Occupational Exposure to Dust Produced when Milling Thermally Modified Wood

Exposure Characterization of Wood Dust Particulate, Endotoxins, and (1-3)-β-d-Glucans, and Their Determinants in Mozambiquan Wood Processing Workers

OBJECTIVES

Dust generated from wood processing comprises a heterogeneous mixture of inorganic and organic particles, including wood fragments, microorganisms, endotoxins, (1-3)-β-d-glucans, and allergens. This study characterized exposure to wood dust and its determinants in the Mozambiquan wood processing industry.

METHODS

A total of 124 personal inhalable samples, collected from a stratified random sample of 30 workers, were analysed for dust particulate, endotoxins, and (1-3)-β-d-glucans. Mixed-effects models were developed to investigate significant exposure determinants.

RESULTS

The geometric mean (GM) inhalable dust particulate concentrations were 3.29 mg m-3, 98 endotoxin units (EU) m-3, and 123 ng m-3 for (1-3)-β-d-glucans. Significant predictors for higher particulate levels included machinery (GMR = 1.93), sawing (GMR = 2.80), carpentry (GMR = 2.77), or painting (GMR = 3.03) tasks. Lebombo-ironwood species was associated with higher dust particulate levels (GMR = 1.97). Determinants of endotoxin concentrations included working with dry wood and damp cleaning methods, which were associated with lower levels. Working in closed buildings (GMR = 3.10) and dry sweeping methods were associated with higher (1-3)-β-d-glucan concentrations (GMR = 1.99).

CONCLUSIONS

Work tasks in certain exposure groups (machinery, sawing, carpentry, painting), processing certain wood species (Lebombo-ironwood) and working in closed buildings were associated with higher exposures, whilst using dry wood and damp cleaning practices reduced exposure levels.

Wood dust and asthma

PURPOSE OF THE REVIEW

Review recent developments on asthma associated with wood dust, given the increasing scale of wood handling and processing activities globally.

RECENT FINDINGS

Work in wood industries is associated with a significantly increased risk of respiratory symptoms, rhinitis and asthma. This can be attributed to traditional processing techniques and newer technologies producing complex bioaerosol exposures, which may include chemicals. Meta-analysis studies indicate strong evidence for wood dusts as occupational sensitizers for asthma, but the underlying mechanisms remain poorly understood. The global prevalence of asthma in wood workers ranges between 6-18% and for rhinitis 16-33%. Exposure estimates show wide variation. Risk factors include atopy and exposure to certain wood species, elevated current and cumulative particulate exposures.

SUMMARY

Future studies should focus on better characterization of wood dust allergens and other bioaerosol components, specific immunoglobulin E responses to different wood species, pathophysiological mechanisms underlying asthma, and modelling dose-response relationships using refined exposure metrics for dust particulate and other bioaerosol components. There is a need for improved health-based international exposure standards and effective workplace control measures to reduce exposures to wood dust particulate (hard and soft woods), endotoxin and β-glucan, to reduce the risks of asthma in wood workers.

Combustible wood dust explosions and impacts on environments and health - A review

Wood dust is the major wastes from timber and wood-based panel processing, including wood sawing, sanding, chipping, flaking, etc., which easily causes fire and explosions. The fine wood dust had risks of inhaling the dust air, causing problems to the respiratory system of workers, as well as the explosive risk of the wood dust-air mixture. Wood dust explosions occur worldwide, which have caused massive damages to equipment, buildings, and environments, killed people, and threatened human health. This study was aimed at exploring the causes, affecting factors, mechanisms, models of wood dust explosions, and their environmental/health impacts through reviewing and analyzing the collected data in order to minimize wood dust explosion risks by improving of safety procedures in the wood processing industry. To better understood and prevent wood dust explosion cases in the future, this review collected the explosion reports and analyzed the accident information through the following aspects: 1) Summarization of published review articles regarding wood dust explosions in Introduction, 2) Scrutinization of wood dust explosion cases and design of testing device, 3) Exploration of effects of wood dust properties and surrounding conditions on explosion and their mechanisms, 4) Investigation of methods for reducing wood dust explosion risks, 5) Modeling and simulation of wood dust explosions, 6) Examination of environmental and health impacts of wood dust explosions. Finally, the findings in this review were summarized in Conclusions. By collecting dust explosion reports, reviewing literature, and analyzing the collected data, wood dust explosions can be better understood. The results of this study can be useful for the design of equipment and dust absorption systems, as well as further suggestion of safety improvement procedures to minimize or eliminate risks of wood dust-related fire and explosion in the wood processing industry and mitigate its impacts on environments and health.

The Flow Resistance of the Filter Bags in the Dust Collector Operating in the Line of Wood-Based Furniture Panels Edge Banding

The article describes the process of forming the wood dust filtration resistance generated during furniture production using the honeycomb board technology in a filtering installation operating in industrial conditions. The influence of the service life of the filter fabric on the filtration resistance values in industrial conditions for one installation and one type of filter fabric was analyzed. For this purpose, filter bags made of one type of filter material were used in an industrial filtering installation at four different times. The results were compared to those previously obtained at the same factory but with a different filter bag type. The analysis was based on the changes in the flow resistance of clean and dust-laden air through the filter fabric used at various times in the filtering installation of the narrow-surface treatment line in a furniture factory. This allowed for the determination of the dynamics and nature of changes in filtration resistance in industrial conditions for wood dust. The values of the dust resistance coefficient depend on the operating time and increased to the level of 20594 [s−1] for material A and from 6412.031 [s−1] to 10128.94 [s−1] for material B. The dimensional characteristics of the filtered dust and the technological conditions under which it was generated were also described.

The Dust Separation Efficiency of Filter Bags Used in the Wood-Based Panels Furniture Factory

The relationship between the conditions of the use of filter bags made of non-woven fabric and the separation efficiency of wood dust generated in a furniture factory was experimentally determined in the conditions of pulse-jet filtration using a pilot-scale baghouse as waste during the processing of wood composites. The experiments were carried out, and we describe the results of the experiment as consisting in assembling one type of filter bag in two dust extraction installations operating under different operating conditions in the same furniture factory. The filter bags working in the assumed time intervals were then tested for their separation efficiency using a stand for testing filtration processes on a pilot scale. The test results are presented in the form of graphs and tables describing both the characteristics of the dust extraction installations and the filter fabric used, as well as the separation efficiency of bags used at different times in different industrial operating conditions for each of them. The conducted research allowed us to recognize the phenomenon of filtration in relation to a very important value, which is the separating efficiency of dust extraction in various operating conditions of dust extraction installations in a furniture factory during the long-term use of filter fabrics. The obtained results allowed us to determine the separation efficiency for the tested bags at a level of over 99.99% and to state that this separation efficiency increased with the working time of the bag. The structure of the outlet dust from filters in the wood composites processing factory constitutes an element of the working environment if the purified air is returned in a recirculation circuit to the interior of the working area. Thanks to this, it is possible to predict the separation efficiency in the long-term use of filter dust collectors for wood dust in furniture factories.

From properties to toxicity: Comparing microplastics to other airborne microparticles

Microplastic (MP) debris is considered as a potentially hazardous material. It is omnipresent in our environment, and evidence that MP is also abundant in the atmosphere is increasing. Consequently, the inhalation of these particles is a significant exposure route to humans. Concerns about potential effects of airborne MP on human health are rising. However, currently, there are not enough studies on the putative toxicity of airborne MP to adequately assess its impact on human health. Therefore, we examined potential drivers of airborne MP toxicity. Physicochemical properties like size, shape, ζ-potential, adsorbed molecules and pathogens, and the MP's bio-persistence have been proposed as possible drivers of MP toxicity. Since their role in MP toxicity is largely unknown, we reviewed the literature on toxicologically well-studied non-plastic airborne microparticles (asbestos, silica, soot, wood, cotton, hay). We aimed to link the observed health effects and toxicology of these microparticles to the abovementioned properties. By comparing this information with studies on the effects of airborne MP, we analyzed possible mechanisms of airborne MP toxicity. Thus, we provide a basis for a mechanistic understanding of airborne MP toxicity. This may enable the assessment of risks associated with airborne MP pollution, facilitating effective policymaking and product design.

Fire Parameters of Spruce (Picea abies Karst. (L.)) Dust Layer from Different Wood Technologies Slovak Case Study

The issue of the formation of wood dust particles in the work environment is still an actual topic in terms of its impact on employee health and the risk of fire or explosion in a woodworking operation. This article deals with the characteristics of spruce dust (Picea abies Karst. (L.)), which was taken from several types of wood technology. Experimental samples of spruce dust were taken from four types of sawing technologies, including grinding, briquetting and from the suction device container. The physical parameters of the samples taken were monitored and the particle size analysis was determined. The granulometric composition of the samples is significantly different. The sample of spruce wood dust from sawing has the most numerous fraction (250 µm), while the sample from grinding has the most numerous fraction 63–250 µm (87%).The aim of the paper was to monitor the minimum ignition temperature of the settled spruce dust layer and to look for a significant dependence of the minimum ignition temperature and ignition time on the type of spruce dust sample. A significant dependence was not confirmed. Significant moisture dependence of the samples was confirmed; the highest humidity was observed in the container, the lowest in sawing.

Prediction of Mechanical Properties of Artificially Weathered Wood by Color Change and Machine Learning

Color parameters were used in this study to develop a machine learning model for predicting the mechanical properties of artificially weathered fir, alder, oak, and poplar wood. A CIELAB color measuring system was employed to study the color changes in wood samples. The color parameters were fed into a decision tree model for predicting the MOE and MOR values of the wood samples. The results indicated a reduction in the mechanical properties of the samples, where fir and alder were the most and least degraded wood under weathering conditions, respectively. The mechanical degradation was correlated with the color change, where the most resistant wood to color change exhibited less reduction in the mechanical properties. The predictive machine learning model estimated the MOE and MOR values with a maximum R² of 0.87 and 0.88, respectively. Thus, variations in the color parameters of wood can be considered informative features linked to the mechanical properties of small-sized and clear wood. Further research could study the effectiveness of the model when analyzing large-sized timber.

Interaction between Thermal Modification Temperature of Spruce Wood and the Cutting and Fracture Parameters

This work examines the effect of thermal modification temperatures in the production of thermally modified wood on the cutting and fracture parameters when cutting heat-treated spruce wood by a circular sawblade machine. The samples were thermally modified at 160, 180, 200, and 220 °C. One sample was unmodified and was used as a reference sample. On the basis of the performed experiments, the fracture parameters (fracture toughness and shear yield strength) were calculated for the axial–perpendicular direction of cutting. In comparison with the theoretical assumptions, the influence of temperature on the cutting and fracture parameters was confirmed. Thermally treated wood is characterized by increased fragility and susceptibility to crack formation, as well as reduced density, bending strength, and shear strength. These properties significantly affect the size of the cutting force and feed force, as well as the fracture parameters. As the temperature increases, the values of these parameters decrease. The mentioned material characteristics could be useful for the optimization of the cutting process, as well as for the issue of energy consumption during the machining of heat-treated wood.

Performance of Filter Bags Used in Industrial Pulse-Jet Baghouses in Wood-Based Panels Furniture Factory

The study specifies the value of the dust resistance coefficient in the process of wood dust filtration in a pilot-scale test stand. The experiments were carried out for one type of filter material—polyester with a PP film previously used in different production lines. Filter bags from the filtering installation of the processing line for narrow surfaces of furniture panels of the honeycomb structure with a chipboard frame, HDF, natural veneer cladding, and a line of CNC drilling machines, were taken into account. Before the pilot-scale tests, the bags had been in use in industrial installations from zero to nine months. All tests were performed under identical filtration conditions. The values of the dust resistance coefficient depend on the operating time and the conditions in which filtration is carried out in an industrial plant, and increased from 6507 s−1 to 10,208 s−1 for the bags from the filter of the narrow surfaces processing line and to 29,729 s−1 for the bags from the filter of the drilling line. The most important factor influencing the properties of the filter bag in the process of wood dust filtration in an industrial filter is the cleaning pulses frequency.

Alteration in antioxidant status in slow and fast alleles of EPHX1 gene polymorphisms among wood workers

Occupational wood dust exposure may be associated with various health effects, especially in wood industry. These effects may be due to inducing oxidative stress which is related to inflammations. Biochemical assessment of antioxidant enzyme activities illustrated role of oxidative stress (OS) on its depletion. Super oxide dismutase, glutathione peroxidase (GPx) and catalase (CAT) were analyzed in 50 exposed workers and 50 control subjects. Also, macrophage inflammatory protein-2 was assessed among these workers as it was produced upon dust exposure. Microsomal epoxide hydrolase (EPHX1) enzyme shared in the protective mechanism against wood dust oxidative stress. It plays a dual role in the metabolism of environmental pollutants, detoxification, and bioactivation. Gene polymorphisms of EPHX1 may be associated with variations in enzyme activity. Polymorphisms in exons 3 and 4 have resulted in either decreased (slow conjugating allele) or increased (fast conjugating allele) activity in vitro. We aimed to evaluate the associations between EPHX1 polymorphisms and change in antioxidant status (SOD, CAT, and GPx) among wood dust exposed workers. EPHX1 genotyping in exon 3 and exon 4 polymorphisms was carried out by PCR-RFLP. Our result shows a significant reduction in enzymatic antioxidants (SOD, CAT, and GPx) levels with significant rise in MIP-2 levels in worker group. Also, there are significant variations in SOD, CAT, and GPx levels as well as in MIP-2 in different genotypes of EPHX polymorphisms in exon 3 or 4 (specially in Hist-Hist genotypes in both exons). We can conclude an alteration in antioxidant status in both slow and fast allele of EPHX gene polymorphisms with release of MIP-2 protein in wood workers.

Granulometric Characterization of Wood Dust Emission from CNC Machining of Natural Wood and Medium Density Fiberboard

The aim of this paper was to determine the particle size composition of wood dust emission from CNC milling of natural wood and medium-density fiberboard (MDF) and evaluate the associated occupational exposure risks. The paper is focused on some of the most commonly used materials in the woodworking and furniture industry, i.e., solid wood (beech, oak, and spruce) and composite materials (MDF panels). In addition to the influence of the machined material, the effect of the technical-technological parameters, namely, feed speed and depth of cut on the particle size distribution, was also investigated. The selected values of the technical-technological parameters used in this study followed the common work practice in small wood processing companies. The particle size distribution was evaluated by using sieve analysis of samples from the total mass of collected wood dust. The results demonstrated that machining of natural wood is characterized mostly by the formation of coarse dust fractions (2 mm–1 mm sieves), whilst the processing of MDF was associated with generation of fine dust fractions with a size below 100 μm. The results obtained can be used for optimizing the technological programs of CNC milling machines, thus, reducing the occupational exposure to harmful wood dust emissions in the wood-processing industry.

Fine Dust Creation during Hardwood Machine Sanding

Wood dust generated during woodworking—particularly from hardwood species during sanding—poses a health and safety hazard to workers in the wood industry. This study aimed to determine the particle-size distribution of selected hardwood species and the content of fine particles in dust created during machine sanding, which pose the highest health and safety hazards in the woodworking industry. Six hardwood species were studied: black alder, European ash, common walnut, pedunculate oak, hornbeam, and European beech. The sieve analysis method was used to determine the particle-size distribution and article mean arithmetic particle diameter, and laser diffraction analysis was used to determine the finest particle content. Two size ranges were assumed: <2.5 μm and <10 μm. Beech dust had the smallest mean particle diameter. Dust from wood species used in the test had similar contents of fine fractions of particles. The average content of particles smaller than 2.5 µm in wood dust from the tested hardwood species did not exceed 1.9%. In terms of occupational exposure to wood dust, machine sanding conditions of hardwoods should be properly adjusted to limit the formation of large amounts of dust.

Effect of Natural Aging on Oak Wood Fire Resistance

The paper deals with the assessment of the age of oak wood (0, 10, 40, 80 and 120 years) on its fire resistance. Chemical composition of wood (extractives, cellulose, holocellulose, lignin) was determined by wet chemistry methods and elementary analysis was performed according to ISO standards. From the fire-technical properties, the flame ignition and the spontaneous ignition temperature (including calculated activation energy) and mass burning rate were evaluated. The lignin content does not change, the content of extractives and cellulose is higher and the content of holocellulose decreases with the higher age of wood. The elementary analysis shows the lowest proportion content of nitrogen, sulfur, phosphor and the highest content of carbon in the oldest wood. Values of flame ignition and spontaneous ignition temperature for individual samples were very similar. The activation energy ranged from 42.4 kJ·mol⁻¹ (120-year-old) to 50.7 kJ·mol⁻¹ (40-year-old), and the burning rate varied from 0.2992%·s⁻¹ (80-year-old) to 0.4965%·s⁻¹ (10-year-old). The difference among the values of spontaneous ignition activation energy is clear evidence of higher resistance to initiation of older wood (40- and 80-year-old) in comparison with the younger oak wood (0- and 10-year-old). The oldest sample is the least thermally resistant due to the different chemical composition compared to the younger wood.

Efficiency of Machine Sanding of Wood

We hypothesized that the type of wood, in combination with the grit size of sandpapers, would affect sanding efficiency. Fixed factors were used in the experiment (a belt sander with pressure p = 3828 Pa, and a belt speed of vs = 14.5 m/s) as well as variable factors (three sand belts (P60, P120, P180), six hardwood species (beech, oak, ash, hornbeam, alder, walnut) and three softwood species (pine, spruce, larch)). The masses of the test samples were measured until they were completely sanded. The sanding efficiency of hardwood species is less variable than for softwood species. Maximum sanding efficiency for the softwood ranged from 1 to 2 min, while for the hardwood species, it ranged from 2 to 4.5 min at the start of sanding and then decreased. The average time for complete sanding of the softwood samples was: 87 s (P60), 150 s (P120), and 188 s (P180). For hardwood, these times were 2.4, 1.5, and 1.8 times longer. The results indicate that the factors determining sanding efficiency are the type of wood, and, secondly, the grit size of sanding belts. In the first phase of blunting with the sanding belts, the sanding processes of hardwood and softwood are significantly different. In the second phase of blunting, sanding belts with higher grit numbers (P120 and P180) behaved similarly while sanding hardwood and softwood.

Wood Chip Storage in Small Scale Piles as a Tool to Eliminate Selected Risks

Massive use of wood biomass is usually associated with its long-term, large-scale storage in power plants and heating plants. Long-term storage of wood biomass (more than 3 months), in large volumes, brings risks from the point of view of human health or property treatment. This work aimed to verify how the long-term storage of wood chips from beech wood in small piles affects their energy properties and whether in this way it is possible to reduce the risk of fire by self-heating in piles and the volume of phytopathogenic spore production. Four experimental piles, each with a base of 4 × 4 m and a height of 2 m, were established. After 6 months, one of the piles was disassembled and samples from 0.5 m, 1.0 m, and 1.5 m height levels were taken for analysis. The results of the experiment confirmed that the energy properties of wood chips stored in small piles significantly deteriorate after more than half a year of storage. It has also been confirmed that the choice of this method of storing in smaller, spatially divided piles can lead to a significant minimization of the risk of spontaneous combustion and fire. The length of the storage period did not have a positive effect on the abundance of phytopathogen content in the stored piles. With the length of storage, only the number of identified harmful species of phytopathogens were changed and, at the same time, their number of colonies increased.

Effect of Thermal Modification Treatment on Some Physical and Mechanical Properties of Pinus oocarpa Wood

This study deals with the effect of heat treatment on Pinus oocarpa specimens from forest plantations in Colombia. The effects of two heat treatments at 170 and 190 °C for 2.5 h in saturated vapor were evaluated based on the color, dimensional stability, air-dry and basic densities, modulus of elasticity (MOE), and modulus of rupture (MOR) in static bending of samples. The evaluations were carried out following the Colombian Technical Standards NTC 290 and 663, and the color changes resulting from heat treatments were monitored using the CIE-Lab, as well as other standards from the literature. The results show that there was 2.4% and 3.3% mass loss of wood modified at 170 and 190 °C, respectively. The air-dry and basic densities were higher in 170 °C treatment than after 190 °C treatment, and the thermal modifications applied increased the dimensional stability of the treated wood. After treatment at 170 and 190 °C, the lightness to darkness (L*) was reduced by 10% and 22%; the a* coordinate increased by 11% and 26%, causing redness in the treated wood; the b* coordinate increased by 14% and 17%; and the values of the wood color saturation (c*) increased by 14% and 18%, respectively. The general color change (ΔE*) increased gradually with the increase in the treatment temperature, resulting in a high color change to a very different color. The bending strength of thermally modified wood was improved and significantly increased to values higher than those of unmodified Pinus oocarpa wood. The high air-dry and basic densities, improved dimensional stability and resistance to bending, and attractive appearance of the treated wood indicate that thermal modification is a promising alternative for the transformation of Pinus oocarpa wood into a raw material with a high added value.

Influence of Grit Size and Wood Species on the Granularity of Dust Particles during Sanding

Wood dust poses a threat to the health of employees and the risk of explosion and fire, accelerates the wear of machines, worsens the quality of processing, and requires large financial outlays for its removal. The aim of this study was to investigate the extent to which the grit size of sandpaper influences the size of the wood dust particles and the proportion of the finest particles which, when dispersed in the air, may constitute the respirable fraction. Six species of hardwood (beech, oak, ash, hornbeam, alder, and walnut), and three species of softwood (larch, pine, and spruce) were used in the research. While sanding the samples under the established laboratory conditions, the following were measured for two types of sandpapers (grit sizes P60 and P180): mean arithmetic particle size of dust and finest dust particles content (<10 µm). Based on the obtained results, we found that the largest dust particle sizes were obtained for alder, pine, and spruce; the smallest size of dust particles during sanding with both sandpapers was obtained for beech, hornbeam, oak, ash, larch, and walnut. The mean arithmetic particle sizes ranged from 327.98 µm for pine to 104.23 µm for hornbeam. The mean particle size of the dust obtained with P60 granulation paper was 1.4 times larger than that of the dust obtained with P180 granulation sandpaper. The content of the finest dust particles ranged from 0.21% for pine (P60 sandpaper) to 12.58% for beech (P180 sandpaper).The type of wood (hardwood or softwood) has a significant influence on the particle size and the content of the finest dust fraction.

Optimization of Parameters for the Cutting of Wood-Based Materials by a CO2 Laser

This article deals with the laser cutting of wood and wood composites. The laser cutting of wood and wood composites is widely accepted and used by the wood industry (due to its many advantages compared to, e.g., saw cutting). The goal of this research was to optimize the cutting parameters of spruce wood (Pices abies L.) by a low-power CO2 laser. The influence of three factors was investigated, namely, the effect of the laser power (100 and 150 W), cutting speed (3, 6, and 9 mm·s−1), and number of annual rings (3–11) on the width of the cutting kerf on the top board, on the width of the cutting kerf on the bottom board, on the ratio of the cutting kerf width on the top and bottom of the board, on the width of the heat-affected area on both sides of the cutting kerf (this applies to the top and bottom of the board), and on the degree of charring. Analysis of variance (ANOVA) and correlation and regression analysis were used for developing a linear regression model without interactions and a quadratic regression model with quadratic interactions. Based on the developed models, the optimization of parameter settings of the investigated process was performed in order to achieve the final kerf quality. The improvement in the quality of the part ranged from 3% to more than 30%. The results were compared with other research dealing with the laser cutting of wood and wood composites.

Tropical Wood Dusts—Granulometry, Morfology and Ignition Temperature

The article considers the granulometric analysis of selected samples of tropical wood dust from cumaru (Dipteryx odorata), padauk (Pterocarpus soyauxii), ebony (Diospyros crassiflora), and marblewood (Marmaroxylon racemosum) using a Makita 9556CR 1400 W grinder and K36 sandpaper, for the purpose of selecting the percentages of the various fractions (<63; 63; 71; 200; 315; 500 μm) of wood dust samples. Tropical wood dust samples were made using a hand orbital sander Makita 9556CR 1400 W, and sized using the automatic mesh vibratory sieve machine Retsch AS 200 control. Most dust particles (between 50–79%) from all wood samples were under 100 μm in size. This higher percentage is associated with the risk of inhaling the dust, causing damage to the respiratory system, and the risk of a dust-air explosive mixture. Results of granulometric fractions contribution of tropical woods sanding dust were similar. Ignition temperature was changed by particle sizes, and decreased with a decrease in particle sizes. We found that marblewood has the highest minimum ignition temperature (400–420 °C), and padauk has the lowest (370–390 °C).

Effect of Thermal Treatment of Birch Wood by Saturated Water Vapor on Granulometric Composition of Chips from Sawing and Milling Processes from the Point of View of Its Processing to Composites

The goal of this work is to investigate the impact of thermal modification of birch wood with saturated steam on the particle size distribution of the sawing and milling process. Birch wood (Betula pendula Roth) is an excellent source to produce plywood boards. Wastes from mechanical processing of birch wood are suitable to produce composite materials. Granulometric analyses of chips from sawing processes on the PRW 15M frame saw, as well as on the 5-axis CNC machining centre SCM TECH Z5 and the 5-axis CNC machining centre AX320 Pinnacle, proved that more than 95% of chips are chips of coarse and medium coarse chip fractions with dimensions above 0.125 mm. Depending on the shape, coarse and medium-thick chips belong to the group of fiber chips, the length of which is several times greater than the width and thickness. Fine fractions with dimensions smaller than 125 μm are isometric chips that are approximately the same size in all three dimensions. Thoracic dust fractions below 30 μm were not measured. The performed analyses showed that the heat treatment of birch wood with saturated steam did not affect the grain size of chips formed in sawing and milling processes on CNC machining centre and can be used as a raw material for the production of composite materials. Fabric filters are suitable for separating chips extracted from frame saws, PRW-15M or machining centre. Environmental criteria for the separation of chips from transport air in textile filters are met by filters with a fabric classified in class G4.

Effect of the Drying Method of Pine and Beech Wood on Fracture Toughness and Shear Yield Stress

The modern wood converting processes consists of several stages and material drying belongs to the most influencing future performances of products. The procedure of drying wood is usually realized between subsequent sawing operations, affecting significantly cutting conditions and general properties of material. An alternative methodology for determination of mechanical properties (fracture toughness and shear yield stress) based on cutting process analysis is presented here. Two wood species (pine and beech) representing soft and hard woods were investigated with respect to four diverse drying methods used in industry. Fracture toughness and shear yield stress were determined directly from the cutting power signal that was recorded while frame sawing. An original procedure for compensation of the wood density variation is proposed to generalize mechanical properties of wood and allow direct comparison between species and drying methods. Noticeable differences of fracture toughness and shear yield stress values were found among all drying techniques and for both species, but only for beech wood the differences were statistically significant. These observations provide a new highlight on the understanding of the effect of thermo-hydro modification of wood on mechanical performance of structures. It can be also highly useful to optimize woodworking machines by properly adjusting cutting power requirements.

Ignition of Deposited Wood Dust Layer by Selected Sources

The main waste of wood sanding technology is wood dust. The formation of wood dust affects its behaviour. Wood dust can be in a turbulent form and behaves explosively or in a settled form where it becomes flammable. Dust particles are barely detectable by the naked eye, wood dust still presents substantial health, safety, fire and explosion risks to employees. This article deals with the evaluation of ignition temperature and surface temperature of deposited wood dust samples by selected ignition sources. The influence of selected physical properties of wood dust, the size of the contact area between the ignition source and the combustible material, the spatial arrangement during the ignition and the application time of the ignition source are analysed. The paper describes the behaviour of a 15 mm deposited layer of wood dust of spruce (Picea abies L.), beech (Fagus silvatica L.). oak (Quercus petraea Liebl.) caused by three potential ignition sources—a hot surface, an electric coil and a smouldering cigarette. Prior to the experimental determination of the ignition temperature, dust moisture content which did not significantly affect the ignition phase of the samples, as well as sieve analysis of tested samples were determined. The lowest minimum ignition temperature on the hot plate, as an important property of any fuel, because the combustion reaction of the fuel becomes self-sustaining only above this temperature, was reached by the oak dust sample (280 °C), the highest by the spruce dust sample (300 °C). The ignition process of wood dust was comparable in all samples, differing in the ignition time and the area of the thermally degraded layer. The least effective ignition source was a smouldering cigarette.