Healable thermoset polymer composite embedded with stimuli-responsive fibres

A New Self-Healing Triboelectric Nanogenerator Based on Polyurethane Coating and Its Application for Self-Powered Cathodic Protection

With the increasing demand for carbon neutrality, the development of renewable and recycle green energy has attracted wide attention from researchers. A novel self-healing triboelectric nanogenerator (TENG) was constructed by applying a linear silicone-modified polyurethane (PU) coating as a triboelectric layer, which was obtained by reacting hydroxypropyl silicone oil and hexamethylene diisocyanate under the catalysis of Sn. The linear self-healing coating as the friction electrode could effectively alleviate the damages of TENG devices during long-term energy harvesting. When the triboelectric layer of the TENG device shows abrasion, the broken silicone-modified polyurethane polymer chains would gradually be cross-linked again through hydrogen bonding to achieve a self-healing effect. The entire self-healing process of the friction coating could be completed in 30 min at room temperature. The PU-based self-healing TENG exhibits an evident and stable output performance with a short-circuit current of 31.9 μA and output voltage of 517.5 V after multiple cutting-healing cycles, which could light 480 commercial LEDs. Besides, a self-powered cathodic protection system supplied by the self-healing TENG was constructed, which could transfer negative triboelectric charges to the protected metal surface to achieve an anti-corrosion effect by harvesting mechanical energy. Due to the self-healing characteristics of the TENG device as the power supply part, this intelligent system possesses great application potential in the long-term corrosion protection of multiple metal application industries, such as the marine industry.

Strong Polyamide-6 Nanocomposites with Cellulose Nanofibers Mediated by Green Solvent Mixtures

Cellulose nanofiber (CNF) as a bio-based reinforcement has attracted tremendous interests in engineering polymer composites. This study developed a sustainable approach to reinforce polyamide-6 or nylon-6 (PA6) with CNFs through solvent casting in formic acid/water mixtures. The methodology provides an energy-efficient pathway towards well-dispersed high-CNF content PA6 biocomposites. Nanocomposite formulations up to 50 wt.% of CNFs were prepared, and excellent improvements in the tensile properties were observed, with an increase in the elastic modulus from 1.5 to 4.2 GPa, and in the tensile strength from 46.3 to 124 MPa. The experimental tensile values were compared with the analytical values obtained by micromechanical models. Fractured surfaces were observed using scanning electron microscopy to examine the interface morphology. FTIR revealed strong hydrogen bonding at the interface, and the thermal parameters were determined using TGA and DSC, where the nanocomposites' crystallinity tended to reduce with the increase in the CNF content. In addition, nanocomposites showed good thermomechanical stability for all formulations. Overall, this work provides a facile fabrication pathway for high-CNF content nanocomposites of PA6 for high-performance and advanced material applications.

A Review of Shape Memory Polymers and Composites: Mechanisms, Materials, and Applications

Over the past decades, interest in shape memory polymers (SMPs) has persisted, and immense efforts have been dedicated to developing SMPs and their multifunctional composites. As a class of stimuli-responsive polymers, SMPs can return to their initial shape from a programmed temporary shape under external stimuli, such as light, heat, magnetism, and electricity. The introduction of functional materials and nanostructures results in shape memory polymer composites (SMPCs) with large recoverable deformation, enhanced mechanical properties, and controllable remote actuation. Because of these unique features, SMPCs have a broad application prospect in many fields covering aerospace engineering, biomedical devices, flexible electronics, soft robotics, shape memory arrays, and 4D printing. Herein, a comprehensive analysis of the shape recovery mechanisms, multifunctionality, applications, and recent advances in SMPs and SMPCs is presented. Specifically, the combination of functional, reversible, multiple, and controllable shape recovery processes is discussed. Further, established products from such materials are highlighted. Finally, potential directions for the future advancement of SMPs are proposed.

Development of Thermo-Responsive Polycaprolactone-Polydimethylsiloxane Shrinkable Nanofibre Mesh

A thermally activated shape memory polymer based on the mixture of polycaprolactone (PCL) and polydimethylsiloxane (PDMS) was fabricated into the nanofibre mesh using the electrospinning process. The added percentages of the PDMS segment in the PCL-based polymer influenced the mechanical properties. Polycaprolactone serves as a switching segment to adjust the melting temperature of the shape memory electro-spun PCL–PDMS scaffolds to our body temperature at around 37 °C. Three electro-spun PCL–PDMS copolymer nanofibre samples, including PCL₆–PDMS₄, PCL₇–PDMS₃ and PCL₈–PDMS₂, were characterised to study the thermal and mechanical properties along with the shape memory responses. The results from the experiment showed that the PCL switching segment ratio determines the crystallinity of the copolymer nanofibres, where a higher PCL ratio results in a higher degree of crystallinity. In contrast, the results showed that the mechanical properties of the copolymer samples decreased with the PCL composition ratio. After five thermomechanical cycles, the fabricated copolymer nanofibres exhibited excellent shape memory properties with 98% shape fixity and above 100% recovery ratio. Moreover, biological experiments were applied to evaluate the biocompatibility of the fabricated PCL–PDMS nanofibre mesh. Owing to the thermally activated shape memory performance, the electro-spun PCL–PDMS fibrous mesh has a high potential for biomedical applications such as medical shrinkable tubing and wire.

Review of Polymeric Materials in 4D Printing Biomedical Applications

The purpose of 4D printing is to embed a product design into a deformable smart material using a traditional 3D printer. The 3D printed object can be assembled or transformed into intended designs by applying certain conditions or forms of stimulation such as temperature, pressure, humidity, pH, wind, or light. Simply put, 4D printing is a continuum of 3D printing technology that is now able to print objects which change over time. In previous studies, many smart materials were shown to have 4D printing characteristics. In this paper, we specifically review the current application, respective activation methods, characteristics, and future prospects of various polymeric materials in 4D printing, which are expected to contribute to the development of 4D printing polymeric materials and technology.

Repeated Intrinsic Self-Healing of Wider Cracks in Polymer via Dynamic Reversible Covalent Bonding Molecularly Combined with a Two-Way Shape Memory Effect

To enable repeated intrinsic self-healing of wider cracks in polymers, a proof-of-concept approach is verified in the present work. It operates through two-way shape memory effect (SME)-aided intrinsic self-healing. Accordingly, a reversible C-ON bond is introduced into the main chain of crosslinked polyurethane (PU) containing an elastomeric dispersed phase (styrene-butadiene-styrene block copolymer, SBS). The PU/SBS blend was developed by the authors recently, and proved to possess an external stress-free two-way SME after programming. As a result, the thermal retractility offered by the SME coupled with the reversible C-ON bonds can be used for successive crack closure and remending based on synchronous fission/radical recombination of C-ON bonds. Moreover, multiwalled carbon nanotubes are incorporated to impart electrical conductivity to the insulating polymer. Repeated autonomic healing of wider cracks is thus achieved through narrowing of cracks followed by chemical rebonding under self-regulating Joule heating. No additional programming is needed after each healing event, which is superior to one-way SME-assisted self-healing. The outcomes set an example of integrating different stimuli-responsivities into single materials.

Self-fitting shape memory polymer foam inducing bone regeneration: A rabbit femoral defect study

Although tissue engineering has been attracted greatly for healing of critical-sized bone defects, great efforts for improvement are still being made in scaffold design. In particular, bone regeneration would be enhanced if a scaffold precisely matches the contour of bone defects, especially if it could be implanted into the human body conveniently and safely. In this study, polyurethane/hydroxyapatite-based shape memory polymer (SMP) foam was fabricated as a scaffold substrate to facilitate bone regeneration. The minimally invasive delivery and the self-fitting behavior of the SMP foam were systematically evaluated to demonstrate its feasibility in the treatment of bone defects in vivo. Results showed that the SMP foam could be conveniently implanted into bone defects with a compact shape. Subsequently, it self-matched the boundary of bone defects upon shape-recovery activation in vivo. Micro-computed tomography determined that bone ingrowth initiated at the periphery of the SMP foam with a constant decrease towards the inside. Successful vascularization and bone remodeling were also demonstrated by histological analysis. Thus, our results indicate that the SMP foam demonstrated great potential for bone regeneration.

Body temperature-responsive two-way and moisture-responsive one-way shape memory behaviors of poly(ethylene glycol)-based networks

In this work, crosslinked shape-memory polymer networks were prepared by thermally induced free-radical polymerizations of methacrylate-terminated poly(ethylene glycol) (PEG) and n-butyl acrylate (BA), which integrate thermal-responsive two-way and moisture-responsive one-way shape memory effects (SME).

Is biopolymer hair a multi-responsive smart material?

A twin-netpoint-switch structure model for animal hair has been proposed for interpreting different shape memory abilities when exposure on different external stimuli, where a twin-netpoint/single-switch structure is for the stimulus of water, heat and UV-light, and a single-netpoint/twin-switch structure is for the stimulus of redox agent.

Stress-memory polymeric filaments for advanced compression therapy

Revelation of stress-memory behavior in smart polymeric filaments and its implications for compression stockings for advanced compression management.

Cellulose reinforced nylon-6 nanofibrous membrane: Fabrication strategies, physicochemical characterizations, wicking properties and biomimetic mineralization

The aim of the present study is to develop a facile, efficient approach to reinforce nylon 6 (N6) nanofibers with cellulose chains as well as to study the effect that cellulose regeneration has on the physicochemical properties of the composite fibers. Here, a cellulose acetate (CA) solution (17wt%) was prepared in formic acid and was blended with N6 solution (20%, prepared in formic acid and acetic acid) in various proportions, and the blended solutions were then electrospun to produce hybrid N6/CA nanofibers. Cellulose was regenerated in-situ in the fiber via alkaline saponification of the CA content of the hybrid fiber, leading to cellulose-reinforced N6 (N6/CL) nanofibers. Electron microscopy studies suggest that the fiber diameter and hence pore size gradually decreases as the mass composition of CA increases in the electrospinning solution. Cellulose regeneration showed noticeable change in the polymorphic behavior of N6, as observed in the XRD and IR spectra. The strong interaction of the hydroxyl group of cellulose with amide group of N6, mainly via hydrogen bonding, has a pronounced effect on the polymorphic behavior of N6. The γ-phase was dominant in pristine N6 and N6/CA fibers while α- phase was dominant in the N6/CL fibers. The surface wettability, wicking properties, and the tensile stress were greatly improved for N6/CL fibers compared to the corresponding N6/CA hybrid fibers. Results of DSC/TGA revealed that N6/CL fibers were more thermally stable than pristine N6 and N6/CA nanofibers. Furthermore, regeneration of cellulose chain improved the ability to nucleate bioactive calcium phosphate crystals in a simulated body fluid solution.

Healable and Optically Transparent Polymeric Films Capable of Being Erased on Demand

Different from living organisms, artificial materials can only undergo a limited number of damage/healing processes and cannot heal severe damage. As an alternative to solve this problem, we report in this study the fabrication of erasable, optically transparent and healable films by exponential layer-by-layer assembly of poly(acrylic acid) (PAA) and poly(ethylene oxide) (PEO). The hydrogen-bonded PAA/PEO films are highly transparent, capable of conveniently healing damages and being erased under external stimuli. The PAA/PEO films can heal damages such as scratches and deep cuts for multiple times in the same location by exposure to pH 2.5 water or humid N2 flow. The healability of the PAA/PEO films originates from the reversibility of the hydrogen bonding interaction between PAA and PEO, and the tendency of films to flow upon adsorption of water. When the damage exceeds the capability of the films to repair, the damaged films can be conveniently erased from substrates to facilitate the replacement of the damaged films with new ones. The combination of healability and erasibility provides a new way to the design of transparent films with enhanced reliability and extended service life.

A tough, smart elastomeric bio-based hyperbranched polyurethane nanocomposite

A self-healable and shape-recoverable tough hyperbranched polyurethane and iron oxide–reduced graphene oxide nanocomposite is fabricated by an in situ polymerization technique.

Thermomechanical constitutive modelling of shape memory polymer including continuum functional and mechanical damage effects

A multi-mechanism-based phenomenological model is developed within the finite deformation kinematics framework for capturing the thermomechanical behaviour of shape memory polymers (SMPs) both during programming and in service. Particularly, the damage mechanisms in SMPs are studied within the continuum damage mechanics (CDMs) framework in which they are classified into mechanical or physical damage, induced during service condition, e.g. fatigue and functional damage induced during thermomechanical cycles, e.g. shape recovery loss. Statistical mechanics is incorporated to describe the initiation and saturation of these deformation mechanisms. The main advantage of the presented viscoplastic model, comparing to the existing counterparts, is its simplicity by minimizing the need for curve fitting, and capability in simulating the nonlinear stress–strain behaviour of amorphous, crystalline or semicrystalline SMPs. The developed viscoplastic CDM model takes into account several distinctive deformation mechanisms involved in the thermomechanical cycle of SMPs, including glass transition loss events, temperature-dependent material properties, stress relaxation, shape recovery transient events and damage effects. The established model correlates well with the experimental results and its computational capabilities provide material designers with a powerful design tool for future SMP applications.

Inherently Photohealable and Thermal Shape-Memory Polydisulfide Networks

Structurally dynamic polydisulfide networks that inherently exhibit both shape-memory and healable properties have been synthesized. These materials are semicrystalline, covalently cross-linked network polymers and as such exhibit thermal shape-memory properties. Upon heating above its melting temperature (T_m) films of the material can be deformed by a force. Subsequent cooling and removal of the force result in the material being "fixed" in this strained temporary shape through a combination of crystallinity and covalent cross-links until it is exposed to temperatures above the T_m at which point it recovers to its remembered processed shape. The incorporation of disulfide bonds, which become dynamic/reversible upon exposure to light or elevated temperatures, into these networks results in them being structurally dynamic upon exposure to the appropriate stimulus. Thus, by activating this disulfide exchange, the network reorganizes, and the material can flow and exhibit healable properties. Furthermore, exposure to light also allows the film's permanent "remembered" shape to be reprogrammed. Shape-memory experiments on these films show high degrees of both fixing and recovery (>95%), and photohealing experiments showed that the films were able to recover from a scratch whose depth is approximately half the thickness of the film. Using a combination of the thermal shape-memory behavior followed by photohealing allows wide scratches to also be efficiently healed.

Shape Memory Assisted Self-Healing Coating

In this communication, we report the preparation and characterization of new shape memory assisted self-healing (SMASH) coatings. The coatings feature a phase-separated morphology with electrospun thermoplastic poly(ε-caprolactone) (PCL) fibers randomly distributed in a shape memory epoxy matrix. Mechanical damage to the coating can be self-healed via heating, which simultaneously triggers two events: (1) the shape recovery of the matrix to bring the crack surfaces in spatial proximity, and (2) the melting and flow of the PCL fibers to rebond the crack. In controlled healing experiments, damaged coatings not only heal structurally, but also functionally by almost completely restoring the corrosion resistance. We envision the wide applicability of the SMASH concept in designing the next-generation self-healing materials.