Green Electromagnetic Interference Shielding Material Based on Thermally Expandable Microspheres

With the aggravation of electromagnetic pollution, electromagnetic interference (EMI) shielding materials have received enormous attention. However, most of the current EMI shielding materials only focus on the shielding effectiveness (SE), neglecting the electromagnetic pollution brought by secondary reflection. In this work, a method of preparing absorption-dominated EMI shielding materials, which are also called green EMI materials, using thermally expandable microspheres (TEMs) and expanded graphite (EG), is proposed. The expansion of TEMs in the EG/waterborne polyurethane mixture can improve the impedance matching between the composite and air. When the content of TEMs is 5 wt % and the content of EG is 15 wt %, the EMI SE of the sample reaches 38.4 dB, and the average reflection power coefficient of this composite is 0.27, indicating that the material mainly shields electromagnetic waves through absorption. Meanwhile, the prepared material also exhibits good stability, maintaining outstanding EMI SE and low value of reflection power coefficient even after the compression-recovery test.

High-Throughput and Scalable Exfoliation of Large-Sized Ultrathin 2D Materials by Ball-Milling in Supercritical Carbon Dioxide

The 2D materials exhibit numerous technological applications, but their scalable production is a core challenge. Herein, ball milling exfoliation in supercritical carbon dioxide (scCO2) and polystyrene (PS) is demonstrated to completely exfoliate hexagonal boron nitride nanosheets (BNNSs), graphene, molybdenum disulfide (MoS2), and tungsten disulfide (WS2). The exfoliation yield of 91%, 93%, 92%, and 92% and average aspect ratios of 743, 565, 564, and 502 for BNNSs, graphene, MoS2, and WS2, respectively, are achieved. Integrating exfoliated BNNSS in the polystyrene matrix, 3768 % thermal conductivity in the axial direction and 316% in the cross-plane direction at 12 wt.% loading is increased. Also, the in-plane and cross-plane electrical conductivity of 6.3 × 10-4 S m-1 and 6.6 × 10-3 S m-1, respectively, and the electromagnetic interference (EMI) of 63.3 dB is achieved by exfoliated graphene nanosheets based composite. High thermal and electrical conductivities and EMI shielding are attributed to the high aspect ratio and ultrathin morphology of the exfoliated nanosheets, which exert high charge mobility and form better the percolation network in the composite films due to their high surface area. The process demonstrate herein can produce substantial quantities of diverse 2D nanosheets for widespread commercial utilization.

Dynamic Metal-Coordinated Adhesive and Self-Healable Antifreezing Hydrogels for Strain Sensing, Flexible Supercapacitors, and EMI Shielding Applications

Dynamic metal-coordinated adhesive and self-healable hydrogel materials have garnered significant attention in recent years due to their potential applications in various fields. These hydrogels can form reversible metal-ligand bonds, resulting in a network structure that can be easily broken and reformed, leading to self-healing capabilities. In addition, these hydrogels possess excellent mechanical strength and flexibility, making them suitable for strain-sensing applications. In this work, we have developed a mechanically robust, highly stretchable, self-healing, and adhesive hydrogel by incorporating Ca2+-dicarboxylate dynamic metal-ligand cross-links in combination with low density chemical cross-links into a poly(acrylamide-co-maleic acid) copolymer structure. Utilizing the reversible nature of the Ca2+-dicarboxylate bond, the hydrogel exhibited a tensile strength of up to ∼250 kPa and was able to stretch to 15-16 times its original length. The hydrogel exhibited a high fracture energy of ∼1500 J m-2, similar to that of cartilage. Furthermore, the hydrogel showed good recovery, fatigue resistance, and fast self-healing properties due to the reversible Ca2+-dicarboxylate cross-links. The presence of Ca2+ resulted in a highly conductive hydrogel, which was utilized to design a flexible resistive strain sensor. This hydrogel can strongly adhere to different substrates, making it advantageous for applications in flexible electronic devices. When adhered to human body parts, the hydrogel can efficiently detect limb movements. The hydrogel also exhibited excellent performance as a solid electrolyte for flexible supercapacitors, with a capacitance of ∼260 F/g at 0.5 A/g current density. Due to its antifreezing and antidehydration properties, this hydrogel retains its flexibility at subzero temperatures for an extended period. Additionally, the porous network and high water content of the hydrogel impart remarkable electromagnetic attenuation properties, with a value of ∼38 dB in the 14.5-20.5 GHz frequency range, which is higher than any other hydrogel without conducting fillers. Overall, the hydrogel reported in this study exhibits diverse applications as a strain sensor, solid electrolyte for flexible supercapacitors, and efficient material for electromagnetic attenuation. Its multifunctional properties make it a promising candidate for use in various fields as a state-of-the-art material.

A Review of Natural Fiber-Reinforced Composites for Lower-Limb Prosthetic Designs

This paper presents a comprehensive review of natural fiber-reinforced composites (NFRCs) for lower-limb prosthetic designs. It covers the characteristics, types, and properties of natural fiber-reinforced composites as well as their advantages and drawbacks in prosthetic designs. This review also discusses successful prosthetic designs that incorporate NFRCs and the factors that make them effective. Additionally, this study explores the use of computational biomechanical models to evaluate the effectiveness of prosthetic devices and the key factors that are considered. Overall, this document provides a valuable resource for anyone interested in using NFRCs for lower-limb prosthetic designs.

Robust, ultrathin and flexible electromagnetic interference shielding paper designed with all-polysaccharide hydrogel and MXene

An effective strategy was demonstrated to design an electromagnetic interference (EMI) shielding paper via a facile surface treatment on paper. TEMPO-oxidized cellulose nanofibers (TOCN) were first integrated with Ti3C2Tx MXene, and subsequently cast onto a filter paper with cationic guar gum (CGG) in a sequential way. TOCN and CGG generated a self-assembling hydrogel and formed a MXene-containing hydrogel film on top of the filter paper. The hydrogel film enhanced the tensile strength (9.49 MPa) of composite paper, and resulted in a 17 % increase as compared to the control. The composite paper containing 80 mg MXene (namely, 2.07 mg·cm-2) showed a conductivity of 3843 S·m-1 and EMI shielding effectiveness (EMI SE) of 49.37 dB. Furthermore, the 2-layer assembled TC-M 80 hydrogel composite paper achieved an EMI SE of 73.99 dB. Importantly, this composite paper showed higher EMI SE and lower thickness than a lot of reported materials. The presence of TOCN and CGG also protected MXene against several solvents and the incorporation of polydimethylsiloxane (PDMS) further improved the durability of the composite paper. This work provides a novel and simple strategy to design robust, ultrathin and flexible EMI shielding materials, and it might also inspire other work in paper-based functional materials.

Preparation and Characteristics of High-Performance, Low-Density Metallo-Ceramics Composite

By applying the physical vapour deposition method, hollow ceramic microspheres were coated with titanium, and subsequently, they were sintered using the spark plasma sintering technique to create a porous ceramic material that is lightweight and devoid of a matrix. The sintering process was carried out at temperatures ranging from 1050 to 1200 °C, with a holding time of 2 min. The samples were subjected to conventional thermal analyses (differential scanning calorimetry, thermogravimetry, dilatometry), oxidation resistance tests, and thermal diffusivity measurements. Phase analysis of the samples was performed using the XRD and the microstructure of the prepared specimens was examined using electron microscopy. The titanium coating on the microspheres increased the compressive strength and density of the resulting ceramic material as the sintering temperature increased. The morphology of the samples was carefully examined, and phase transitions were also identified during the analysis of the samples.

Nanoengineering Natural Leather for Dynamic Thermal Management and Electromagnetic Interference Shielding

Unpredictable and extreme weather conditions, along with increasing electromagnetic pollution, have resulted in a significant threat to human health and productivity, causing irreversible damage to society's well-being and economy. However, existing personal temperature management and electromagnetic protection materials lack adaptability to dynamic environmental changes. To address this, a unique asymmetric bilayer leather/a-MWCNTs/CA fabric is developed by vacuum-infiltrating interconnected a-MWCNTs networks into natural leather's microfiber backbone and spraying porous acetic acid (CA) on the reverse side. Such fabric achieves simultaneous passive radiation cooling, heating, and anti-electromagnetic interference functions without external energy input. The fabric's cooling layer has high solar reflectance (92.0%) and high infrared emissivity (90.2%), providing an average subambient radiation cooling effect of 10 °C, while the heating layer has high solar absorption (98.0%), enabling excellent passive radiative heating and effective compensation for warming via Joule heating. Additionally, the fabric's 3D conductive a-MWCNTs network provides electromagnetic interference shielding effectiveness of 35.0 dB mainly through electromagnetic wave absorption. This multimode electromagnetic shielding fabric can switch between cooling and heating modes to adapt to dynamic cooling and heating scenarios, providing a new avenue for sustainable temperature management and electromagnetic protection applications.

Asymmetric and Flexible Ag-MXene/ANFs Composite Papers for Electromagnetic Shielding and Thermal Management

Lightweight, flexible, and electrically conductive thin films with high electromagnetic interference (EMI) shielding effectiveness and excellent thermal management capability are ideal for portable and flexible electronic devices. Herein, the asymmetric and multilayered structure Ag-MXene/ANFs composite papers (AMAGM) were fabricated based on Ag-MXene hybrids and aramid nanofibers (ANFs) via a self-reduction and alternating vacuum-assisted filtration process. The resultant AMAGM composite papers exhibit high electrical conductivity of 248,120 S m-1, excellent mechanical properties with tensile strength of 124.21 MPa and fracture strain of 4.98%, superior EMI shielding effectiveness (62 dB), ultra-high EMI SE/t (11,923 dB cm2 g-1) and outstanding EMI SE reliability as high as 96.1% even after 5000 cycles of bending deformation benefiting from the unique structure and the 3D network at a thickness of 34 μm. Asymmetric structures play an important role in regulating reflection and absorption of electromagnetic waves. In addition, the multifunctional nanocomposite papers reveal outstanding thermal management performances such as ultrafast thermal response, high heating temperatures at low operation voltage, and high heating stability. The results indicate that the AMAGM composite papers have excellent potential for high-integration electromagnetic shielding, wearable electronics, artificial intelligence, and high-performance heating devices.

Superior mechanical, electrical, dielectric, and EMI shielding properties of ethylene propylene diene monomer (EPDM) based carbon black composites

In this study, the mechanical, electrical, dielectric, and electromagnetic interference (EMI) shielding properties of ethylene propylene diene monomer (EPDM) based carbon black composites, namely high abrasion furnace (HAF) and conductive Printex blacks, were investigated and their effectiveness compared. The results show that Printex black filled composites exhibited superior properties in all aspects compared to HAF filled composites. The electrical percolation threshold value of Printex black filled composites was approximately 1/2 to 1/3 lower compared to HAF black filled composites based on classical theory and the Sigmoidal model. Moreover, the tensile modulus, dielectric permittivity, and EMI shielding efficiency (SE) of the Printex black filled composites were 4.6 times, in the order of 106 at 1 kHz, and 6.65 times improved compared to HAF black filled composites at their 40 phr loadings, respectively. The Printex black filled 40 phr loaded composite showed an EMI SE of 49.94 dB that is 99.999% the attenuation of EM radiation. These properties can be attributed to the high structure of Printex black, which facilitates the ease of formation of the conductive channel through the polymer matrix, higher reinforcement, higher interfacial polarization, and high absorption of radiation. These properties were compared with some published literature on carbon black filled composites and it was found that the results of the Printex black filled composites are highly competitive with the published work. The results show that these composites are highly effective for load bearing materials, supercapacitors, and EM radiation protection.

Emerging Two-Dimensional Materials for Electromagnetic Interference Shielding Application

Graphene is the first two-dimensional material that becomes the center material in various research areas of material science, chemistry, condensed matter, and engineering due to its advantageous properties, including larger specific area, lower density, outstanding electrical conductivity, and ease of processability. These properties attracted the attention of material researchers that resulted in a large number of publications on EMI shielding in a short time and play a central role in addressing the problems and challenges faced in this modern era of electronics by electromagnetic interference. After the popularity of graphene, the community of material researchers investigated other two-dimensional materials like MXenes, hexagonal boron nitride, black phosphorous, transition metal dichalcogenides, and layered double hydroxides, to additionally enhance the EMI shielding response of materials. The present article conscientiously reviews the current progress in EMI shielding materials in reference to two-dimensional materials and addresses the future challenges and research directions to achieve the goals.

Advances in Graphene-Polymer Nanocomposite Foams for Electromagnetic Interference Shielding

With the continuous advancement of wireless communication technology, the use of electromagnetic radiation has led to issues such as electromagnetic interference and pollution. To address the problem of electromagnetic radiation, there is a growing need for high-performance electromagnetic shielding materials. Graphene, a unique carbon nanomaterial with a two-dimensional structure and exceptional electrical and mechanical properties, offers advantages such as flexibility, light weight, good chemical stability, and high electromagnetic shielding efficiency. Consequently, it has emerged as an ideal filler in electromagnetic shielding composites, garnering significant attention. In order to meet the requirements of high efficiency and low weight for electromagnetic shielding materials, researchers have explored the use of graphene-polymer nanocomposite foams with a cellular structure. This mini-review provides an overview of the common methods used to prepare graphene-polymer nanocomposite foams and highlights the electromagnetic shielding effectiveness of some representative nanocomposite foams. Additionally, the future prospects for the development of graphene-polymer nanocomposite foams as electromagnetic shielding materials are discussed.

The Effect of Various Ti6Al4V Powders on the Behavior of Particle-Reinforced Polyester Matrix Composites

In this study, recycled and commercial Ti6Al4V powder was added to polyester composites at various filling ratios by weight fraction. Three weight fractions of Ti6Al4V particles, 0%, 5%, and 10%, were chosen for study. By examining the mechanical and microstructural properties of polyester composites, the effects of the Ti6Al4V powder proportion by weight fraction and particle size parameters were investigated. With the filler loading, a 39% increase in the tensile strength of the composites was achieved. A minor decrease in flexural strength was observed at 5% filler weight fraction. The addition of the recycled Ti6Al4V powder to the polyester matrix slightly reduced the thermal conductivity of the composite over that of the neat polymer. However, the incorporation of the commercial Ti6Al4V powder fillers in the polyester matrix considerably increased the thermal conductivity of the composites, suggesting several potential uses. The presence of high levels of oxygen in the powder led to reduced thermal conductivity of the composites due to the reduction in phonon scattering.

Reduced Graphene Oxide/Barium Ferrite Ceramic Nanocomposite Synergism for High EMI Wave Absorption

The developed nanocomposite exhibits significantly enhanced shielding performance due to the synergistic effect of high dielectric and magnetic loss materials, which modifies the material's impedance and improves its absorption ability. Different weight percentages (0, 1, 5, 10, 15, 20, and 25 wt %) of thermally treated chemically reduced graphene oxide (TCRGO) were combined with two types of magnets, barium hexaferrite (BF) and magnetite (MAG), using a dry powder compaction technique to produce binary ceramic nanocomposite sheets. The shielding performance of a 1 mm thick compressed nanoceramic sheet over the X-band was evaluated using a vector network analyzer. The 25% TCRGO showed high shielding performance for both BF and MAG, while BF had a total shielding efficiency (SET) that exceeded MAG by 130%. The SET of 25 wt % TCRGO/BF was 52 dB, with a 41 dB absorption shielding efficiency (SEA). Additionally, the effect of different levels of incident electromagnetic wave power (0.001-1000 mW) at various thicknesses (1, 2, and 5 mm) was explored. At 1000 mW, the 5 mm TCRGO/BF had an SET of 99 dB, an SEA of 91 dB, and a reflection shielding efficiency (SER) of 8 dB. The use of BF as a hard magnet paired with TCRGO exhibited excellent and stable electromagnetic shielding performance.

Versatile Electronic Textile Enabled by a Mixed-Dimensional Assembly Strategy

Electronic textiles (e-textiles) hold great promise for serving as next-generation wearable electronics owing to their inherent flexible, air-permeable, and lightweight characteristics. However, these e-textiles are of limited performance mainly because of lacking powerful materials combination. Herein, a versatile e-textile through a simple, high-efficiency mixed-dimensional assembly of 2D MXene nanosheets and 1D silver nanowires (AgNWs) are presented. The effective complementary actions of MXene and AgNWs endow the e-textiles with superior integrated performances including self-powered pressure sensing, ultrafast joule heating, and highly efficient electromagnetic interference (EMI) shielding. The textile-based self-powered smart sensor systems obtained through the screen-printed assembly of MXene-based supercapacitor and pressure sensor are flexible and lightweight, showing ultrahigh specific capacitance (2390 mF cm^-2 ), robust areal energy density (119.5 µWh cm^-2 ), excellent sensitivity (474.8 kPa^-1 ), and low detection limit (1 Pa). Furthermore, the interconnected conductive MXene/AgNWs network enables the e-textile with ultrafast temperature response (10.4 °C s^-1 ) and outstanding EMI shielding effectiveness of ≈66.4 dB. Therefore, the proposed mixed-dimensional assembly design creates a multifunctional e-textile that offers a practical paradigm for next-generation smart flexible electronics.

Functional and Structural Facts of Effective Electromagnetic Interference Shielding Materials: A Review

Electromagnetic interference (EMI) shielding effectiveness (SE) systems have received immense attention from researchers owing to the rapid development in electronics and telecommunications, which is an alarming matter in our modern society. This radiation can damage the performance of EM devices and may harmfully affect animal/human health. The harmonious utilization of magnetic alloys and conducting but nonmagnetic materials (such as carbon/graphene) is a practical approach toward EMI SE. This review is not exhaustive, although it is comprehensive and aimed at all materials for EMI SE especially graphene-based polymeric composites. It encompasses multifunctional and functional structural EMI shields. These materials comprise polymers, carbons, ceramics, metals, cement composites/nanocomposites, and hybrids. The accessibility of abundant categories of carbon-based materials in their microscale, nanoscale, and quantum forms as EMI shields as polymer-carbon, cement-carbon, ceramic-carbon, metal-carbon, and their hybrids, makes them receive much attention, as a result of their unique amalgamation of electrical, magnetic, dielectric, thermal, and/or mechanical properties. Herewith, we have discussed the principles of EMI shields along with their design and state of the art basis and material architecture along with the drawbacks in research on EMI shields.

Enhanced Electromagnetic Shielding and Thermal Management Properties in MXene/Aramid Nanofiber Films Fabricated by Intermittent Filtration

High-efficiency electromagnetic interference (EMI) shielding and heat dissipation synergy materials with flexible, robust, and environmental stability are urgently demanded in next-generation integration electronic devices. In this work, we report the lamellar MXene/Aramid nanofiber (ANF) composite films, which establish a nacre-like structure for EMI shielding and heat dissipation by using the intermittent filtration strategy. The MXene/ANF composite film filled with 50 wt % MXene demonstrates enhanced mechanical properties with a strength of 230.5 MPa, an elongation at break of 6.2%, and a toughness of 11.8 MJ·m³ (50 wt % MXene). These remarkable properties are attributed to the hydrogen bonding and highly oriented structure. Furthermore, due to the formation of the MXene conductive network, the MXene/ANF composite film shows an outstanding conductivity of 624.6 S/cm, an EMI shielding effectiveness (EMI SE) of 44.0 dB, and a superior specific SE value (SSE/t) of 18847.6 dB·cm²/g, which is better than the vacuum filtration film. Moreover, the MXene/ANF composite film also shows a great thermal conductivity of 0.43 W/m·K. The multifunctional MXene/ANF composite films with high-performance EMI shielding, heat dissipation, and joule heating show great potential in the field of aerospace, military, microelectronics, microcircuit, and smart wearable electronics.

Progress in the Foaming of Polymer-based Electromagnetic Interference Shielding Composites by Supercritical CO2

As a critical action plan formulated for peaking carbon dioxide emissions, polymeric electromagnetic interference (EMI) shielding materials based on CO₂ foaming technology have recently been attracting widespread attention in both research and industry, attributable to their efficient use of CO₂ , high specific strength, corrosion resistance and low-cost characteristics. In the past decade, the emergence of novel design concepts and preparation techniques for CO₂ foaming technology has led to the development of new high-performance EMI shielding materials in this field. This review summarizes the research progress made to date on the fabrication of EMI shielding composite foams by supercritical carbon dioxide (scCO₂ ) foaming. We also explore the structure-activity relationships between the component/distribution and EMI shielding properties. Additionally, the application prospects and development challenges of new EMI shielding composite foams are described.

Research of Ferric Ion Regulation on a Polyimide/C-MXene Microcellular Composite Film

This paper established a new kind of polyimide/C-MXene composite films with a microcellular structure for electromagnetic interference shielding through solution mixing and liquid phase separation methods. Polyimide was used as the resin material, Ti₃C₂T_x MXene was used as the electromagnetic wave-shielding medium, l-citrulline was used as the surface modification agent, ferric trichloride (especially the ferric ion) was used as the cross-linking agent between the polyimide and modified C-MXene, and a microcell was used as the shielding structure. By adjusting the content of ferric ions, the foam structure, mechanical properties, thermal conductivity, and electromagnetic interference shielding efficiency of the polyimide/C-MXene microcellular composite film could be controlled. The higher the ferric ion content, the smaller the foam size and the higher the electromagnetic interference shielding efficiency. With increasing ferric ion content, the tensile strength and Young's modulus appeared to first increase and then decrease; when the ferric ion content was 0.8 wt %, the tensile strength and Young's modulus reached their maximum values, which were 10.06 and 325.29 MPa, respectively. In addition, with increasing ferric ion content, the thermal insulation showed first decreasing and then increasing tendency; the lowest thermal conductivity was 0.17 W/(m·K) when the ferric ion content was 0.8 wt %.

Analysis of Electromagnetic Shielding Properties of a Material Developed Based on Silver-Coated Copper Core-Shell Spraying

This study proposes an electromagnetic shielding material sprayed with silver-coated copper powder (core-shell powder). The shielding properties of the material are analyzed in details section. Cross-sectional observation and sheet resistance measurement were used to determine the thickness and electrical conductivity of the electromagnetic shielding layer, which was generated by spray-coating; this aided in confirming the uniformity of the coating film. The results indicate that the electromagnetic interference shielding effectiveness increases when the silver-coated copper paste (core-shell paste) is used as the coating material rather than the conventional aluminum base. The proposed material can be used in various frequency ranges owing to the excellent shielding effectiveness of the core-shell paste used in this study. Further investigations on the optimized spray-coating type of electromagnetic shielding material are required based on the composition of the core-shell paste and the thickness of the coating film.

Polystyrene-Modulated Polypyrrole to Achieve Controllable Electromagnetic-Wave Absorption with Enhanced Environmental Stability

The moderation of the dielectric properties of polymer composites and their environmental stability need to be considered comprehensively in the design of microwave-absorbing materials. In this work, polypyrrole/polystyrene (PPy/PS) composited particles were synthesized through a facile in situ bulk polymerization procedure. The PS component can be modulated conveniently by controlling the polymerization time. FTIR and Raman analyses disclosed that the PS component was immobilized in PPy via covalent bonds. The electromagnetic characterization results indicated that the dielectric properties and, thus, the microwave absorption could be controlled when the styrene polymerization was prolonged from 6 h (PPy-6) to 19 h (PPy-19). The composite PPy-19 displayed an optimal reflection loss of -51.7 dB with a matching thickness of 3.16 mm, and the effective absorption bandwidth (EAB) even reached 5.8 GHz at 2.4 mm. The PS component endowed PPy/PS composites with more robust environmental stability than homogeneous PPy. After being exposed to air for 365 days and hydrothermally treated at 100 °C for 12 h, PPy-19 still exhibited a reflection loss superior to -20 dB. The present work provides a new insight into the adjustment of the electromagnetic properties of PPy composites to fabricate high-performance microwave absorbers with superior environmental stability.

Recent Progress in Electromagnetic Interference Shielding Performance of Porous Polymer Nanocomposites—A Review

The urge to develop high-speed data transfer technologies for futuristic electronic and communication devices has led to more incidents of serious electromagnetic interference and pollution. Over the past decade, there has been burgeoning research interests to design and fabricate high-performance porous EM shields to tackle this undesired phenomenon. Polymer nanocomposite foams and aerogels offer robust, flexible and lightweight architectures with tunable microwave absorption properties and are foreseen as potential candidates to mitigate electromagnetic pollution. This review covers various strategies adopted to fabricate 3D porous nanocomposites using conductive nanoinclusions with suitable polymer matrices, such as elastomers, thermoplastics, bioplastics, conducting polymers, polyurethanes, polyimides and nanocellulose. Special emphasis has been placed on novel 2D materials such as MXenes, that are envisaged to be the future of microwave-absorbing materials for next-generation electronic devices. Strategies to achieve an ultra-low percolation threshold using environmentally benign and facile processing techniques have been discussed in detail.

Facile Fabrication of Highly Sensitive Thermoplastic Polyurethane Sensors with Surface- and Interface-Impregnated 3D Conductive Networks

This research aims to develop a practical, scalable, and highly conductive flexible 3D printed piezoresistive sensor with low filler content. Here, we introduced a fused deposition modeling 3D printing combined in situ spray-coating technique to develop a conductive sensor in a single shot. The graphene suspension is sprayed over each layer during the 3D printing of the sensor, which helps develop a conductive network on the surface and at the interface of the printed system. Graphene deposited on the overall surface is often affected by nanoparticle delamination and loses its function over time. To avoid this, the prepared samples are subjected to foaming. The foaming process created a low-mass-density sensor by forming a microcellular structure, and the surface-deposited graphene is embedded well on the TPU surface. The method followed in this work reveals a stable and connected conduction path with excellent electrical resistance and resistance against harsh conditions (exposure to organic solvents). Besides, the compression sensor withstood its sensitivity over a severe compressive strain of 80% and showed a GF of 1.82 and a sensitivity of 2.316 kPa^-1. The conductive network path varied based on the infill pattern, affecting its electrical sensitivity. The wiggle pattern shows good resistance; under stretching, the pattern generated a higher current and showed a delayed conductive path disconnection than other patterns. Thus, the embedded graphene/TPU conductive sensors show good stability and promising sensitivity. Furthermore, the developed sensor is used to monitor human motion and actions.

Facile and Green Process to Synthesize a Three-Dimensional Network Few-Layer Graphene/Carbon Nanotube Composite for Electromagnetic Interference Shielding

We propose an environmentally friendly liquid exfoliation approach and subsequent freeze-drying process for constructing a three-dimensional (3D) carbon-based network by using few-layer graphene (FLG) and carbon nanotubes (CNTs) for electromagnetic interference (EMI) shielding applications. Systematic characterizations—such as X-ray diffraction, scanning electron microscopy, and transmission electron microscopy—as well as Raman characterization and EMI shielding tests were performed. The results indicated that the as-synthesized 3D-FLG/CNT composite obtained through the freeze-drying process exhibited excellent electromagnetic interference shielding. The shielding effect of FLG could be improved from 15 to 22 dB by introducing CNTs. The CNTs inhibited restacking of FLG in the structure. We also compared two drying processes: oven drying and freeze-drying. The freeze-drying technique markedly improved the shielding effect of FLG/CNTs from 22 to 36 dB. The composition-optimized 3D-FLG/CNT composite could be a candidate material for use in EMI shielding.

Bioinspired, High-Strength, and Flexible MXene/Aramid Fiber for Electromagnetic Interference Shielding Papers with Joule Heating Performance

High-strength, flexible, and multifunctional characteristics are highly desirable for electromagnetic interference (EMI) shielding materials in the field of electric devices. In this work, inspired by natural nacre, we fabricated large-scale, layered MXene/amarid nanofiber (ANF) nanocomposite papers by blade-coating process plus sol-gel conversion step. The as-synthesized papers possess excellent mechanical performance, that is, exceptional tensile strength (198.80 ± 5.35 MPa), large strain (15.30 ± 1.01%), and good flexibility (folded into various models without fracture), which are ascribed to synergetic interactions of the interconnected three-dimensional network frame and hydrogen bonds between MXene and ANF. More importantly, the papers with extensive continuous conductive paths formed by MXene nanosheets present a high EMI shielding effectiveness of 13188.2 dB cm² g^-1 in the frequency range of 8.2-12.4 GHz. More interestingly, the papers show excellent Joule heating performance with a fast thermal response (<10 s) and a low driving voltage (≤4 V). As such, the large-scale MXene/ANF papers are considered as promising alternatives in a wide range of applications in electromagnetic shielding and thermal management.

Revised Manuscript with Corrections: Polyurethane-Based Conductive Composites: From Synthesis to Applications

The purpose of this review article is to outline the extended applications of polyurethane (PU)-based nanocomposites incorporated with conductive polymeric particles as well as to condense an outline on the chemistry and fabrication of polyurethanes (PUs). Additionally, we discuss related research trends of PU-based conducting materials for EMI shielding, sensors, coating, films, and foams, in particular those from the past 10 years. PU is generally an electrical insulator and behaves as a dielectric material. The electrical conductivity of PU is imparted by the addition of metal nanoparticles, and increases with the enhancing aspect ratio and ordering in structure, as happens in the case of conducting polymer fibrils or reduced graphene oxide (rGO). Nanocomposites with good electrical conductivity exhibit noticeable changes based on the remarkable electric properties of nanomaterials such as graphene, RGO, and multi-walled carbon nanotubes (MWCNTs). Recently, conducting polymers, including PANI, PPY, PTh, and their derivatives, have been popularly engaged as incorporated fillers into PU substrates. This review also discusses additional challenges and future-oriented perspectives combined with here-and-now practicableness.

MXene-Coated Wrinkled Fabrics for Stretchable and Multifunctional Electromagnetic Interference Shielding and Electro/Photo-Thermal Conversion Applications

Stretchability and multifunctional heating abilities are highly desired for wearable electromagnetic interference (EMI) shielding fabrics to tackle the growing electromagnetic pollution for special crowd, such as pregnant women. Herein, we fabricated stretchable MXene-coated thermoplastic polyurethane (TPU) fabrics by simple uniaxial prestretching and spraying methods. The obtained unique wrinkled structure endowed the film with effective strain-invariant electrical conductivity and EMI shielding properties. Specifically, the prepared stretchable film with an extremely low MXene loading (0.417 mg cm^-2) exhibited a stable EMI shielding effectiveness of approximately 30 dB under 50% tensile strain and durability during stretching and bending cycles. More importantly, owing to the high electrical conductivity and localized surface plasmon resonance (LSPR) effect of the MXene layer, the stretchable fabrics exhibited excellent Joule heating (up to 104 °C at a voltage of 5 V) and superior photothermal conversion abilities. Moreover, the unique wrinkled MXene-coating layer not only endows the fabrics with stretchable heat abilities but also enhances the photothermal conversion performance by increasing the light absorption area and travel path. We believe that this study offers a novel strategy for the versatile design of stretchable and multifunctional wearable shielding fabrics.

Structural Design Strategies of Polymer Matrix Composites for Electromagnetic Interference Shielding: A Review

With the widespread application of electronic communication technology, the resulting electromagnetic radiation pollution has been significantly increased. Metal matrix electromagnetic interference (EMI) shielding materials have disadvantages such as high density, easy corrosion, difficult processing and high price, etc. Polymer matrix EMI shielding composites possess light weight, corrosion resistance and easy processing. However, the current polymer matrix composites present relatively low electrical conductivity and poor EMI shielding performance. This review firstly discusses the key concept, loss mechanism and test method of EMI shielding. Then the current development status of EMI shielding materials is summarized, and the research progress of polymer matrix EMI shielding composites with different structures is illustrated, especially for their preparation methods and evaluation. Finally, the corresponding key scientific and technical problems are proposed, and their development trend is also prospected.

Recent Progress in Graphene/Polymer Nanocomposites

Nanocomposites, multiphase solid materials with at least one nanoscaled component, have been attracting ever-increasing attention because of their unique properties. Graphene is an ideal filler for high-performance multifunctional nanocomposites in light of its superior mechanical, electrical, thermal, and optical properties. However, the 2D nature of graphene usually gives rise to highly anisotropic features, which brings new opportunities to tailor nanocomposites by making full use of its excellent in-plane properties. Here, recent progress on graphene/polymer nanocomposites is summarized with emphasis on strengthening/toughening, electrical conduction, thermal transportation, and photothermal energy conversion. The influence of the graphene configuration, including layer number, defects, and lateral size, on its intrinsic properties and the properties of graphene/polymer nanocomposites is systematically analyzed. Meanwhile, the role of the interfacial interaction between graphene and polymer in affecting the properties of nanocomposites is also explored. The correlation between the graphene distribution in the matrix and the properties of the nanocomposite is discussed in detail. The key challenges and possible solutions are also addressed. This review may provide a constructive guidance for preparing high-performance graphene/polymer nanocomposite in the future.

Superiority of graphite coated metallic-nanoparticles over graphite coated insulating-nanoparticles for enhancing EMI shielding

A superior EMI shielding effectiveness (SE) for composites with a metallic(Ni)@graphite core and lower SE for a dielectric(MnO)@graphitic core of carbonaceous materials.

Yarn-ball-shaped CNF/MWCNT microspheres intercalating Ti3C2Tx MXene for electromagnetic interference shielding films

Ti₃C₂T_x MXenes with excellent metallic conductivity have proved promising in its application of electromagnetic interference (EMI) shielding. A hierarchical hybrid film with ultrathin thickness composed of Ti₃C₂T_x MXene layers embedded with yarn-ball-shaped microspheres of cellulose nanofibrils (CNF) and multiwalled carbon nanotube (MWCNT) was designed to improve the absorption of electromagnetic waves (EMWs). The addition of yarn-ball-shaped microspheres is to shield more EMWs via multiple reflections in the inner space and reduce the undesirable emissions into the air. After thermal annealing treatment, the ultrathin film with intercalation of the carbonized yarn-ball-shaped CNF/MWCNT microspheres exhibited enhanced EMWs absorption as an important part of shielding effectiveness (45.1±0.9 dB) as well as excellent mechanical stability (≈0.9 million bending times). Thus, the well-designed structure of multilayered hybrid films with intercalated conductive microspheres can be a good candidate for higher absorption in EMI shielding effectiveness and outstanding mechanical properties.

Bidirectional Core Sandwich Structure of Reduced Graphene Oxide and Spinnable Multiwalled Carbon Nanotubes for Electromagnetic Interference Shielding Effectiveness

Thin and flexible electromagnetic shielding materials have recently emerged because of their promising applications in drones, portable electronics, military defense facilities, etc. This research develops an electromagnetic interference (EMI) shielding material by a bidirectional lattice sandwich structure (BLSS), which is formed by liquid crystalline graphene oxide (LCGO) and an orthogonal pattern of spinnable multiwalled (OPSM) nanotubes in consideration of the movement of electromagnetic waves. The average EMI shielding effectiveness (SE) of the developed material with 0.5 wt % reduced LCGO (r-LCGO) and an OPSM nanotube composed of 64 layers was approximately 66.1 dB in the X-band frequency range (8.2-12.4 GHz, wavelength: 3.5-2.5 cm), which corresponds to a shielding efficiency of 99.9999%. Also, its absorption effectiveness is 99.7% of the total EMI SE, indicating that it has a remarkable ability to prevent secondary damage induced by EM reflection. The specific EMI SE (SSE/t) of the composite material considering the contribution of thickness (t) ranged from 21 953 to 2259 dB cm²/g.

Lightweight and Hydrophobic Three-Dimensional Wood-Derived Anisotropic Magnetic Porous Carbon for Highly Efficient Electromagnetic Interference Shielding

Constructing multifunctional characteristics toward advanced electromagnetic interference shielding materials in harsh environments has become a development trend. Herein, the wood-derived magnetic porous carbon composites with a highly ordered anisotropic porous architecture were successfully fabricated through a pyrolysis procedure. The three-dimensional porous skeleton inherited from the wood stock serves as an electrically conductive network and incorporates magnetic Ni nanoparticles homogeneously and firmly embedded within the carbon matrix that can further improve the electromagnetic attenuation capacity. The optimized Ni/porous carbon (PC) composite exhibits an exceptional electromagnetic interference (EMI) shielding effectiveness of 50.8 dB at the whole X band (8.2-12.4 GHz) with a low thickness (2 mm) and an ultralow density (0.288 g/cm³) and simultaneously possesses an extraordinary compressive strength (11.7 MPa) and a hydrophobic water contact angle (152.1°). Our study provides an alternative strategy to utilize green wood-based materials to design multifunctional EMI shielding composites.

Polymer-Assisted Fabrication of Silver Nanowire Cellular Monoliths: Toward Hydrophobic and Ultraflexible High-Performance Electromagnetic Interference Shielding Materials

Metal nanofibers with excellent electrical conductivity and superior mechanical flexibility have great potentials for fabrication of lightweight, flexible, and high-performance electromagnetic interference (EMI) shielding architectures. The weak interactions and large contact resistance among the wires, however, hinder their assembly into robust and high-performance EMI shielding monoliths. In this work, we used low fractions of polymers to assist the construction of lightweight, flexible, and highly conductive silver nanowire (AgNW) cellular monoliths with significantly enhanced mechanical strength and EMI shielding effectiveness (SE). The normalized surface specific SE of our AgNW-based cellular monoliths can reach up to 20522 dB·cm²/g, outracing that of most shielding materials ever reported. Moreover, this robust conductive framework enabled the successful fabrication of hydrophobic, ultraflexible, and highly stretchable aerogel/polymer composites with outstanding EMI SE even at an extremely low AgNW content. Thus, this work demonstrated a facile and efficient strategy for assembling metal nanofiber-based functional high-performance EMI shielding architectures.

Anomalous absorption of electromagnetic waves by 2D transition metal carbonitride Ti3CNT x (MXene)

Lightweight, ultrathin, and flexible electromagnetic interference (EMI) shielding materials are needed to protect electronic circuits and portable telecommunication devices and to eliminate cross-talk between devices and device components. Here, we show that a two-dimensional (2D) transition metal carbonitride, Ti₃CNT _x MXene, with a moderate electrical conductivity, provides a higher shielding effectiveness compared with more conductive Ti₃C₂T _x or metal foils of the same thickness. This exceptional shielding performance of Ti₃CNT _x was achieved by thermal annealing and is attributed to an anomalously high absorption of electromagnetic waves in its layered, metamaterial-like structure. These results provide guidance for designing advanced EMI shielding materials but also highlight the need for exploring fundamental mechanisms behind interaction of electromagnetic waves with 2D materials.

Electromagnetic Interference Shielding Performance of Anisotropic Polyimide/Graphene Composite Aerogels

Anisotropic polyimide (PI)/graphene composite aerogels were fabricated by unidirectional freezing. A poly(amic acid) (PAA) ammonium salt/graphene dispersion was first synthesized by mixing together PAA, H₂O, triethylamine (TEA), and graphene and then was successively subjected to one-way freezing, freeze-drying, and thermal imidization. The one-way growth of ice crystals endowed the composite aerogels with highly arranged tubular pores. The PI/graphene composite aerogels possessed anisotropic conductivity, electromagnetic interference (EMI) shielding, heat transfer, and compression performance. Moreover, the composite aerogels with low density (0.076 g·cm^-3) exhibited high EMI shielding effectiveness (SE) of 26.1-28.8 dB, and its specific EMI SE value achieved 1373-1518 dB·cm²·g^-1 when the graphene content was 13 wt %. The main electromagnetic interference shielding mechanism of these composite aerogels was microwave absorption. The composite aerogels had excellent thermal stability, and their 5% weight loss temperature was higher than 546 °C in nitrogen. This research provided an easy and environmentally friendly approach to prepare lightweight and anisotropic PI-based composite aerogels.

Graphene Epoxy-Based Composites as Efficient Electromagnetic Absorbers in the Extremely High-Frequency Band

We report on the synthesis of the epoxy-based composites with graphene fillers and test their electromagnetic shielding efficiency by the quasi-optic free-space method in the extremely high-frequency (EHF) band (220-325 GHz). The curing adhesive composites were produced by a scalable technique with a mixture of single-layer and few-layer graphene layers of few-micrometer lateral dimensions. It was found that the electromagnetic transmission, T, is low even at small concentrations of graphene fillers: T<1% at a frequency of 300 GHz for a composite with only ϕ = 1 wt% graphene. The main shielding mechanism in composites with the low graphene loading is absorption. The composites of 1 mm in thickness and a graphene loading of 8 wt% provide an excellent electromagnetic shielding of 70 dB in the sub-terahertz EHF frequency band with negligible energy reflection to the environment. The developed lightweight adhesive composites with graphene fillers can be used as electromagnetic absorbers in the high-frequency microwave radio relays, microwave remote sensors, millimeter wave scanners, and wireless local area networks.

Filler-Free Conducting Polymers as a New Class of Transparent Electromagnetic Interference Shields

Transparent electromagnetic interference (EMI) shields are increasingly in demand for medical, military, wireless networks, aerospace electronics, and navigation control systems. To date, researchers have mixed pristine and/or doped conductive polymers with carbon allotropes and metallic fillers to increase the total shielding effectiveness, compromising the transparency, amount of the materials used, and weight of the shields. Obtaining cost-effective and transparent EMI shields without the need to incorporate fillers is extremely desirable. Herein, we implement a design strategy for fabricating a gigahertz (GHz) highly transparent shield made of poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS). The total EMI shielding effectiveness of 15 dB is achieved in the X-band frequency range for a 50 nm ultrathin film with a high transparency of 97.1%. The fabricated filler-free EMI shield holds a record thickness-specific shielding figure-of-merit of 300 dB μm^-1-far exceeding the best values for micron-thick silver-, carbon-, and MXene-based composite material shields-with even a higher transparency. The feasibility of the developed filler-free shield for large-scale applications is validated by its integration into a cell phone display glass, as a prototype, in which the EMI shielding effectiveness elevates to 18.3 dB.