Cartilage-inspired superelastic ultradurable graphene aerogels prepared by the selective gluing of intersheet joints

Aerogel-Based Materials in Bone and Cartilage Tissue Engineering-A Review with Future Implications

Aerogels are fascinating solid materials known for their highly porous nanostructure and exceptional physical, chemical, and mechanical properties. They show great promise in various technological and biomedical applications, including tissue engineering, and bone and cartilage substitution. To evaluate the bioactivity of bone substitutes, researchers typically conduct in vitro tests using simulated body fluids and specific cell lines, while in vivo testing involves the study of materials in different animal species. In this context, our primary focus is to investigate the applications of different types of aerogels, considering their specific materials, microstructure, and porosity in the field of bone and cartilage tissue engineering. From clinically approved materials to experimental aerogels, we present a comprehensive list and summary of various aerogel building blocks and their biological activities. Additionally, we explore how the complexity of aerogel scaffolds influences their in vivo performance, ranging from simple single-component or hybrid aerogels to more intricate and organized structures. We also discuss commonly used formulation and drying methods in aerogel chemistry, including molding, freeze casting, supercritical foaming, freeze drying, subcritical, and supercritical drying techniques. These techniques play a crucial role in shaping aerogels for specific applications. Alongside the progress made, we acknowledge the challenges ahead and assess the near and far future of aerogel-based hard tissue engineering materials, as well as their potential connection with emerging healing techniques.

Carbon-Based Nanomaterials Electrodes of Ionic Soft Actuators: From Initial 1D Structure to 3D Composite Structure for Flexible Intelligent Devices

With the rapid development of autonomous and intelligent devices driven by soft actuators, ion soft actuators in flexible intelligent devices have several advantages over other actuators, including their light weight, low voltage drive, large strain, good flexibility, fast response, etc. Traditional ionic polymer metal composites have received a lot of attention over the past decades, but they suffer from poor driving performance and short service lives since the precious metal electrodes are not only expensive, heavy, and labor-intensive, but also prone to cracking with repeated actuation. As excellent candidates for the electrode materials of ionic soft actuators, carbon-based nanomaterials have received a lot of interest because of their plentiful reserves, low cost, and excellent mechanical, electrical, and electrochemical properties. This research reviewed carbon-based nanomaterial electrodes of ion soft actuators for flexible smart devices from a fresh perspective from 1D to 3D combinations. The design of the electrode structure is introduced after the driving mechanism of ionic soft actuators. The details of ionic soft actuator electrodes made of carbon-based nanomaterials are then provided. Additionally, a summary of applications for flexible intelligent devices is provided. Finally, suggestions for challenges and prospects are made to offer direction and inspiration for further development.

The Synthesis and Polymer-Reinforced Mechanical Properties of SiO2 Aerogels: A Review

Silica aerogels are considered as the distinguished materials of the future due to their extremely low thermal conductivity, low density, and high surface area. They are widely used in construction engineering, aeronautical domains, environmental protection, heat storage, etc. However, their fragile mechanical properties are the bottleneck restricting the engineering application of silica aerogels. This review briefly introduces the synthesis of silica aerogels, including the processes of sol-gel chemistry, aging, and drying. The effects of different silicon sources on the mechanical properties of silica aerogels are summarized. Moreover, the reaction mechanism of the three stages is also described. Then, five types of polymers that are commonly used to enhance the mechanical properties of silica aerogels are listed, and the current research progress is introduced. Finally, the outlook and prospects of the silica aerogels are proposed, and this paper further summarizes the methods of different polymers to enhance silica aerogels.

Hybrid Polymer-Silica Nanostructured Materials for Environmental Remediation

Due to the ever-growing global population, it is necessary to develop highly effective processes that minimize the impact of human activities and consumption on the environment. The levels of organic and inorganic contaminants have rapidly increased in recent years, posing a threat to ecosystems. Removing these toxic pollutants from the environment is a challenging task that requires physical, chemical, and biological methods. An effective solution involves the use of novel engineered materials, such as silica-based nanostructured materials, which exhibit a high removal capacity for various pollutants. The starting materials are also thermally and mechanically stable, allowing for easy design and development at the nanoscale through versatile functionalization procedures, enabling their effective use in pollutant capture. However, improvements concerning mechanical properties or applicability for repeated cycles may be required to refine their structural features. This review focuses on hybrid/composite polymer-silica nanostructured materials. The state of the art in nanomaterial synthesis, different techniques of functionalization, and polymer grafting are described. Furthermore, it explores the application of polymer-modified nanostructured materials for the capture of heavy metals, dyes, hydrocarbons and petroleum derivatives, drugs, and other organic compounds. The paper concludes by offering recommendations for future research aimed at advancing the application of polymer-silica nanostructured materials in the efficiency of pollutant uptake.

Emerging Trends in Nanotechnology: Aerogel-Based Materials for Biomedical Applications

At present, aerogel is one of the most interesting materials globally. The network of aerogel consists of pores with nanometer widths, which leads to a variety of functional properties and broad applications. Aerogel is categorized as inorganic, organic, carbon, and biopolymers, and can be modified by the addition of advanced materials and nanofillers. Herein, this review critically discusses the basic preparation of aerogel from the sol-gel reaction with derivation and modification of a standard method to produce various aerogels for diverse functionalities. In addition, the biocompatibility of various types of aerogels were elaborated. Then, biomedical applications of aerogel were focused on this review as a drug delivery carrier, wound healing agent, antioxidant, anti-toxicity, bone regenerative, cartilage tissue activities and in dental fields. The clinical status of aerogel in the biomedical sector is shown to be similarly far from adequate. Moreover, due to their remarkable properties, aerogels are found to be preferably used as tissue scaffolds and drug delivery systems. The advanced studies in areas including self-healing, additive manufacturing (AM) technology, toxicity, and fluorescent-based aerogel are crucially important and are further addressed.

Characterization of Phase Change Materials Fabricated with Cross-Linked Graphene Aerogels

3D porous graphene aerogel exhibits a high surface area which can hold plenty of pure phase change material (PCM) into the internal space. In order to maintain the flexibility of PCM without volume shrinkage under the external force, cross-linked graphene aerogel was prepared by the cysteamine vapor method. The cross-linked graphene aerogel had a high stress–strain durability and chemical stability for infiltrating PCM to produce a form-stable PCM composite. The latent heat of PCM is one of the elements to estimate the capacity of PCM thermal energy storage (TES) during the phase transition process. The cross-linked graphene aerogel-supported PCM composite showed a great TES to be utilized in thermal-to-electrical energy harvesting. The cross-linked graphene aerogel also had an excellent mechanical property of preventing damage at a high temperature.

Functionalization of Tailored Porous Carbon Monolith for Decontamination of Radioactive Substances

As the control over radioactive species becomes critical for the contemporary human life, the development of functional materials for decontamination of radioactive substances has also become important. In this work, a three-dimensional (3D) porous carbon monolith functionalized with Prussian blue particles was prepared through removal of colloidal silica particles from exfoliated graphene/silica composite precursors. The colloidal silica particles with a narrow size distribution were used to act a role of hard template and provide a sufficient surface area that could accommodate potentially hazardous radioactive substances by adsorption. The unique surface and pore structure of the functionalized porous carbon monolith was examined using electron microscopy and energy-dispersive X-ray analysis (EDS). The effective incorporation of PB nanoparticles was confirmed using diverse instrumentations such as X-ray diffraction (XRD), Fourier-transform infrared (FT-IR), and X-ray photoelectron spectroscopy (XPS). A nitrogen adsorption/desorption study showed that surface area and pore volume increased significantly compared with the starting precursor. Adsorption tests were performed with 133Cs ions to examine adsorption isotherms using both Langmuir and Freundlich isotherms. In addition, adsorption kinetics were also investigated and parameters were calculated. The functionalized porous carbon monolith showed a relatively higher adsorption capacity than that of pristine porous carbon monolith and the bulk PB to most radioactive ions such as 133Cs, 85Rb, 138Ba, 88Sr, 140Ce, and 205Tl. This material can be used for decontamination in expanded application fields.

Graphene aerogels via hydrothermal gelation of graphene oxide colloids: Fine-tuning of its porous and chemical properties and catalytic applications

Recently, 3D graphene aerogel has garnered a high interest aiming at benefiting of the excellent properties of graphene in devices for energy storage or environmental remediation. Hydrothermal gelation of GO dispersion is a straightforward method that offers many opportunities for tuning its properties and for processing it to devices. By adjusting hydrothermal gelation and drying conditions, it is possible to tune the density (from ~3 mg cm^-3 to ~2 g cm^-3), pore volume, pores size (micro to macropores), pore distribution, surface chemical polarity (hydrophobic or hydrophilic), and electrical conductivity (from ~0.5 S m^-1 to S cm^-1). Besides other well explored applications in energy storage or environmental remediation, graphene aerogels have excellent prospects as support for catalysis since they combine the advantages of graphene sheets (high surface area, high electrical conductivity, surface chemistry tunability, high adsorption capacity…) while circumventing their drawbacks such as difficult separation from reaction media or tendency to stacking. Compared to other 3D porous carbon materials used as catalyst support, graphene aerogels have unique porous structure. The pore walls are the thinnest to be expected for a carbon material (the thickness of monolayer graphene is 0.335 nm), hence leading to the highest exposed surface area per weight and even per volume for compacted aerogels. This has the potential to maximize the catalytic site density per reactor mass and volume while minimizing the pressure drop for continuous reactions in flow. Herein, different strategies to control the porous texture, chemical and physical properties are revised along with their processability and scalability for the implementation into different morphologies and devices. Finally, the application of graphene aerogels in the catalysis field are overviewed, giving a perspective about future directions needing further research.

Bioactive Three-Dimensional Graphene Oxide Foam/Polydimethylsiloxane/Zinc Silicate Scaffolds with Enhanced Osteoinductivity for Bone Regeneration

Nanocomposite scaffold materials have shown great prospect in promoting bone integration and bone regeneration. A three-dimensional graphene oxide foam/polydimethylsiloxane/zinc silicate (GF/PDMS/ZS) scaffold for bone tissue engineering was synthesized via dip coating and hydrothermal synthesis processes, resulting in the interconnected macroporous structure. The scaffold was characterized with scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and thermogravimetric (TG) analysis. The result showed that scaffolds exhibiting a porous characteristic had organic-inorganic components similar to natural bone tissue. Moreover, the scaffolds possessed suitable pore size, high porosity, and good mechanical properties. In vitro experiments with mouse bone marrow mesenchymal stem cells (mBMSCs) revealed that the composite scaffold not only has great biocompatibility but also has the ability to induce mBMSC proliferation and preferential osteogentic differentiation. Thereafter, the expression of critical genes, ALP, RUNX2, VEGFA, and OPN, was activated. In vivo analysis of critical bone defect in rabbits demonstrated superior bone formation in defect sites in the GF/PDMS/ZS scaffold group at 12 weeks of post implantation without no significant inflammatory response. All the results validated that the GF/PDMS/ZS scaffold is a promising alternative for applications in bone regeneration.

Advances in precursor system for silica-based aerogel production toward improved mechanical properties, customized morphology, and multifunctionality: A review

Conventional silica-based aerogels are among the most promising materials considering their special properties, such as extremely low thermal conductivity (~15 mW/mK) and low-density (∼0.003-0.5 g.cm^-3) as well as high surface area (500-1200 m². g^-1). However, they have relatively low mechanical properties and entail extensive and energy-consuming processing steps. Silica-based aerogels are mostly fragile and possess minimal mechanical properties as well as a long processing procedure which hinders their application range. The key point in improving the mechanical properties of such a material is to increase the connectivity in the aerogel backbone. Several methods of mechanical improvement of silica-based aerogels have been explored by researchers such as (i) use of flexible silica precursors in silica gel backbone, (ii) surface-crosslinking of silica particles with a polymer, (iii) prolonged aging step in different solutions, (iv) distribution of flexible nanofillers into the silica solution prior to gelation, and, most recently, (v) polymerizing the silica precursor prior to gelation. The polymerized silica precursor, as in the most recent approach, can be gelled either by binodal decomposition (nucleation and growth), resulting in a particulate structure, or by spinodal decomposition, resulting in a non-particulate structure. By optimizing the material composition and processing conditions of materials, the aerogel can be tailored with different functional capabilities. This review paper presents a literature survey of precursor modification toward increased connectivity in the backbone, and the synthesis of inorganic and hybrid systems containing siloxane in the backbone of the silica-based aerogels and its composite version with carbon nanofillers. This review also explains the novel properties and applications of these material systems in a wide area. The relationship among the materials-processing-structure-properties in these kinds of aerogels is the most important factor in the development of aerogel products with given morphologies (particulate, fiber-like, or non-particulate) and their resultant properties. This approach to advancing precursor systems leads to the next-generation, multifunctional silica-based aerogel materials.

Green Synthesis of Composite Graphene Aerogels with Robust Magnetism for Effective Water Remediation

Graphene-based three-dimensional (3D) magnetic assemblies have attracted great research attention owing to their multiple natures inherited from 3D graphene assemblies and magnetic materials. However, at present, the practical applications of graphene-based magnetic materials are limited by the relative complex synthesis procedure and harsh operation conditions. Hence, a facile and green synthesis strategy is highly desired. Herein, a magnetic graphene aerogel with magnetite nanoparticles in-situ synthesized on the surface of its frameworks was fabricated through a green and facile strategy. The synthesis process was performed in a gentle condition with low energy consumption. The obtained graphene aerogels exhibited superior magnetism with a saturation magnetization of 55.7 emu·g-1. With the merits of well-developed pore structures, high surface area, and robust magnetic property, the obtained composite aerogels exhibited intriguing adsorption and photo-Fenton catalytic degradation performances for the organic dyes in water. Moreover, the utilized graphene aerogels could be recycled from the water due to their effective magnetic separation performance, indicating a promising capability for practical applications in the area of water remediation. We anticipate this synthesis strategy could provide some guidance for the design and development of 3D magnetic assemblies.

Injectable amine functionalized graphene and chondroitin sulfate hydrogel with potential for cartilage regeneration

Damaged cartilage does not readily heal and often requires surgical intervention that only modestly improves outcomes. A synthetic material that could be injected and covalently crosslinked in situ to form a bioactive, mechanically robust scaffold that promotes stem cell chondrogenic differentiation holds promise for next-generation treatment of cartilage lesions. Here, Johnson-Claisen rearrangement chemistry was performed on graphene oxide (GO) to enable functionalization with a primary amine covalently bound to the graphenic backbone through a chemically stable linker. The primary amines are used to form covalent crosslinks with chondroitin sulfate, an important component of cartilage that promotes regeneration, to form a hydrogel (EDAG-CS). The EDAG-CS system gels in situ within 10 min, and the graphenic component imparts improved mechanical properties, including stiffness (320% increase) and toughness (70% increase). EDAG-CS hydrogels are highly porous, resistant to degradation, and enable the growth of human mesenchymal stem cells and their deposition of collagen matrix. This system has potential to improve clinical outcomes of patients with cartilage damage.

Engineering of High-Density Thin-Layer Graphite Foam-Based Composite Architectures with Superior Compressibility and Excellent Electromagnetic Interference Shielding Performance

Three-dimensional (3D) graphene architectures with well-controlled structure and excellent physiochemical properties have attracted considerable interest due to their potential applications in flexible electronic devices. However, the majority of the existing 3D graphene still encounters several drawbacks such as brittleness, non-uniform building units, and limited scale (millimeter or even micrometer), which severely limits its practical applications. Herein, we demonstrate a new scalable technique for the preparation of thin-layer graphite foam (GF) with controllable densities (27.2-69.2 mg cm^-3) by carbonization of polyacrylonitrile using a template-directed thermal annealing approach. By integrating the GF with poly(dimethylsiloxane) (PDMS), macroscopic porous GF@PDMS with variable thin-layer GF contents ranging from 15.9 to 31.7% was further fabricated. Owing to the robust interconnected porous network of the GF and the synergistic effect between GF and PDMS, GF@PDMS with a 15.9% thin-layer GF content exhibited an impressive 254% increase in compressive strength over the bare GF. In addition, such 15.9% GF@PDMS can totally recover after the first compression cycle at a 95% strain and maintain ∼88% recovery even after 1000 compression cycles at an 80% strain, demonstrating its superior compressibility. Moreover, all of the as-prepared GF@PDMS samples possessed high electrical conductivity (up to 34.3 S m^-1), relatively low thermal conductivity (0.062-0.076 W m^-1 K^-1), and excellent electromagnetic interference shielding effectiveness (up to 36.1 dB) over a broad frequency range of 8.2-18 GHz, indicating their great potential as promising candidates for high-performance electromagnetic wave absorption in flexible electronic devices.

Mineral-Templated 3D Graphene Architectures for Energy-Efficient Electrodes

3D graphene networks have shown extraordinary promise for high-performance electrochemical devices. Herein, the chemical vapor deposition synthesis of a highly porous 3D graphene foam (3D-GF) using naturally abundant calcined Iceland crystal as the template is reported. Intriguingly, the Iceland crystal transforms to CaO monolith with evenly distributed micro/meso/macropores through the releasing of CO₂ at high temperature. Meanwhile, the hierarchical structure of the calcined template could be easily tuned under different calcination conditions. By precisely inheriting fine structure from the templates, the as-prepared 3D-GF possesses a tunable hierarchical porosity and low density. Thus, the hierarchical pores offer space for guest hybridization and provide an efficient pathway for ion/charge transport in typical energy conversion/storage systems. The 3D-GF skeleton electrode hybridized with Ni(OH)₂ /Co(OH)₂ through an optimal electrodeposition condition exhibits a high specific capacitance of 2922.2 F g^-1 at a scan rate of 10 mV s^-1 , and 2138.4 F g^-1 at a discharge current density of 3.1 A g^-1 . The hybrid 3D-GF symmetry supercapacitor shows a high energy density of 83.0 Wh kg^-1 at a power density of 1011.3 W kg^-1 and 31.4 Wh kg^-1 at a high power density of 18 845.2 W kg^-1 . The facile fabrication process enables the mass production of hierarchical porous 3D-GF for high-performance supercapacitors.

Control of the microstructure and surface chemistry of graphene aerogels via pH and time manipulation by a hydrothermal method

Three-dimensional graphene aerogels of controlled pore size have emerged as an important platform for several applications such as energy storage or oil-water separation. The aerogels of reduced graphene oxide are mouldable and light weight, with a porosity up to 99.9%, consisting mainly of macropores. Graphene aerogel preparation by self-assembly in the liquid phase is a promising strategy due to its tunability and sustainability. For graphene aerogels prepared by a hydrothermal method, it is known that the pH value has an impact on their properties but it is unclear how pH affects the auto-assembly process leading to the final properties. We have monitored the time evolution of the chemical and morphological properties of aerogels as a function of the initial pH value. In the hydrothermal treatment process, the hydrogel is precipitated earlier and with lower oxygen content for basic pH values (∼13 wt% O) than for acidic pH values (∼20 wt% O). Moreover, ∼7 wt% of nitrogen is incorporated on the graphene nanosheets at basic pH generated by NH₃ addition. To our knowledge, there is no precedent showing that the pH value affects the microstructure of graphene nanosheets, which become more twisted and bent for the more intensive deoxygenation occurring at basic pH. The bent nanosheets attained at pH = 11 reduce the stacking by the basal planes and they connect via the borders, hence leading eventually to higher pore volumes. In contrast, the flatter graphene nanosheets attained under acidic pH entail more stacking and higher oxygen content after a long hydrothermal treatment. The gravimetric absorption capacity of non-polar solvents scales directly with the pore volume. The aerogels have proved to be highly selective, recyclable and robust for the absorption of nonpolar solvents in water. The control of the porous structure and surface chemistry by manipulation of pH and time will also pave the way for other applications such as supercapacitors or batteries.

A “hairy” polymer/3D-foam hybrid for flexible high performance thermal gap filling applications in harsh environments

A new polymer/3D-foam-composite is presented for filling large gaps with high conformity and thermal conductivity, while rendering strong mechanical support.