Superhydrophobic surfaces for extreme environmental conditions

Advanced Anti-Icing Strategies and Technologies by Macrostructured Photothermal Storage Superhydrophobic Surfaces

Water is the source of life and civilization, but water icing causes catastrophic damage to human life and diverse industrial processes. Currently, superhydrophobic surfaces (inspired by the lotus effect) aided anti-icing attracts intensive attention due to their energy-free property. Here, recent advances in anti-icing by design and functionalization of superhydrophobic surfaces are reviewed. The mechanisms and advantages of conventional, macrostructured, and photothermal superhydrophobic surfaces are introduced in turn. Conventional superhydrophobic surfaces, as well as macrostructured ones, easily lose the icephobic property under extreme conditions, while photothermal superhydrophobic surfaces strongly rely on solar illumination. To address the above issues, a potentially smart strategy is found by developing macrostructured photothermal storage superhydrophobic (MPSS) surfaces, which integrate the functions of macrostructured superhydrophobic materials, photothermal materials, and phase change materials (PCMs), and are expected to achieve all-day anti-icing in various fields. Finally, the latest achievements in developing MPSS surfaces, showcasing their immense potential, are highlighted. Besides, the perspectives on the future development of MPSS surfaces are provided and the problems that need to be solved in their practical applications are proposed.

De-icing performance evolution with increasing hydrophobicity by regulating surface topography

It is of great significance to grasp the role of surface topography in de-icing, which however remains unclear yet. Herein, four textured surfaces are developed by regulating surface topography while keeping surface chemistry and material constituents same. Specifically, nano-textures are maintained and micro-textures are gradually enlarged. The resultant ice adhesion strength is proportional to a topography parameter, i.e. areal fraction of the micro-textures, owing to the localized bonding strengthening, which is verified by ice detachment simulation using finite element method. Moreover, the decisive topography parameter is demonstrated to be determined by the interfacial strength distribution between ice and test surface. Such parameters vary from paper to paper due to different interfacial strength distributions corresponding to respective situations. Furthermore, since hydrophobic and de-icing performance may rely on different topography parameters, there is no certain relationship between hydrophobicity and de-icing.

Durable superhydrophobic surface in wearable sensors: From nature to application

The current generation of wearable sensors often experiences signal interference and external corrosion, leading to device degradation and failure. To address these challenges, the biomimetic superhydrophobic approach has been developed, which offers self-cleaning, low adhesion, corrosion resistance, anti-interference, and other properties. Such surfaces possess hierarchical nanostructures and low surface energy, resulting in a smaller contact area with the skin or external environment. Liquid droplets can even become suspended outside the flexible electronics, reducing the risk of pollution and signal interference, which contributes to the long-term stability of the device in complex environments. Additionally, the coupling of superhydrophobic surfaces and flexible electronics can potentially enhance the device performance due to their large specific surface area and low surface energy. However, the fragility of layered textures in various scenarios and the lack of standardized evaluation and testing methods limit the industrial production of superhydrophobic wearable sensors. This review provides an overview of recent research on superhydrophobic flexible wearable sensors, including the fabrication methodology, evaluation, and specific application targets. The processing, performance, and characteristics of superhydrophobic surfaces are discussed, as well as the working mechanisms and potential challenges of superhydrophobic flexible electronics. Moreover, evaluation strategies for application-oriented superhydrophobic surfaces are presented.

Low-Pressure Pancake Bouncing on Superhydrophobic Surfaces

A new form of pancake bouncing is discovered in this work when a droplet impacts onto micro-structured superhydrophobic surfaces in an environment pressure less than 2 kPa, and an unprecedented reduction of contact time by ≈85% is obtained. The mechanisms of forming this unique phenomenon are examined by combining experimental observation, numeical modelling and an improved theoretical model for the overpressure effect arising from the vaporisation inside micro-scaled structures. The competition among the vapor overpressure effect, the droplet impact force, and the surface adhesion determines if the pancake bouncing behavior could occur. After the lift-off the lamella, the pancake bouncing is initiated and its subsequent dynamics is controlled by the internal momentum transfer. Complementary to the prior studies, this work enriches the knowledge of droplet dynamics in low pressure, which allows new strategies of surface morphology engineering for droplet control, an area of high importance for many engineering applications.

Ice Adhesion Properties on Micropillared Superhydrophobic Surfaces

In this work, we investigate the freezing behavior and ice adhesion properties of sessile drops on micropillared superhydrophobic surfaces (SHSs) with various sizes, which are of practical importance for anti/deicing. First of all, it is demonstrated that the recalescence is related only to the supercooling degree of drops but not to the geometrical parameters of micropillars. The freezing time of sessile drops first increases and then decreases with the area fraction of the SHSs, which demonstrates the nonmonotonic dependence of the icing time on the area fraction. Moreover, the influence of the geometrical parameters of the micropillars on the ice adhesion is discussed. With the decrease of the substrate temperature, the wetting state of the adhesive ice can be transformed from the Cassie ice to the Wenzel ice. For the Cassie ice, the adhesive force is proportional to the area fraction of the SHSs. Interestingly, experimental results show that there exist two interfacial debonding modes of the Wenzel ice: translational debonding and rotational debonding. Furthermore, it is found that the rotational debonding mode contributes to a much lower adhesive force between the ice and the micropillared surface compared to that of the translational debonding mode. By analyzing the critical interfacial energy release rate of the two modes, we deduce the threshold between the two modes, which is quantified as the geometrical parameters of the micropillars. In addition, quantitative relations between the geometrical parameters and the adhesion strengths of the two modes are also obtained. We envision that this work would shed new light on the design optimization of anti/deicing materials.

Suppressed Droplet Splashing on Positively Skewed Surfaces for High-Efficiency Evaporation Cooling

Two types of functional surfaces with the same roughness but completely different surface topographies are prepared, namely positively skewed surfaces filled with micropillar arrays (Sa ≈4.4 µm, Ssk >0) and negatively skewed surfaces filled with microcavity arrays (Sa ≈4.4 µm, Ssk <0), demonstrating promoting droplet splashing. Remarkably, the critical Weber number for generating satellite droplets on the negatively skewed surfaces is significantly lower than that on the positively skewed surfaces, indicating that the negatively skewed surface with microcavity arrays is more likely to promote droplet splashing. It is mainly attributed to the fact that air on the negatively skewed surface can make the liquid film take on a Cassie-Baxter state on the surface so that the stabilizing capillary force of the liquid film exceeds the destabilizing stress of the air film. Moreover, the surface topography promoting droplet spreading and the mechanical properties of three-phase moving contact lines are analyzed from the perspective of microscopic interface mechanics. Finally, it is demonstrated the designed positively skewed surfaces can be employed for large-area heat dissipation by means of high-efficiency evaporation.

Efficient Photothermal Anti-/Deicing Enabled by 3D Cu2-x S Encapsulated Phase Change Materials Mixed Superhydrophobic Coatings

Photothermal superhydrophobic surfaces are one of the most promising anti-/deicing materials, yet they are limited by the low energy density and intermittent nature of solar energy. Here, a coupling solution based on microencapsulated phase change materials (MPCMs) that integrates photothermal effect and phase change thermal storage is proposed. Dual-shell octahedral MPCMs with Cu2 O as the first layer and 3D Cu2-x S as the second layer for the first time is designed. By morphology and phase manipulation of the Cu2-x S shell, the local surface plasmonic heating modulation of MPCMs is realized, and the MPCM reveals full-spectrum high absorption with a photothermal conversion efficiency up to 96.1%. The phase change temperature and enthalpy remain in good consistency after 200 cycles. Multifunctional photothermal phase-change superhydrophobic composite coatings are fabricated by combining the hydrolyzed and polycondensation products of octadecyl trichlorosilane and the dual-shell MPCM. The multifunctional coatings exhibit excellent anti-/deicing performance under low temperature and high humidity conditions. This work not only provides a new approach for the design of high-performance MPCMs but also opens up an avenue for the anti-icing application of photothermal phase-change superhydrophobic composite coatings.

Preparation and Characterization of Modified ZrO2/SiO2/Silicone-Modified Acrylic Emulsion Superhydrophobic Coating

Superhydrophobic coatings have increasingly become the focal point of research due to their distinctive properties like water resistance, wear resistance, and acid-base resilience. In pursuit of maximizing their efficiency, research has primarily revolved around refining the fabrication process and the composition of emulsion/nanoparticle coatings. We innovatively devised a superhydrophobic coating by employing a spraying technique. This involved integrating a γ-Methacryloyloxypropyltrimethoxysilane (KH570)-modified ZrO2/SiO2/silicone-modified acrylic emulsion. A comprehensive evaluation of this coating was undertaken using analytical instruments such as Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and confocal laser scanning microscopy (CLSM). The coating demonstrated exceptional performance across a range of tests, including wear, immersion, and anti-icing cleaning, showcasing notable wear resistance, sodium chloride corrosion resistance, self-cleaning efficiency, and thermal stability. In particular, one coating exhibited super-hydrophobic properties, with a high contact angle of 158.5 degrees and an impressively low rolling angle of 1.85 degrees. This remarkable combination of properties is attributed to the judicious selection of components, which significantly reinforced the mechanical strength of the coating. These enhancements make it highly suitable for industrial applications where self-cleaning, anti-icing, and anti-contamination capabilities are critical.

Nanofilament-Coated Superhydrophobic Membranes Show Enhanced Flux and Fouling Resistance in Membrane Distillation

Membrane distillation (MD) is an important technique for brine desalination and wastewater treatment that may utilize waste or solar heat. To increase the distillation rate and minimize membrane wetting and fouling, we deposit a layer of polysiloxane nanofilaments on microporous membranes. In this way, composite membranes with multiscale pore sizes are created. The performance of these membranes in the air gap and direct contact membrane distillation was investigated in the presence of salt solutions, solutions containing bovine serum albumin, and solutions containing the surfactant sodium dodecyl sulfate. In comparison to conventional hydrophobic membranes, our multiscale porous membranes exhibit superior fouling resistance while attaining a higher distillation flux without using fluorinated compounds. This study demonstrates a viable method for optimizing MD processes for wastewater and saltwater treatment.

Advances in the research of carbon-, silicon-, and polymer-based superhydrophobic nanomaterials: Synthesis and potential application

With the rapid development of science and technology, superhydrophobic nanomaterials have become one of the hot topics from various subjects. Due to their distinct properties, such as superhydrophobicity, anti-icing and corrosion resistance, superhydrophobic nanomaterials are widely used in industry, agriculture, defense, medicine and other fields. Hence, the development of superhydrophobic materials with superior performance, economical, practical features, and environment-friendly properties are extremely important for industrial development and environmental protection. Aimed to provide a scientific and theoretical basis for the subsequent study on the preparation of composite superhydrophobic nanomaterials, this paper reviewed the latest progress in the research of superhydrophobic surface wettability and the theory of superhydrophobicity, summarized and analyzed the latest development of carbon-based, silicon-based and polymer-based superhydrophobic nanomaterials in terms of their synthesis, modification, properties and structure sizes (diameters), discussed the problems and unique application prospects of carbon-based, silicon-based and polymer-based superhydrophobic nanomaterials.

Design of Waterborne Superhydrophobic Fabrics with High Impalement Resistance and Stretching Stability by Constructing Elastic Reconfigurable Micro-/Micro-/Nanostructures

Superhydrophobic fabrics have great application potential in many fields including wearable electronic devices, sports textiles, and human health monitoring, but good water impalement resistance and stretching stability are the prerequisites. Here, we report the design of waterborne superhydrophobic fabrics with high impalement resistance and stretching stability by constructing elastic reconfigurable micro-/micro-/nanostructures. Following theoretical analysis, two approaches were proposed and employed: (i) regulating distance between the microfibers of polyester fabrics to decrease the solid-liquid contact area, and (ii) forming reconfigurable two-tier hierarchical micro-/nanostructures on the microfibers by stretching during dipping to further decrease the solid-liquid contact area. The effects of microfiber distance and micro-/nanostructures on microfibers on superhydrophobicity and impalement resistance were studied. The superhydrophobic fabrics show excellent impalement resistance as verified by high-speed water impact, water jetting, and rainfall, etc. The fabrics also show excellent stretching stability, as 100% stretching and 1000 cycles of cyclic 100% stretching-releasing have no obvious influence on superhydrophobicity. Additionally, the fabrics show good antifouling property, self-cleaning performance, as well as high abrasion and washing stability. The experimental results agree with the theoretical simulation very well. We anticipate that this study will boost the development of impalement-resistant and stretching-stable superhydrophobic surfaces.

Through-drop imaging of moving contact lines and contact areas on opaque water-repellent surfaces

A myriad of natural surfaces such as plant leaves and insect wings can repel water and remain unwetted inspiring scientists and engineers to develop water-repellent surfaces for various applications. Those natural and artificial water-repellent surfaces are typically opaque, containing micro- and nano-roughness, and their wetting properties are determined by the details at the actual liquid-solid interface. However, a generally applicable way to directly observe moving contact lines on opaque water-repellent surfaces is missing. Here, we show that the advancing and receding contact lines and corresponding contact area on micro- and nano-rough water-repellent surfaces can be readily and reproducibly quantified using a transparent droplet probe. Combined with a conventional optical microscope, we quantify the progression of the apparent contact area and apparent contact line irregularity in different types of superhydrophobic silicon nanograss surfaces. Contact angles near 180° can be determined with an uncertainty as low as 0.2°, that a conventional contact angle goniometer cannot distinguish. We also identify the pinning/depinning sequences of a pillared model surface with excellent repeatability and quantify the progression of the apparent contact interface and contact angle of natural plant leaves with irregular surface topography.

Freezing-induced wetting transitions on superhydrophobic surfaces

Supercooled droplet freezing on surfaces occurs frequently in nature and industry, often adversely affecting the efficiency and reliability of technological processes. The ability of superhydrophobic surfaces to rapidly shed water and reduce ice adhesion make them promising candidates for resistance to icing. However, the effect of supercooled droplet freezing-with its inherent rapid local heating and explosive vaporization-on the evolution of droplet-substrate interactions, and the resulting implications for the design of icephobic surfaces, are little explored. Here we investigate the freezing of supercooled droplets resting on engineered textured surfaces. On the basis of investigations in which freezing is induced by evacuation of the atmosphere, we determine the surface properties required to promote ice self-expulsion and, simultaneously, identify two mechanisms through which repellency falters. We elucidate these outcomes by balancing (anti-)wetting surface forces with those triggered by recalescent freezing phenomena and demonstrate rationally designed textures to promote ice expulsion. Finally, we consider the complementary case of freezing at atmospheric pressure and subzero temperature, where we observe bottom-up ice suffusion within the surface texture. We then assemble a rational framework for the phenomenology of ice adhesion of supercooled droplets throughout freezing, informing ice-repellent surface design across the phase diagram.

Passive Anti-Icing Performances of the Same Superhydrophobic Surfaces under Static Freezing, Dynamic Supercooled-Droplet Impinging, and Icing Wind Tunnel Tests

Overcoming ice accretion on external aircraft wing surfaces plays a crucial role in aviation, and developing environmentally friendly passive anti-icing surfaces is considered to be a promising strategy. Superhydrophobic surfaces (SHSs) have attracted increasing attention due to their potential advantages of keeping the airframe dry without causing additional aerodynamic losses. However, the passive anti-icing performances of SHSs reported to date varied a lot under different icing test conditions. Therefore, a systematic investigation is necessary to elucidate the icing conditions where SHSs can remain effective and pave the way for SHSs toward practical anti-icing applications. Herein, we designed and fabricated a typical type of SHS featuring dual-scale hierarchical structures with arrayed micromountains (with both spacings and heights of tens of micrometers) covered by single-scale sandy-corrugation-like periodic structures (with both spacings and heights of only several micrometers) (termed SS1). Its anti-icing performances under three representative icing conditions, including static water freezing, dynamic supercooled-droplet impinging, and icing wind tunnel conditions, were comparatively investigated. The SS1 SHS maintained a lower static ice-adhesion strength (<60 kPa even after 50 deicing cycles at temperatures as low as -25 °C), which was attributed to a cumulative cracking effect facilitating the ice detachment. Within the laboratory dynamic icing tests, the SS1 SHSs with micromountain heights of 20-30 μm performed optimally in the antiadhesion of supercooled droplets (at an impinging velocity of 3.4 m/s and temperatures of -5 to -25 °C). In spite of the significant anti-icing performances of the SS1 SHSs in both static and dynamic laboratory tests, they could hardly sustain reliable passive anti-icing performances in harsher icing wind tunnel tests with supercooled droplets impinging their surfaces at velocities of up to 50 m/s at a temperature of -5 °C for 10 min. This study can inspire the development of improved SHSs for achieving satisfactory anti-icing performances in real-aviation conditions.

Durable Superhydrophobic Coatings on Tungsten Surface by Nanosecond Laser Ablation and Fluorooxysilane Modification

Tungsten is an attractive material for a variety of applications, from constructions in high-temperature vacuum furnaces to nontoxic shields for nuclear medicine, because of its distinctive properties, such as high thermal conductivity, high melting point, high hardness and high density. At the same time, the areas of the applicability of tungsten, to a large extent, are affected by the formation of surface oxides, which not only strongly reduce the mechanical properties, but are also prone to easily interacting with water. To alleviate this shortcoming, a series of superhydrophobic coatings for the tungsten surface was elaborated using the method of nanosecond laser treatment followed by chemical vapor deposition of hydrophobic fluorooxysilane molecules. It is shown that the durability of the fabricated coatings significantly depends on surface morphology and composition, which in turn can be effectively controlled by adjusting the parameters of the laser treatment. The coating prepared with optimized parameters had a contact angle of 172.1 ± 0.5° and roll-off angle of 1.5 ± 0.4°, and preserved their high superhydrophobic properties after being subjected to oscillated sand abrasion for 10 h, continuous contact with water droplets for more than 50 h, and to several cycles of the falling sand test.

In Situ Activation of Superhydrophobic Surfaces with Triple Icephobicity at Low Temperatures

Superhydrophobic surfaces have been widely studied due to their potential applications in aerospace fields. However, superhydrophobic surfaces with excellent water-repellent, anti-icing, and icephobic performances at low temperatures have rarely been reported. Herein, superhydrophobic surfaces with heating capability were prepared by etching square micropillar arrays on the surface of multiwalled carbon nanotube (MWCNT)/poly(dimethylsiloxane) (PDMS) films. The fabricated superhydrophobic surface has triple icephobicity, which can be activated even at low temperatures. The triple icephobicity is triggered by an applied voltage to achieve excellent water-repellent and icephobic capabilities, even at -40 °C. Additionally, theoretical calculations reveal that a droplet on a superhydrophobic surface loses heat at a rate of 8.91 × 10^-5 J/s, which is 2 orders of magnitude slower than a flat surface (2.15 × 10^-3 J/s). Also, at -40 °C, the mechanical interlocking force formed between the superhydrophobic surface and ice can be released by the heating property of the superhydrophobic surface. This low-energy, multifunctional superhydrophobic surface opens up new possibilities for bionic smart multifunctional materials in icephobic applications.

Surface wetting to enhance thermoreflectance characterization of integrated circuits

Thermoreflectance (TR) imaging enables non-contact thermal imaging of devices and integrated circuits (ICs) with sub-µm spatial resolution. TR coefficient of most metals and semiconductors in visible wavelengths is in the 10^-5 to 10^-3 K^-1 range, which gives a temperature resolution of 0.1-0.5 °C with a few minutes of averaging. Here, we show that surface wetting with various solvents, such as water, methanol, as well as Fluorinert, which is a commonly used coolant for high-power ICs, can enhance the TR coefficient by up to 19 times. Systematic characterizations as a function of the heating power, illumination-wavelength, liquid layer thickness, sample's tilt, and objective lens's numerical aperture are presented. TR images are distorted due to interference in the liquid layer, but this technique could be used for fast detection of small temperature variations and hot spots in ICs.

Role of chemistry in bio-inspired liquid wettability

Chemistry and topography are the two distinct available tools for customizing different bio-inspired liquid wettability including superhydrophobicity, superamphiphobicity, underwater superoleophobicity, underwater superoleophilicity, and liquid infused slippery property. In nature, various living species possessing super and special liquid wettability inherently comprises of distinctly patterned surface topography decorated with low/high surface energy. Inspired from the topographically diverse natural species, the variation in surface topography has been the dominant approach for constructing bio-inspired antiwetting interfaces. However, recently, the modulation of chemistry has emerged as a facile route for the controlled tailoring of a wide range of bio-inspired liquid wettability. This review article aims to summarize the various reports published over the years that has elaborated the distinctive importance of both chemistry and topography in imparting and modulating various bio-inspired wettability. Moreover, this article outlines some obvious advantages of chemical modulation approach over topographical variation. For example, the strategic use of the chemical approach has allowed the facile, simultaneous, and independent tailoring of both liquid wettability and other relevant physical properties. We have also discussed the design of different antiwetting patterned and stimuli-responsive interfaces following the strategic and precise alteration of chemistry for various prospective applications.

Nanoscale Thin-Film Boiling Processes on Heterogeneous Surfaces

Acquiring rapid and efficient boiling processes has been the focus of industry as they have the potential to improve the energy efficiency and reduce the carbon emissions of production processes. Here, we report nanoscale thin-film boiling on different heterogeneous surfaces. Through nonequilibrium molecular dynamics simulation, we captured the triple-phase interface details, visualized the bubble nucleation, and recorded the internal fluid flow and thermal characteristics. It is found that nanoscale thin-film boiling without the occurrence of bubble nucleation shows excellent heat and mass transfer performance, which differs from macroscale boiling. In general, rough structures advance the onset time of stable boiling and improve the efficiency. The heat transfer coefficient and heat flux on a rough hydrophilic surface respectively reach to 7.43 × 10⁴ kW/(m²·K) and 1.3 × 10⁶ kW/m² at a surface temperature of 500 K, which are 100-fold higher than those of micrometer-scale thin-film boiling. However, due to the resultant vapor film trapped between the liquid and the surface, the rough hydrophobic surface leads to heat transfer deterioration instead. It is revealed that the underlying mechanism of regulatory effects resulting from surface physicochemical properties is originated from the variation of interfacial thermal resistance. It is available to reduce the overall interfacial resistance and further improve the heat and mass transfer efficiency through increasing surface roughness, enhancing surface wettability, and increasing the area proportion of the hydrophilic region. This work provides guidelines to achieve rapid and efficient thin-liquid-film boiling and serves as a reference for the optimized design of surfaces utilized for high-heat flux removal through vaporization processes.

Moisture-resistant MXene-sodium alginate sponges with sustained superhydrophobicity for monitoring human activities

Wearable mechanical sensors are easily influenced by moisture resulting in inaccuracy for monitoring human health and body motions. Though the superhydrophobic barrier has been extensively explored as passive water repel strategy on the sensor surface, the dense superhydrophobic surface not only limits the sensor working under large deformations but also inevitable degradation in high humidity or saturation water vapor environments. This work reports a superhydrophobic MXene-sodium alginate sponge (SMSS) pressure sensor with a low voltage Joule heating effect to provide sustain moisture-insensitive property for both sensing performance and superhydrophobicity by heating-driven water molecules away. Because of the positive temperature coefficient under pressure applied, the Joule heating can provides a stable temperature to the moisture-insensitivity property during the whole dynamic pressure cycled. Therefore, the pressure sensor with a simple spray-coating superhydrophobic coating on the outer layer demonstrates key capabilities even in extreme use scenarios with high humidity or water vapor and also provides stable and reliable bio-signal monitoring.

Biomimetic Superhydrophobic Films with an Extremely Low Roll-Off Angle Modified by F16CuPc via Two-Step Fabrication

Superhydrophobicity is the phenomenon of which the water contact angle (WCA) of droplets on a solid surface is greater than 150°. In the present paper, we prepare a superhydrophobic film with a structure similar to the surface of a lotus leaf, which is composed of polydimethylsiloxane (PDMS), zinc oxide (ZnO), a molecular sieve (MS) and 1,2,3,4,8,9,10,11,15,16,17,18,22,23,24,25-hexadecafluorophthalocyanine copper(II) (F₁₆CuPc). The F₁₆CuPc was used as the modifier to reduce the surface energy of the biomimetic micro-nanostructure. With the introduction of F₁₆CuPc, the superhydrophobic properties of the surface were enhanced so that the WCA and water roll-off angle could reach 167.1° and 0.5°, respectively. Scanning electron microscopy, X-ray energy spectrometry, and X-ray photoelectron spectroscopy analyses verified that the enhanced superhydrophobic properties of the film were mainly attributed to the modification of F₁₆CuPc. Finally, thermal, mechanical, and chemical stability studies, as well as the influences of UV and underwater immersion on the superhydrophobic film were investigated. This developed two-step fabrication method may be a potential direction for superhydrophobic surface fabrication due to its simple process, excellent superhydrophobic property, and favorable stability.

Self-cleaning of superhydrophobic nanostructured surfaces at low humidity enhanced by vertical electric field

Self-cleaning is the key factor that makes superhydrophobic nanostructured materials have wide applications. The self-cleaning effect, however, strongly depends on formations and movement of water droplets on superhydrophobic nanostructured surfaces, which is greatly restricted at low humidity (< 7.6 g·kg^-1). Therefore, we propose a self-cleaning method at low humidity in which the pollution is electro-aggregated and driven in the electric field to achieve the aggregation and cleaning large areas. The cleaning efficiency of this method is much higher than that of water droplet roll-off, and will not produce "pollution bands". A simplified numerical model describing pollution movements is presented. Simulation results are consistent with experimental results. The proposed method realizes the self-cleaning of superhydrophobic nanostructured surfaces above dew point curve for the first time, which extends applications of superhydrophobic nanostructured materials in low humidity, and is expected to solve self-cleaning problems of outdoor objects in low humidity areas (< 5.0 g·kg^-1).

ELECTRONIC SUPPLEMENTARY MATERIAL

Supplementary material (experimental procedures, computational details, modeling process, supplementary figures, tables, and videos) is available in the online version of this article at 10.1007/s12274-022-4093-0.

Non-Fluorinated Flexible Superhydrophobic Surface with Excellent Mechanical Durability and Self-Cleaning Performance

Although plenty of superhydrophobic surfaces have been developed owing to their tremendous potential applications, it is still a great challenge for the superhydrophobic surfaces to possess environmental friendliness, biocompatibility, and mechanical durability simultaneously. Herein, a non-fluorinated flexible superhydrophobic surface was designed by constructing a film-substrate system with labyrinth-like wrinkles combining an intrinsically hydrophobic Zn film and a polydimethylsiloxane (PDMS) substrate. Excellent superhydrophobicity with a contact angle up to 168.5° and a slide angle as low as 0° has been achieved on the Zn/PDMS surface, which is attributed to the micro-/nano-textured structures of the labyrinth-like wrinkles, providing sufficient air pockets to form a stable Cassie-Baxter state. Furthermore, the Zn/PDMS surface retains excellent superhydrophobicity under stretching, bending, and twisting mechanical deformation up to 500 cycles due to the stability of the micro-/nano-textured structures of the labyrinth-like wrinkles protected by the fantastic self-healing ability of the micro-cracks. Additionally, the Zn/PDMS superhydrophobic surface possesses an outstanding self-cleaning performance for various contaminants. The present work provides a valuable routine to design non-fluorinated flexible superhydrophobic surfaces with superb mechanical durability and self-cleaning property as promising functional layers for flexible electronics, wearable devices, biomedical engineering, and so forth.

Robust and durable liquid-repellent surfaces

This review provides a comprehensive summary of characterization, design, fabrication, and application of robust and durable liquid-repellent surfaces.

A new scaling number reveals droplet dynamics on vibratory surfaces

HYPOTHESIS

Droplet spreading on surfaces is a ubiquitous phenomenon in nature and is relevant with a wide range of applications. In practical scenarios, surfaces are usually associated with certain levels of vibration. Although vertical or horizontal modes of vibration have been used to promote droplet dewetting, bouncing from immiscible medium, directional transport, etc., a quantitative understanding of how external vibration mediates the droplet behaviors remains to be revealed.

METHODS

We studied droplets impacting on stationary and vibratory surfaces, respectively. In analogy to the Weber number We=ρU_i²D₀/γWe = ρUi2D0/γ, we define the vibration Weber number We^*=ρU_v²D₀/γ to quantitively analyze the vibration-induced dynamic pressure on droplet behaviors on vibratory surfaces, where ρ,γ,D₀,U_iandU_v are liquid density, surface tension, initial droplet diameter, impact velocity of the droplet, and velocity amplitude of vibration, respectively.

FINDINGS

We demonstrate that the effect of vibration on promoting droplet spreading can be captured by a new scaling number expressed as We^*/[We^1\2sin(θ/2)], leading to (D_m - D_m0)/D_m0 ∝ We^*/[We^1\2sin(θ/2)], where θ is the contact angle, and D_m0 and D_m are the maximum diameter of the droplet on stationary and vibratory surfaces, respectively. The scaling number illustrates the relative importance of vibration-induced dynamic pressure compared to inertial force and surface tension. Together with other well-established non-dimensional numbers, this scaling number provides a new dimension and framework for understanding and controlling droplet dynamics. Our findings can also find applications such as improving the power generation efficiency, intensifying the deposition of paint, and enhancing the heat transfer of droplets.

Design of 'tolerant and hard' superhydrophobic coatings to freeze physical deformation

While the development of mechanically durable and abrasion tolerant superhydrophobicity on a rigid substrates itself remains a highly challenging task, the design of superhydrophobic coatings that can restrict both the tensile and compressive deformations of soft and deformable substrates is unprecedented-and such an approach would be of potential interest in various applied and fundamental contexts. In this communication, a reaction mixture was developed following a simple 1,4-conjugate addition reaction between selected small molecules and appropriate crosslinkers for achieving 'tolerant and hard' superhydrophobicity-which is not just capable of surviving under severe conditions-but also restricts both the tensile and compressive deformations of the selected soft substrates. The compressive and tensile moduli of the selected soft substrates increased by 2.2 × 10⁴% and 1.8 × 10⁴%, respectively, after the deposition of the appropriate reaction mixtures. Moreover, the integration of the crosslinkers in the reaction mixture provided a facile basis to resist the physical erosion/rupture of the selected soft substrates under severe abrasive conditions. Thus, a simple and elegant chemical approach not only controlled the mechanical properties of the porous and fibrous soft substrates under ambient conditions-but also provided highly tolerant superhydrophobicity-which likely leads to various outdoor applications.

Smart Bionic Surfaces with Switchable Wettability and Applications

In order to satisfy the needs of different applications and more complex intelligent devices, smart control of surface wettability will be necessary and desirable, which gradually become a hot spot and focus in the field of interface wetting. Herein, we review interfacial wetting states related to switchable wettability on superwettable materials, including several classical wetting models and liquid adhesive behaviors based on the surface of natural creatures with special wettability. This review mainly focuses on the recent developments of the smart surfaces with switchable wettability and the corresponding regulatory mechanisms under external stimuli, which is mainly governed by the transformation of surface chemical composition and geometrical structures. Among that, various external stimuli such as physical stimulation (temperature, light, electric, magnetic, mechanical stress), chemical stimulation (pH, ion, solvent) and dual or multi-triggered stimulation have been sought out to realize the regulation of surface wettability. Moreover, we also summarize the applications of smart surfaces in different fields, such as oil/water separation, programmable transportation, anti-biofouling, detection and delivery, smart soft robotic etc. Furthermore, current limitations and future perspective in the development of smart wetting surfaces are also given. This review aims to offer deep insights into the recent developments and responsive mechanisms in smart biomimetic surfaces with switchable wettability under external various stimuli, so as to provide a guidance for the design of smart surfaces and expand the scope of both fundamental research and practical applications.

Droplet Dynamics and Freezing Delay on Nanoporous Microstructured Surfaces at Condensing Environment

Superhydrophobic surfaces have aroused great interest for being promising candidates in applications such as self-cleaning, anti-icing, and corrosion resistance. However, most of the superhydrophobic surfaces lose their anti-wettability in low surface temperature and high humidity. The loss of superhydrophobicity by condensed liquid is a very common practical incident, yet to be understood properly. Here we report the wettability of the superhydrophobic nanoporous surfaces in condensation and freezing environments. Various structured surfaces fabricated with carbon nanotubes (CNT) and coated by an ultrathin, conformal, and low surface energy layer of poly (1H,1H,2H,2H-perfluorodecylacrylate) (pPFDA) are exploited in humid conditions. Droplet impact dynamics, condensate characteristics, and freezing time delays are investigated on the CNT micropillars with various geometries along with the CNT forest and two commercially available anti-wetting coatings, NeverWet and WX2100. Nanoporous microstructured CNT pillars with the favorable topological configuration demonstrated complete droplet bouncing, significant freezing delays, and considerable durability during several icing/de-icing cycles. This study provides an understanding on the preferable geometry of the highly porous CNT micropillars for retaining hydrophobicity and preventing ice formation, which is of practical importance for the rational development of anti-wetting surfaces and their applications in low temperatures and humid conditions.