A comprehensive review of fundamentals and future trajectories in oil-water separation system designs with superwetting materials

The rapid increase in the production of oily wastewater by industrial and daily activities, oil spill accidents, etc., has led to critical environmental issues. The solution to oil-induced pollution lies in developing efficient oil-water separation technologies. Recently, materials with extreme wettability, particularly those exhibiting superhydrophilic with superoleophobic or superhydrophobic with superoleophilic properties, have emerged as promising solutions for achieving highly efficient and selective oil-water separation. This review offers a comprehensive overview of system designs utilizing such materials for selective oil-water separation. Here, we discuss the rationale underlying the design strategy for the systems used for the separation process. Based on the broad scenarios utilizing oil-water separation, two primary groups of system designs are identified: those handling enclosed oil-water mixtures, such as treating oily wastewater before discharge, and those addressing open-to-air hypaethral oil-water mixtures, such as in the case of oil spills, oil on water bodies post oily wastewater discharge. The review traces the evolution of system designs from batch processing to continuous processing systems, identifies commonalities, and discusses the rationale and underlying design constraints. This analysis can guide the selection of appropriate systems for testing materials in oil-water separation and provides insights into future design development for further real-life deployment.

Facile construction of multifunctional bio-aerogel for efficient separation of surfactant-stabilized oil-in-water emulsions and co-existing organic pollutant

The deep treatment of robust oily emulsion wastewater has long been an arduous challenge. Herein, a biomass-derived PEI-TiO2@Gelatin aerogel (PEI-TiO2@GA) with honeycomb-like porous structure was fabricated. The interface wetting characteristics of PEI-TiO2@GA could be selectively switched between the superlipophilicity and superoleophobicity through the merely pre-wetting process. Combined with extraordinary structure and superwetting properties, PEI-TiO2@GA was proved to be ideal for oils absorption (17-26 g/g) and MO dye adsorption (73.549 mg/g) with high up-taking rate. Simultaneously, as-prepared PEI-TiO2@GA could realize various surfactant-stabilized oil-in-water emulsions separation simply under gravity with the separation efficiency as high as 99.25%. In addition, PEI-TiO2@GA was highly resistant toward mechanical compression (1.952 MPa), and exhibited acceptable regenerability within 5 cycles by performing solvent replacement approach. Combining with the newly developed separator and dynamic emulsion separation device, the continuous deep separation of the emulsion and the synergistic removal of co-existing pollutants can be achieved with the enhanced separation efficiency and permeation flux. Most importantly, the mechanism results show that the transition of interface wetting properties was a reversible multi-step process, and the demulsification separation of emulsion and the adsorption removal of co-existing pollutants were two independent processes. This work opens up a new avenue to customize advanced bio-aerogels for industrial effluent treatment and environmental remediation.

Developing aerogel surfaces via switchable-hydrophilicity tertiary amidine coating for improved oil recovery

Blanket aerogels (i.e., Cabot™ Thermal Wrap® (TW) and Aspen™ Spaceloft® (SL)) with surfaces that have controllable wettability are promising advanced materials for oil recovery applications, where high oil uptake during deployment could be coupled with high oil release to enable reusability of recovered oil. The study presented here details the preparation of CO₂-switchable aerogel surfaces through the application of switchable tertiary amidine (i.e., tributylpentanamidine (TBPA)) onto aerogel surfaces using drop casting, dip coating, and physical vapor deposition techniques. TBPA is synthesized via two step processes: (1) synthesis of N, N-dibutylpentanamide, (2) synthesis of N, N-tributylpentanamidine. The deposition of TBPA is confirmed by X-ray photoelectron spectroscopy. Our experiments revealed that surface coating of TBPA onto aerogel blankets was partially successful within limited set of process conditions (e.g., 290 ppm CO₂ and 5500 ppm humidity for PVD, 106 ppm CO₂ and 700 ppm humidity for drop casting and dip coating), but that the post-aerogel modification strategies yielded poor, heterogeneous reproducibility. Overall, more than 40 samples were tested for their switchability in the presence of CO₂ and water vapor, respectively, and the success rate was 6.25 %, 11.7 % and 18 % for PVD, drop casting, and dip coating, respectively. The most likely reasons for unsuccessful coating onto aerogel surfaces are: (1) the heterogeneous fiber structure of the aerogel blankets, (2) poor distribution of the TBPA over the aerogel blanket surface.

C,N co-doped TiO2 hollow nanofibers coated stainless steel meshes for oil/water separation and visible light-driven degradation of pollutants

Complex pollutants are discharging and accumulating in rivers and oceans, requiring a coupled strategy to resolve pollutants efficiently. A novel method is proposed to treat multiple pollutants with C,N co-doped TiO₂ hollow nanofibers coated stainless steel meshes which can realize efficient oil/water separation and visible light-drove dyes photodegradation. The poly(divinylbenzene-co-vinylbenzene chloride), P(DVB-co-VBC), nanofibers are generated by precipitate cationic polymerization on the mesh framework, following with quaternization by triethylamine for N doping. Then, TiO₂ is coated on the polymeric nanofibers via in-situ sol-gel process of tetrabutyl titanate. The functional mesh coated with C,N co-doped TiO₂ hollow nanofibers is obtained after calcination under nitrogen atmosphere. The resultant mesh demonstrates superhydrophilic/underwater superoleophobic property which is promising in oil/water separation. More importantly, the C,N co-doped TiO₂ hollow nanofibers endow the mesh with high photodegradation ability to dyes under visible light. This work draws an affordable but high-performance multifunctional mesh for potential applications in wastewater treatment.

Recent advances in superwetting materials for separation of oil/water mixtures

Engineering surfaces or membranes that allow an efficient oil/water separation is highly desired in a wide spectrum of applications ranging from oily wastewater discharge to offshore oil spill accidents. Recent advances in biomimetics, manufacturing, and characterization techniques have led to remarkable progress in the design of various superwetting materials with special wettability. In spite of exciting progress, formulating a strategy robust enough to guide the design and fabrication of separating surfaces remains a daunting challenge. In this review, we first present an overview of the wettability theory to elucidate how to control the surface morphology and chemistry to regulate oil/water separation. Then, parallel approaches are considered for discussing the separation mechanisms according to different oil/water mixtures, and three separation types were identified including filtration, adsorption and other separation types. Finally, perspectives on the challenges and future research directions in this research area are briefly discussed.

Oil-Water Separation using Synthetic Trees

Existing oil-water filtration techniques require gravity or a pump as the driving force for separation. Here, we demonstrate transpiration-powered oil-water filtration using a synthetic tree, which operates pumplessly and against gravity. From top to bottom, our synthetic tree was composed of: a nanoporous "leaf" to generate suction via evaporation, a vertical array of glass tubes serving as the tree's xylem conduits, and filters attached to the tube inlets to act as the oil-excluding roots. When placing the tree in an oil emulsion bath, filtrate samples were measured to be 97-98% pure water using gravimetry and refractometry. The spontaneous oil-water separation offered by synthetic trees could be useful for applications such as oil spill cleanup, wastewater purification, and oil extraction.

Special Superwetting Materials from Bioinspired to Intelligent Surface for On-Demand Oil/Water Separation: A Comprehensive Review

Since superwetting surfaces have emerged, on-demand oil/water separation materials serve as a new direction for meeting practical needs. This new separation mode uses a single porous material to allow oil-removing and water-removing to be achieved alternately. In this review, the fundamentals of wettability are systematically summarized in oil/water separation. Most importantly, the two states, bioinspired surface and intelligent surface, are summarized for on-demand oil/water separation. Specifically, bioinspired surfaces include micro/nanostructures, bioinspired chemistry, Janus-featured surfaces, and dual-superlyophobic surfaces that these superwetting materials can possess asymmetric wettability in one structure system or opposite underliquid wettability by prewetting. Furthermore, an intelligent surface can be adopted by various triggers such as pH, thermal and photo stimuli, etc., to control wettability for switchable oil/water separation reversibly, expressing a thought beyond nature to realize innovative oil/water separation by external stimuli. Remarkably, this review also discusses the advantages of all the materials mentioned above, expanding the separation scope from the on-demand oil/water mixtures to the multiphase immiscible liquid-liquid mixtures. Finally, the prospects of on-demand oil/water separation materials are also concluded.

Developing a facile graphitic carbon nitride (g-C3N4)-coated stainless steel mesh with different superhydrophilic/underwater superoleophobic and superoleophilic behavior for oil-water separation

There is an increasing demand for the development of inexpensive and effective approaches for the oil-water separation due to the global concern in oil industries. The present study was conducted to fabricate graphitic carbon nitride/thermoplastic polyurethane (g-C₃N₄/TPU)-coated stainless steel meshes via the dip-coating method to investigate the capability of g-C₃N₄ nanosheets (CN-NS) in oil-water separation. CN-NS was synthesized using the polycondensation process followed by exfoliation with Hummer's method. We studied the effect of TPU and CN-NS concentration on wettability behavior to obtain an optimized coating solution. CN-NS-coated mesh showed superoleophilic/hydrophobic behavior at CN-NS:TPU ratio of 50:50, and it efficiently passed oil from the emulsified water-in-oil mixture (with 50 wt.% oil) with the efficiency of 99%. The wettability behavior of superhydrophilic/underwater superoleophobic was also obtained at CN-NS:TPU ratio of 80:20, and it was able to separate water from the emulsified water-in-oil mixture with the efficiency of 79% under gravity. Both filters were able to separate free water and oil mixtures with flux and efficiency of 6114 L.m^-2.h^-1 and ~ 99.99%, respectively. The mechanism of wettability behavior of the coating is mainly related to the functional groups on the edge of g-C₃N₄-NS, thus increasing the hydrophilic properties of the surface. In addition, the micro-nano hierarchical structure of the surface coating improves its roughness due to the presence of CN-NS, which is effectively embedded into the hydrophilic TPU. More importantly, commercially available TPU chemical and simple fabrication of g-C₃N₄ from an inexpensive precursor make the method reported herein as a significant alternative for large-scale application.

Structured sludge derived multifunctional layer for simultaneous separation of oil/water emulsions and anions contaminants

The effective treatment of complex oily wastewater is of great significance but still a considerable challenge, since single-function, expensive reagents, and complicated process have emerged as shackles for practical applications. Herein, with the objective to waste-control-waste, we proposed a facile and sustainable strategy to fabricate a low-cost multifunctional layer from hazardous waste aluminum sludge (WAS) for complex oily wastewater management. The as-designed layered double oxides/WAS (LDOs/WAS) layer with three-dimensional (3D) hierarchical rough surface exhibited excellent underwater superoleophobicity even under corrosive conditions and low adhesion to oil without any chemical modification reagent treatment. Significantly, the layer can be applied to gravity-directed simultaneous efficient oil-in-water emulsions and anions (taking phosphate as an example) separation with a separation efficiency for emulsion and phosphate up to 99.4% and 99.1%, respectively, and a high separation flux of above 2585 L m^-2 h^-1. Notably, the flux can be controlled simply and flexibly by adjusting the thickness of the layer. Furthermore, the layer also displayed excellent thermal stability, chemical stability, durability and recyclability. Therefore, this work not only presents a promising approach to design sludge-based multifunctional materials for complex oily wastewater remediation, but also shows great potential and value in environmental pollutions reduction and industrial applications.

Superhydrophobic 304 Stainless Steel Mesh for the Removal of High-Density Polyethylene Microplastics

Microplastics are a global issue that affects the environment, economy, as well as human health. Herein, we present a superhydrophobic 304 stainless steel mesh obtained by chemical etching followed by a liquid-phase deposition of lauric acid that can be used for microplastic removal. Field emission scanning electron microscopy (FE-SEM) and high-resolution X-ray photoelectron spectroscopy (HR-XPS), among other techniques, were used to identify the hierarchical structure and chemical composition of the surface. They revealed that iron laurate decreased the surface free energy. The 304 stainless steel mesh was superhydrophobic (169°) and superoleophilic (0°). Taking advantage of these wetting properties, we showed an innovative use of these superhydrophobic surfaces in the removal of microplastics. Additionally, we analyzed the removal efficiency from a surface and colloidal point of view that allowed us to explain and clarify why microplastics can also be removed by their wetting properties. The loss of a double electrostatic cloud between the microplastics and the predominance of van der Waals interactions in the organic phase promote the removal of these persistent pollutants from water.

Photoresponsive Solid Nanochannels Membranes: Design and Applications

Light stimuli have notable advantages over other environmental stimuli, such as more precise spatial and temporal regulation, and the ability to serve as an energy source to power the system. In nature, photoresponsive nanochannels are important components of organisms, with examples including the rhodopsin channels in optic nerve cells and photoresponsive protein channels in the photosynthesis system of plants. Inspired by biological channels, scientists have constructed various photoresponsive, smart solid-state nanochannels membranes for a range of applications. In this review, the methods and applications of photosensitive nanochannels membranes are summarized. The authors believe that this review will inspire researchers to further develop multifunctional artificial nanochannels for applications in the fields of biosensors, stimuli-responsive smart devices, and nanofluidic devices, among others.

Emerging Separation Applications of Surface Superwettability

Human beings are facing severe global environmental problems and sustainable development problems. Effective separation technology plays an essential role in solving these challenges. In the past decades, superwettability (e.g., superhydrophobicity and underwater superoleophobicity) has succeeded in achieving oil/water separation. The mixture of oil and water is just the tip of the iceberg of the mixtures that need to be separated, so the wettability-based separation strategy should be extended to treat other kinds of liquid/liquid or liquid/gas mixtures. This review aims at generalizing the approach of the well-developed oil/water separation to separate various multiphase mixtures based on the surface superwettability. Superhydrophobic and even superoleophobic surface microstructures have liquid-repellent properties, making different liquids keep away from them. Inspired by the process of oil/water separation, liquid polymers can be separated from water by using underwater superpolymphobic materials. Meanwhile, the underwater superaerophobic and superaerophilic porous materials are successfully used to collect or remove gas bubbles in a liquid, thus achieving liquid/gas separation. We believe that the diversified wettability-based separation methods can be potentially applied in industrial manufacture, energy use, environmental protection, agricultural production, and so on.

Hierarchical ZnO nano-spines grown on a carbon fiber seed layer for efficient VOC removal and airborne virus and bacteria inactivation

Air purification through fiber-based filters has become a fundamental requirement for air contamination control. However, conventional filters depend on polymeric fibrous filters with adequate particulate matter removal ability but fewer degassing and biocidal effects. This study presents the photocatalytic volatile organic compound (VOC) oxidation and antimicrobial properties of zinc oxide (ZnO) nano-spines sprouted activated-carbon nanofibers (I@ZnO/ACNFs) and their potential for air contamination control and infection prevention. By developing a novel technique that can induce phase separation of inorganic salts during electrospinning, nanofibers with zinc (Zn) components concentrated on the surface could be synthesized. I@ZnO/ACNFs exhibit a surface densely covered with high aspect-ratio ZnO nano-spines with significant lethality to airborne pathogens and enhanced photocatalytic activity toward VOCs. Moreover, excellent adhesion stability of ZnO to ACNFs under rapid airflow was observed in I@ZnO/ACNFs. In combination with intriguing antimicrobial activity and strong VOC removal capability derived from their unique morphology, novel I@ZnO/ACNFs hold potential for airborne microbial disinfection, effective and sustainable VOC purification, and the design of photomicrobicidal and photocatalytic materials.

Switchable smart porous surface for controllable liquid transportation

Controllable liquid transportation through a smart porous membrane is realized by manipulating the surface wetting properties and external stimuli, and has been intensively studied. However, the liquid transportation, e.g., permeation and moving process, at the interface is generally uninterrupted, i.e., the opening and closing of the interface is irreversible. Herein, we present a new strategy to achieve magnetic adaptive switchable surfaces, i.e., liquid-infused micro-nanostructured porous composite film surfaces, for controllable liquid transportation, via modulation of the magnetic field. The liquid transportation process can be interrupted and restarted on the porous composite film because its pore structure can be quickly closed and opened owing to the adaptive morphological transformation of the magnetic liquid with a varying magnetic field. That is, the liquid permeation process occurs due to the open pore structure of the composite film when the external magnetic field is added, while the permeation process can be interrupted owing to the self-repairing closure of the pore when the magnetic field is removed, and the moving process can be achieved. Thus a magnetic field induced switchable porous composite film can serve as a valve to control liquid permeation based transportation, which opens new avenues for artificial liquid gating devices for flow, smart separation, and droplet microfluidics.

Smart surfaces with reversibly switchable wettability: Concepts, synthesis and applications

As a growing hot research topic, manufacturing smart switchable surfaces has attracted much attention in the past a few years. The state-of-the-art study on reversibly switchable wettability of smart surfaces has been presented in this systematic review. External stimuli are brought about to render the alteration in chemical conformation and surface morphology to drive the wettability switch. Here, starting from the fundamental theories related to the surfaces wetting principles, highlights on different triggers for switchable wettability, such as pH, light, ions, temperature, electric field, gas, mechanical force, and multi-stimuli are discussed. Different applications that have various wettability requirement are targeted, including oil-water separation, droplets manipulation, patterning, liquid transport, and so on. This review aims to provide a deep insight into responsive interfacial science and offer guidance for smart surface engineering. It ends with a summary of current challenges, future opportunities, and potential solutions on smart switch of wettability on superwetting surfaces.

Electrically Induced Underwater Superaerophilicity/Superaerophobicity Switching on Polypyrrole-Coated Mesh Films for Selective Bubble Permeation

Recently, materials with controllable superwettability have attracted much attention. However, almost all studies focused on controlling wetting of water and oil; research on underwater gas bubble wetting control is still rare. Herein, we report a mesh film prepared by coating polypyrrole (PPy) film on Ti mesh. Briefly, the film mesh is underwater superaerophilic when PPy is doped with perfluorooctanesulfonate ions (PFOS^- ), and becomes underwater superaerophobic as the PFOS^- are removed. The transition of the wettability can be triggered by electrical stimuli, which is attributed to the cooperative effect between the rough structure and chemical components variation. The controllable wettability allows adjustable bubble permeation. It can be envisioned that the film will provide potential applications in the future, such as underwater bubble capture/release and microfluidic devices.

Randomly heterogeneous oleophobic/pH-responsive polymer coatings with reversible wettability transition for multifunctional fabrics and controllable oil-water separation

Stimuli-responsive surfaces with wettability change between superhydrophilic and superhydrophobic are susceptible to oil contamination which often ruins the surface. Herein, a coating with pH-switchable wettability transition between superamphiphobic and superhydrophilic-superoleophobic is achieved by rationally designing oleophobic/pH-responsive polymer heterogeneous chemistry. Fabrics modified with this coating show repellency to both water and oils, while upon exposure to acidic water (pH = 1) the fabrics change to be superhydrophilic-superoleophobic within a short response time of <5 s. More importantly, the superamphiphobicity of the fabric can be restored under mild alkaline condition (pH = 10), and the transition is reversible for many cycles. The effective in situ or ex situ wettability change under acidic/alkaline water treatment makes the coated fabric capable of separating oil-water mixture or even some mixtures of immiscible organic solvents. In addition, the coated fabric is also demonstrated to be promising as a new class of functional fabrics that provide protection against water and many oils in one condition, and can change to be hygroscopic, anti-static, oil-repellent and anti-oil-fouling in the other condition for improved wear comfort and self-cleaning.

Bioinspired Fibers with Controlled Wettability: From Spinning to Application

Our knowledge on spider silks shows the importance of joining heterogeneous structures and surface chemical compositions in preparing fibers, fibrous surfaces, and 3D materials with a controllable wettability. We start our review with spider silk and proceed to the historical development of nature-inspired spinning processes, their products, and their advantages and disadvantages. Relevant wetting states are then summarized in fiber-based systems. Recent applications are reviewed, including one-dimensional spindle-knotted fibers for highly efficient fog harvesting, long-distance transport, and stimulus-responsive wettability and two-dimensional spindle-knotted fibrous systems for water collection, functional surfaces, and filtration. Finally, we offer some perspective on future research trends regarding biomimetic fibers for wetting-controlled engineering.

Tunable Wettability Pattern Transfer Photothermally Achieved on Zinc with Microholes Fabricated by Femtosecond Laser

A quickly tunable wettability pattern plays an important role in regulating the surface behavior of liquids. Light irradiation can effectively control the pattern to achieve a specific wettability pattern on the photoresponsive material. However, metal oxide materials based on light adjustable wettability have a low regulation efficiency. In this paper, zinc (Zn) superhydrophobic surfaces can be obtained by femtosecond-laser-ablated microholes. Owing to ultraviolet (UV) irradiation increasing the surface energy of Zn and heating water temperature decreasing the surface energy of water, the wettability of Zn can be quickly tuned photothermally. Then, the Zn superhydrophobic surfaces can be restored by heating in the dark. Moreover, by tuning the pattern of UV irradiation, a specific wettability pattern can be transferred by the Zn microholes, which has a potential application value in the field of new location-controlled micro-/nanofluidic devices, such as microreactors and lab-on-chip devices.

Facile design of a stable and inorganic underwater superoleophobic copper mesh modified by self-assembly sodium silicate and aluminum oxide for oil/water separation with high flux

Separation meshes with special wettability for oil/water separation have drawn much research attention and the preparation of superhydrophobic or underwater superoleophobic materials for oil/water separation has been extensively studied. However, the preparation procedures of inorganic coatings in previous studies were complex and the widely used organic compounds for surface modification were costly and unstable. To address these challenges, the layer-by-layer self-assembly process of inorganic sodium silicate and aluminum oxide powders (SSA) on the copper (Cu) mesh was explored in this paper. Hierarchical and rough structures after electrodepostion were observed by scanning electron microscope (SEM). On the SSA modified Cu mesh, contact angles (CA) of underwater trichloromethane and water in the air were 153° and 1°, respectively. Besides, the modified mesh exhibited high thermal stability, good oil/water separation properties with water flux of 19832 Lm^-2h^-1 and separation efficiency > 95%, and high recycling performance. The oil/water separation mechanism was that the positive intrusion pressure and the repulsive force for oil contributed to the oil/water separation performance of the mesh. The obtained mesh featured in facile design, unique wettability (underwater superoleophobic), high flux, and good recyclability and thermal stability. Therefore, it is believed that the self-assembly strategy proposed in this paper may provide a reference for preparing a highly stable inorganic mesh for oil/water separation.

Dual-functional membrane decorated with flower-like metal-organic frameworks for highly efficient removal of insoluble emulsified oils and soluble dyes

High-performance membranes for simultaneously removing insoluble emulsified oils and soluble organic dyes are in urgently demand for industrial wastewater treatment, but are strictly limited by the single-function and serious fouling problem. Herein, a dual-functional membrane with excellent antifouling ability for efficiently dye/oil/water emulsion separation has been fabricated by growing flower-like metal-organic frameworks (MIL-53-OH) on polyacrylonitrile/polyethyleneimine membrane for the first time. The synergistic effect of the hierarchical flower-like structure and superhydrophilic compositions with high hydration ability endows the obtained membrane with a stable and ultra-strong oil-repelling hydration layer, thus imparting the membrane formidable oil resistance and exceptional oil/water emulsion separation performance (permeate flux>4000 L m^-2 h^-1). What's more, the superhydrophilic compositions render the membrane an excellent dye remove capacity by electrostatic forces and hydrogen bonding. The membrane rejections for dyes and emulsified oils are above 99%, and the dyes and oils on the used membrane can be easily washed away with methanol and water, respectively, confirming that the membrane has desirable recyclability. Besides, the membrane possesses excellent mechanical performance and outstanding acid and alkali resistance, indicating that the membrane is a promising candidate for removing insoluble emulsified oils and soluble dyes.

The Effect of Fiber Type and Yarn Diameter on Superhydrophobicity, Self-Cleaning Property, and Water Spray Resistance

In this study, we proved that micro/micro hierarchical structures are enough to achieve a superhydrophobic surface using polydimethylsiloxane (PDMS) dip-coating. Furthermore, the effect of fiber type and yarn diameter on superhydrophobicity and water spray resistance was investigated. Polyester fabrics with two types of fibers (staple fabric and filament) and three types of yarn diameters (177D, 314D, and 475D) were used. The changes in the surface properties and chemical composition were investigated. Static contact angles and shedding angles were measured for superhydrophobicity, and the self-cleaning test was conducted. Water spray repellency was also tested, as well as the water vapor transmission rate and air permeability. The PDMS-coated staple fabric showed better superhydrophobicity and oleophobicity than the PDMS-coated filament fabric, while the filament fabric showed good self-cleaning property and higher water spray repellency level. When the yarn diameter increased, the fabrics needed higher PDMS concentrations and longer coating durations for uniform coating. The water vapor transmission rate and air permeability did not change significantly after coating. Therefore, the superhydrophobic micro/micro hierarchical fabrics produced using the simple method of this study are more practical and have great potential for mass production than other superhydrophobic textiles prepared using the chemical methods.

Effective oil-water mixture separation and photocatalytic dye decontamination through nickel-dimethylglyoxime microtubes coated superhydrophobic and superoleophilic films

Oils and solvable organic pollutants in wastewater demand separations of the components along with efficient photocatalysis in water treatment. Herein, we report on a practical purification strategy by using the multifunctional nickel-dimethylglyoxime [Ni(DMG)2] microtubes to separate the liquid mixture and degrade organic pollutants. The self-assembled [Ni(DMG)2] tubes was synthesized by a facile co-precipitation method. The static contact angle of the film prepared by mixing [Ni(DMG)2] powder (1 : 2 wt%) into polydimethylsilicone (PDMS) to water can reach 161.3°, which can still remain superhydrophobic but oil-friendly under corrosion conditions. PDMS imparts good mechanical properties and serves as both the adhesive and hydrophobic material. PFOTS methanol solution contains a large number of low surface energy groups, which can reduce the surface free energy of [Ni(DMG)2] rough structure. The superhydrophobic rough surface prepared by hollow micron tubular [Ni(DMG)2] samples must have both low surface energy substance and hollow micron tubular morphology. Due to the unique wettability, oil and water were efficiently separated from the oil-water mixture through the films. The coated film itself is photocatalytic in degrading quinoline blue, rhodamine B, methyl orange and methylene blue. By using the film's multifunctionality, a practical wastewater treatment was realized via water-oil separation, followed by fast photocatalytic degradation of solvable dyes.

Coordination-driven interfacial cross-linked graphene oxide-alginate nacre mesh with underwater superoleophobicity for oil-water separation

Inspired by the seashell nacre and seaweed, a novel GO-Ca²⁺-SA nacre-inspired hybrid mesh was prepared via an interfacial layer-by-layer self-assembly and cross-linking, using graphene oxide (GO) and sodium alginate (SA) as the building blocks and calcium chloride as the coordination agent, respectively. Hybrid mesh was characterized by FTIR, XPS, XRD, SEM and contact angel instrument, showing superhydrophilic and underwater superoleophobic property and low oil adhesion, due to its wrinkle and rough surface, and high hydration ability of GO-Ca-alginate nanohydrogels. The separation efficiencies of various oil-water mixtures were above 99 %, with a highest flux of 119,426 L m^-2 h^-1. Hybrid mesh showed an orderly layered "brick and mortar" microstructure with many ultrasmall nanoscaled protuberances. Ca²⁺ ions could chelate with SA to form the "egg-box" structure, and interact with GO nanosheets. Hybrid mesh possessed high salt/acid/alkaline tolerance, abrasion resistance, mechanical property with Young's modulus of 35.8 ± 4.9 GPa, and excellent cycling stability.

Robust Microcapsules with Durable Superhydrophobicity and Superoleophilicity for Efficient Oil-Water Separation

The poor ultraviolet (UV) resistance and insufficient solvent compatibility are challenges for long-term storage and service of oil-water separation materials in practical applications. Herein, a superhydrophobic/superoleophilic surface with nano- to microscale hierarchical structures was formed spontaneously on robust microcapsules (MCs) via in situ polymerization and a sol-gel surface treatment. The resultant MCs possessed superior UV-resistant and solvent-proof superhydrophobicity. The water contact angles (WCAs) of the MC coating remained above 160° and the sliding angles (SAs) were below 3° after 9 days of UV aging test or 20 days of nonpolar and polar aprotic solvent immersion tests. More interestingly, these MCs can be used to separate the oil phase from its aqueous emulsion effectively, achieving a high and reusable separation efficiency with over 90% oil purity after 10 cycles of filtrations even after 13 days of UV aging. Therefore, these novel MCs will exhibit effective oil-water separation performance, superior chemical stability, outstanding reusability, and long-term storage stability for promising practical applications.

Sacrifice Template Strategy to the Fabrication of a Self-Cleaning Nanofibrous Membrane for Efficient Crude Oil-in-Water Emulsion Separation with High Flux

The superhydrophilic/underwater superoleophobic membrane materials have attracted considerable attention in oil/water separation. However, most materials are extremely susceptible to pollution during oil-water separation, which drastically restricts their widespread applications. Herein, a momordica-charantia-like nanofibrous membrane (MCNM) with underwater superoleophobic performance was fabricated through a sacrifice template strategy by the electrospinning solution of zeolitic imidazolate framework-8 (ZIF-8) and polyacrylonitrile particles. The opened voids and wrinkles left after removing the template of nanocrystals ZIF-8 not only increased the porosity and roughness of the as-prepared fibrous membrane but also tremendously improved the underwater superoleophobicity. Therefore, the as-prepared MCNM showed excellent self-cleaning performance toward crude oil under water, avoiding the decrease of the separation efficiency and flux caused by membrane fouling during oil-water separation. Meanwhile, the separation efficiency of various surfactant-stabilized oil-in-water emulsions was higher than 99.6% with a flux up to 1580 ± 30 L m^-2 h^-1 solely driven by gravity. Moreover, no obvious wrinkles and cracks were observed on the resulted nanofibrous membrane after the sand impact and bent testing. More importantly, the as-prepared MCNM still maintained exceptional underwater superoleophobicity in harsh environment (3.5 wt % NaCl, 4 M HCl, 50 °C hot water) even after ultrasound for 1 h. The robust mechanical and chemical stability makes the antifouling MCNM exhibit tremendous potential for practical applications in dealing with oily wastewater in the future.

Superhydrophobic and Sustainable Nanostructured Powdered Iron for the Efficient Separation of Oil-in-Water Emulsions and the Capture of Microplastics

The pollution of oceans and seas by oils and microplastics is a significant global issue affecting the economy and environment. Therefore, it is necessary to search for different technologies that can remove these pollutants in a sustainable way. Herein, superhydrophobic powdered iron was used to efficiently separate stabilized oil-in-water emulsions and, remarkably, capture microplastic fibers. High-energy ball milling of iron particles was applied to decrease particle size, increase the specific surface area, and produce a nanostructured material. This was combined with the liquid phase deposition of lauric acid to modify the surface free energy. The nanostructured powder showed superhydrophobicity (WCA = 154°) and superoleophilicity (OCA = 0°), which were fundamental in separating stabilized oil-in-water emulsions of hexane with an efficiency close to 100%. Because of the superhydrophobic/superoleophilic properties of the powdered iron and its intrinsic properties of being able to freely move and adapt to the different morphologies of microplastics under continuous stirring, this material can capture microplastic fibers. Thus, we present a novel dual application of a superhydrophobic material, which includes the capture of microplastics. This has not been reported previously and provides a new scope for future environmental sustainability.

Smart Bifunctional Sb2 Se3 Nanorods for Integrated Water Purification: Insoluble Liquid Separation and Photoelectrochemical Degradation

Antimony selenide (Sb₂ Se₃ ) nanostructures enable bifunctional water purification by a single membrane through i) physical separation of water-insoluble oil and ii) photoelectrocatalytic degradation of water-soluble organic compounds. Sb₂ Se₃ nanorods with exposed surfaces of {h 0 0} and {h 0 l} planes exhibit superhydrophobicity (water contact angle of ≈159°) owing to extremely low surface energy of those dangling-bond-free van der Waals planes. Based on crystallographic understanding, superhydrophobic Sb₂ Se₃ nanorods were produced on a mesh-type substrate for utilization as a membrane for physical water/oil separation. Sb₂ Se₃ exhibited an optimal photocathodic response with p-type electrical conductivity under visible light along the longitudinal crystal direction. This indicated that the nanorods could be used as photoelectrocatalytic material for chemical water purification. A smart membrane with Sb₂ Se₃ nanostructures was proposed as a candidate for integrated water purification that can simultaneously accomplish water/oil separation and photoelectrocatalytic degradation of organic compounds in wastewater. Linear sweep voltammetry measurements of the Sb₂ Se₃ -membrane showed cathodic photocurrent generation (up to approximately 10 mA cm^-2 at 0 V vs. reversible hydrogen electrode), which was enough to reduce O₂ to an oxygen radical (O₂ ^.- ) for degradation of methyl orange. Consequently, solar-driven integrated water purification was demonstrated for the first time by using a single material with a dual function of superhydrophobicity and photoactivity.

Fine Switching between Underwater Superoleophilicity and Underwater Superoleophobicity while Maintaining Superhydrophobicity

Switching between superhydrophobicity/underwater superoleophilicity and superhydrophilicity/underwater superoleophobicity has been widely designed. Recently, superwettability is subdivided into multiple extreme wetting states for oil, water, and air as wetting and medium phases. However, fine switching among the multiple superwettability is rare. Here, a pH-responsive case is presented to demonstrate the fine switching between underwater superoleophilicity and underwater superoleophobicity while maintaining superhydrophobicity. The surface chemistry of silver-roughened copper coatings is elaborately manipulated by water-repellent perfluoroalkyl and alkyl chains and the smart terminal carboxyl group. By adjusting the pH value of water, the completely opposite extreme wetting states for oil in water are precisely controlled. Simultaneously, the extreme repellence for water in the air can be kept owing to the fairly low surface energy of the perfluoroalkyl chain. This discovery accelerates the subdivision of superwettability and the achievement of unusual superwetting switching.

Peanut Leaf-Inspired Hybrid Metal-Organic Framework with Humidity-Responsive Wettability: toward Controllable Separation of Diverse Emulsions

Damage to the responsive superwetting material by external stimuli during the responsive process has been a ticklish question in recent years. We overcome this barrier by imitating a peanut leaf and designing a humidity-responsive MIL-100 (Fe)/octadecylamine-coated stainless steel mesh (HR-MOS). Such a material shows superhydrophilicity when ambient humidity is higher than saturated humidity, while it shows superhydrophobicity and high adhesion to water when ambient humidity is lower than saturated humidity. The peanut leaf-like two-level nanostructure of MIL-100 (Fe) is speculated as the principal factor to bring about the binary synergy wettability of the material. Accordingly, the material can realize humidity-controlled separation of at least 12 types of emulsions along with satisfactory durability. The responsive condition of the material is mild and green, which does lower damage to the material and environment. This strategy is the first to realize humidity-responsive wettability transition and provides a novel approach for manually controlled environmental protection.

Bioinspired Reversible Switch between Underwater Superoleophobicity/Superaerophobicity and Oleophilicity/Aerophilicity and Improved Antireflective Property on the Nanosecond Laser-Ablated Superhydrophobic Titanium Surfaces

In this work, the bioinspired reversible switch between underwater superoleophobicity/superaerophobicity and oleophilicity/aerophilicity and improved antireflective property were successfully demonstrated on the nanosecond laser-structured titanium surfaces. Titanium materials were first transformed to be superhydrophobic after nanosecond laser ablation and low-temperature annealing treatments, showing oleophilicity/aerophilicity in water. If the surfaces were prewetted with absolute ethanol and then immersed into water, the surfaces showed superoleophobicity/superaerophobicity. More importantly, the underwater oleophilicity/aerophilicity of the surfaces could be easily recovered by natural drying, and the switch between the underwater superoleophobicity/superaerophobicity and oleophilicity/aerophilicity could be repeated many cycles. Moreover, based on the original antireflective performance of the surface of the laser-ablated micro/nanoscale structures, we demonstrated that the inspired improved antireflective property could be skillfully realized by the prewetting treatment. The developed bioinspired multifunctional materials provide a versatile platform for the potential applications, such as controlling oil droplets, bubbles, and optical behavior.

Novel dual superlyophobic cellulose membrane for multiple oil/water separation

Materials with superwettability are promising for oil/water separation, yet the requirement for on demand separation of various types of oil/water system is still a challenge. In this work, we present that the polypyrrole-coated cellulose membrane was fabricated via in situ polymerization of pyrrole on a filter paper (PPy@FP) or a mixed cellulose acetate membrane (PPy@CA). The roughness of the PPy@FP membrane was controlled by adjusting the polymerization time, and corresponding morphology of the membrane was studied by scanning electron microscopy (SEM), which shows that the PPy@FP-50 membrane has nanoscale rough structure. Meanwhile, attenuated total reflections Fourier transform infrared spectrometer (ATR-FTIR), X-ray photoelectron spectrometer (XPS), and conductivity tests confirmed that polypyrrole was coated on the filter paper successfully. Contact angle tests displayed that the surface of modified membrane has dual superlyophobicity. The green and renewable cellulose and chemical stable polypyrrole endow this novel material with outstanding properties of chemical resistance to acid, mild alkali (pH = 1-11) and salty environment. Besides, the modified membranes also obtain high flux (over 3000 L∙ m^-2∙h^-1 for mixtures, over 1000 L∙ m^-2∙h^-1 for oil-in-water emulsions and over 100 L∙ m^-2∙h^-1 for water-in-oil emulsions) and good separation efficiency (around 99%)). Besides, it also shows good recyclability towards different oil/water system.

Robust Nacrelike Graphene Oxide-Calcium Carbonate Hybrid Mesh with Underwater Superoleophobic Property for Highly Efficient Oil/Water Separation

Inspired by the mastoid structure of the lotus leaf and the robust layered structure of the nacre, a novel nacrelike graphene oxide-calcium carbonate (GO-CaCO₃) hybrid mesh with superhydrophilic and underwater superoleophobic property was prepared for the first time, via a facile, economical, and environmentally friendly layer-by-layer (LBL) self-assembly method using commercially available stainless steel mesh (SSM) as a ready-made mask. Interestingly, GO nanosheets played a threefold role, regulating the growth of CaCO₃ nanocrystals between the GO interlamination for constructing a "brick-and-mortar" structure, improving the interface stability via coordination assembly onto SSM, and creating strong hydration derived from rich oxygen-containing functional groups. The surface hydrophilicity and hierarchically micro/nanoscale structure of GO-CaCO₃ artificial pearls imbed on the SSM, contributing to outstanding superhydrophilicity and underwater superoleophobicity. The biomimetic hybrid mesh exhibited a strong mechanical property with a Young's modulus of 25.4 ± 2.6 GPa. The optimized hybrid mesh showed a high separation efficiency of more than 99% toward a series of oil/water mixtures with high flux. The low oil-adhesion force, high fatigue-resistance, chemical stability (acid/alkali/salt resistance), and excellent recycling performance enlighten the great prospects of GO-based nacrelike material for application in oily wastewater treatment.

Superwetting pH-Responsive Polyaniline Coatings: Toward Versatile Separation of Complex Oil-Water Mixtures

Intelligent materials with controlled wettability have caused widespread concern in various sewage applications. In this study, a smart pH-responsive polyaniline (PANI) coating has been synthesized in one step in aqueous media and coated on materials in common use, such as polyester mesh, cotton fabric, and sponge. The PANI coatings can switch their superwettability response to ambient pH and be used in continuous separation of oil-water-oil systems which are frequently found in actual oil leakage accidents. Moreover, bidirectional emulsion separation (water-in-oil and oil-in-water) can be realized on such a coating material. The coated sponge can be used as an oil adsorbent for invertible capture and release by changing pH. Based on excellent antifouling and recyclability, as well as the prominent chemical/mechanical stability, PANI coatings can be applied in actual oily wastewater treatment systems. It is anticipated that the coating materials will show promise in many applications because of the cost-effective and environmentally friendly aqueous media preparation procedure.