Superhydrophobic nanocoatings: from materials to fabrications and to applications

Oil-Resistant Underoil Superhydrophilic Metallic Foams for Lampblack Prefiltration

Superwetting/repelling coatings have been utilized to address the issue of oil contamination on lampblack prefiltration metallic foam by both academia and industry. Nevertheless, the widely adopted superamphiphobic coatings are currently costly and suffer from poor wear resistance. In this study, we propose an oil-resistant underoil superhydrophilic (LSH) coating by a dip-coating method. The subsequent heating process at 200 °C for 5 min strengthens the designed coating based on lithium polysilicate cross-linking reinforcement. The LSH coating with a minimal water contact angle up to 3.4° under soybean oil can spontaneously achieve oil desorption within 7 s under water. Moreover, the coating retains its superhydrophilicity after enduring 900 friction cycles under a 500 g load or being immersed in 50 °C soapy water for 48 h. Hence, the LSH coating with great durability on metallic foam for lampblack prefiltration resulted in a 9.3% decrease in the oil absorption weight ratio after a 17-day cooking test. This work underscores the potential application of the LSH coating in lampblack prefiltration components, presenting promising technological advancements in self-cleaning for the catering industry.

Bioinspired superwetting oil-water separation strategy: toward the era of openness

Bioinspired superwetting oil-water separation strategies have received significant attention for their potential in addressing global water scarcity and aquatic pollution challenges. Over the past two decades, the field has rapidly developed, reaching a pivotal phase of innovation in the oil-water separation process. However, many groundbreaking studies have not received extensive scientific recognition. In this review, we systematically examine the application of bioinspired superwetting materials for complex multiscale oil-water separation. We discuss the development of 2D membrane filtration and 3D sponge adsorption materials in confined spaces, summarizing the core separation mechanisms, key research findings, and the evolutionary logic of these materials. Additionally, we highlight emerging open-space separation strategies, emphasizing several novel dynamic separation devices of significant importance. We evaluate and compare the design concepts, separation principles, materials used, comprehensive performance, and existing challenges of these diverse strategies. Finally, we summarize these advantages, critical bottlenecks, and prospects of this field and propose potential solutions for real oil-water separation processes from a general perspective.

Latex-Bridged Inverse Pickering Emulsion for Durable Superhydrophobic Coatings with Dual Antibacterial Activity

There is agreement that every colloidal structure produces its own set of unique characteristics, properties, and applications. A colloidal phenomenon of latex-bridged water in a dimethyl carbonate (DMC) Pickering emulsion stabilized by R202 hydrophobic silica was investigated for its ability to act as a superhydrophobic coating (SHC) for cellulose substrates. First, various emulsion compositions were screened for their stability and droplet size. The final composition was then cross-examined by cryogenic scanning electron microscopy and optical and fluorescent microscopy to verify the colloidal structure. The drying pattern of the coating was investigated by using labeled samples under a fluorescent microscope and by scanning electron microscopy on a paper substrate. After the final ∼3 μm of dry coating was applied, it exhibited superhydrophobicity (advancing contact angle = 155°) and full functionality after 5 min at room temperature (RT). Coated samples maintained superhydrophobicity after 20 abrasion cycles and mechanical integrity after 50 s of water immersion. The SHC-coated paper demonstrated compatibility with a standard laser printer, and the coated paper demonstrated superhydrophobicity after printing. Finally, a propolis/DMC extract was produced and then analyzed by gas chromatography-mass spectroscopy (GC-MS) and infused into the SHC (PSHC). The newly formed PSHC demonstrated its ability to act effectively against E. coli biofilm and S. aureus planktonic cells and reduce their viability by over 90% and 99.99%, respectively.

Superhydrophobic Waterborne Epoxy Composite Coating with Good Mechanical Properties, Icing Resistance, Self-Cleaning Properties, and Corrosion Resistance

Epoxy resins with higher corrosion resistance typically employ environmentally harmful organic solvents such as xylene, while the corrosion resistance of waterborne epoxy resins, which are relatively environmentally friendly, is not as good as that of oil-based epoxy resins. In this study, by coating the surface of waterborne epoxy resin with a superhydrophobic zinc oxide coating, the corrosion resistance of waterborne epoxy resin was enhanced. During the initial immersion, its impedance value can reach 1010 Ω·cm2. The superhydrophobic nature of the coating itself also ensures the surface's resistance to immersion, delaying the intrusion of corrosive media into the coating. Furthermore, this coating exhibits good mechanical properties, self-cleaning performance, anti-icing performance, and so on. The introduction of superhydrophobic surfaces greatly optimizes the performance of traditional waterborne epoxy resin coatings, opening up directions for the metal anticorrosion field of coatings. Meanwhile, during the EIS testing of the superhydrophobic coating, we observed the occurrence of negative impedance in the results. After studying, we speculated that this phenomenon might be related to the degree of wetting of the superhydrophobic coating. Based on this conjecture, we can evaluate the basic properties of the superhydrophobic coating through this phenomenon.

Superhydrophobic film from silicone-modified nanocellulose and waterborne polyurethane through simple sanding process

How to improve the water and pollution resistance of films has been a major stumbling block in applications of waterborne coatings. To solve this problem, a new strategy was developed to construct waterborne superhydrophobic polyurethane composite films by modifying cellulose nanocrystal (CNC) with polysiloxane and doping the modified CNC into waterborne polyurethane (WPU). The super-hydrophobic functionalization with a water contact angle >150° was achieved by simple sanding. The effects of CNC on the morphology, thermal, mechanical, and hydrophobic properties of the obtained superhydrophobic composite films were investigated. The simple sanding process formed a large number of rough porous structures on the surface of the film, which improved the superhydrophobic properties of the film. And after 30 sanding cycles, the film still had excellent hydrophobicity (water contact angle >150°). This easy and effective method for the preparation of superhydrophobic films has great practical application value in the area of waterborne coatings.

Development of nanocellulose fiber reinforced starch biopolymer composites: a review

In the last few years, there are rising numbers for environmental waste due to factors such as plastic based food packaging that really need to get enough attention in order to prevent the issue from becoming worse and bringing disaster to society. Thus, the uses of plastic composite materials need to be reduced and need to be replaced with materials that are natural and have low degradation to preserve nature. Based on the statistics for the global, the production of plastic has been roughly calculated for passing 400 million metric tons every year and has a high probability of approaching the value of 500 million metric tons at the year of 2025 and this issue needs to be counteracted as soon as possible. Due to that, the increasing number for recent development of natural biopolymer, as an example starch, has been investigated as the substitution for the non-biodegradable biopolymer. Besides, among all biodegradable polymers, starch has been considered as promising substitution polymer due to its renewability, easy availability, and biodegradability. Apart from that, by the reinforcement from the nanocellulose, starch fiber has an increasing in terms of mechanical, barrier and thermal properties. In this review paper, we will be discussing the up-to-date development of nanocellulose fiber reinforced starch biopolymer composites throughout this century.

Durability and corrosion behaviors of superhydrophobic amorphous coatings: a contrastive investigation

Superhydrophobic surfaces can be derived from roughening hydrophobic materials. However, the superhydrophobic surfaces with various micro/nano morphologies present variations of chemical and mechanical durability, which limits their practical applications. Very little actually is known about comparing durability and corrosion resistance of concave and convex superhydrophobic surface structures systematically. In this paper, two kinds of superhydrophobic AlNiTi amorphous coatings with concave and convex surfaces were obtained by chemical etching and hydrothermal methods, respectively. Benefiting from nanoscale sheet structure, the convex superhydrophobic coating displays higher water-repellence (contact angle = 157.6°), better self-cleaning performance and corrosion resistance. The corrosion current density of the convex superhydrophobic surface is approximately one order of magnitude smaller than the concave superhydrophobic surface. Besides, the long-term chemical stability and mechanical durability of both superhydrophobic surfaces were also investigated. The formation and damage mechanisms of these two kinds of superhydrophobic surfaces were proposed. It is hoped that these investigations could provide clear guidance for the real-world applications of superhydrophobic amorphous coatings.

Recent developments in antibacterial or antibiofilm compound coating for biliary stents

Cholestasis of the indwelling biliary stents usually leads to stone recurrence after endoscopic retrograde cholangio pancreatoraphy (ERCP). Biliary stents, including metallic and none-degradable plastic stents are widely used in clinical settings due to their many excellent properties. However, conventional biliary stents still suffer from poor antibacterial activity and anti-bile-adhesion, which lead to injured, local fibroblasts proliferating. Currently, various coatings for biliary stents have been prepared to meet the clinical demands. In this review, we start by summarizing and discussing classifications of biliary stents and antibacterial/antibiofilm mechanism. Then, the latest advances about developing antibacterial and antibiofilm coatings for improving the properties of biliary stents are reviewed and discussed in detail. Lastly, we list several possible directions for future development of biliary stents coatings and biliary stent, such as anti-bile-adhesion coating, multifunctional coating, drug-eluting biodegradable biliary stents and 3D printed biliary stents.

Sources, Chemical Functionalization, and Commercial Applications of Nanocellulose and Nanocellulose-Based Composites: A Review

Nanocellulose is the most abundant material extracted from plants, animals, and bacteria. Nanocellulose is a cellulosic material with nano-scale dimensions and exists in the form of cellulose nanocrystals (CNC), bacterial nanocellulose (BNC), and nano-fibrillated cellulose (NFC). Owing to its high surface area, non-toxic nature, good mechanical properties, low thermal expansion, and high biodegradability, it is obtaining high attraction in the fields of electronics, paper making, packaging, and filtration, as well as the biomedical industry. To obtain the full potential of nanocellulose, it is chemically modified to alter the surface, resulting in improved properties. This review covers the nanocellulose background, their extraction methods, and possible chemical treatments that can enhance the properties of nanocellulose and its composites, as well as their applications in various fields.

Research progress on eco-friendly superhydrophobic materials in environment, energy and biology

In the past few years, bioinspired eco-friendly superhydrophobic materials (EFSMs) have made great breakthroughs, especially in the fields of environment, energy and biology, which have made remarkable contributions to the sustainable development of the natural environment. However, some potential challenges still exist, which urgently need to be systematically summarized to guide the future development of this field. Herein, in this review, initially, we discuss the five typical superhydrophobic models, namely, the Wenzel, Cassie, Wenzel-Cassie, "lotus", and "gecko" models. Then, the existence of superhydrophobic creatures in nature and artificial EFSMs are summarized. Then, we focus on the applications of EFSMs in the fields of environment (self-cleaning, wastewater purification, and membrane distillation), energy (solar evaporation, heat accumulation, and batteries), and biology (biosensors, biomedicine, antibacterial, and food packaging). Finally, the challenges and developments of eco-friendly superhydrophobic materials are highlighted.

Sunlight Recovering the Superhydrophobicity of a Femtosecond Laser-Structured Shape-Memory Polymer

Superhydrophobic surfaces have aroused increasing attentions in the fields of self-cleaning, anti-fouling, heat transfer, etc. However, one of the major problems of the artificial superhydrophobic surface in practical applications is the poor durability. Inspired by the self-healing property of nature organism, we developed a sunlight-driven recoverable superhydrophobic surface by femtosecond laser constructing micropillar array on the surface of the photo-responsive shape-memory polymer (SMP). The photo-responsive SMP composite was prepared by adding reduced graphene oxide (RGO) into thermal-responsive SMP matrix. Due to the excellent sunlight-to-heat transformation property of RGO, the temperature of the as-fabricated RGO-SMP composite could be rapidly increased above the shape transformation temperature of the RGO-SMP under one sunlight irradiation. Once the micropillar array of the RGO-SMP composite was deformed by pressing or stretching treatments, the surface would lose superhydrophobicity. Upon sunlight irradiation, the surface morphology and the wettability of the RGO-SMP micropillars could completely recover to the original states. Meanwhile, this reversible morphology and wettability transformation process could be repeated multiple times. We envision that such a sunlight-recoverable superhydrophobic surface will have great applications in the future.

Development of a Photonic Switch via Electro-Capillarity-Induced Water Penetration Across a 10-nm Gap

With narrow and dense nanoarchitectures increasingly adopted to improve optical functionality, achieving the complete wetting of photonic devices is required when aiming at underwater molecule detection over the water-repellent optical materials. Despite continuous advances in photonic applications, real-time monitoring of nanoscale wetting transitions across nanostructures with 10-nm gaps, the distance at which photonic performance is maximized, remains a chronic hurdle when attempting to quantify the water influx and molecules therein. For this reason, the present study develops a photonic switch that transforms the wetting transition into perceivable color changes using a liquid-permeable Fabry-Perot resonator. Electro-capillary-induced Cassie-to-Wenzel transitions produce an optical memory effect in the photonic switch, as confirmed by surface-energy analysis, simulations, and an experimental demonstration. The results show that controlling the wetting behavior using the proposed photonic switch is a promising strategy for the integration of aqueous media with photonic hotspots in plasmonic nanostructures such as biochemical sensors.

Emerging Separation Applications of Surface Superwettability

Human beings are facing severe global environmental problems and sustainable development problems. Effective separation technology plays an essential role in solving these challenges. In the past decades, superwettability (e.g., superhydrophobicity and underwater superoleophobicity) has succeeded in achieving oil/water separation. The mixture of oil and water is just the tip of the iceberg of the mixtures that need to be separated, so the wettability-based separation strategy should be extended to treat other kinds of liquid/liquid or liquid/gas mixtures. This review aims at generalizing the approach of the well-developed oil/water separation to separate various multiphase mixtures based on the surface superwettability. Superhydrophobic and even superoleophobic surface microstructures have liquid-repellent properties, making different liquids keep away from them. Inspired by the process of oil/water separation, liquid polymers can be separated from water by using underwater superpolymphobic materials. Meanwhile, the underwater superaerophobic and superaerophilic porous materials are successfully used to collect or remove gas bubbles in a liquid, thus achieving liquid/gas separation. We believe that the diversified wettability-based separation methods can be potentially applied in industrial manufacture, energy use, environmental protection, agricultural production, and so on.

Superhydrophobic Al2O3–Polymer Composite Coating for Self-Cleaning Applications

Superhydrophobic coatings have a huge impact in various applications due to their extreme water-repellent properties. The main novelty of the current research work lies in the development of cheap, stable, superhydrophobic and self-cleaning coatings with extreme water-repellency. In this work, a composite of hydrothermally synthesized alumina (Al2O3), polymethylhydrosiloxane (PMHS) and polystyrene (PS) was deposited on a glass surface by a dip-coating technique. The Al2O3 nanoparticles form a rough structure, and low-surface-energy PHMS enhances the water-repellent properties. The composite coating revealed a water contact angle (WCA) of 171 ± 2° and a sliding angle (SA) of 3°. In the chemical analysis, Al2p, Si2p, O1s, and C1s elements were detected in the XPS survey. The prepared coating showed a self-cleaning property through the rolling action of water drops. Such a type of coating could have various industrial applications in the future.

Porous Layer-by-Layer Films Assembled Using Polyelectrolyte Blend to Control Wetting Properties

Porous layer-by-layer (LbL) films have been employed for the implementation of superwetting surfaces, but they are limited to the LbL films consisting of only two oppositely charged polyelectrolytes. In this study, LbL films were assembled using a cationic polymer blend of branched poly(ethylene imine) (BPEI) and poly(allylamine hydrochloride) (PAH), and anionic poly(acrylic acid); they were then acid-treated at pH 1.8-2.0 to create a porous structure. The films of 100% BPEI exhibited a relatively smooth surface, whereas those of the 100% PAH exhibited porous surfaces. However, various surface morphologies were obtained when BPEI and PAH were blended. When coated with fluorinated silane, films with 50% and 100% PAH exhibited relatively higher water contact angles (WCAs). In particular, films with 50% PAH exhibited the highest WCA of 140-150° when treated at pH 1.8. These fluorinated films were further infused with lubricant oil to determine their feasibility as slippery surfaces. The water and oil sliding angles were in the range of 10-20° and 5-10°, respectively. Films prepared with the BPEI/PAH blend showed lower water slide angles than those prepared with 100% BPEI or PAH. Acid treatment of LbL films assembled using a polyelectrolyte blend can effectively control surface morphologies and can potentially be applied in superwetting.

Experimental and DFT studies of gadolinium decorated graphene oxide materials for their redox properties and as a corrosion inhibition barrier layer on Mg AZ13 alloy in a 3.5% NaCl environment

Magnesium alloys are broadly used worldwide in various applications; however, the serious disadvantage of these alloys are subject to corrosion and in aggressive/corrosive environments. A coating containing gadolinium-based composite materials can increase the alloy protection by strong electron transfer between the host alloy and the lanthanide-containing protective layer. This investigation aims to develop a Gd nanorod functionalised graphene oxide material as a corrosion inhibition barrier on the Mg alloy surface. The obtained functional materials were characterised by various spectroscopy techniques. The corrosion inhibition and composite material stability were studied by the electrochemical methods. The electrochemical stability was shown to increase with the applied current. The hydrogen evolution constantly increased and the corrosion inhibition significantly improved. Also, the computational studies of the material were performed, and their results support the experimental findings. Overall, the resultant composite material's corrosion resistance and cyclic stability are improved, and it could be used as a sodium-ion battery cathode material due to its high reversibility.

Superhydrophobic Nanocoatings as Intervention against Biofilm-Associated Bacterial Infections

Biofilm formation represents a significant cause of concern as it has been associated with increased morbidity and mortality, thereby imposing a huge burden on public healthcare system throughout the world. As biofilms are usually resistant to various conventional antimicrobial interventions, they may result in severe and persistent infections, which necessitates the development of novel therapeutic strategies to combat biofilm-based infections. Physicochemical modification of the biomaterials utilized in medical devices to mitigate initial microbial attachment has been proposed as a promising strategy in combating polymicrobial infections, as the adhesion of microorganisms is typically the first step for the formation of biofilms. For instance, superhydrophobic surfaces have been shown to possess substantial anti-biofilm properties attributed to the presence of nanostructures. In this article, we provide an insight into the mechanisms underlying biofilm formation and their composition, as well as the applications of nanomaterials as superhydrophobic nanocoatings for the development of novel anti-biofilm therapies.

Fabrication and Impact of Fouling-Reducing Temperature-Responsive POEGMA Coatings with Embedded CaCO3 Nanoparticles on Different Cell Lines

In the present work, we have successfully prepared and characterized novel nanocomposite material exhibiting temperature-dependent surface wettability changes, based on grafted brush coatings of non-fouling poly(di(ethylene glycol)methyl ether methacrylate) (POEGMA) with the embedded CaCO3 nanoparticles. Grafted polymer brushes attached to the glass surface were prepared in a three-step process using atom transfer radical polymerization (ATRP). Subsequently, uniform CaCO3 nanoparticles (NPs) embedded in POEGMA-grafted brush coatings were synthesized using biomineralized precipitation from solutions of CaCl2 and Na2CO3. An impact of the low concentration of the embedded CaCO3 NPs on cell adhesion and growth depends strongly on the type of studied cell line: keratinocytes (HaCaT), melanoma (WM35) and osteoblastic (MC3T3-e1). Based on the temperature-responsive properties of grafted brush coatings and CaCO3 NPs acting as biologically active substrate, we hope that our research will lead to a new platform for tissue engineering with modified growth of the cells due to the release of biologically active substances from CaCO3 NPs and the ability to detach the cells in a controlled manner using temperature-induced changes of the brush.

Bacterial Superoleophobic Fibrous Matrices: A Naturally Occurring Liquid-Infused System for Oil-Water Separation

Nanocellulose fibers bioengineered by bacteria are a high-performance three-dimensional cross-linked network which can confine a dispersed liquid medium such as water. The strong chemical and physical interactions of dispersed water molecules with the entangled cellulosic network allow these materials to be ideal substrates for effective liquid separation. This type of phenomenon can be characterized as green with no equivalent precedent; its performance and sustainability relative to other cellulose-based or synthetic membranes are shown herein to be superior. In this work, we demonstrated that the renewable bacterial nanocellulosic membrane can be used as a stable liquid-infused system for the development of soft surfaces with superwettability and special adhesion properties and thus address intractable issues normally encountered by solid surfaces.

Effect of zirconia on improving NOx reduction efficiency of Nd2Zr2O7 nanostructure fabricated by a new, facile and green sonochemical approach

Here, we offer an easy and eco-friendly sonochemical pathway to fabricate Nd2Zr2O7 nanostructures and nanocomposites with the help of Morus nigra extract as a new kind of capping agent. For the first time, the performance of Nd2Zr2O7-based ceramic nanostructure materials has been compared upon NOx abatement. Diverse kinds of techniques have been employed to specify purity and check the attributes of the fabricated Nd2Zr2O7-based nanostructurs by Morus nigra extract. Outcomes revealed the successful fabrication of Nd2Zr2O7 nanostructures and nanocomposites applying Morus nigra extract through sonochemical pathway. All nanostructured samples have been fabricated through ultrasonic probe with power of 60 W (18 KHz). Further, the fabricated Nd2Zr2O7-based ceramic nanostructure materials can be applied as potential nanocatalysts with appropriate performance for propane-SCR-NOx, since the conversion of NOx to N2 for the best sample (Nd2Zr2O7-ZrO2 nanocomposite) was 70%. In addition, in case of Nd2Zr2O7-ZrO2 nanocomposite, the outlet quantity of CO as an unfavorable and unavoidable product was lower than the rest.

Antiscaling 3D printed feed spacers via facile nanoparticle coating for membrane distillation

Surface modification of feed spacers rather than membranes may hold more merit as an antiscaling strategy in membrane distillation (MD), as it avoids compromising the functionality of MD membrane. In this work, an antiscaling polyamide 3D printed spacer was developed for MD. The surface of the printed spacer was coated with fluorinated silica (FS) nanoparticles synthesized via a sol-gel process. The sol-gel approach used to synthesize the FS nanoparticles is considered a convenient and easy approach for engineering the spacer's surface structure and roughness. The performance of the FS coated printed surface was evaluated against other coating materials of different chemical properties. The coated surfaces were characterized using water contact angle measurements, ATR-FTIR, Raman, FESEM-EDX, atomic force and 3D microscopes. The 3D printed surface's microscale roughness and hydrophobicity increased, while its surface-free energy decreased with FS nanoparticles coating. The antiscaling performance of uncoated and FS coated spacers was then assessed in a direct contact MD process, using a scale-inducing aqueous solution of calcium sulfate as its feed. The scalant (Ca²⁺) attachment on the FS coated spacer was 0.24 mg cm^-2, 74% lower than on the uncoated 3D spacer (0.95 mg cm^-2). Also, by using the antiscaling FS coated spacer, scaling on the membrane surface dropped by 60%. The predominant factors that helped minimize scaling with FS coating were microscale roughness-induced hydrophobicity and reduced surface-free energy that weakened the scalant 's interaction with the spacer surface.

Fluorinated silica-modified anti-oil-fouling omniphobic F-SiO2@PES robust membrane for multiple foulants feed in membrane distillation

Direct-contact membrane distillation (DCMD) can be eminent solution for oily wastewater treatment if the membrane provided is slippery and tolerant to low surface tension complex solutions. This study describes preparation of an anti-oil-fouling omniphobic polyethersulfone membrane using fluorinated silica nanoparticles (F-SiO₂@PES) combined with perfluorodecyl triethoxysilane and polydimethylsiloxane for application against oil-In-water (o/w) emulsions. Feed solutions consist of different concentrations of oil (hexadecane), different charge surfactants (anionic sodium dodecyl benzenesulfonate, non-ionic Tween 20, and cationic hexadecyltrimethylammonium bromide, and salt (NaCl). The hierarchical re-entrant micro structured surface of the omniphobic F-SiO₂@PES membrane and functional groups are confirmed by atomic force microscopy, scanning electron microscopy, and Fourier-transform infrared spectroscopy. The anti-oil-fouling and anti-wetting performance of omniphobic F-SiO₂@PES membranes are investigated using contact-angle, sliding angles, DCMD tests with multiple foulants of surfactants. Omniphobic F-SiO₂@PES membrane exhibited effective anti-oil-fouling and anti-wetting performance against emulsions as no severe fouling and a conductivity rises were evident regardless of surfactant charge and the concentration of components. Flux reduction and rejection rates for the omniphobic F-SiO₂@PES membranes are in a range of 5-15% (only) and >99%, respectively, for various combinations of feed solution components.

2D and 3D Bulk Materials for Environmental Remediation: Air Filtration and Oil/Water Separation

Air and water pollution pose an enormous threat to human health and ecosystems. In particular, particulate matter (PM) and oily wastewater can cause serious environmental and health concerns. Thus, controlling PM and oily wastewater has been a great challenge. Various techniques have been reported to effectively remove PM particles and purify oily wastewater. In this article, we provide a review of the recent advancements in air filtration and oil/water separation using two- and three-dimensional (2D and 3D) bulk materials. Our review covers the advantages, characteristics, limitations, and challenges of air filters and oil/water separators using 2D and 3D bulk materials. In each section, we present representative works in detail and describe the concepts, backgrounds, employed materials, fabrication methods, and characteristics of 2D and 3D bulk material-based air filters and oil/water separators. Finally, the challenges, technical problems, and future research directions are briefly discussed for each section.

Superhydrophobic graphene-based materials with self-cleaning and anticorrosion performance: An appraisal of neoteric advancement and future perspectives

Lotus like materials having superhydrophobicity is attaining greater demand due to the possibility of molding them into different high end applications. The major issue related to self-cleaning superhydrophobic surfaces is their restricted mechanical properties. The development of nanotechnology has brought many advantages in the fabrication and properties of superhydrophobic surfaces and thus it enhanced the demand of superhydrophobic surfaces. Many scientific groups have studied and reported about the superhydrophobicity exhibited by graphene and its analogous derivatives. The fabrication of the devices having properties ranging from anti-sticking and self-cleaning to anti-corrosion and low friction is made possible by the incorporation of this wonderful two-dimensional material. This review focuses on the preparation and properties of graphene based superhydrophobic coating materials with special mention to the wide range of applications rendered by them.

Superhydrophobic, photo-sterilize, and reusable mask based on graphene nanosheet-embedded carbon (GNEC) film

The 2019 coronavirus disease (COVID-19) has affected more than 200 countries. Wearing masks can effectively cut off the virus spreading route since the coronavirus is mainly spreading by respiratory droplets. However, the common surgical masks cannot be reused, resulting in the increasing economic and resource consumption around the world. Herein, we report a superhydrophobic, photo-sterilize, and reusable mask based on graphene nanosheet-embedded carbon (GNEC) film, with high-density edges of standing structured graphene nanosheets. The GNEC mask exhibits an excellent hydrophobic ability (water contact angle: 157.9°) and an outstanding filtration efficiency with 100% bacterial filtration efficiency (BFE). In addition, the GNEC mask shows the prominent photo-sterilize performance, heating up to 110 °C quickly under the solar illumination. These high performances may facilitate the combat against the COVID-19 outbreaks, while the reusable masks help reducing the economic and resource consumption.

Electronic Supplementary Material

Supplementary material (further details of electron cyclotron resonance (ECR) sputtering system, deposition of GNEC film, fabrication of GNEC mask, and characterization of the GNEC mask) is available in the online version of this article at 10.1007/s12274-020-3158-1.

Enhanced Condensation on Liquid-Infused Nanoporous Surfaces by Vibration-Assisted Droplet Sweeping

Condensation is a universal phenomenon that occurs in nature and industry. Previous studies have used superhydrophobicity and liquid infusion to enable superior liquid repellency due to reduced contact angle hysteresis. However, small condensate droplets remain immobile on condensing surfaces until they grow to the departing size at which the body force can overcome the contact line pinning force. Hence, condensation heat transfer is limited by these remaining droplets that act as thermal barriers. To break these limitations, we introduce vibrational actuation to a slippery liquid-infused nanoporous surface (SLIPS) and show enhanced droplet mobility, controllable condensate repellency, and more efficient heat transfer compared to static SLIPSs. We demonstrate 39% smaller departing droplet size and 8× faster droplet departing speeds on the dynamic vibrating SLIPS compared to the nonactuated SLIPS. To understand the implications of these behaviors on heat transfer, we investigate the condensate area coverage and droplet distribution to verify enhanced dewetting on dynamic vibrating SLIPSs. Using well-validated heat transfer models, we demonstrate enhanced condensation heat transfer on dynamic SLIPSs due to the higher population of smaller condensate droplets (<100 μm). In addition to condensation heat transfer, we also show that vibrating SLIPSs can enhance droplet collection. This work utilizes the synergistic combination of surface chemistry and mechanical actuation to realize enhanced droplet mobility and heat transfer in an electrically controllable and switchable manner.

Hierarchical Graphene/Metal-Organic Framework Composites with Tailored Wettability for Separation of Immiscible Liquids

Membrane filtration is a promising technology for the separation of organic immiscible liquids. Surface topography has a direct impact on the wettability of membranes, and it remains largely unexplored. Here, we introduce on-demand liquid separation by coating porous graphene/metal-organic framework (MOF) composites with tunable wettability on porous substrates. Our results have shown that polydopamine (PDA) coating mediates the controlled growth of MOF nanostructures and subsequent fluorination on the porous graphene framework. Surface topography of the graphene frameworks strongly depends on the loading content of MOF nanostructures. The concurrent control of surface coverage of MOF and surface chemistry allows tailoring of the trapped air fraction underneath the porous graphene frameworks in the range of 0.97 to 0.8. As a result, the surface energy of the graphene/MOF coatings can be programmed to afford the change in surface properties from superamphiphobicity to lyophobicity and the selective penetration of low-surface-energy (SE) liquids and the interception of high-SE liquids were achieved. The tailored wettability of graphene/MOF coatings allows for the separation of liquid mixtures of different ranges of SE, making it a general strategy for complex liquid treatment and chemical purification.

On-Demand Bacterial Reactivation by Restraining within a Triggerable Nanocoating

Bacteria have been widely exploited as bioagents for applications in diagnosis and treatment, benefitting from their living characteristics including colonization, rapid proliferation, and facile genetic manipulation. As such, bacteria being tailored to perform precisely in the right place at the right time to avoid potential side effects would be of great importance but has proven to be difficult. Here, a strategy of on-demand bacterial reactivation is described by individually restraining within a triggerable nanocoating. Upon reaching at a location of interest, nanocoatings can be triggered to dissolution in situ and subsequently decoat the bacteria which are able to recover their bioactivities as needed. It is demonstrated that gut microbiota coated with an enteric nanocoating can respond to gastrointestinal environments and reactivate in the intestine by a pH-triggered decoating. In virtue of this unique, coated bacteria remain inactive following oral administration to exempt acidic insults, while revive to restore therapeutic effects after gastric emptying. Consequently, improved oral availability and treatment efficacy are achieved in two mouse models of intestinal infection. Bacteria restrained by a triggerable nanocoating represent a smart therapeutic that can take effect when necessary. On-demand bacterial reactivation suggests a robust platform for the development of precision bacterial-mediated bioagents.

A Coral Reef-like Structure Fabricated on Cellulose Paper for Simultaneous Oil-Water Separation and Electromagnetic Shielding Protection

The functional design of paper-based material surfaces with renewable functions and environmentally friendly properties is prevalent nowadays. Herein, a superhydrophobic surface with a coral reef-like structure was prepared on filter paper by electroless copper plating, rapid silver nitrate etching, and facile 1-hexadecanethiol impregnation. After low-surface-energy thiol treatment, this unique coral reef-like structure surface showed excellent superhydrophobicity with a water contact angle of 163.8° and superoleophobicity with an oil contact angle of 0°, which could be used for oil-water separation and had a separation efficiency above 89.17% after 12 consecutive oil-water separations. Because the copper layer and silver nanostructure are both excellent conductive materials, the modified paper exhibited excellent electromagnetic shielding properties, and the electromagnetic interface shielding effectiveness exceeded 63 dB from 9 kHz to 1.5 GHz. The modified paper also had excellent self-cleaning properties and a better corrosion resistance. The unique three-dimensional interweaving structure between the cellulose fibers in the filter paper is fully utilized, and the substitution reaction between the silver ion and the copper coating produces a coral reef-like structure, which provides a new strategy for promoting the wide application of paper-based materials.

One-step, low-cost, mussel-inspired green method to prepare superhydrophobic nanostructured surfaces having durability, efficiency, and wide applicability

Various oils discharged from daily life and industrial production, as well as frequent oil spillages, have led to severe water pollution and ecological problems. Mussel-inspired polydopamine has been widely applied for fabrication of superhydrophobic materials for oil/water separation. However, the need of additional nanoparticles via tedious steps to construct nanostructures, and the high cost of dopamine itself limit its practical applications. Moreover, the application modes of superhydrophobic materials for oil/water separation are monotonous, which will limit the applied range of the superhydrophobic materials. For example, superhydrophobic sponge was usually used for adsorbing oil droplets or oil spills from water, while superhydrophobic fabric or mesh was usually used for separating bulk layered oil/water mixture. Therefore, developing simple and low-cost mussel-inspired surface modification strategy toward superhydrophobic materials, as well as diverse application modes for oil/water separation, is still highly desired. In this study, superhydrophobic sponge and fabric with nanostructures, which exhibits excellent performance for diverse oil/water separation, have been fabricated through a novel one-step and cost-effective mussel-inspired approach. The resultant superhydrophobic sponge exhibits outstanding oil absorption capability (weight gains up to 8860%), while the superhydrophobic fabric can effectively separate oil/water mixture. Moreover, diverse modes for oil/water separation have been developed for the first time. For example, water-in-oil emulsion can be highly-efficient separated by a compressed superhydrophobic sponge (~1800L m^-2h^-1 bar^-1 for water-in-oil emulsion, and above 99% rejection rate for water droplets), while crude oil spills can be efficiently collected by a superhydrophobic boat (above 98%).

Macro-corrugated and nano-patterned hierarchically structured superomniphobic membrane for treatment of low surface tension oily wastewater by membrane distillation

A hierarchically assembled superomniphobic membrane with three levels of reentrant structure was designed and fabricated to enable effective treatment of low surface tension, hypersaline oily wastewaters using direct contact membrane distillation (DCMD). The overall structure is a combination of macro corrugations obtained by surface imprinting, with the micro spherulites morphology achieved through the applied phase inversion method and nano patterns obtained by fluorinated Silica nanoparticles (SiNPs) coating. This resulted in a superomniphobic membrane surface with remarkable anti-wetting properties repelling both high surface tension water and low surface tension oils. Measurements of contact angle (CA) with DI water, an anionic surfactant, oil, and ethanol demonstrated a robust wetting resistance against low surface tension liquids showing both superhydrophobicity and superoleophobicity. CA values of 160.8 ± 2.3° and 154.3 ± 1.9° for water and oil were obtained, respectively. Calculations revealed a high liquid-vapor interface for the fabricated membrane with more than 89% of the water droplet contact area being with air pockets entrapped between adjacent SiNPs and only 11% come into contact with the solid membrane surface. Moreover, the high liquid-vapor interface imparts the membrane with high liquid repellency, self-cleaning and slippery effects, characterized by a minimum droplet-membrane interaction and complete water droplet bouncing on the surface within only 18 ms. When tested in DCMD with synthetic hypersaline oily wastewaters, the fabricated superomniphobic membrane demonstrated stable, non-wetting MD operation over 24 h, even at high concentrations of low surface tension 1.0 mM Sodium dodecyl sulfate and 400 ppm oil, potentially offering a sustainable option for treatment of low surface tension oily industrial wastewater.

Fabrication of mechanically resistant superhydrophobic synthetic suede materials

Functionalization of synthetic suede materials with excellent superhydrophobicity can expand their application ranges. Superhydrophobic synthetic suede was obtained by coating with polydimethylsiloxane (PDMS) and octadecyltrichlorosilane (OTS). Utilizing the synthetic suede effect of the fibrous rough structures in combination with the low surface energy micro-nano rough structure on fibers resulting from PDMS and OTS, the surface was easily turned superhydrophobic with self-cleaning properties. Abrasion tests showed that the superhydrophobic synthetic suede has excellent superhydrophobic performance after more than 2000 severe abrasion tests. This research provides a facile strategy for the preparation of practical superhydrophobic synthetic suede materials.

Bioinspired Smart Liquid Directional Transport Control

Developments in bioinspired superwetting materials have triggered technological revolutions in many disciplines. One representative area is liquid directional transport dominated by interface properties, which has experienced rapid progress recently. To improve the controllability, scientists try to use the external field, such as light, electricity, thermal, and so on, to assist or achieve controllable smart, responsive liquid directional transport. However, there are still some intractable problems and challenges behind prosperity. Here, we summarize the relevant basic theory of surface wettability and the processes of the development of bioinspired superwetting materials. We discuss the different essential mechanisms of liquid directional transport. Furthermore, smart external field-controlled fluid directional transport is the primary focus of this feature article. We briefly put forward our views on some outstanding problems, existing challenges, and trends in this field.

Single-step plasma-induced hierarchical structures for tunable water adhesion

Smart surfaces in nature have been extensively studied to identify their hierarchical structures in micro-/nanoscale to elucidate their superhydrophobicity with varying water adhesion. However, mimicking hybrid features in multiscale requires complex, multi-step processes. Here, we proposed a one-step process for the fabrication of hierarchical structures composed in micro-/nanoscales for superhydrophobic surfaces with tunable water adhesion. Hierarchical patterns were fabricated using a plasma-based selective etching process assisted by a dual scale etching mask. As the metallic mesh is placed above the substrate, it serves the role of dual scale etching masks on the substrate: microscale masks to form the micro-wall network and nanoscale masks to form high-aspect-ratio nanostructures. The micro-walls and nanostructures can be selectively hybridized by adjusting the gap distance between the mesh and the target surface: single nanostructures on a large area for a larger gap distance and hybrid/hierarchical structures with nanostructures nested on micro-walls for a shorter gap distance. The hierarchically nanostructured surface shows superhydrophobicity with low water adhesion, while the hybrid structured surface becomes become superhydrophobic with high adhesion. These water adhesion tunable surfaces were explored for water transport and evaporation. Additionally, we demonstrated a robust superhydrophobic surface with anti-reflectance over a large area.

Imparting Superhydrophobicity with a Hierarchical Block Copolymer Coating

A robust and transparent silica-like coating that imparts superhydrophobicity to a surface through its hierarchical multilevel self-assembled structure is demonstrated. This approach involves iterative steps of spin-coating, annealing, and etching of polystyrene-block-polydimethylsiloxane block copolymer thin films to form a tailored multilayer nanoscale topographic pattern with a water contact angle up to 155°. A model based on the hierarchical topography is developed to calculate the wetting angle and optimize the superhydrophobicity, in agreement with the experimental trends, and explaining superhydrophobicity arising through the combination of roughness at different lengthscales. Additionally, the mechanical robustness and optically passive properties of the resulting hydrophobic surfaces are demonstrated.

Slippery Liquid-Attached Surface for Robust Biofouling Resistance

Materials for biodevices and bioimplants commonly suffer from unwanted but unavoidable biofouling problems due to the nonspecific adhesion of proteins, cells, or bacteria. Chemical coating or physical strategies for reducing biofouling have been pursued, yet highly robust antibiofouling surfaces that can persistently resist contamination in biological environments are still lacking. In this study, we developed a facile method to fabricate a highly robust slippery and antibiofouling surface by conjugating a liquid-like polymer layer to a substrate. This slippery liquid-attached (SLA) surface was created via a one-step equilibration reaction by tethering methoxy-terminated polydimethylsiloxane (PDMS-OCH₃) polymer brushes onto a substrate to form a transparent "liquid-like" layer. The SLA surface exhibited excellent sliding behaviors toward a wide range of liquids and small particles and antibiofouling properties against the long-term adhesion of small biomolecules, proteins, cells, and bacteria. Moreover, in contrast to superomniphobic surfaces and liquid-infused porous surfaces (SLIPS) requiring micro/nanostructures, the SLA layer could be obtained on smooth surfaces and maintain its biofouling resistance under abrasion with persistent stability. Our study offers a simple method to functionalize surfaces with robust slippery and antibiofouling properties, which is promising for potential applications including medical implants and biodevices.

Preparation of a Phenolic-Resin-Based Polymer Sponge Composed of Intertwined Nanofibers with Tunable Wettability for High-Efficiency Separation of Oil-Water Emulsions

Nowadays, as the combination of water pollution and water shortage causes severe environmental and social issues, the special wettable materials, which can be selectively wetted by either water or oil, attract tremendous attention for high-efficiency separation of oil-water mixtures. Herein, we prepare a phenolic-resin-based sponge composed of intertwined nanofibers via a simple hydrothermal method. The wettability of the as-prepared polymer is tuned readily by controlling only the hydrothermal temperature. In the case of the hydrothermal temperature below 210 °C, the polymer sponge demonstrates superhydrophilic and underwater superoleophobic properties, affording the separation of oil-in-water emulsions. However, as the hydrothermal temperature increases above 220 °C, the resulting bulk phenolic-resin-based material becomes superhydrophobic and underoil superhydrophobic, realizing a high filtration flux of 6147 L m^-2 h^-1 for the separation of water-in-oil emulsions driven by an external pressure of 40 kPa. This provides a feasible platform for future practical applications. The wettability transition depending on the hydrothermal temperature is discussed in terms of the reaction mechanism. In addition, the stability and breakthrough pressure are also addressed from the viewpoints of thermodynamic and fluid mechanics, respectively.

Robust and nanoparticle-free superhydrophobic cotton fabric fabricated from all biological resources for oil/water separation

Traditional superhydrophobic cotton fabrics (SCFs) for oil/water separation were usually fabricated by surface coating with inorganic nanoparticles combined with nonrenewable and nonbiodegradable or even toxic fossil-based chemicals, which would lead to secondary environmental pollution after their lifetime. In this study, we report robust, nanoparticle-free, fluorine-free SFC, which was prepared by acid etching followed by surface coating with epoxidized soybean oil resin (CESO) and subsequent modification with stearic acid (STA). No toxic compound and no nanoparticle were included within the SCF and all the raw materials including cotton fabric, CESO and STA are biodegradable and derived from biological resources. The SCF showed excellent mechanical stability and chemical/environmental resistances. The superhydrophobicity of the SFC survived from mechanical abrasion, tape peeling, ultrasonication, solvent erosion and low/high temperature exposure. The SCF also exhibited good acid/alkali resistance with contact angle over 150° toward different pH water droplets. Moreover, the SCF could efficiently separate oil/water mixtures with efficiency above 97.9% and the superhydrophobicity remained after reusing for at least 10 times. The fully biological-derived SCF with excellent mechanical and chemical resistances exhibit great potential for separation of oil/water mixtures.