We're Going Digital: The Current State of CAD/CAM Dentistry in Prosthodontics

Advancements in computer-assisted orthognathic surgery: A comprehensive review and clinical application in South Korea

OBJECTIVES

Orthognathic surgery (OS) has evolved with technological advancements, notably through the implementation of computer-assisted orthognathic surgery (CAOS). This article aims to elucidate various types of CAOS and their efficiency and accuracy, supplemented by a thorough literature review focusing on their clinical applications in South Korea.

STUDY SELECTION, DATA, AND SOURCES

A comprehensive search strategy was employed, including systematic reviews, meta-analyses, randomized controlled trials, and observational studies published until December 2023 in the PubMed, MEDLINE, and Google Scholar databases. The literature search was limited to articles written in English.

RESULTS

Static CAOS demonstrated high precision, reduced operative time, and high accuracy, suggesting its potential reliability in orthognathic procedures. Dynamic CAOS presented a promising avenue for exploration, showing an accuracy comparable to that of traditional methods. The critical considerations for CAOS include accuracy, time efficiency, and cost-effectiveness. Recent studies have indicated advancements in the time efficiency of static CAOS. Static CAOS requires less equipment and is more cost-effective than dynamic CAOS.

CONCLUSIONS

CAOS offers clear advantages over conventional OS in terms of surgical convenience and accuracy in implementing the surgical plan. To achieve recognition as the gold standard method for maxillofacial deformity treatment, CAOS must overcome its limitations and undergo continuous verification via well-designed studies.

CLINICAL SIGNIFICANCE

The introduction of CAOS, mainly static CAOS with high precision and reduced surgical time, signifies a notable advancement in OS. However, rigorous studies are warranted to validate CAOS as the gold standard for treating maxillofacial deformities.

Suitability and Trueness of the Removable Partial Denture Framework Fabricating by Polyether Ether Ketone with CAD-CAM Technology

The object of the study was to evaluate the suitability and trueness of the removable partial denture (RPD) framework fabricated by polyether ether ketone (PEEK) with the CAD-CAM technology in vitro. Four different types of dentition defects were selected. In each type, five PEEK RPD frameworks were fabricated by the CAD-CAM technology, while five Co-Cr RPD frameworks were made by traditional casting. The suitability of the framework was evaluated by silicone rubber film slice measurement and the three-dimensional image overlay method. The trueness of the PEEK framework was detected by the three-dimensional image overlay method. Data were statistically analyzed with the use of an independent samples t-test (α = 0.05). The suitability values by silicone rubber film slice measurement of the PEEK group were lower than those of the Co-Cr group in four types, with the differences indicating statistical significance (p < 0.05) in type one, type two, and type four. The suitability values using the three-dimensional image overlay method showed no statistical differences (p > 0.05) between the two groups in four types. The trueness values of the PEEK group were within the allowable range of clinical error. The suitability and trueness of the PEEK RPD framework fabricated by CAD-CAM technology met the requirements of the clinical prosthesis.

Trueness, precision, time-efficiency and cost analysis of chairside additive and subtractive versus lab-based workflows for manufacturing single crowns: An in vitro study

PURPOSE

To evaluate the trueness, precision, time efficiency, and cost of three different workflows for manufacturing single crowns (SCs).

METHODS

A plaster model with a prepared tooth (#15) was scanned with an industrial scanner, and an SC was designed in computer-assisted-design (CAD) software. Ten SCs were printed with a hybrid composite (additive chairside) and a stereolithographic (SLA) printer (Dfab®), 10 SCs were milled in lithium disilicate (subtractive chairside) using a chairside milling unit (inLab MC XL®), and 10 SCs were milled in zirconia (lab-based) using a five-axis laboratory machine (DWX-52D®). All SCs were scanned with the same scanner after polymerization/sinterization. Each scan was superimposed to the marginal area of the original CAD file to evaluate trueness: absolute average (ABS AVG), root mean square (RMS), and (90˚-10˚)/2 percentile were calculated for each group. Marginal adaptation and quality of the occlusal and interproximal contact points were also investigated by two prosthodontists on 3D printed and plaster models. Finally, the three workflows' time efficiency and costs were evaluated.

RESULTS

Additive chairside and subtractive lab-based SCs had significantly better marginal trueness than subtractive chairside SCs in all three parameters (ABS AVG, p < 0.01; RMS, p < 0.01; [90˚-10˚]/2, p < 0.01). However, the two prosthodontists found no significant differences between the three manufacturing procedures in the quality of the marginal closure (p = 0.186), interproximal (p = 0.319), and occlusal contacts (p = 0.218). Both time efficiency and cost show a trend favoring the chairside additive workflow.

CONCLUSIONS

Chairside additive technology seems to represent a valid alternative for manufacturing definitive SCs, given the high marginal trueness, precision, workflow efficiency and low costs.

STATEMENT OF CLINICAL RELEVANCE

Additive chairside manufacturing of definitive hybrid composite SCs is now possible and shows high accuracy, time efficiency, and competitive cost.

Application of CAD/CAM technologies and materials for prosthetic restoration of severely damaged teeth-clinical cases

In cases of severely damaged teeth with limited coronal tooth structure and remaining hard dental tissues subgingivally, a custom-made post-and-core restoration is required. Teeth with non-circular canal space also require this type of restoration because the build-up with pre-fabricated posts could lead to thick cement layer. The development of CAD/CAM technologies widens the range of the materials that can be used for prosthetic restorations. Along with base dental alloys, newly developed materials may be applied. The aim of the article is to present four clinical cases of severely damaged teeth which utilize different materials and different production techniques for custom post-and-core fabrication. In the first clinical case, a metal post-and-core restoration was fabricated by direct metal laser sintering. In the second clinical case, digital technologies were used to produce a 3D-printed resin prototype for further investing and casting from base metal dental alloy. In the third clinical case, fibre-reinforced composite was used for fabrication of the custom post-and-core by milling. In the fourth clinical case, the restoration is produced by milling of lithium disilicate ceramics IPS emax CAD (Ivoclar Vivadent, Lichtenstein). The bond between the fibre-reinforced composite post-and-core and the hard dental tissues offered possibility to compensate-to some extent-the shape of the preparation which was not optimal. CAD/CAM technologies applied in these clinical cases provided combination of high accuracy of fitting with good stability and individual shape of the restorations. © 2023 Australian Dental Association.

Effect of build orientation on the trueness of occlusal splints fabricated by three-dimensional printing

PURPOSE

Scientific evidence pertaining to the evaluation of trueness of occlusal splints fabricated using different three-dimensional (3D) printers and build orientations compared to subtractive technologies is lacking.

METHODS

Overall, one hundred and ten occlusal splints were manufactured using two different 3D printers and a dental mill. Five groups of ten were fabricated using the 3D printers at different build orientations (0, 30, 45, 60, and 90 degrees). In addition, a comparison group of ten occlusal splints was subtractively manufactured using a five-axis dental mill. All occlusal splints were scanned and exported as a standard tessellation language file. Analysis was conducted with metrology software with root mean square estimate average positive deviation and average negative deviation used as the measured outcome.

RESULTS

The 0 degree printing orientation was the most accurate for printer one with the root mean square value of 0.05 ± 0.01 mm, and 60 degree printing orientation was most accurate for printer two with the RMS value of 0.11 ± 0.01 mm. Subtractively manufactured occlusal splint had significantly higher trueness with the lowest RMS value of 0.03 ± 0.05 mm.

CONCLUSION

Build orientations influence the trueness of additively manufactured occlusal splints while occlusal splints produced by subtractive manufacturing were statistically significantly more accurate.

Clinical Applications and Mechanical Properties of CAD-CAM Materials in Restorative and Prosthetic Dentistry: A Systematic Review

Clinical outcomes of dental restorations depend primarily on the choice of materials used, and nowadays, dental CAD-CAM (Computer-Aided Design Computer-Aided Manufacturing) materials have strongly changed daily clinical practice. The aim of this systematic review is to analyze CAD-CAM dental materials according to their mechanical properties and in relation to their clinical applications. A literature review was performed on PubMed, Scopus, Web of Knowledge, and the Cochrane Library. Articles addressing at least one of the following topics regarding dental materials for CAD-CAM systems: manufacturers, mechanical features, materials' composition, optical properties, clinical indications, and/or outcomes were included in the review. A flowchart was performed as described in the PRISMA guidelines. Among the 564 articles found, 63 were analyzed and evaluated. Within the limitations of this systematic review, it can be concluded that CAD-CAM materials present a wide range of clinical applications due to their improved mechanical properties. Specifically, in addition to materials that have been in use for a long time (such as feldspathic ceramics), resin block composites can also be used for permanent restorations.

Clinical outcomes of single full-coverage lithium disilicate restorations: A systematic review

Introduction

Lithium disilicate glass-ceramic (LDC) restorations exhibit microorganism infiltration, recurrent caries, pulpal lesions, periodontal inflammation, and cement exposure to the oral environment over time. All these factors lead to restoration failure. This systematic review aimed to investigate the clinical outcomes of LDC full-coverage crowns (FCC) in permanent teeth compared with those of other full-coverage restoration materials.

Materials & Methods

Search strategies were developed for four databases: Web of Science, OVID, PubMed, and Scopus. Data extraction and quality appraisals were performed by two independent reviewers. Data on the presence of caries, post-operative sensitivity, and periodontal changes were extracted from the included clinical studies. In addition to the outcome measures, data on the sample size, study groups, method of restoration fabrication, type of impression, and type of abutment were recorded.

Results

We retrieved 3989 records for the title and abstract screening. Of these, 19 clinical studies met the inclusion criteria. The overall quality of the included studies indicates a low risk of bias. Most studies reported no pulpal involvement, recurrent caries, or post-operative sensitivity and presented a favorable periodontal response after the cementation of LDC-FCC during different follow-up periods.

Conclusion

Based on the endodontic and periodontic clinical responses of natural tooth abutments and their supporting periodontium, LDC-FCC can be considered a clinically successful restorative option.

Implementation of CAD/CAM program in a nonface-to-face classroom environment due to the COVID-19 pandemic

PURPOSE/OBJECTIVES

This study aimed to evaluate a nonface-to-face crown designing module in a preclinical dental course.

METHODS

Free dental planning software (Blue Sky Plan) was installed on the personal computers of dental college students, and a #46 full veneer crown designing practice was performed individually. An online survey was conducted on the computers' specification and main usage of the students, the practice process, and results. Statistical analysis was conducted to analyze the association between variables, such as "operating system," "central processing unit ," "number of cores," "random-access memory (RAM)," "graphic card," and task performance.

RESULTS

Of the D2 students, 75.4% (52 of 69) responded to the survey. Overall, 96% of the respondents used their computers, and all respondents had no problem running the program. Most of the students marked their level of computer literacy as intermediate and had purchased the computers for the purpose of performing light work. The most common specifications of the computer were Intel i5, quad core, 8 GB RAM, and Windows 10. Students had little experience with computer-aided design/computer-aided manufacturing before the class. The relationship between computer specifications and task performance was not statistically significant.

CONCLUSIONS

Overall, students with intermediate-level computer literacy used computers with less than the recommended specifications of the program; however, they were able to run the program and individually proceed with modules to submit results. Using an individually available crown designing program can provide an opportunity to diversify curricula and broaden students' perspectives even under circumstances like the COVID-19 pandemic that limits intimate face-to face classes.

Contemporary Evidence of CAD-CAM in Dentistry: A Systematic Review

In this systematic review, we compare the quality and accuracy of computer-aided design (CAD)/computer-aided manufacturing (CAM) techniques currently employed in dentistry with those of traditional materials. Published literature on the study topic was searched in the online MEDLINE, PsycINFO, PubMed, and Cochrane library databases and the database of Indian Council of Medical Research. For this systematic review, the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) framework was applied for the assessment of studies fit for investigation. Of the total 103 papers searched, 54 underwent in-depth evaluation. Using criteria for what to include and what to leave out, we chose research that was relevant to our review and narrowed it down to 14 papers that met the review's guidelines. According to our findings and the analysis of the chosen articles, the prospects and current advances of CAD/CAM technology are fascinating and are revolutionizing the field of dentistry. Even though researchers are excited, it is important to make sure that different materials have been tested and looked at well enough before making firm claims and choices to replace materials that have been made in the past. Based on previous research, it has been determined that the CAD/CAM methodology used in the dental field is the most popular method at the moment since it is quick, simple, and efficient. Since there are different kinds of CAD/CAM systems, it is very important to choose the right one and come up with a good plan for treating a patient.

Metal Ion Emission and Corrosion Resistance of 3D-Printed Dental Alloy

Background: Prosthetic rehabilitation requires application of materials with different chemical, mechanical and biological properties which must provide longevity, esthetics, and safe use. Corrosion resistance and metal ion emission are the major factors defining biocompatibility of base dental alloys. Digitalization in Dentistry leads to development of new materials suitable for CAD/CAM technologies. Cobalt-chromium powder alloys are used for additive manufacturing of PFM crowns. The aim of this study is to evaluate corrosion resistance and metal ion emission of Cobalt-chromium dental alloy for 3D printing. Materials and methods: 35 metal copings were designed using digital files of intraoral scans of 35 patients. CoCr dental alloy EOS CobaltChrome SP2 (EOS, Germany) was used to produce the copings by DMLS (direct laser metal sintering). Tests for presence of free Cobalt ions were conducted at several stages of the production process. Open circuit potential measurements were conducted 2 hours, 24 hours, and 7 days after placing the copings in artificial saliva. Metal ion emission was assessed by inductively coupled plasma mass spectrometry (ICP–MS) after 24 hour- and 7 day-period of stay in the solution. Results: Tests for free Cobalt ions were positive at all stages during production of the metal copings. Eocp measurements showed high corrosion resistance which increased in time. ICP-MS showed significantly higher amount of cobalt and chromium ions after 7-day period of stay compared to 24-hour period. Conclusion: Studied alloy showed high corrosion resistance at in vitro conditions. Detected ion emission requires further investigations on the biological properties.

Patient satisfaction with conventional dentures vs. digital dentures fabricated using 3D-printing: A randomized crossover trial

PURPOSE

Evidence regarding the performance of digital dentures (DDs) fabricated using 3D printing is insufficient. This study aimed to evaluate patient satisfaction with conventional dentures (CDs) and DDs fabricated using 3D printing.

METHODS

This randomized controlled trial was conducted between November 2017 and May 2020. In the CD-DD group, CDs were fabricated before DDs, while the protocol was reversed in the DD-CD group. The primary outcome was patient satisfaction, quantified using a 100-mm visual analog scale, which assessed chewing efficiency, pain, stability, retention, comfort, esthetics, ease of cleaning, phonetics, and general satisfaction. Secondary outcomes were quality of life (QOL), number of visits, time required for definitive denture fabrication, number of adjustment appointments, and time required for denture stabilization after denture delivery.

RESULTS

Patient satisfaction with CDs was superior in terms of phonetics, ease of cleaning, stability, comfort, and general satisfaction. Secondary outcomes such as social disability and the number of clinic visits were significantly lower in patients with DDs. However, the two groups showed no significant differences in the other outcomes. Although patient satisfaction with DDs was inferior to that with CDs, 20% of patients preferred and used DDs (12 patients preferred CDs, and three patients opted for DDs).

CONCLUSION

Although patient satisfaction or QOL with DDs may be somewhat inferior to that with CDs, 20% of patients preferred and used DDs daily. Thus, DDs fabricated using 3D printing may have comparable practicality and efficacy to CDs.

An Improved SAC-IA Algorithm Based on Voxel Nearest Neighbor Search

To construct a three-dimensional (3D) model of a tooth, multiple charge coupled device (CCD) cameras should be deployed in practice. Each CCD camera captures part of the tooth from a different angle. The images captured by different cameras must be registered to construct the relational 3D model. Sample consensus initial alignment (SAC-IA) algorithm is usually adopted, and fast point feature histograms (FPFH) descriptor is selected to calculate eigenvalues for different images. However, the original SAC-IA algorithm cannot satisfy a real-time application because of low efficiency and accuracy. According to the application of voxel nearest neighbor search in octree in 3D data search, this paper proposes an improved SAC-IA algorithm based on voxel nearest neighbor search to improve the efficiency and accuracy of the algorithm. The experimental results show that comparing to the traditional SAC-IA algorithm, the proposed algorithm based on voxel nearest neighbor search improves the efficiency by 20.95% and the registration accuracy by 24.95%. The improved algorithm can be deployed to construct a 3D model of a tooth as well as 3D model construction of other objects based on coded structured light.

A novel workflow for indirect cobalt-chromium restorations using additive manufacturing without digital design

This preliminary investigation explored additive manufacturing to fabricate cobalt-chromium onlay restorations without the use of digital design. Extracted molars were prepared for four-surface onlays followed by the conventional approach for the fabrication of provisionals. The provisionals were digitized with an intraoral scanner, and stereolithography (STL) files were fabricated with additive manufacturing in cobalt-chromium, utilizing selective laser melting (SLM). Onlays were bonded to the corresponding tooth. Restorations were polished after cementation and assessed with photography, radiography, and a clinical post-cementation checklist. Cementation was unremarkable; marginal adaption and surface finish were generally acceptable. A simple, efficient, and inexpensive alternative workflow for the fabrication of indirect restorations without using the digital design is proposed.

Review on Polymer, Ceramic and Composite Materials for CAD/CAM Indirect Restorations in Dentistry-Application, Mechanical Characteristics and Comparison

The aim of this review article is to present various material groups, including ceramics, composites and hybrid materials, currently utilized in the field of CAD/CAM. The described technology is amongst the most important in modern prosthetics. Materials that are applicable in this technique are constantly tested, evaluated and improved. Nowadays, research on dental materials is carried out in order to meet the increasing demand on highly aesthetic and functional indirect restorations. Recent studies present the long-term clinical success of restorations made with the help of both ceramic and composite materials in the CAD/CAM method. However, new materials are developed and introduced that do not have long-term in vivo observations. We can outline a monolithic polymer-infiltrated ceramic network and zirconia teeth support that show promising results to date but require further assessment. The materials will be compared with regard to their mechanical and clinical properties, purpose, advantages and limitations.

Questions about the numerical value and quantitative data transfer of tooth preparation-from experience guidance to digital guidance

Tooth preparation is a common operation in dental clinical practice. This procedure is irreversible and invasive from the point of view of tooth preservation. Conditions of the abutment tooth, treatment methods, and restoration materials for target restoration affect tooth preparation. To achieve the goals of tooth tissue preservation, dental pulp protection, and periodontal health, dentistry professionals agreed on the importance of minimizing the amount of tooth reduction. The foundations for realizing this consensus are as follows. First, the available restoration materials with improved comprehensive performance need less target restoration space. Next, teeth can be prepared under a digital guide, and the real-time measurement of restoration space can be verified due to the invention of digital technologies for the analysis of the quantity and shape of the prepared tooth and tooth measurement. Moreover, guiding methods for preparation have been developed from freehand operation under the naked eye based on accumulated personal experience to digital-guidance jointing microscope. These innovations indicate the creation of a prototype of guided prosthodontics that is precise and applies real-time measurement throughout the process of tooth preparation. From the perspective of the evolution of digital, guided, and micro prosthodontics, this article raised seven questions about the numerical value and quantitative data transfer of tooth preparation and evaluated the authenticity of existing numerical requirements from the perspective of the four elements of measurement. Identifying unified measuring methods and developing measuring tools with a precision of hundred or ten microns will be the key to solving the problem about the authenticity of numerical measurement. Furthermore, this paper summarizes the methods of how to control tooth reduction and explains in depth why the currently dominant tooth preparation technology, which is based on empiricism, cannot effectively achieve the goals in digital prosthodontics. Therefore, we strongly call for rebuilding the digital foundation of prosthodontic treatment immediately.

Impact of Layer Thickness and Storage Time on the Properties of 3D-Printed Dental Dies

The purpose of this study was to evaluate the effect of printing layer thickness on the repeatability and surface roughness of 3D-printed dies and detect the effect of layer thickness and storage time on the dimensional stability of 3D-printed dies. One stereolithography (STL) file of an upper molar prepared for a full ceramic crown was used to print three groups of dies: 25 µm, 50 µm, and 100 µm. Repeatability was evaluated by linear and area measurements with a digital caliper and a digital metrology microscope. Dimensional stability was analyzed at 3 weeks, 6 months, and 1 year of storage time. Surface roughness parameters were measured with a 3D confocal laser scanning microscope. Statistics were completed using one-way analysis of variance and Tukey’s post hoc tests, p < 0.05. Printing time decreased as layer thickness increased. All groups showed high repeatability and comparable surface roughness while showing differences in their linear dimensions and surface areas. At the 3 week storage interval, dimensional changes were observed in all groups. Within this experimental study’s constraints, it can be concluded that changing the 3D-printing layer thickness does not affect the repeatability or the surface roughness of the product; meanwhile, changes to the layer thickness and storage time influence the dimensional stability of 3D-printed dies.

Operators matter - An assessment of the expectations, perceptions, and performance of dentists, postgraduate students, and dental prosthetist students using intraoral scanning

OBJECTIVE

to assess the expectations, perceptions and performance of different operators with varying backgrounds and training in the use of full-arch intraoral scanning (IOS).

METHODS AND MATERIALS

Dentists (DENT), postgraduate dental students (DPG), and student prosthetists (PROS) were invited to join an IOS training workshop. Participants completed a satisfactory scan of a mannikin-mounted typodont with the total scanning time (TST) recorded. They also completed anonymised pre and post-training questionnaires covering their background, and IOS expectations and experience. Statistical analysis was performed using the Mann-Whitney U, Kruskal Wallis, and chi-square tests. Open-ended questions were analysed manually and using Leximancer.

RESULTS

Twenty-seven participants were recruited: 10 DENT; 10 PROS; and 7 DPG. Positive expectations of IOS was reported by 93 % of participants. Combined TST was 285 ± 83 s, with the PROS TST significantly longer (p < 0.05, 337 ± 79 s). Further training need was reported by 60 % of PROS and 50 % of DENT versus 14 % of DPG. Positive IOS experience was reported by 96 % of participants, 74 % perceived it to be accurate, and 63 % found it easy to use. Eighty-five percent of all participants stated that cost would influence their decision of adopting IOS in their practice.

CONCLUSION

Expectations and perceptions of IOS were overwhelmingly positive, irrespective of operator background and experience. Scanning performance and training needs depended on the operator's background. Cost of IOS remains a barrier to acquiring the technology.

CLINICAL SIGNIFICANCE

IOS training must be customised to accommodate the needs of different operators. The cost of IOS needs revision to improve its accessibility.

Three-Dimensionally-Printed Polyether-Ether-Ketone Implant with a Cross-Linked Structure and Acid-Etched Microporous Surface Promotes Integration with Soft Tissue

Polyether-ether-ketone (peek) is one of the most common materials used for load-bearing orthopedic devices owing to its radiolucency and favorable mechanical properties. However, current smooth-surfaced peek implants can lead to fibrous capsule formation. To overcome this issue, here, peek specimens with well-defined internal cross-linked structures (macropore diameters of 1.0–2.0 mm) were fabricated using a three-dimensional (3D) printer, and an acid-etched microporous surface was achieved using injection-molding technology. The cell adhesion properties of smooth and microporous peek specimens was compared in vitro through a scanning electron microscope (SEM), and the soft tissue responses to the both microporous and cross-linked structure of different groups were determined in vivo using a New Zealand white rabbit model, and examined through histologic staining and separating test. The results showed that the acid-etched microporous surface promoted human skin fibroblasts (HSF) adherence, while internal cross-linked structure improved the ability of the peek specimen to form a mechanical combination with soft tissue, especially with the 1.5 mm porous specimen. The peek specimens with both the internal cross-linked structure and external acid-etched microporous surface could effectively promote the close integration of soft tissue and prevent formation of fibrous capsules, demonstrating the potential for clinical application in surgical repair.

Aplicabilidade clínica dos avanços da tecnologia CAD-CAM em Odontologia

O avanço tecnológico tem se mostrado um grande aliado em diversas áreas, assim como na odontologia. O surgimento da tecnológica CAD/CAM (Computer Aided Design/Computer Aided Manufacturing) na década de 1950 trouxe outra realidade para a prática clínica diária. Previamente todo o processo laboratorial de trabalhos protéticos era demorado e puramente físico, atualmente a fabricação das peças protéticas demanda um menor tempo devido a utilização do meio digital, o que consequentemente diminui as consultas aos Cirurgiões-Dentistas. A adição de ferramentas digitais no planejamento e na execução dos tratamentos odontológicos alterou completamente o workflow, fazendo com que a busca para um aperfeiçoamento seja constante visando sempre o melhor atendimento e qualidade dos tratamentos realizados. Dessa forma este trabalho tem o objetivo de realizar uma revisão crítica da literatura sobre a aplicabilidade clínica da tecnologia CAD-CAM em Odontologia.