface-energy materials. The surface topography is crucial for achieving high liquid repellence and low roll-off angles. In general, the combination of micro- and nanostructures is most promising in achieving high repellence. In this work, we report the enhancement of wetting properties of porous polymers by replication from wrinkled Parylene F (PF)-coated polydimethylsiloxane (PDMS). Fluorinated polymer foam “Fluoropor” serves as the low-surface-energy polymer. The wrinkled molds are achieved via the deposition of a thin PF layer onto the soft PDMS substrates. Through consecutive supercritical drying, superrepellent surfaces with a high surface porosity and a high water contact angle (CA) of >165° are achieved. The replicated surfaces show low roll-off angles (ROA) <10° for water and <21° for ethylene glycol. Moreover, the introduction of the micro-wrinkles to Fluoropor not only enhances its liquid repellence for water and ethylene glycol but also for liquids with low surface tension, such as n-hexadecane.
Collapse
Affiliation(s)
- Fadoua Mayoussi
- Laboratory of Process Technology, NeptunLab, Department of Microsystem Engineering (IMTEK), University of Freiburg, 79110 Freiburg im Breisgau, Germany
| | - Ali Usama
- Laboratory of Process Technology, NeptunLab, Department of Microsystem Engineering (IMTEK), University of Freiburg, 79110 Freiburg im Breisgau, Germany
| | - Kiana Karimi
- Laboratory of Process Technology, NeptunLab, Department of Microsystem Engineering (IMTEK), University of Freiburg, 79110 Freiburg im Breisgau, Germany
| | - Niloofar Nekoonam
- Laboratory of Process Technology, NeptunLab, Department of Microsystem Engineering (IMTEK), University of Freiburg, 79110 Freiburg im Breisgau, Germany
| | - Andreas Goralczyk
- Laboratory of Process Technology, NeptunLab, Department of Microsystem Engineering (IMTEK), University of Freiburg, 79110 Freiburg im Breisgau, Germany
| | - Pang Zhu
- Laboratory of Process Technology, NeptunLab, Department of Microsystem Engineering (IMTEK), University of Freiburg, 79110 Freiburg im Breisgau, Germany
| | - Dorothea Helmer
- Laboratory of Process Technology, NeptunLab, Department of Microsystem Engineering (IMTEK), University of Freiburg, 79110 Freiburg im Breisgau, Germany
- Freiburg Materials Research Center (FMF), University of Freiburg, 79104 Freiburg im Breisgau, Germany
- Freiburg Center of Interactive Materials and Bioinspired Technologies (FIT), University of Freiburg, 79110 Freiburg im Breisgau, Germany
| | - Bastian E. Rapp
- Laboratory of Process Technology, NeptunLab, Department of Microsystem Engineering (IMTEK), University of Freiburg, 79110 Freiburg im Breisgau, Germany
- Freiburg Materials Research Center (FMF), University of Freiburg, 79104 Freiburg im Breisgau, Germany
- Freiburg Center of Interactive Materials and Bioinspired Technologies (FIT), University of Freiburg, 79110 Freiburg im Breisgau, Germany
| |
Collapse
|
31
|
Ahmadzadeh S, Ubeyitogullari A. Generation of porous starch beads via a 3D food printer: The effects of amylose content and drying technique. Carbohydr Polym 2022; 301:120296. [DOI: 10.1016/j.carbpol.2022.120296] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/20/2022] [Revised: 10/27/2022] [Accepted: 10/30/2022] [Indexed: 11/06/2022]
|
32
|
Ganesan A, Jaiganesh R. A review on fabrication methods of nanofibers and a special focus on application of cellulose nanofibers. CARBOHYDRATE POLYMER TECHNOLOGIES AND APPLICATIONS 2022. [DOI: 10.1016/j.carpta.2022.100262] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022] Open
|
33
|
Gao X, Wang H, Luan S, Zhou G. Low-Temperature Printed Hierarchically Porous Induced-Biomineralization Polyaryletherketone Scaffold for Bone Tissue Engineering. Adv Healthc Mater 2022; 11:e2200977. [PMID: 35816736 DOI: 10.1002/adhm.202200977] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2022] [Revised: 06/08/2022] [Indexed: 01/27/2023]
Abstract
Polyetheretherketone (PEEK) as a popular orthopaedic implant is usually fabricated into a hierarchically porous structure for improving osteogenic activity. However, the applications are limited due to the excessively high processing temperature and uncontrollably tedious modification routes. Here, an amorphous polyaryletherketone with carboxyl groups (PAEK-COOH) is synthesized and fabricated to the hierarchically controllable porous scaffolds via a low-temperature 3D-printing process. The prepared PAEK-COOH scaffolds present controllable porous structures ranging from nano- to micro-scale, and their mechanical strengths are comparable to that of trabecular bone. More importantly, the in vitro experiments show that the nanoporous surface is conducive to promoting cellular adhesion, and carboxyl groups can induce hydroxyapatite mineralization via electrostatic interaction. The in vivo experiments demonstrate that the PAEK-COOH scaffolds offer much better osseointegration without additional active ingredients, compared to that of PEEK. Therefore, this work will not only develop a promising candidate for bone tissue engineering, but provide a viable method to design PAEK biomaterials.
Collapse
Affiliation(s)
- Xinshuai Gao
- State Key Laboratory of Polymer Physics and Chemistry, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun, 130022, P. R. China.,University of Science and Technology of China, Hefei, 230026, P. R. China
| | - Honghua Wang
- Division of Energy Materials (DNL22), Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian, 116023, P. R. China
| | - Shifang Luan
- State Key Laboratory of Polymer Physics and Chemistry, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun, 130022, P. R. China.,University of Science and Technology of China, Hefei, 230026, P. R. China
| | - Guangyuan Zhou
- Division of Energy Materials (DNL22), Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian, 116023, P. R. China
| |
Collapse
|
34
|
Shi X, Bobrin VA, Yao Y, Zhang J, Corrigan N, Boyer C. Designing Nanostructured 3D Printed Materials by Controlling Macromolecular Architecture. Angew Chem Int Ed Engl 2022; 61:e202206272. [PMID: 35732587 PMCID: PMC9544629 DOI: 10.1002/anie.202206272] [Citation(s) in RCA: 13] [Impact Index Per Article: 6.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2022] [Indexed: 11/23/2022]
Abstract
Nanostructured polymeric materials play important roles in many advanced applications, however, controlling the morphologies of polymeric thermosets remains a challenge. This work uses multi-arm macroCTAs to mediate polymerization-induced microphase separation (PIMS) and prepare nanostructured materials via photoinduced 3D printing. The characteristic length scale of microphase-separated domains is determined by the macroCTA arm length, while nanoscale morphologies are controlled by the macroCTA architecture. Specifically, using 2- and 4- arm macroCTAs provides materials with different morphologies compared to analogous monofunctional linear macroCTAs at similar compositions. The mechanical properties of these nanostructured thermosets can also be tuned while maintaining the desired morphologies. Using multi-arm macroCTAs can thus broaden the scope of accessible nanostructures for extended applications, including the fabrication of actuators and potential drug delivery devices.
Collapse
Affiliation(s)
- Xiaobing Shi
- Cluster for Advanced Macromolecular Design and Australian Centre for NanomedicineSchool of Chemical EngineeringUniversity of New South WalesSydneyNSW 2052Australia
| | - Valentin A. Bobrin
- Cluster for Advanced Macromolecular Design and Australian Centre for NanomedicineSchool of Chemical EngineeringUniversity of New South WalesSydneyNSW 2052Australia
| | - Yin Yao
- Electron Microscope UnitMark Wainwright Analytical CentreUniversity of New South WalesSydneyNSW 2052Australia
| | - Jin Zhang
- School of Mechanical and Manufacturing EngineeringUniversity of New South WalesSydneyNSW 2052Australia
| | - Nathaniel Corrigan
- Cluster for Advanced Macromolecular Design and Australian Centre for NanomedicineSchool of Chemical EngineeringUniversity of New South WalesSydneyNSW 2052Australia
| | - Cyrille Boyer
- Cluster for Advanced Macromolecular Design and Australian Centre for NanomedicineSchool of Chemical EngineeringUniversity of New South WalesSydneyNSW 2052Australia
| |
Collapse
|
35
|
Kleger N, Fehlmann S, Lee SS, Dénéréaz C, Cihova M, Paunović N, Bao Y, Leroux JC, Ferguson SJ, Masania K, Studart AR. Light-Based Printing of Leachable Salt Molds for Facile Shaping of Complex Structures. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2022; 34:e2203878. [PMID: 35731018 DOI: 10.1002/adma.202203878] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/29/2022] [Revised: 06/09/2022] [Indexed: 06/15/2023]
Abstract
3D printing is a powerful manufacturing technology for shaping materials into complex structures. While the palette of printable materials continues to expand, the rheological and chemical requisites for printing are not always easy to fulfill. Here, a universal manufacturing platform is reported for shaping materials into intricate geometries without the need for their printability, but instead using light-based printed salt structures as leachable molds. The salt structures are printed using photocurable resins loaded with NaCl particles. The printing, debinding, and sintering steps involved in the process are systematically investigated to identify ink formulations enabling the preparation of crack-free salt templates. The experiments reveal that the formation of a load-bearing network of salt particles is essential to prevent cracking of the mold during the process. By infiltrating the sintered salt molds and leaching the template in water, complex-shaped architectures are created from diverse compositions such as biomedical silicone, chocolate, light metals, degradable elastomers, and fiber composites, thus demonstrating the universal, cost-effective, and sustainable nature of this new manufacturing platform.
Collapse
Affiliation(s)
- Nicole Kleger
- Complex Materials, Department of Materials, ETH Zürich, Zürich, 8093, Switzerland
| | - Simona Fehlmann
- Complex Materials, Department of Materials, ETH Zürich, Zürich, 8093, Switzerland
| | - Seunghun S Lee
- Institute for Biomechanics, Department of Health Science and Technology, ETH Zürich, Zürich, 8093, Switzerland
| | - Cyril Dénéréaz
- Laboratory of Mechanical Metallurgy, Institute of Materials, EPFL Lausanne, Lausanne, 1015, Switzerland
| | | | - Nevena Paunović
- Institute of Pharmaceutical Sciences, Department of Chemistry and Applied Biosciences, ETH Zürich, Zürich, 8093, Switzerland
| | - Yinyin Bao
- Institute of Pharmaceutical Sciences, Department of Chemistry and Applied Biosciences, ETH Zürich, Zürich, 8093, Switzerland
| | - Jean-Christophe Leroux
- Institute of Pharmaceutical Sciences, Department of Chemistry and Applied Biosciences, ETH Zürich, Zürich, 8093, Switzerland
| | - Stephen J Ferguson
- Institute for Biomechanics, Department of Health Science and Technology, ETH Zürich, Zürich, 8093, Switzerland
| | - Kunal Masania
- Complex Materials, Department of Materials, ETH Zürich, Zürich, 8093, Switzerland
| | - André R Studart
- Complex Materials, Department of Materials, ETH Zürich, Zürich, 8093, Switzerland
| |
Collapse
|
36
|
Spongy all-in-liquid materials by in-situ formation of emulsions at oil-water interfaces. Nat Commun 2022; 13:4162. [PMID: 35851272 PMCID: PMC9293904 DOI: 10.1038/s41467-022-31644-2] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/13/2022] [Accepted: 06/23/2022] [Indexed: 11/17/2022] Open
Abstract
Printing a structured network of functionalized droplets in a liquid medium enables engineering collectives of living cells for functional purposes and promises enormous applications in processes ranging from energy storage to tissue engineering. Current approaches are limited to drop-by-drop printing or face limitations in reproducing the sophisticated internal features of a structured material and its interactions with the surrounding media. Here, we report a simple approach for creating stable liquid filaments of silica nanoparticle dispersions and use them as inks to print all-in-liquid materials that consist of a network of droplets. Silica nanoparticles stabilize liquid filaments at Weber numbers two orders of magnitude smaller than previously reported in liquid-liquid systems by rapidly producing a concentrated emulsion zone at the oil-water interface. We experimentally demonstrate the printed aqueous phase is emulsified in-situ; consequently, a 3D structure is achieved with flexible walls consisting of layered emulsions. The tube-like printed features have a spongy texture resembling miniaturized versions of “tube sponges” found in the oceans. A scaling analysis based on the interplay between hydrodynamics and emulsification kinetics reveals that filaments are formed when emulsions are generated and remain at the interface during the printing period. Stabilized filaments are utilized for printing liquid-based fluidic channels. All-in-liquid printing promises applications from energy storage to drug delivery and tissue engineering. Here, authors present the in-situ generation of layered emulsion in a fraction of a second at the oil-water interface forming 3D tube-like structures in a liquid medium.
Collapse
|
37
|
Koga H, Nagashima K, Suematsu K, Takahashi T, Zhu L, Fukushima D, Huang Y, Nakagawa R, Liu J, Uetani K, Nogi M, Yanagida T, Nishina Y. Nanocellulose Paper Semiconductor with a 3D Network Structure and Its Nano-Micro-Macro Trans-Scale Design. ACS NANO 2022; 16:8630-8640. [PMID: 35471008 PMCID: PMC9245344 DOI: 10.1021/acsnano.1c10728] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/03/2021] [Accepted: 03/11/2022] [Indexed: 05/27/2023]
Abstract
Semiconducting nanomaterials with 3D network structures exhibit various fascinating properties such as electrical conduction, high permeability, and large surface areas, which are beneficial for adsorption, separation, and sensing applications. However, research on these materials is substantially restricted by the limited trans-scalability of their structural design and tunability of electrical conductivity. To overcome this challenge, a pyrolyzed cellulose nanofiber paper (CNP) semiconductor with a 3D network structure is proposed. Its nano-micro-macro trans-scale structural design is achieved by a combination of iodine-mediated morphology-retaining pyrolysis with spatially controlled drying of a cellulose nanofiber dispersion and paper-crafting techniques, such as microembossing, origami, and kirigami. The electrical conduction of this semiconductor is widely and systematically tuned, via the temperature-controlled progressive pyrolysis of CNP, from insulating (1012 Ω cm) to quasimetallic (10-2 Ω cm), which considerably exceeds that attained in other previously reported nanomaterials with 3D networks. The pyrolyzed CNP semiconductor provides not only the tailorable functionality for applications ranging from water-vapor-selective sensors to enzymatic biofuel cell electrodes but also the designability of macroscopic device configurations for stretchable and wearable applications. This study provides a pathway to realize structurally and functionally designable semiconducting nanomaterials and all-nanocellulose semiconducting technology for diverse electronics.
Collapse
Affiliation(s)
- Hirotaka Koga
- SANKEN
(The Institute of Scientific and Industrial Research), Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047, Japan
| | - Kazuki Nagashima
- Department
of Applied Chemistry, Graduate School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
- Japan
Science and Technology Agency (JST), PRESTO, 4-1-8 Honcho, Kawaguchi, Saitama 332-0012, Japan
| | - Koichi Suematsu
- Department
of Advanced Materials Science and Engineering, Faculty of Engineering
Sciences, Kyushu University, 6-1 Kasuga-Koen, Kasuga, Fukuoka 816-8580, Japan
| | - Tsunaki Takahashi
- Department
of Applied Chemistry, Graduate School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
- Japan
Science and Technology Agency (JST), PRESTO, 4-1-8 Honcho, Kawaguchi, Saitama 332-0012, Japan
| | - Luting Zhu
- SANKEN
(The Institute of Scientific and Industrial Research), Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047, Japan
| | - Daiki Fukushima
- SANKEN
(The Institute of Scientific and Industrial Research), Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047, Japan
| | - Yintong Huang
- SANKEN
(The Institute of Scientific and Industrial Research), Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047, Japan
| | - Ryo Nakagawa
- Graduate
School of Natural Science and Technology, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, Japan
| | - Jiangyang Liu
- Department
of Applied Chemistry, Graduate School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
| | - Kojiro Uetani
- SANKEN
(The Institute of Scientific and Industrial Research), Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047, Japan
| | - Masaya Nogi
- SANKEN
(The Institute of Scientific and Industrial Research), Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047, Japan
| | - Takeshi Yanagida
- Department
of Applied Chemistry, Graduate School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
- Institute
for Materials Chemistry and Engineering, Kyushu University, 6-1
Kasuga-Koen, Kasuga, Fukuoka 816-8580, Japan
| | - Yuta Nishina
- Research
Core for Interdisciplinary Sciences, Okayama
University, 3-1-1 Tsushimanaka,
Kita-ku, Okayama 700-8530, Japan
| |
Collapse
|
38
|
Shi X, Bobrin VA, Yao Y, Zhang J, Corrigan N, Boyer CAJM. Designing Nanostructured 3D Printed Materials by Controlling Macromolecular Architecture. Angew Chem Int Ed Engl 2022. [DOI: 10.1002/ange.202206272] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Xiaobing Shi
- UNSW: University of New South Wales Chemical Engineering 2031 Sydney AUSTRALIA
| | - Valentin A. Bobrin
- UNSW: University of New South Wales Chemical Engineering School of Chemical Engineering 2031 Sydney AUSTRALIA
| | - Yin Yao
- UNSW: University of New South Wales Mark Wainwright Analytical Centre 2031 Sydney AUSTRALIA
| | - Jin Zhang
- UNSW: University of New South Wales School of Mechanical and Manufacturing Engineering 2031 Sydney AUSTRALIA
| | - Nathaniel Corrigan
- UNSW: University of New South Wales School of Chemical Engineering UNSWSchool of Chemical Engineering 2031 Sydney AUSTRALIA
| | - Cyrille Andre Jean Marie Boyer
- University of New South Wales Chemical Engineering and Australian Centre for Nanomedicine and Centre for Advanced Macromolecular Design High streetApplied science building 2052 Sydney AUSTRALIA
| |
Collapse
|
39
|
Nano- to macro-scale control of 3D printed materials via polymerization induced microphase separation. Nat Commun 2022; 13:3577. [PMID: 35732624 PMCID: PMC9217958 DOI: 10.1038/s41467-022-31095-9] [Citation(s) in RCA: 16] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/02/2022] [Accepted: 06/02/2022] [Indexed: 11/09/2022] Open
Abstract
Although 3D printing allows the macroscopic structure of objects to be easily controlled, controlling the nanostructure of 3D printed materials has rarely been reported. Herein, we report an efficient and versatile process for fabricating 3D printed materials with controlled nanoscale structural features. This approach uses resins containing macromolecular chain transfer agents (macroCTAs) which microphase separate during the photoinduced 3D printing process to form nanostructured materials. By varying the chain length of the macroCTA, we demonstrate a high level of control over the microphase separation behavior, resulting in materials with controllable nanoscale sizes and morphologies. Importantly, the bulk mechanical properties of 3D printed objects are correlated with their morphologies; transitioning from discrete globular to interpenetrating domains results in a marked improvement in mechanical performance, which is ascribed to the increased interfacial interaction between soft and hard domains. Overall, the findings of this work enable the simplified production of materials with tightly controllable nanostructures for broad potential applications.
Collapse
|
40
|
Leguizamon SC, Ahn J, Lee S, Jones BH. Tuneable phase behaviour and glass transition via polymerization-induced phase separation in crosslinked step-growth polymers. SOFT MATTER 2022; 18:4455-4463. [PMID: 35661857 DOI: 10.1039/d2sm00485b] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
Once limited to chain-growth polymerizations, fine control over polymerization-induced phase separation (PIPS) has recently been demonstrated in rubber-toughened thermoset materials formed through step-growth polymerizations. The domain length scales of these thermoset materials can be elegantly tuned by utilizing a binary mixture of curing agents (CAs) that individually yield disparate morphologies. Importantly, varying the composition of the binary mixture affects characteristics of the materials such as glass transition temperature and tensile behavior. Here, we establish a full phase diagram of PIPS in a rubber-toughened epoxy system tuned by a binary CA mixture to provide a robust framework of phase behaviour. X-Ray scattering in situ and post-PIPS is employed to elucidate the PIPS mechanism whereby an initial polymerization-induced compositional fluctuation causes nanoscale phase separation of rubber and epoxy components prior to local chain crosslinking and potential macrophase separation. We further demonstrate the universality of this approach by alternatively employing binary epoxy or binary rubber mixtures to achieve broad variations in morphology and glass transitions.
Collapse
Affiliation(s)
- Samuel C Leguizamon
- Department of Organic Materials Science, Sandia National Laboratories, Albuquerque, NM, 87185, USA.
| | - Juhong Ahn
- Department of Chemical and Biological Engineering, Rensselaer Polytechnic Institute, Troy, NY, 12180, USA
| | - Sangwoo Lee
- Department of Chemical and Biological Engineering, Rensselaer Polytechnic Institute, Troy, NY, 12180, USA
| | - Brad H Jones
- Department of Organic Materials Science, Sandia National Laboratories, Albuquerque, NM, 87185, USA.
| |
Collapse
|
41
|
Chen JR, Chen JR, Su CK. Solution Foaming–Treated 3D-Printed monolithic packing for enhanced solid phase extraction of trace metals. Talanta 2022; 241:123237. [DOI: 10.1016/j.talanta.2022.123237] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/04/2021] [Revised: 01/06/2022] [Accepted: 01/14/2022] [Indexed: 10/19/2022]
|
42
|
High Precision 3D Printing for Micro to Nano Scale Biomedical and Electronic Devices. MICROMACHINES 2022; 13:mi13040642. [PMID: 35457946 PMCID: PMC9033068 DOI: 10.3390/mi13040642] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/18/2022] [Revised: 04/11/2022] [Accepted: 04/16/2022] [Indexed: 12/12/2022]
Abstract
Three dimensional printing (3DP), or additive manufacturing, is an exponentially growing process in the fabrication of various technologies with applications in sectors such as electronics, biomedical, pharmaceutical and tissue engineering. Micro and nano scale printing is encouraging the innovation of the aforementioned sectors, due to the ability to control design, material and chemical properties at a highly precise level, which is advantageous in creating a high surface area to volume ratio and altering the overall products’ mechanical and physical properties. In this review, micro/-nano printing technology, mainly related to lithography, inkjet and electrohydrodynamic (EHD) printing and their biomedical and electronic applications will be discussed. The current limitations to micro/-nano printing methods will be examined, covering the difficulty in achieving controlled structures at the miniscule micro and nano scale required for specific applications.
Collapse
|
43
|
Fabrication of Porous Spherical Beads from Corn Starch by Using a 3D Food Printing System. Foods 2022; 11:foods11070913. [PMID: 35407000 PMCID: PMC8997773 DOI: 10.3390/foods11070913] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/02/2022] [Revised: 03/19/2022] [Accepted: 03/21/2022] [Indexed: 02/04/2023] Open
Abstract
This study introduces a 3D food printing approach to fabricate spherical starch beads with small sizes and high porosity for the first time. The results illustrated that 3D food printing could generate starch beads in different sizes depending on the nozzle diameter, printing pressure, and ink viscosity. The 3D-printed beads were characterized for their morphology, crystallinity, and textural properties, while the starch-based ink was analyzed for its rheological properties. A suitable printing was attained when viscosity was in the range of 1000–1200 Pa.s at a low shear rate (˂0.1 s−1). Among the starch concentrations (10–15%, w/w) investigated, 15% starch concentration provided the best control over the shape of the beads due to its high storage modulus (8947 Pa), indicating higher gel strength. At this condition, the starch beads revealed an average size of ~650 µm, which was significantly smaller than the beads produced with other starch concentrations (10 and 12.5%), and had a density of 0.23 g/cm3. However, at lower starch concentrations (10%), the beads were not able to retain their spherical shape, resulting in larger beads (812–3501 µm). Starch crystallinity decreased by gelatinization, and the starch beads exhibited a porous structure, as observed from their SEM images. Overall, 3D food printing can be an alternative approach to preparing porous beads for the delivery of bioactive compounds with high precision.
Collapse
|
44
|
Hadden M, Martinez-Martin D, Yong KT, Ramaswamy Y, Singh G. Recent Advancements in the Fabrication of Functional Nanoporous Materials and Their Biomedical Applications. MATERIALS 2022; 15:ma15062111. [PMID: 35329563 PMCID: PMC8950633 DOI: 10.3390/ma15062111] [Citation(s) in RCA: 8] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/30/2021] [Revised: 03/02/2022] [Accepted: 03/08/2022] [Indexed: 01/27/2023]
Abstract
Functional nanoporous materials are categorized as an important class of nanostructured materials because of their tunable porosity and pore geometry (size, shape, and distribution) and their unique chemical and physical properties as compared with other nanostructures and bulk counterparts. Progress in developing a broad spectrum of nanoporous materials has accelerated their use for extensive applications in catalysis, sensing, separation, and environmental, energy, and biomedical areas. The purpose of this review is to provide recent advances in synthesis strategies for designing ordered or hierarchical nanoporous materials of tunable porosity and complex architectures. Furthermore, we briefly highlight working principles, potential pitfalls, experimental challenges, and limitations associated with nanoporous material fabrication strategies. Finally, we give a forward look at how digitally controlled additive manufacturing may overcome existing obstacles to guide the design and development of next-generation nanoporous materials with predefined properties for industrial manufacturing and applications.
Collapse
Affiliation(s)
- Matthew Hadden
- The School of Biomedical Engineering, The University of Sydney, Sydney, NSW 2006, Australia; (M.H.); (D.M.-M.); (K.-T.Y.)
| | - David Martinez-Martin
- The School of Biomedical Engineering, The University of Sydney, Sydney, NSW 2006, Australia; (M.H.); (D.M.-M.); (K.-T.Y.)
- Sydney Nano Institute, The University of Sydney, Sydney, NSW 2006, Australia
| | - Ken-Tye Yong
- The School of Biomedical Engineering, The University of Sydney, Sydney, NSW 2006, Australia; (M.H.); (D.M.-M.); (K.-T.Y.)
- Sydney Nano Institute, The University of Sydney, Sydney, NSW 2006, Australia
| | - Yogambha Ramaswamy
- The School of Biomedical Engineering, The University of Sydney, Sydney, NSW 2006, Australia; (M.H.); (D.M.-M.); (K.-T.Y.)
- Sydney Nano Institute, The University of Sydney, Sydney, NSW 2006, Australia
- Correspondence: (Y.R.); (G.S.)
| | - Gurvinder Singh
- The School of Biomedical Engineering, The University of Sydney, Sydney, NSW 2006, Australia; (M.H.); (D.M.-M.); (K.-T.Y.)
- Sydney Nano Institute, The University of Sydney, Sydney, NSW 2006, Australia
- Correspondence: (Y.R.); (G.S.)
| |
Collapse
|
45
|
Surface engineering of 3D-printed scaffolds with minerals and a pro-angiogenic factor for vascularized bone regeneration. Acta Biomater 2022; 140:730-744. [PMID: 34896633 DOI: 10.1016/j.actbio.2021.12.007] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/07/2021] [Revised: 11/19/2021] [Accepted: 12/05/2021] [Indexed: 11/22/2022]
Abstract
Scaffolds functionalized with biomolecules have been developed for bone regeneration but inducing the regeneration of complex structured bone with neovessels remains a challenge. For this study, we developed three-dimensional printed scaffolds with bioactive surfaces coated with minerals and platelet-derived growth factor. The minerals were homogeneously deposited on the surface of the scaffold using 0.01 M NaHCO3 with epigallocatechin gallate in simulated body fluid solution (M2). The M2 scaffold demonstrated enhanced mineral coating amount per scaffold with a greater compressive modulus than the others which used different concentration of NaHCO3. Then, we immobilized PDGF on the mineralized scaffold (M2/P), which enhanced the osteogenic differentiation of human adipose derived stem cells in vitro and promoted the secretion of pro-angiogenic factors. Cells cultured in M2/P showed remarkable ratio of osteocalcin- and osteopontin-positive nuclei, and M2/P-derived medium induced endothelial cells to form tubule structures. Finally, the implanted M2/P scaffolds onto mouse calvarial defects had regenerated bone in 80.8 ± 9.8% of the defect area with the arterioles were formed, after 8 weeks. In summary, our scaffold, which composed of minerals and pro-angiogenic growth factor, could be used therapeutically to improve the regeneration of bone with a highly vascularized structure. STATEMENT OF SIGNIFICANCE: Surface engineered scaffolds have been developed for bone regeneration but inducing the volumetric regeneration of bone with neovessels remains a challenge. In here, we developed 3D printed scaffolds with bioactive surfaces coated with bio-minerals and platelet-derived growth factors. We proved that the 0.01 M NaHCO3 with polyphenol in simulated body fluid solution enhanced the deposition of bio-minerals and even distribution on the surface of scaffold. The in vitro studies demonstrated that the attached cells on the bioactive surface showed the enhanced osteogenic differentiation and secretion of pro-angiogenic factors. Finally, the scaffold with bioactive surface not only improved the regenerated volume of bone tissues but also increased neovessel formation after in vivo implantation onto mouse calvarial defect.
Collapse
|
46
|
Tao J, Zhu S, Zhou N, Wang Y, Wan H, Zhang L, Tang Y, Pan Y, Yang Y, Zhang J, Liu R. Nanoparticle-Stabilized Emulsion Bioink for Digital Light Processing Based 3D Bioprinting of Porous Tissue Constructs. Adv Healthc Mater 2022; 11:e2102810. [PMID: 35194975 DOI: 10.1002/adhm.202102810] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/23/2021] [Revised: 02/17/2022] [Indexed: 01/24/2023]
Abstract
A challenge for bioprinting tissue constructs is enabling the viability and functionality of encapsulated cells. Rationally designed bioink that can create appropriate biophysical cues shows great promise for overcoming such challenges. Here, a nanoparticle-stabilized emulsion bioink for direct fabrication of porous tissue constructs by digital light processing based 3D bioprinting technology is introduced. The emulsion bioink is integrated by the mixture of aqueous dextran microdroplets and gelatin methacryloyl solution and is further rendered stable by β-lactoglobulin nanoparticles. After bioprinting, the printed tissue constructs create the macroporous structure via removal of dextran, thereby providing favorable biophysical cues to promote the viability, proliferation, and spreading of the encapsulated cells. Moreover, a trachea-shaped construct containing chondrocytes is bioprinted and implanted in vivo. The results demonstrate that the generated macroporous construct is of benefit to cartilage tissue rebuilding. This work offers an advanced bioink for the fabrication of living tissue constructs by activating the cell behaviors and functions in situ and can lead to the development of 3D bioprinting.
Collapse
Affiliation(s)
- Jie Tao
- Department of Stomatology Daping Hospital Army Medical University (The Third Military Medical University) Chongqing 400042 China
| | - Shunyao Zhu
- Department of Stomatology Daping Hospital Army Medical University (The Third Military Medical University) Chongqing 400042 China
| | - Nazi Zhou
- Department of Stomatology Daping Hospital Army Medical University (The Third Military Medical University) Chongqing 400042 China
| | - Yu Wang
- Department of Stomatology Daping Hospital Army Medical University (The Third Military Medical University) Chongqing 400042 China
| | - Haoyuan Wan
- Department of Stomatology Daping Hospital Army Medical University (The Third Military Medical University) Chongqing 400042 China
| | - Lin Zhang
- Department of Stomatology Daping Hospital Army Medical University (The Third Military Medical University) Chongqing 400042 China
| | - Yaping Tang
- Department of Stomatology Daping Hospital Army Medical University (The Third Military Medical University) Chongqing 400042 China
| | - Yingzi Pan
- Department of Stomatology Daping Hospital Army Medical University (The Third Military Medical University) Chongqing 400042 China
- Basic Medical College Army Medical University (The Third Military Medical University) Chongqing 400042 China
| | - Yang Yang
- Department of Stomatology Daping Hospital Army Medical University (The Third Military Medical University) Chongqing 400042 China
| | - Jianxiang Zhang
- Department of Pharmaceutics College of Pharmacy Army Medical University (The Third Military Medical University) Chongqing 400038 China
| | - Rui Liu
- Department of Stomatology Daping Hospital Army Medical University (The Third Military Medical University) Chongqing 400042 China
| |
Collapse
|
47
|
Zhu Y, Xu P, Zhang X, Wu D. Emerging porous organic polymers for biomedical applications. Chem Soc Rev 2022; 51:1377-1414. [DOI: 10.1039/d1cs00871d] [Citation(s) in RCA: 19] [Impact Index Per Article: 9.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Abstract
This review summarizes and discusses the recent progress in porous organic polymers for diverse biomedical applications such as drug delivery, biomacromolecule immobilization, phototherapy, biosensing, bioimaging, and antibacterial applications.
Collapse
Affiliation(s)
- Youlong Zhu
- Key Laboratory for Polymeric Composite & Functional Materials of Ministry of Education, School of Chemistry, Sun Yat-sen University, Guangzhou, 510275, P. R. China
| | - Peiwen Xu
- Key Laboratory for Polymeric Composite & Functional Materials of Ministry of Education, School of Chemistry, Sun Yat-sen University, Guangzhou, 510275, P. R. China
| | - Xingcai Zhang
- School of Engineering and Applied Sciences, Harvard University, Cambridge, Massachusetts 02138, USA
- School of Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts, 02139, USA
| | - Dingcai Wu
- Key Laboratory for Polymeric Composite & Functional Materials of Ministry of Education, School of Chemistry, Sun Yat-sen University, Guangzhou, 510275, P. R. China
| |
Collapse
|
48
|
Synthesis of porous polymers by means of Michael addition reaction of multifunctional acetoacetate and poly(ethylene glycol) diacrylate. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2021.110901] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
|
49
|
Zhang XN, Du C, Wei Z, Du M, Zheng Q, Wu ZL. Stretchable Sponge-like Hydrogels with a Unique Colloidal Network Produced by Polymerization-Induced Microphase Separation. Macromolecules 2021. [DOI: 10.1021/acs.macromol.1c02129] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Xin Ning Zhang
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China
| | - Cong Du
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China
| | - Zhou Wei
- Hangzhou Toka Ink Co., Ltd., Hangzhou 310018, China
| | - Miao Du
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China
| | - Qiang Zheng
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China
| | - Zi Liang Wu
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China
| |
Collapse
|
50
|
Parnian P, D’Amore A. Fabrication of High-Performance CNT Reinforced Polymer Composite for Additive Manufacturing by Phase Inversion Technique. Polymers (Basel) 2021; 13:4007. [PMID: 34833304 PMCID: PMC8623299 DOI: 10.3390/polym13224007] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/04/2021] [Revised: 11/15/2021] [Accepted: 11/16/2021] [Indexed: 02/01/2023] Open
Abstract
Additive Manufacturing (AM) of polymer composites has enabled the fabrication of highly customized parts with notably mechanical properties, thermal and electrical conductivity compared to un-reinforced polymers. Employing the reinforcements was a key factor in improving the properties of polymers after being 3D printed. However, almost all the existing 3D printing methods could make the most of disparate fiber reinforcement techniques, the fused filament fabrication (FFF) method is reviewed in this study to better understand its flexibility to employ for the proposed novel method. Carbon nanotubes (CNTs) as a desirable reinforcement have a great potential to improve the mechanical, thermal, and electrical properties of 3D printed polymers. Several functionalization approaches for the preparation of CNT reinforced composites are discussed in this study. However, due to the non-uniform distribution and direction of reinforcements, the properties of the resulted specimen do not change as theoretically expected. Based on the phase inversion method, this paper proposes a novel technique to produce CNT-reinforced filaments to simultaneously increase the mechanical, thermal, and electrical properties. A homogeneous CNT dispersion in a dilute polymer solution is first obtained by sonication techniques. Then, the CNT/polymer filaments with the desired CNT content can be obtained by extracting the polymer's solvent. Furthermore, optimizing the filament draw ratio can result in a reasonable CNT orientation along the filament stretching direction.
Collapse
Affiliation(s)
| | - Alberto D’Amore
- Department of Engineering, University of Campania “Luigi Vanvitelli”, Via Roma 29, 81031 Aversa, Italy;
| |
Collapse
|