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Cameron AB, Choi JJE, Ip A, Lyons N, Yaparathna N, Dehaghani AE, Feih S. Assessment of the trueness of additively manufactured mol3% zirconia crowns at different printing orientations with an industrial and desktop 3D printer compared to subtractive manufacturing. J Dent 2024; 144:104942. [PMID: 38494044 DOI: 10.1016/j.jdent.2024.104942] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/08/2024] [Revised: 03/03/2024] [Accepted: 03/14/2024] [Indexed: 03/19/2024] Open
Abstract
OBJECTIVES This study endeavours to investigate the effect of printing orientation on the trueness of additively manufactured molar zirconia crowns. The areal surface roughness and the characteristics of the marginal regions of the crowns were also considered. METHODS Twelve molar crowns were manufactured at 0°, 45°, and, 90° printing orientations in a Lithoz and AON zirconia printer, respectively. Twelve milled crowns were used as a comparison. Samples were scanned and analysed in metrology software to determine the trueness of the groups. Regions of interest were defined as the margins, intaglio surface and contact points. Areal surface roughness and print layer thickness were further analysed using a confocal laser scanning microscope. RESULTS The results indicate that there are clear differences between the investigated desktop (AON) and industrial (Lithoz) 3D printer. The 45° Lithoz group is the only sample group showing no significantly different results in trueness for all regions analysed compared to the milled group. Areal surface roughness analysis indicates that the print layers in the marginal regions are within clinically tolerable limits and surface characteristics. CONCLUSIONS The printing orientation for zirconia crowns is critical to trueness, and differences are evident between different AM apparatuses. Considerations for design and orientation between different apparatuses should therefore be considered when utilising direct additive manufacturing processes. The areal surface roughness of the marginal regions is within acceptable clinical limits for all manufacturing processes and print orientations considered. CLINICAL SIGNIFICANCE The materials and apparatuses for additive manufacturing of zirconia crowns are now clinically acceptable from the perspective of the trueness of a final crown for critical functional surfaces and areal surface roughness of the marginal regions.
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Affiliation(s)
- Andrew B Cameron
- School of Medicine and Dentistry, Griffith University, Southport, Queensland, 4222, Australia; Griffith Centre of Biomedical and Rehabilitation Engineering (GCORE), Menzies Health Institute, Griffith University, Southport, Queensland, 4222, Australia.
| | - Joanne Jung Eun Choi
- Sir John Walsh Research Institute, Faculty of Dentistry, University of Otago, Dunedin, New Zealand
| | | | - Nathan Lyons
- Griffith Centre of Biomedical and Rehabilitation Engineering (GCORE), Menzies Health Institute, Griffith University, Southport, Queensland, 4222, Australia; Queensland College of Art, Griffith University, Southport, Queensland, 4222, Australia
| | - Navodika Yaparathna
- School of Medicine and Dentistry, Griffith University, Southport, Queensland, 4222, Australia
| | - Ali Ebrahimzadeh Dehaghani
- Griffith Centre of Biomedical and Rehabilitation Engineering (GCORE), Menzies Health Institute, Griffith University, Southport, Queensland, 4222, Australia; Advanced Design and Prototyping Technologies (ADaPT) Institute, Griffith University, Southport, Queensland, 4222, Australia
| | - Stefanie Feih
- Griffith Centre of Biomedical and Rehabilitation Engineering (GCORE), Menzies Health Institute, Griffith University, Southport, Queensland, 4222, Australia; School of Engineering and Built Environment, Griffith University, Southport, Queensland, 4222, Australia; Advanced Design and Prototyping Technologies (ADaPT) Institute, Griffith University, Southport, Queensland, 4222, Australia
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Cameron AB, Evans JL, Abuzar MA, Tadakamadla SK, Love RM. Trueness assessment of additively manufactured maxillary complete denture bases produced at different orientations. J Prosthet Dent 2024; 131:129-135. [PMID: 35260254 DOI: 10.1016/j.prosdent.2021.12.025] [Citation(s) in RCA: 8] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/24/2021] [Revised: 12/14/2021] [Accepted: 12/15/2021] [Indexed: 11/20/2022]
Abstract
STATEMENT OF PROBLEM The trueness of the intaglio surface of an additively manufactured maxillary denture base may be influenced by the build orientation and the inclusion of support struts. PURPOSE The purpose of this in vitro study was to compare the trueness of a photopolymer additively manufactured maxillary complete denture base created at different orientations with different support strut designs. Optimizing the build is critical for adopting best practice when fabricating maxillary complete dentures through additive manufacturing techniques. MATERIAL AND METHODS Denture bases (N=70) were additively manufactured at 5 different build orientations (0-, 15-, 45-, 60-, and 90-degrees) with 10 specimens per orientation. Another 2 groups of 10 were manufactured by using the optimal printing orientation with and without support struts. The denture bases were scanned after storage in artificial saliva at 37 °C, and the scan data were analyzed with a 3D metrology software program. Statistical differences were determined with 1-way analysis of variance (ANOVA) and the Kruskal-Wallis test (α=.05). Color deviation heat maps were used to determine areas of clinically significant dimensional errors. RESULTS Significant differences were found among groups for positive mean deviation (F=44.09, P<.001), negative mean deviation (F=11.69, P<.001), and root mean square deviation (F=17.11, P<.001) for the different orientations. One-way ANOVA revealed significant differences with the use of support struts in relation to negative mean deviation (F=3.857, P<.001) and RMSE (F=11.215, P<.001) and positive mean deviation (Kruskal-Wallis H=0.070, P=.007). The color deviation maps showed that a 45- to 90-degree print orientation was truest overall and that the addition of support struts to the cameo and intaglio surfaces improved the trueness of the maxillary denture bases. CONCLUSIONS The build orientation and inclusion of support struts influenced the accuracy of the intaglio surface of additively manufactured maxillary denture bases. A 45- to 90-degree build orientation with support struts on the cameo and intaglio surfaces resulted in the truest denture base.
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Affiliation(s)
- Andrew B Cameron
- Lecturer, School of Medicine and Dentistry, Griffith University, Gold Coast, Australia.
| | - Jane L Evans
- Professor, School of Medicine and Dentistry, Griffith University, Gold Coast, Australia
| | - Menaka A Abuzar
- Professor and Dean of Dentistry, School of Medicine and Dentistry, Griffith University, Gold Coast, Australia
| | - Santosh Kumar Tadakamadla
- Senior Research Fellow, Menzies Health Institute Queensland, Griffith University, Gold Coast, Australia
| | - Robert M Love
- Professor, School of Medicine and Dentistry, Griffith University, Gold Coast, Australia
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Cameron AB, Tong K, Tadakamadla S, Evans JL, Abuzar M. Effect of build orientation on the trueness of occlusal splints fabricated by three-dimensional printing. J Oral Sci 2023; 65:261-264. [PMID: 37690838 DOI: 10.2334/josnusd.23-0115] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 09/12/2023]
Abstract
PURPOSE Scientific evidence pertaining to the evaluation of trueness of occlusal splints fabricated using different three-dimensional (3D) printers and build orientations compared to subtractive technologies is lacking. METHODS Overall, one hundred and ten occlusal splints were manufactured using two different 3D printers and a dental mill. Five groups of ten were fabricated using the 3D printers at different build orientations (0, 30, 45, 60, and 90 degrees). In addition, a comparison group of ten occlusal splints was subtractively manufactured using a five-axis dental mill. All occlusal splints were scanned and exported as a standard tessellation language file. Analysis was conducted with metrology software with root mean square estimate average positive deviation and average negative deviation used as the measured outcome. RESULTS The 0 degree printing orientation was the most accurate for printer one with the root mean square value of 0.05 ± 0.01 mm, and 60 degree printing orientation was most accurate for printer two with the RMS value of 0.11 ± 0.01 mm. Subtractively manufactured occlusal splint had significantly higher trueness with the lowest RMS value of 0.03 ± 0.05 mm. CONCLUSION Build orientations influence the trueness of additively manufactured occlusal splints while occlusal splints produced by subtractive manufacturing were statistically significantly more accurate.
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Affiliation(s)
| | - Keith Tong
- School of Medicine and Dentistry, Griffith University
| | - Santosh Tadakamadla
- Dentistry and Oral Health, Department of Rural Clinical Sciences, La Trobe Rural Health School, La Trobe University
- Violet Vines Marshman Centre for Rural Health Research, La Trobe Rural Health School, La Trobe University
| | - Jane L Evans
- School of Medicine and Dentistry, Griffith University
| | - Menaka Abuzar
- School of Medicine and Dentistry, Griffith University
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Cameron AB, Abdelhamid HMHAS, George R. CBCT Segmentation and Additive Manufacturing for the Management of Root Canals with Ledges: A Case Report and Technique. J Endod 2023:S0099-2399(23)00472-7. [PMID: 37582414 DOI: 10.1016/j.joen.2023.08.002] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/19/2023] [Revised: 08/06/2023] [Accepted: 08/06/2023] [Indexed: 08/17/2023]
Abstract
Cone-beam computed tomography (CBCT) assessment of a ledge could be useful to a clinician; however, using this information effectively during a treatment procedure can be challenging. Advanced additive manufacturing technologies combined with semi-automated segmentation of root canals can help simulate the ledge and help in management of these iatrogenic complications. A patient presented after unsuccessful root canal treatment with a ledge on the left mandibular first molar. A CBCT was taken, and the images imported into a segmentation software (Mimics, Materialise). The canal was isolated, and segmentation performed along with the other structures of the tooth. A 3-dimensional digital model of the internal structures of the canal were used to design a mock-up which was additively manufactured. This was used as a preclinical guide to simulate the procedure, precurve the file, and manage the canal. This novel technique using virtual modeling from CBCT data post ledge formation allowed for successful and quick management of a tooth with ledges.
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Affiliation(s)
- Andrew B Cameron
- School of Medicine and Dentistry, Griffith University, Gold Coast, Australia; Menzies Health Institute Queensland Disability & Rehabilitation Center, Gold Coast, Australia
| | | | - Roy George
- School of Medicine and Dentistry, Griffith University, Gold Coast, Australia.
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Cameron AB, Evans JL, Robb ND. A technical and clinical digital approach to the altered cast technique with an intraoral scanner and polyvinyl siloxane impression material. J Prosthet Dent 2022:S0022-3913(22)00357-2. [PMID: 35850875 DOI: 10.1016/j.prosdent.2022.05.028] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/03/2022] [Revised: 05/24/2022] [Accepted: 05/24/2022] [Indexed: 11/19/2022]
Abstract
This technique digitalizes the clinical and laboratory steps of fabricating removable partial dentures (RPDs) with the altered cast technique. An intraoral scanner was used to capture the mandibular Kennedy class II partially edentulous arch. An RPD framework was fabricated digitally and then combined with a custom tray with a wax occlusal rim. A conventional polyvinyl siloxane altered cast impression was made and then digitalized both intraorally and extraorally, followed by a digital interocclusal record. The resulting scan was modified to produce an additively manufactured cast. The teeth and gingival components were then designed and fabricated with a combination of additive and subtractive manufacturing, followed by the conventional acrylic resin pour technique. The definitive prosthesis was completed with minimal conventional techniques and without the use of gypsum, prefabricated teeth, or a physical articulator. The technique reduces the number of appointments and achieves the functional extension of the prosthesis through border molding, which is not possible with intraoral scanning.
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Affiliation(s)
- Andrew B Cameron
- Lecturer, School of Medicine and Dentistry, Griffith University, Gold Coast, Australia.
| | - Jane L Evans
- Professor, School of Medicine and Dentistry, Griffith University, Gold Coast, Australia
| | - Nigel D Robb
- Professor, School of Medicine and Dentistry, Griffith University, Gold Coast, Australia
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Myhrer T, Evans JL, Haugen HK, Gorman C, Kavanagh Y, Cameron AB. Exploring the consistency, transparency and portability of dental technology education: benchmarking across Norway, Ireland and Australia. Eur J Dent Educ 2016; 20:189-196. [PMID: 26147858 DOI: 10.1111/eje.12160] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Accepted: 05/26/2015] [Indexed: 06/04/2023]
Abstract
Dental technology programmes of study must prepare students to practice in a broad range of contemporary workplaces. Currently, there is limited evidence to benchmark dental technology education - locally, nationally or internationally. This research aims to improve consistency, transparency and portability of dental technology qualifications across three countries. Data were accessed from open-source curriculum documents and five calibrated assessment items. Three institutions collaborated with Oslo and Akershus University College, Norway; Trinity College Dublin, Ireland; and Griffith University, Australia. From these, 29-44 students completed 174 assessments. The curricula reflect the community needs of each country and display common themes that underpin professional dental technology practice. Assessment results differed between institutions but no more than a normal distribution. Face-to-face assessment moderation was critical to achieve consistency. This collaborative research has led to the development of a set of guidelines for other dental technology education providers interested in developing or aligning courses internationally to enhance the portability of qualifications.
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Affiliation(s)
- T Myhrer
- Department for Radiography and Dental Technology Programs, Oslo and Akershus University College of Applied Sciences, Oslo, Norway
| | - J L Evans
- Menzies Health Institute Queensland, Population and Social Health Research Programme, Griffith University, Gold Coast, Qld, Australia
| | - H K Haugen
- Department for Radiography and Dental Technology Programs, Oslo and Akershus University College of Applied Sciences, Oslo, Norway
| | - C Gorman
- Division of Restorative Dentistry and Periodontology, Dublin Dental University Hospital, Trinity College Dublin, Dublin, Ireland
| | - Y Kavanagh
- Division of Restorative Dentistry and Periodontology, Dublin Dental University Hospital, Trinity College Dublin, Dublin, Ireland
| | - A B Cameron
- School of Dentistry and Oral Health, Griffith University, Gold Coast, Qld, Australia
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Scott RN, Brittain RH, Caldwell RR, Cameron AB, Dunfield VA. Sensory-feedback system compatible with myoelectric control. Med Biol Eng Comput 1980; 18:65-9. [PMID: 7382591 DOI: 10.1007/bf02442481] [Citation(s) in RCA: 70] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [What about the content of this article? (0)] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/25/2023]
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Cameron AB. The Lockerbie road accident after-care scheme. Health Bull (Edinb) 1973; 31:240-3. [PMID: 4367750] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [MESH Headings] [Subscribe] [Scholar Register] [Indexed: 01/10/2023]
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