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Chapman D, Strong C, Ullah S, Richards L, Ganesan AN. Personalized 3D-printed frames to reduce leak from N95 filtering facepiece respirators: A prospective crossover trial in health care workers. JOURNAL OF OCCUPATIONAL AND ENVIRONMENTAL HYGIENE 2023; 20:304-314. [PMID: 37084394 DOI: 10.1080/15459624.2023.2205471] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/03/2023]
Abstract
Correctly fitting N95 filtering facepiece respirators (FFRs) have become increasingly important in health care throughout the COVID-19 pandemic. We evaluated the hypothesis that personalized 3D-printed frames could improve N95 FFRs quantitative fit test pass rates and test scores in health care workers (HCWs). HCWs were recruited at a tertiary hospital in Adelaide, Australia (ACTRN 12622000388718). A mobile iPhone camera + app was used to produce 3D scans of volunteers' faces, which were then imported into a software program to produce personalized virtual scaffolds suited to each user's face and their unique anatomical features. These virtual scaffolds were printed on a commercially available 3D printer, producing plastic (and then silicone-coated, biocompatible) frames that can be fitted inside existing hospital supply N95 FFR. The primary endpoint was improved pass rates on quantitative fit testing, comparing participants wearing an N95 FFR alone (control 1) with participants wearing the frame + N95 FFR (intervention 1). The secondary endpoint was the fit factor (FF) in these groups, and R-COMFI respirator comfort and tolerability survey scores. N = 66 HCWs were recruited. The use of intervention 1 increased overall fit test pass rates to 62/66 (93.8%), compared to 27/66 (40.9%) for controls. (OR for pFF pass 20.89 (95%CI: 6.77, 64.48, p < 0.001.) Average FF increased, with the use of intervention 1-179.0 (95%CI: 164.3,193.7), compared to 85.2 (95%CI: 70.4,100.0) with control 1. Pass rates and FF were improved with intervention 1 compared to control 1 for all stages of the fit-test: bending, talking, side-to-side, and up-down motion. (p < 0.001 all stages). Tolerability and comfort of the frame were evaluated with the validated R-COMFI respirator comfort score, showing improvement with the frame compared to N95 FFR alone (p = 0.006). Personalized 3D-printed face frames decrease leakage, improve fit testing pass rates and FF, and provide improved comfort compared to the N95 FFR alone. Personalized 3D-printed face frames represent a rapidly scalable new technology to decrease FFR leakage in HCW and potentially the wider population.
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Affiliation(s)
- Darius Chapman
- College of Medicine and Public Health, Flinders University, Adelaide, Australia
| | - Campbell Strong
- College of Medicine and Public Health, Flinders University, Adelaide, Australia
| | - Shahid Ullah
- College of Medicine and Public Health, Flinders University, Adelaide, Australia
| | - Lauren Richards
- College of Medicine and Public Health, Flinders University, Adelaide, Australia
| | - Anand N Ganesan
- College of Medicine and Public Health, Flinders University, Adelaide, Australia
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Wilkerson RG, Annous Y, Farhy E, Hurst J, Smedley AD. Home Pulse Oximetry Monitoring during the COVID-19 Pandemic: An Assessment of Patient Engagement and Compliance. HEALTH POLICY AND TECHNOLOGY 2023; 12:100776. [PMID: 38620095 PMCID: PMC10291857 DOI: 10.1016/j.hlpt.2023.100776] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/17/2024]
Abstract
Objectives Patients with suspected COVID-19 remain at risk for clinical deterioration after discharge and may benefit from home oxygen saturation (SpO2) monitoring using portable pulse oximeter devices. Our study aims to evaluate patient engagement and compliance with a home SpO2 monitoring program. Methods This is a single center, prospective pilot study of patients being discharged from the ED or urgent care after evaluation of symptoms consistent with COVID-19. Subjects were given a portable pulse oximeter and instructed to obtain measurements at rest and with exertion twice daily for 14 days. Patients were contacted daily to collect recorded data. If attempts to contact the patient were unsuccessful for 3 consecutive days, patients were considered lost to follow up. The primary outcome of interest was patient engagement in the program which was defined as the percentage of patients that completed the 14-day study period, meaning they were not lost to follow up. Secondary outcomes included compliance with performing the SpO2 readings. Patient compliance was calculated as a percentage of completed readings out of the total expected readings. Results Fifty patients were enrolled - 2 withdrew and 1 was a screen failure. Overall, engagement in the program was 46.8% with no significant difference between those who tested positive for SARS-CoV-2 versus those who tested negative (48.2% vs 45%, p = 0.831). Median compliance overall was 42.9% (IQR 22.22-78.57). Median compliance for the positive group was 50.0% (IQR 20-85.71) and 42.86% (IQR 22.92-76.44) for the negative group (p= 0.838). Conclusion Our study demonstrated that there was acceptable engagement and compliance in a 14-day home SpO2 monitoring program. These results support the use of home pulse oximetry monitoring in a select group of mildly ill patients with suspected COVID-19.
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Affiliation(s)
- R Gentry Wilkerson
- Department of Emergency Medicine, University of Maryland School of Medicine, 110 S. Paca Street, 6th Floor, Suite 200, Baltimore, MD 21201
| | - Youssef Annous
- Department of Emergency Medicine, University of Maryland School of Medicine, 110 S. Paca Street, 6th Floor, Suite 200, Baltimore, MD 21201
| | - Eli Farhy
- Department of Emergency Medicine, University of Maryland School of Medicine, 110 S. Paca Street, 6th Floor, Suite 200, Baltimore, MD 21201
| | - Jonathan Hurst
- Department of Emergency Medicine, University of Maryland School of Medicine, 110 S. Paca Street, 6th Floor, Suite 200, Baltimore, MD 21201
| | - Angela D Smedley
- Department of Emergency Medicine, University of Maryland School of Medicine, 110 S. Paca Street, 6th Floor, Suite 200, Baltimore, MD 21201
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Saxena SG, Godfrey T. India's Opportunity to Address Human Resource Challenges in Healthcare. Cureus 2023; 15:e40274. [PMID: 37448434 PMCID: PMC10336366 DOI: 10.7759/cureus.40274] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Accepted: 06/11/2023] [Indexed: 07/15/2023] Open
Abstract
India's health indicators have improved in recent times but continue to lag behind those of its peer nations. The country with a population of 1.3 billion, has an estimated active health workers density of doctors and nurses/midwives of 5.0 and 6.0 respectively, for 10,000 persons, which is much lower than the WHO threshold of 44.5 doctors, nurses, and midwives per 10,000 population. The issue is compounded by the skewed inter-state, urban-rural, and public-private sector divide. Calls to urgently augment the skilled health workforce reinforce the central role human resources have in healthcare, which has evolved into a complex multifactorial issue. The paucity of skilled personnel must be addressed if India is to accelerate its progress toward achieving universal health coverage and its sustainable development goals (SDGs). The recent increase in the federal health budget offers an unprecedented opportunity to do this. This article utilizes the ready materials, extract and analyze data, distill findings (READ) approach to adding to the authors' experiential learning to analyze the health system in India. The growing divide between the public and the burgeoning private health sector systems, with the latter's booming medical tourism industry and medical schools, are analyzed along with the newly minted National Medical Council, to recommend policies that would help India achieve its SDGs.
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Affiliation(s)
| | - Thomas Godfrey
- Public Health Sciences, Penn State College of Medicine, Hershey, USA
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4
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Amza CG, Zapciu A, Baciu F, Radu C. Effect of UV-C Radiation on 3D Printed ABS-PC Polymers. Polymers (Basel) 2023; 15:polym15081966. [PMID: 37112113 PMCID: PMC10141134 DOI: 10.3390/polym15081966] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/30/2023] [Revised: 04/13/2023] [Accepted: 04/19/2023] [Indexed: 04/29/2023] Open
Abstract
During the initial stages of the COVID-19 pandemic, healthcare facilities experienced severe shortages of personal protective equipment (PPE) and other medical supplies. Employing 3D printing to rapidly fabricate functional parts and equipment was one of the emergency solutions used to tackle these shortages. Using ultraviolet light in the UV-C band (wavelengths of 200 nm to 280 nm) might prove useful in sterilizing 3D printed parts, enabling their reusability. Most polymers, however, degrade under UV-C radiation, so it becomes necessary to determine what 3D printing materials can withstand the conditions found during medical equipment sterilization with UV-C. This paper analyzes the effect of accelerated aging through prolonged exposure to UV-C on the mechanical properties of parts 3D printed from a polycarbonate and acrylonitrile butadiene styrene polymer (ABS-PC). Samples 3D printed using a material extrusion process (MEX) went through a 24-h UV-C exposure aging cycle and then were tested versus a control group for changes in tensile strength, compressive strength and some selected material creep characteristics. Testing showed minimal mechanical property degradation following the irradiation procedure, with tensile strength being statistically the same for irradiated parts as those in the control group. Irradiated parts showed small losses in stiffness (5.2%) and compressive strength (6.5%). Scanning electron microscopy (SEM) was employed in order to assess if any changes occurred in the material structure.
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Affiliation(s)
- Catalin Gheorghe Amza
- Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania
| | - Aurelian Zapciu
- Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania
| | - Florin Baciu
- Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania
| | - Constantin Radu
- Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania
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5
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Rashid AB, Showva NN. Design and fabrication of a biodegradable face shield by using cleaner technologies for the protection of direct splash and airborne pathogens during the COVID-19 pandemic. CLEANER ENGINEERING AND TECHNOLOGY 2023; 13:100615. [PMID: 36911790 PMCID: PMC9984231 DOI: 10.1016/j.clet.2023.100615] [Citation(s) in RCA: 4] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/12/2022] [Revised: 03/01/2023] [Accepted: 03/02/2023] [Indexed: 06/18/2023]
Abstract
Due to global supply chain disruptions and high demand for personal protective equipment (PPE), the rapidly expanding COVID-19 crisis left millions of front-line fighters unprotected. The disposal of PPE in the environment caused significant environmental pollution. Hence, indigenous initiatives have been taken to fabricate antiviral and biodegradable face shields with the help of neoteric and cleaner technologies. This paper describes a novel endeavor to design, manufacture, and performance analysis of a face shield made by plastic injection molding and LASER Cutting. Because of the requirement of permanent wear, the face shield's ergonomic design is considered low weight and easy head fixation, alongside high production ability. Here, face shield frames are made with lightweight, biodegradable plastic called Poly Lactic Acid (PLA), whereas an optical grade PLA sheet is used as the visor for better clarity. Visors PLA Sheet is coated with Nano-Silver disinfectant spray to incorporate antiviral properties to the Faceshield. Partially circumferential adjustable elastic straps are used for comfortable head fixation. To evaluate the product, clinical fit tests along with statistical survey were conducted, and the feedback from the end-users on comfort (41% Excellent, 30% Good, 26% Average and 3% Poor), clear view (33% Excellent, 38% Good, 24% Average, and 5% Poor), design features (43% Excellent, 35% Good, and 22% Average), simplicity of installation and disassembly (29% Excellent, 33% Good, and 38% Average), and ease of wearing/removing (45% Excellent, 40% Good, and 15%Average) are encouraging.
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Affiliation(s)
- Adib Bin Rashid
- Industrial and Production Engineering Department, Military Institute of Science and Technology (MIST), Bangladesh
| | - Nazmir-Nur Showva
- Biomedical Engineering Department, Military Institute of Science and Technology (MIST), Bangladesh
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6
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Rowan NJ. Challenges and future opportunities to unlock the critical supply chain of personal and protective equipment (PPE) encompassing decontamination and reuse under emergency use authorization (EUA) conditions during the COVID-19 pandemic: Through a reflective circularity and sustainability lens. THE SCIENCE OF THE TOTAL ENVIRONMENT 2023; 866:161455. [PMID: 36621483 PMCID: PMC9815879 DOI: 10.1016/j.scitotenv.2023.161455] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/23/2022] [Revised: 01/02/2023] [Accepted: 01/03/2023] [Indexed: 06/17/2023]
Abstract
Severe acute respiratory syndrome Coronavirus-2 (SARS-CoV-2), and the resulting coronavirus disease (COVID-19), was declared a public health emergency of global concern by the World Health Organization (WHO) in the early months of 2020. There was a marked lack of knowledge to inform national pandemic response plans encompassing appropriate disease mitigation and preparation strategies to constrain and manage COVID-19. For example, the top 16 "most cited" papers published at the start of the pandemic on core knowledge gaps collectively constitute a staggering 29,393 citations. Albeit complex, appropriate decontamination modalities have been reported and developed for safe reuse of personal and protective equipment (PPE) under emergency use authorization (EUA) where critical supply chain shortages occur for healthcare workers (HCWs) caused by the COVID-19 pandemic. Commensurately, these similar methods may provide solutions for the safe decontamination of enormous volumes of PPE waste promoting opportunities in the circular bioeconomy that will also protect our environment, habitats and natural capital. The co-circulation of the highly transmissive mix of COVID-19 variants of concern (VoC) will continue to challenge our embattled healthcare systems globally for many years to come with an emphasis placed on maintaining effective disease mitigation strategies. This viewpoint article addresses the rationale and key developments in this important area since the onset of the COVID-19 pandemic and provides an insight into a variety of potential opportunities to unlock the long-term sustainability of single-use medical devices, including waste management.
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Affiliation(s)
- Neil J Rowan
- Department of Nursing and Healthcare, Technological University of the Shannon Midlands Midwest, Ireland; Centre for Disinfection and Sterilization, Technological University of the Shannon Midlands Midwest, Ireland; School of Medicine, Nursing and Health Sciences, University of Galway, Ireland; CURAM SFI Research Centre for Medical Devices, University of Galway, Ireland.
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O'Connor S, Mathew S, Dave F, Tormey D, Parsons U, Gavin M, Nama PM, Moran R, Rooney M, McMorrow R, Bartlett J, Pillai SC. COVID-19: Rapid prototyping and production of face shields via flat, laser-cut, and 3D-printed models. RESULTS IN ENGINEERING 2022; 14:100452. [PMID: 35600085 PMCID: PMC9116053 DOI: 10.1016/j.rineng.2022.100452] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/07/2022] [Revised: 05/14/2022] [Accepted: 05/15/2022] [Indexed: 06/15/2023]
Abstract
The use of personal protective equipment (PPE) has become essential to reduce the transmission of coronavirus disease 2019 (COVID-19) as it prevents the direct contact of body fluid aerosols expelled from carriers. However, many countries have reported critical supply shortages due to the spike in demand during the outbreak in 2020. One potential solution to ease pressure on conventional supply chains is the local fabrication of PPE, particularly face shields, due to their simplistic design. The purpose of this paper is to provide a research protocol and cost implications for the rapid development and manufacturing of face shields by individuals or companies with minimal equipment and materials. This article describes a best practice case study in which the establishment of a local manufacturing hub resulted in the swift production of 12,000 face shields over a seven-week period to meet PPE shortages in the North-West region of Ireland. Protocols and processes for the design, materials sourcing, prototyping, manufacturing, and distribution of face shields are described. Three types of face shields were designed and manufactured, including Flat, Laser-cut, and 3D-printed models. Of the models tested, the Flat model proved the most cost-effective (€0.51/unit), while the Laser-cut model was the most productive (245 units/day). The insights obtained from this study demonstrate the capacity for local voluntary workforces to be quickly mobilised in response to a healthcare emergency, such as the COVID-19 pandemic.
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Affiliation(s)
- Sean O'Connor
- Department of Environmental Science, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - Snehamol Mathew
- Centre for Precision Engineering, Materials and Manufacturing (PEM) Centre, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
- Nanotechnology and Bio-Engineering Research Group, Department of Environmental Science, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - Foram Dave
- Centre for Precision Engineering, Materials and Manufacturing (PEM) Centre, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
- Department of Mechanical and Manufacturing Engineering, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - David Tormey
- Centre for Precision Engineering, Materials and Manufacturing (PEM) Centre, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
- Department of Mechanical and Manufacturing Engineering, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - Una Parsons
- Faculty of Engineering & Design, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - Mel Gavin
- Contract Research Unit, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - Paul Mc Nama
- Contract Research Unit, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - Ruth Moran
- Contract Research Unit, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - Mark Rooney
- Yeats Academy of Arts Design & Architecture (YADA), Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - Ross McMorrow
- Faculty of Engineering & Design, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - John Bartlett
- Department of Environmental Science, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
- Contract Research Unit, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
| | - Suresh C Pillai
- Centre for Precision Engineering, Materials and Manufacturing (PEM) Centre, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
- Nanotechnology and Bio-Engineering Research Group, Department of Environmental Science, Atlantic Technological University, ATU Sligo, Ash Lane, Sligo, F91 YW50, Sligo, Ireland
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Enfield RE, Pandya JK, Lu J, McClements DJ, Kinchla AJ. The future of 3D food printing: Opportunities for space applications. Crit Rev Food Sci Nutr 2022; 63:10079-10092. [PMID: 35652158 DOI: 10.1080/10408398.2022.2077299] [Citation(s) in RCA: 12] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
Abstract
Over the past decade or so, there have been major advances in the development of 3D printing technology to create innovative food products, including for printing foods in homes, restaurants, schools, hospitals, and even space flight missions. 3D food printing has the potential to customize foods for individuals based on their personal preferences for specific visual, textural, mouthfeel, flavor, or nutritional attributes. Material extrusion is the most common process currently used to 3D print foods, which is based on forcing a fluid or semi-solid food "ink" through a nozzle and then solidifying it. This type of 3D printing application for space missions is particularly promising because a wide range of foods can be produced from a limited number of food inks in a confined area. This is especially important for extended space missions because astronauts desire and require a variety of foods, but space and resources are minimal. This review highlights the potential applications of 3D printing for creating custom-made foods in space and the challenges that need to be addressed.
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Affiliation(s)
- Rachael E Enfield
- Food Science, University of Massachusetts Amherst, Amherst, Massachusetts, USA
| | - Janam K Pandya
- Food Science, University of Massachusetts Amherst, Amherst, Massachusetts, USA
| | - Jiakai Lu
- Food Science, University of Massachusetts Amherst, Amherst, Massachusetts, USA
| | | | - Amanda J Kinchla
- Food Science, University of Massachusetts Amherst, Amherst, Massachusetts, USA
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Kruger S, Steyn A. Innovation Environment’s Role in Supporting Industry 4.0 Technology Adoption to Address Effects of COVID-19. INTERNATIONAL JOURNAL OF INNOVATION AND TECHNOLOGY MANAGEMENT 2022. [DOI: 10.1142/s0219877022420019] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
Abstract
Health systems were severely strained at the start of the COVID-19 pandemic, where the demand for personal protection equipment (PPE) could not be met. The challenge faced by many countries was how to innovate quickly to create PPE and other needed solutions. The subsequent research gap identified was a lack of practical insights on how to support such novel technology adoption, particularly those that stem from Industry 4.0 (I4.0) within a developing world context. To address this previous literature on I4.0 technology, the role of innovation environments and theoretical principles of technology adoption was reviewed. A practical case from an academic makerspace based in a South African university was then assessed. It was selected due to its direct role in rapid solutions development of PPE using additive manufacturing (AM) until such a time that manufacturers could set up production on a larger scale. It was found that AM and other novel technologies have facilitated innovative solutions to address the significant impacts of the pandemic. Key to which were practices identified of an innovation environment that supported early-stage adoption of AM to achieve this even in a developing country context. The findings imply that innovation environments offer an agile platform to leverage innovation by streamlining certain critical success factors of I4.0 technology adoption, which is presented in a model. However, individual skills developed by such environments to enhance innovation capabilities within this paradigm require further research.
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Affiliation(s)
- Sean Kruger
- Department of Informatics, University of Pretoria, Pretoria, 0083, South Africa
| | - Adriana Steyn
- Department of Informatics, University of Pretoria, Pretoria, 0083, South Africa
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Goda I, Nachtane M, Qureshi Y, Benyahia H, Tarfaoui M. COVID-19: Current challenges regarding medical healthcare supplies and their implications on the global additive manufacturing industry. Proc Inst Mech Eng H 2022; 236:613-627. [DOI: 10.1177/09544119211070373] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
The covid-19 outbreak has caused a shortage of masks and other healthcare products for the general public around the globe. In addition, it has also affected the supply of personal protective equipment (PPE) used by healthcare services because of a sudden increase in their demand. This significant disruption in the global supply chain of these products resulted in, leaving many staff and patients without protection. The additive manufacturing (AM) industry is going through extraordinary times and can provide emergency responses to help deal with the global crisis caused by the COVID-19 pandemic. The objective of the present work is therefore to perform an up-to-date review to determine the capacity of AM to provide exclusive benefits for the medical healthcare supplies sector to fight this current situation. In this review, it is found that AM technology has proved that it can be used as a volume manufacturing technology for the ongoing crisis. However, the standardization and certification are appeared to represent the main challenges for adopting the AM in healthcare against COVID-19. Furthermore, additively manufactured materials for medical applications must be developed for medical environments. Most printed medical products for COVID-19 require biocompatibility evaluation and shall prove their ability to sterilize. Finally, this review concluded that AM technology can fulfill the requirements of face masks and ventilator parts for healthcare systems for proper controlling and treating of COVID-19 patients when the safety and efficacy of these devices are ensured.
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Affiliation(s)
- Ibrahim Goda
- Département Mécanique Appliquée, Université Bourgogne Franche-Comté, FEMTO-ST Institute, Besançon, France
| | - Mourad Nachtane
- Arts et Métiers Institute of Technology, CNRS, Université de Lorraine, LEM3-UMR7239, Metz, France
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Kurtz CE, Peng Y, Jesso M, Sanghavi H, Kuehl DR, Parker SH. Using a human factors-centric approach to development and testing of a face shield designed for health care workers: A COVID-19 case study for process and outcomes. Am J Infect Control 2022; 50:306-311. [PMID: 34774896 PMCID: PMC8861890 DOI: 10.1016/j.ajic.2021.10.033] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/01/2021] [Revised: 10/27/2021] [Accepted: 10/27/2021] [Indexed: 11/27/2022]
Abstract
Background Face shields are a critical piece of personal protective equipment and their comfort impacts compliant use and thus protectiveness. Optimal design criteria for face shield use in healthcare environments are limited. We attempt to identify factors affecting face shield usability and to test and optimize a face shield for comfort and function in health care settings. Methods A broad range of workers in a large health care system were surveyed regarding face shield features and usability. Quantitative and qualitative analysis informed the development of iterative prototypes which were tested against existing shields. Iterative testing and redesign utilized expert insight and feedback from participant focus groups to inform subsequent prototype designs. Results From 1,648 responses, 6 key elements were identified: ability to adjust tension, shifting load bearing from the temples, anti-fogging, ventilation, freedom of movement, and durability. Iterative prototypes received consistently excellent feedback based on use in the clinical environment, demonstrating incremental improvement. Conclusion We defined elements of face shield design necessary for usability in health care and produced a highly functional face shield that satisfies frontline provider criteria and Emergency Use Authorization standards set by the Food and Drug Administration. Integrating human factors principles into rapid-cycle prototyping for personal protective equipment is feasible and valuable.
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12
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Agarwal R. The personal protective equipment fabricated via 3D printing technology during COVID-19. ANNALS OF 3D PRINTED MEDICINE 2022; 5:100042. [PMID: 38620978 PMCID: PMC8667480 DOI: 10.1016/j.stlm.2021.100042] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/22/2021] [Accepted: 12/12/2021] [Indexed: 12/24/2022] Open
Abstract
COVID-19 has been spread in more than 220 countries and caused global health concerns. The supply chain disruptions have abruptly affected due to the second wave of COVID-19 in various countries and caused unavailability and shortage of medical devices and personal protective equipment for frontline healthcare workers. Three-dimensional (3D) printing has proven to be a boon and revolutionized technology to supply medical devices and tackle the situation caused by the COVID-19 pandemic. The diverse designs were produced and are currently used in hospitals by patients and frontline healthcare doctors. This review summarises the application of 3D printing during COVID-19. It collects the comprehensive information of recently designed and fabricated protective equipment like nasopharyngeal swabs, valves, face shields, facemasks and many more medical devices. The drawbacks and future challenges of 3D printed medical devices and protective equipment is discussed.
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Affiliation(s)
- Raj Agarwal
- Mechanical Engineering Department, Thapar Institute of Engineering and Technology Patiala, Punjab 147004, India
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Processing and Quality Control of Masks: A Review. Polymers (Basel) 2022; 14:polym14020291. [PMID: 35054695 PMCID: PMC8778442 DOI: 10.3390/polym14020291] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/22/2021] [Revised: 11/08/2021] [Accepted: 11/12/2021] [Indexed: 12/19/2022] Open
Abstract
It is clear that viruses, especially COVID-19, can cause infection and injure the human body. These viruses can transfer in different ways, such as in air transfer, which face masks can prevent and reduce. Face masks can protect humans through their filtration function. They include different types and mechanisms of filtration whose performance depends on the texture of the fabric, the latter of which is strongly related to the manufacturing method. Thus, scientists should enrich the information on mask production and quality control by applying a wide variety of tests, such as leakage, dynamic respiratory resistance (DBR), etc. In addition, the primary manufacturing methods (meltblown, spunlaid, drylaid, wetlaid and airlaid) and new additive manufacturing (AM) methods (such as FDM) should be considered. These methods are covered in this study.
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14
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Eassa HA, Helal NA, Amer AM, Fouad A, Bedair AF, Nagib R, Mansoor I, Hawash M, Abdul-Latif M, Mohammed KHA, Helal MA, Nounou MI. 3D-Printed Microfluidics Potential in Combating Future and Current Pandemics (COVID-19). RECENT ADVANCES IN DRUG DELIVERY AND FORMULATION 2022; 16:192-216. [PMID: 35894464 DOI: 10.2174/2667387816666220727101214] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/14/2022] [Revised: 05/04/2022] [Accepted: 05/10/2022] [Indexed: 06/15/2023]
Abstract
Coronavirus disease (COVID-19) emerged in China in December 2019. In March 2020, the WHO declared it a pandemic leading to worldwide lockdowns and travel restrictions. By May, it infected 4,789,205 and killed 318,789 people. This led to severe shortages in the medical sector besides devastating socio-economic effects. Many technologies such as artificial intelligence (AI), virtual reality (VR), microfluidics, 3D printing, and 3D scanning can step into contain the virus and hinder its extensive spread. This article aims to explore the potentials of 3D printing and microfluidic in accelerating the diagnosis and monitoring of the disease and fulfilling the shortages of personal protective equipment (PPE) and medical equipment. It highlights the main applications of 3D printers and microfluidics in providing PPE (masks, respirators, face shields, goggles, and isolation chambers/hoods), supportive care (respiratory equipment) and diagnostic supplies (sampling swabs & lab-on-chip) to ease the COVID-19 pressures. Also, the cost of such technology and regulation considerations are addressed. We conclude that 3D printing provided reusable and low-cost solutions to mitigate the shortages. However, safety, sterility, and compatibility with environmental protection standards need to be guaranteed through standardization and assessment by regulatory bodies. Finally, lessons learned from this pandemic can also help the world prepare for upcoming outbreaks.
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Affiliation(s)
- Heba A Eassa
- Department of Pharmaceutical Sciences, School of Pharmacy & Physician Assistant Studies, University of Saint Joseph, Hartford, CT 06103, USA
| | - Nada A Helal
- Pharmaceutical Sciences, Irma Lerma Rangel College of Pharmacy, Texas A&M University, TX, 78363, USA
| | - Ahmed M Amer
- Department of Clinical and Molecular Medicine, Faculty of Medicine and Health Sciences, Norwegian University of Science and Technology (NTNU), Trondheim, Norway
| | - Aliaa Fouad
- Division of Pathological Sciences, Department of Pharmacology and Experimental Therapeutics, Kyoto Pharmaceutical University, Kyoto, Japan
| | - Asser F Bedair
- Department of Pharmacology and Toxicology, Faculty of Pharmacy, Alexandria University, Alexandria, Egypt
| | | | | | - Motaz Hawash
- Dept of Food Science and Agri-Food Supply Chains, Harper Adams University, Newport, UK
| | | | - Kamilia H A Mohammed
- Department of Pharmaceutics and Pharmaceutical Technology, Faculty of Pharmacy (Girls), Al- Azhar University, Cairo, Egypt
| | - Mohamed A Helal
- Construction Planning Department, National Marine Dredging Company (NMDC), Abu Dhabi 11372, United Arab Emirates
| | - Mohamed Ismail Nounou
- Department of Pharmaceutical Sciences, School of Pharmacy & Physician Assistant Studies, University of Saint Joseph, Hartford, CT 06103, USA
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15
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Thamizh Selvan S, Mohandass M, Kumar vairavel D, Sethu Ramalingam P, Mayandi K, Joe Patrick Gnanaraj S, Appadurai M. An exclusive hand protection device made of fused deposition modelling process using poly (lactic acid) polymer. MATERIALS TODAY. PROCEEDINGS 2022; 68:1381-1386. [PMID: 35818565 PMCID: PMC9259050 DOI: 10.1016/j.matpr.2022.06.406] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Indexed: 02/05/2023]
Abstract
The world has been hit hardest by a type of Severe Acute Respiratory Syndrome (SARS) virus called corona. This vulnerability did not leave all the superpowers in the world. The virus, is spread through coughs and sneezes. It is also spread by touching objects or parts of an infected person. For this reason, it is considered an infectious disease. It is very difficult to protect ourselves from such a contagious disease. But the World Health Organization (WHO) says there are certain guidelines to follow. The first way is to prevent the spread of COVID-19 social infection by adhering to social spaces (i.e. 2 m intervals). Second, we can protect ourselves by using appropriate safety equipment. We can also protect ourselves from the COVID-19 virus by using sanitizers or soaps. So this study focuses on a 3D-printed hand protection device for COVID- 19 infection prevention. The design, fabrication, and testing of the gadget were all successful. Thus, a low-cost and efficient device made by eco-friendly Poly Lactic Acid (PLA) polymer material and may be utilized to operate some potentially susceptible and highly infectious surfaces in a variety of public areas, where touching and using particular components is common and frequent (eg door handles, electrical switches, ATM machines).
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Affiliation(s)
- S. Thamizh Selvan
- Department of Mechanical Engineering, Panimalar Engineering College, Chennai, India,Corresponding author
| | - M. Mohandass
- Department of Mechanical Engineering, Sri Venkateswara College of Engineering, Chennai, India
| | - Dinesh Kumar vairavel
- Department of Mechanical Engineering, Kalasalingam Academy of Research and Education, Krishnankoil, Tamilnadu, India
| | - P. Sethu Ramalingam
- Department of Mechanical Engineering, Rajalakshmi Institute of Technology, Chennai, India
| | - K. Mayandi
- Department of Mechanical Engineering, Kalasalingam Academy of Research and Education, Krishnankoil, Tamilnadu, India
| | - S. Joe Patrick Gnanaraj
- Department of Mechanical Engineering, St. Mother Theresa Engineering College, Thoothukudi, Tamil Nadu, India
| | - M. Appadurai
- Department of Mechanical Engineering, Dr. Sivanthi Aditanar College of Engineering, Tiruchendur, Tamil Nadu, India
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16
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Kalkal A, Allawadhi P, Kumar P, Sehgal A, Verma A, Pawar K, Pradhan R, Paital B, Packirisamy G. Sensing and 3D printing technologies in personalized healthcare for the management of health crises including the COVID-19 outbreak. SENSORS INTERNATIONAL 2022; 3:100180. [PMID: 35601184 PMCID: PMC9107332 DOI: 10.1016/j.sintl.2022.100180] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 03/20/2022] [Revised: 05/05/2022] [Accepted: 05/10/2022] [Indexed: 01/12/2023] Open
Abstract
A major threat that has surrounded human civilization since the beginning of the year 2020 is the outbreak of coronavirus disease 2019 (COVID-19). It has been declared a pandemic by the World Health Organization and significantly affected populations globally, causing medical and economic despair. Healthcare chains across the globe have been under grave stress owing to shortages of medical equipments necessary to address a pandemic. Furthermore, personal protective equipment supplies, mandatory for healthcare staff for treating severely ill patients, have been in short supply. To address the necessary requisites during the pandemic, several researchers, hospitals, and industries collaborated to meet the demand for these medical equipments in an economically viable manner. In this context, 3D printing technologies have provided enormous potential in creating personalized healthcare equipment, including face masks, face shields, rapid detection kits, testing swabs, biosensors, and various ventilator components. This has been made possible by capitalizing on centralized large-scale manufacturing using 3D printing and local distribution of verified and tested computer-aided design files. The primary focus of this study is, "How 3D printing is helpful in developing these equipments, and how it can be helpful in the development and deployment of various sensing and point-of-care-testing (POCTs) devices for the commercialization?" Further, the present study also takes care of patient safety by implementing novel 3D printed health equipment used for COVID-19 patients. Moreover, the study helps identify and highlight the efforts made by various organizations toward the usage of 3D printing technologies, which are helpful in combating the ongoing pandemic.
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Affiliation(s)
- Ashish Kalkal
- Department of Biosciences and Bioengineering, Indian Institute of Technology Roorkee, Uttarakhand, 247667, India
| | - Prince Allawadhi
- Department of Biosciences and Bioengineering, Indian Institute of Technology Roorkee, Uttarakhand, 247667, India
| | - Pramod Kumar
- Institute Instrumentation Center, Indian Institute of Technology Roorkee, Uttarakhand, 247667, India
| | - Abhishek Sehgal
- Department of Chemical Engineering, Indian Institute of Technology Roorkee, Uttarakhand, 247667, India
| | - Ashmit Verma
- Divyasampark iHUB Roorkee for Devices, Materials and Technology Foundation, Indian Institute of Technology Roorkee, Uttarakhand, 247667, India
| | - Kaustubh Pawar
- Department of Biosciences and Bioengineering, Indian Institute of Technology Roorkee, Uttarakhand, 247667, India
| | - Rangadhar Pradhan
- Centre for Nanotechnology, Indian Institute of Technology Roorkee, Uttarakhand, 247667, India
| | - Biswaranjan Paital
- Redox Regulation Laboratory, Department of Zoology, College of Basic Science and Humanities, Odisha University of Agriculture and Technology, Bhubaneswar, 751003, India
| | - Gopinath Packirisamy
- Department of Biosciences and Bioengineering, Indian Institute of Technology Roorkee, Uttarakhand, 247667, India
- Centre for Nanotechnology, Indian Institute of Technology Roorkee, Uttarakhand, 247667, India
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17
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Rupesh Kumar J, Mayandi K, Joe Patrick Gnanaraj S, Chandrasekar K, Sethu Ramalingam P. A critical review of an additive manufacturing role in Covid-19 epidemic. MATERIALS TODAY. PROCEEDINGS 2022; 68:1521-1527. [PMID: 35874090 PMCID: PMC9289093 DOI: 10.1016/j.matpr.2022.07.168] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Indexed: 02/08/2023]
Abstract
In 2019, a massive and deadly coronavirus pandemic known as the COVID-19 pandemic has swept through more than 180 nations, causing a massive strain on already overtaxed health systems around the globe. Global demand for medical equipment has put a strain on traditional manufacturing methods, resulting in the need for an efficient, low-cost, and speedy mode of production. Additive manufacturing, or 3D printing, has been used by manufacturers to bridge the gap and enhance the production of medical products. Some designs that had been previously or conventionally fabricated have been revised to meet the 3D printing requirement for combating COVID-19. A variety of designs were created, and they are now in use in hospitals by patients and healthcare professionals. However, because some gadgets must adhere to rigorous standards, it is possible that some items will not meet these requirements. As a result, in order to protect the health of the user, it is necessary to understand each gadget, its usage, and industry standards. An investigation of the usage of additive manufacturing during the COVID-19 epidemic is presented in this paper. It brings together the manufacturers of a variety of 3D-printed products, including face shields, face masks, valves, nasopharyngeal swabs, and others, to debate their application and regulatory concerns in the medical field. The primary shortcoming of technology, discussed in reference to the next pandemic, is addressed here. It also looks at some of the ways that additive manufacturing could be used in the future during an emergency.
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Affiliation(s)
- Jinka Rupesh Kumar
- Department of Mechanical Engineering, Kalasalingam Academy of Research and Education, Krishnankoil, Tamilnadu, India
| | - K Mayandi
- Department of Mechanical Engineering, Kalasalingam Academy of Research and Education, Krishnankoil, Tamilnadu, India
| | - S Joe Patrick Gnanaraj
- Department of Mechanical Engineering, St.Mother Theresa Engineering College, Tamilnadu, India
| | - K Chandrasekar
- Department of Mechanical Engineering, PSN College of Engineering and Technology, Tirunelveli, TamilNadu, India
| | - P Sethu Ramalingam
- Department of Mechanical Engineering, Rajalakshmi Institute of Technology, Chennai, India
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18
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Amza CG, Zapciu A, Baciu F, Vasile MI, Popescu D. Aging of 3D Printed Polymers under Sterilizing UV-C Radiation. Polymers (Basel) 2021; 13:4467. [PMID: 34961017 PMCID: PMC8709156 DOI: 10.3390/polym13244467] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/11/2021] [Revised: 12/12/2021] [Accepted: 12/17/2021] [Indexed: 12/31/2022] Open
Abstract
In the context of the COVID-19 pandemic, shortwave ultraviolet radiation with wavelengths between 200 nm and 280 nm (UV-C) is seeing increased usage in the sterilization of medical equipment, appliances, and spaces due to its antimicrobial effect. During the first weeks of the pandemic, healthcare facilities experienced a shortage of personal protective equipment. This led to hospital technicians, private companies, and even members of the public to resort to 3D printing in order to produce fast, on-demand resources. This paper analyzes the effect of accelerated aging through prolonged exposure to UV-C on mechanical properties of parts 3D printed by material extrusion (MEX) from common polymers, such as polylactic acid (PLA) and polyethylene terephthalate-glycol (PETG). Samples 3D printed from these materials went through a 24-h UV-C exposure aging cycle and were then tested versus a control group for changes in mechanical properties. Both tensile and compressive strength were determined, as well as changes in material creep properties. Prolonged UV-C exposure reduced the mechanical properties of PLA by 6-8% and of PETG by over 30%. These findings are of practical importance for those interested in producing functional MEX parts intended to be sterilized using UV-C. Scanning electron microscopy (SEM) was performed in order to assess any changes in material structure.
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Affiliation(s)
- Catalin Gheorghe Amza
- Department of Quality Engineering and Industrial Technologies, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania;
| | - Aurelian Zapciu
- Department of Robotics and Production Systems, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania; (A.Z.); (D.P.)
| | - Florin Baciu
- Department of Strength Materials, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania;
| | - Mihai Ion Vasile
- Department of Quality Engineering and Industrial Technologies, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania;
| | - Diana Popescu
- Department of Robotics and Production Systems, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, 060042 Bucharest, Romania; (A.Z.); (D.P.)
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19
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Zgodavová K, Lengyelová K, Bober P, Eguren JA, Moreno A. 3D Printing Optimization for Environmental Sustainability: Experimenting with Materials of Protective Face Shield Frames. MATERIALS (BASEL, SWITZERLAND) 2021; 14:6595. [PMID: 34772117 PMCID: PMC8585375 DOI: 10.3390/ma14216595] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/31/2021] [Revised: 10/22/2021] [Accepted: 10/25/2021] [Indexed: 12/19/2022]
Abstract
The motivation for research on 3D printing of protective face shields was the urgent societal demand for healthcare in the fight against the spread of COVID19 pandemic. Research is based on a literature review that shows that objects produced by additive technologies do not always have consistent quality suitable for the given purpose of use. Besides, they have different effects on the environment and leave different footprints. The overall goal of the research was to find out the most suitable thermoplastic material for printing shield frames in terms of mechanical properties, geometric accuracy, weight, printing time, filament price, and environmental sustainability. Fused deposition modeling (FDM) technology was used for 3D printing, and three different filaments were investigated: polylactic acid (PLA), polyethylene terephthalate (PETG), and polyhydroxyalkanoate (PHA). The weighted sum method for multi-objective optimization was used. Finally, PHA material was chosen, mainly due to its environmental sustainability, as it has the most negligible impact on the environment.
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Affiliation(s)
- Kristína Zgodavová
- Faculty of Materials, Metallurgy and Recycling, Technical University of Košice, 042 00 Košice, Slovakia
| | - Kristína Lengyelová
- Faculty of Materials, Metallurgy and Recycling, Technical University of Košice, 042 00 Košice, Slovakia
| | - Peter Bober
- Faculty of Electrical Engineering and Informatics, Technical University of Košice, 042 00 Košice, Slovakia;
| | - José Alberto Eguren
- Faculty of Engineering, Mondragon University, 20500 Arrasate, Spain; (J.A.E.); (A.M.)
| | - Amaia Moreno
- Faculty of Engineering, Mondragon University, 20500 Arrasate, Spain; (J.A.E.); (A.M.)
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20
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Li S, Tan Y, Willis S, Bahshwan M, Folkes J, Kalossaka L, Waheed U, Myant C. Toward Mass Customization Through Additive Manufacturing: An Automated Design Pipeline for Respiratory Protective Equipment Validated Against 205 Faces. Int J Bioprint 2021; 7:417. [PMID: 34805596 PMCID: PMC8600309 DOI: 10.18063/ijb.v7i4.417] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/15/2021] [Indexed: 11/29/2022] Open
Abstract
Respiratory protective equipment (RPE) is traditionally designed through anthropometric sizing to enable mass production. However, this can lead to long-standing problems of low-compliance, severe skin trauma, and higher fit test failure rates among certain demographic groups, particularly females and non-white ethnic groups. Additive manufacturing could be a viable solution to produce custom-fitted RPE, but the manual design process is time-consuming, cost-prohibitive and unscalable for mass customization. This paper proposes an automated design pipeline which generates the computer-aided design models of custom-fit RPE from unprocessed three-dimensional (3D) facial scans. The pipeline successfully processed 197 of 205 facial scans with <2 min/scan. The average and maximum geometric error of the mask were 0.62 mm and 2.03 mm, respectively. No statistically significant differences in mask fit were found between male and female, Asian and White, White and Others, Healthy and Overweight, Overweight and Obese, Middle age, and Senior groups.
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Affiliation(s)
- Shiya Li
- Dyson School of Design Engineering, Imperial College London, London, SW7 1AL, United Kingdom
| | - Yongxuan Tan
- Dyson School of Design Engineering, Imperial College London, London, SW7 1AL, United Kingdom
| | - Samuel Willis
- Dyson School of Design Engineering, Imperial College London, London, SW7 1AL, United Kingdom
| | - Mohanad Bahshwan
- Department of Mechanical Engineering, Imperial College London, London, SW7 1AL, United Kingdom
- Department of Mechanical and Materials Engineering, University of Jeddah, Jeddah, Saudi Arabia
| | - Joseph Folkes
- Dyson School of Design Engineering, Imperial College London, London, SW7 1AL, United Kingdom
| | - Livia Kalossaka
- Dyson School of Design Engineering, Imperial College London, London, SW7 1AL, United Kingdom
| | - Usman Waheed
- Dyson School of Design Engineering, Imperial College London, London, SW7 1AL, United Kingdom
| | - Connor Myant
- Dyson School of Design Engineering, Imperial College London, London, SW7 1AL, United Kingdom
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21
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Nold J, Metzger MC, Schwarz S, Wesemann C, Wemken G, Pieralli S, Kernen F, Weingart J, Schirmeister CG, Schumann S, Schlager S, Spies BC. Air seal performance of personalized and statistically shaped 3D-printed face masks compared with market-available surgical and FFP2 masks. Sci Rep 2021; 11:19347. [PMID: 34588584 PMCID: PMC8481495 DOI: 10.1038/s41598-021-98963-0] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/02/2021] [Accepted: 08/23/2021] [Indexed: 11/09/2022] Open
Abstract
The ongoing COVID-19 pandemic has revealed alarming shortages of personal protective equipment for frontline healthcare professionals and the general public. Therefore, a 3D-printable mask frame was developed, and its air seal performance was evaluated and compared. Personalized masks (PM) based on individual face scans (n = 8) and a statistically shaped mask (SSM) based on a standardized facial soft tissue shape computed from 190 face scans were designed. Subsequently, the masks were additively manufactured, and in a second step, the PM and SSM were compared to surgical masks (SM) and FFP2 masks (FFP2) in terms of air seal performance. 3D-printed face models allowed for air leakage evaluation by measuring the pressure inside the mask in sealed and unsealed conditions during a breathing simulation. The PM demonstrated the lowest leak flow (p < 0.01) of inspired or expired unfiltered air of approximately 10.4 ± 16.4%, whereas the SM showed the highest (p < 0.01) leakage with 84.9 ± 7.7%. The FFP2 and SSM had similar values of 34.9 ± 18.5% leakage (p > 0.68). The developed framework allows for the time- and resource-efficient, on-demand, and in-house production of masks. For the best seal performance, an individually personalized mask design might be recommended.
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Affiliation(s)
- Julian Nold
- Department of Prosthetic Dentistry, Center for Dental Medicine, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Marc C Metzger
- Department of Oral and Maxillofacial Surgery, Center for Dental Medicine, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Steffen Schwarz
- Department of Oral and Maxillofacial Surgery, Center for Dental Medicine, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Christian Wesemann
- Department of Prosthetic Dentistry, Center for Dental Medicine, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Gregor Wemken
- Department of Prosthetic Dentistry, Center for Dental Medicine, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Stefano Pieralli
- Department of Prosthetic Dentistry, Center for Dental Medicine, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany.,Department of Oral and Maxillofacial Surgery, Center for Dental Medicine, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Florian Kernen
- Department of Oral and Maxillofacial Surgery, Center for Dental Medicine, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Julia Weingart
- Department of Oral and Maxillofacial Surgery, Center for Dental Medicine, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Carl G Schirmeister
- Institute for Macromolecular Chemistry, Freiburg Materials Research Center, University of Freiburg, Stefan-Meier-Str. 21, 79104, Freiburg, Germany.,Basell Sales & Marketing B.V., LyondellBasell Industries, Industriepark Höchst, 65926, Frankfurt am Main, Germany
| | - Stefan Schumann
- Department of Anesthesiology and Critical Care, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Stefan Schlager
- Department of Biological Anthropology, Medical Center, University of Freiburg, Hebelstraße 29, 79106, Freiburg, Germany
| | - Benedikt C Spies
- Department of Prosthetic Dentistry, Center for Dental Medicine, Faculty of Medicine, Medical Center, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany.
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22
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Additive Manufacturing of Plastics Used for Protection against COVID19-The Influence of Chemical Disinfection by Alcohol on the Properties of ABS and PETG Polymers. MATERIALS 2021; 14:ma14174823. [PMID: 34500911 PMCID: PMC8432493 DOI: 10.3390/ma14174823] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/06/2021] [Revised: 08/18/2021] [Accepted: 08/23/2021] [Indexed: 12/20/2022]
Abstract
In this paper, the influence of disinfection on structural and mechanical properties of additive manufactured (AM) parts was analyzed. All AM parts used for a fight against COVID19 were disinfected using available methods-including usage of alcohols, high temperature, ozonation, etc.-which influence on AM parts properties has not been sufficiently analyzed. During this research, three types of materials dedicated for were tested in four different disinfection times and two disinfection liquid concentrations. It has been registered that disinfection liquid penetrated void into material's volume, which caused an almost 20% decrease in tensile properties in parts manufactured using a glycol-modified version of polyethylene terephthalate (PETG).
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23
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Singh P, Pal K, Chakravraty A, Ikram S. Execution and viable applications of face shield "a safeguard" against viral infections of cross-protection studies: A comprehensive review. J Mol Struct 2021; 1238:130443. [PMID: 33867574 PMCID: PMC8035530 DOI: 10.1016/j.molstruc.2021.130443] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/01/2021] [Revised: 03/27/2021] [Accepted: 04/05/2021] [Indexed: 12/16/2022]
Abstract
Face shield are the unmistakable plastic gatekeepers secures eyes and face, simpler to wear and a group of specialists state face shields may supplant masks as an increasingly agreeable and progressively successful obstacle to COVID-19. Face shields are useful in stopping respiratory droplets from speading from the wearer to others. The droplets, which come into contact with the shield, are quickly spread over a large area, both transversely and vertically, over the shield, but with a shrinking concentration of droplets, as opposed to face masks, which appear to slide under the nose of the wearer or, worse, collapse entirely off the shield. Hence, a face- shield can be considered as personal protective equipment (PPE), which is a first line of resistance, utilized by the clinicians and forefront health workers for protection against the infectious body fluid and aerosols. Face-shields are mainly fabricated using polycarbonate material, because of their excellent optical transparency in UVA-visible-IR spectrum and mechanical properties. The goal of this article is to provide researchers working in the same area, as well as health and industrial staff, with a detailed analysis of the usage of face shields against bioaerosols and the need for personal security. The reviews main focus on the background of the face shield, provide assistance in the selection, its design and structure, applications, advantages and disadvantages. Lastly, people's view about the usage of face shield as it becomes an essential part of human beings like an accomplice during this current pandemic situation.
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Affiliation(s)
- Preeti Singh
- Bio/Polymers Research Laboratory, Department of Chemistry, Jamia Millia Islamia, New Delhi, India
| | - Kaushik Pal
- Laboratório de Biopolímeros e-Sensores, Instituto de Macromoléculas, Universidade Federal do Rio de Janeiro (LABIOS/IMA/UFRJ), Rio de Janeiro 21941-901, Brazil
| | - Archana Chakravraty
- Bio/Polymers Research Laboratory, Department of Chemistry, Jamia Millia Islamia, New Delhi, India
| | - Saiqa Ikram
- Bio/Polymers Research Laboratory, Department of Chemistry, Jamia Millia Islamia, New Delhi, India
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24
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Ayabaca C, Vila C, Reina S, Medina A, Cesén M, Carrión M. Collaborative manufacturing of ergonomic personal protective equipment (PPE) accessories to prevent infectious disease. ACTA ACUST UNITED AC 2021; 49:1-7. [PMID: 34395195 PMCID: PMC8353840 DOI: 10.1016/j.matpr.2021.07.429] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Abstract
Throughout history there have been epidemics and pandemics of all kinds, however the most recent ones have been respiratory diseases that have had a significant effect on the society and that have caused high mortality rates. The preventive measures to minimize the risk of contagion by contact with infected surfaces include ergonomic accessories including personal protective equipment (PPE) to prevent hands to be in contact with surfaces that could be infected by viruses, bacteria, fungi, etc., thus avoiding infection by the usual entry routes (mouth, nose, and eyes) to the human body of highly contagious diseases such as COVID-19. The collaborative manufacture of these safety accessories at the site of consumption is a current option that minimizes infectious diseases and reduces costs. Accessories such as the so-called “ear saver” and “anti-contact keys” can be produced by 3D printing with a general CAD/CAM and allow users in hospitals, and schools, such as medical and teaching staff and society in general to extend the life of N95 respirator fasteners (protective masks) and avoid contagion. These devices can be used to open doors and windows and control elevators, etc. The accessories can be optimized ergonomically for individual use by providing a custom design. The collaborative manufacture of these elements allows the product design stages to be carried out autonomously. In the manufacturing stage, 3D printers can be used to produce the devices at the point of use, thus saving on transport and distribution costs. This paper describes a comparative analysis of their design, manufacture and use in hospitals, schools, universities, and commercial areas with the aim of improving the current design.
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Affiliation(s)
- César Ayabaca
- Department of Mechanical Engineering, Escuela Politécnica Nacional, E11-253, Quito 170525, Ecuador.,DIMEB Research Group, Escuela Politécnica Nacional, E11-253, Quito 170525, Ecuador
| | - Carlos Vila
- Department of Mechanical Engineering and Materials, Universitat Politècnica de València, Valencia 46022, Spain
| | - Salvatore Reina
- Department of Mechanical Engineering, Escuela Politécnica Nacional, E11-253, Quito 170525, Ecuador.,DIMEB Research Group, Escuela Politécnica Nacional, E11-253, Quito 170525, Ecuador
| | - Ana Medina
- Consultant in Occupational Safety and Health, Quito 170511, Ecuador
| | - Mario Cesén
- Department of Mechanical Engineering, Escuela Politécnica Nacional, E11-253, Quito 170525, Ecuador.,DIMEB Research Group, Escuela Politécnica Nacional, E11-253, Quito 170525, Ecuador
| | - Marco Carrión
- Department of Mechanical Engineering, Escuela Politécnica Nacional, E11-253, Quito 170525, Ecuador
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3D Printing for Medical Applications: Current State of the Art and Perspectives during the COVID-19 Crisis. SURGERIES 2021. [DOI: 10.3390/surgeries2030025] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023] Open
Abstract
The coronavirus SARS-CoV-2 pandemic has affected over one hundred million people worldwide and has resulted in over two million deaths. In addition to the toll that coronavirus takes on the health of humans infected with the virus and the potential long term effects of infection, the repercussions of the pandemic on the economy as well as on the healthcare system have been enormous. The global supply of equipment necessary for dealing with the pandemic experienced extreme stress as healthcare systems around the world attempted to acquire personal protective equipment for their workers and medical devices for treating COVID-19. This review describes how 3D printing is currently being used in life saving surgeries such as heart and lung surgery and how 3D printing can address some of the worldwide shortage of personal protective equipment, by examining recent trends of the use of 3D printing and how these technologies can be applied during and after the pandemic. We review the use of 3D printed models for treating the long term effects of COVID-19. We then focus on methods for generating face shields and different types of respirators. We conclude with areas for future investigation and application of 3D printing technology.
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Dartnell LR, Kish K. Do responses to the COVID-19 pandemic anticipate a long-lasting shift towards peer-to-peer production or degrowth? SUSTAINABLE PRODUCTION AND CONSUMPTION 2021; 27:2165-2177. [PMID: 34722844 PMCID: PMC8542348 DOI: 10.1016/j.spc.2021.05.018] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/12/2020] [Revised: 05/08/2021] [Accepted: 05/20/2021] [Indexed: 05/24/2023]
Abstract
The COVID-19 pandemic simultaneously triggered a sudden, substantial increase in demand for items such as personal protection equipment and hospital ventilators whilst also disrupting the means of mass-production and international transport in established supply chains. Furthermore, under stay-at-home orders and with bricks-and-mortar retailers closed, consumers were also forced to adapt. Thus the pandemic offers a unique opportunity to study shifts in behaviour during disruption to industrialised manufacturing and economic contraction, in order to understand the role peer-to-peer production may play in a transition to long-term sustainability of production and consumption, or degrowth. Here, we analyse publicly-available datasets on internet search traffic and corporation financial returns to track the shifts in public interest and consumer behaviour over 2019 - 2020. We find a jump in interest in home-making and small-scale production at the beginning of the pandemic, as well as a substantial and sustained shift in consumer preference for peer-to-peer e-commerce platforms relative to more-established online vendors. In particular we present two case studies - the home-made facemasks supplied through Etsy, and the decentralised efforts of the 3D printer community - to assess the effectiveness of their responses to the pandemic. These patterns of behaviour are related to new modes of production in line with ecological economics and as such add capacity to a broader prefiguration of degrowth. We suggest an adoption of a new "fourth wave" of DIY culture defined by enhanced resilience and degrowth to continue to add capacity to a prefigurative politic of degrowth.
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Affiliation(s)
- Lewis R Dartnell
- Department of Life Sciences, University of Westminster, 115 New Cavendish Street, London W1W 6UW, United Kingdom
| | - Kaitlin Kish
- Natural Resource Sciences, McGill University, 21111 Lakeshore, Ste-Anne-de-Bellevue, Sainte-Anne-de-Bellevue, Quebec H9×3V9, Canada
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27
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Protection, disinfection, and immunization for healthcare during the COVID-19 pandemic: Role of natural and synthetic macromolecules. THE SCIENCE OF THE TOTAL ENVIRONMENT 2021; 776. [PMCID: PMC7895681 DOI: 10.1016/j.scitotenv.2021.145989] [Citation(s) in RCA: 17] [Impact Index Per Article: 5.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/03/2023]
Abstract
The world is trying to improve public health while the outbreak of the COVID-19 is at its worst. So far, countless people have died from the COVID-19 disease and it is still a serious threat to human health. Synthetic and natural polymers are unavoidable materials in the healthcare sector. During the COVID-19 outbreak, diverse medical equipment and devices were designed and developed by using these macromolecules for the protection, disinfection, and immunization applications. Synthetic polymers such as polypropylene, polystyrene, poly(lactic acid), poly(ethylene terephthalate), and so forth have been successfully applied for the design and fabrication of diverse face masks, shields, anti-viral coatings, as well as diagnostic kits. Natural polymers having great features such as biodegradability and environmentally friendly are made from algae, plants, and animals. These polymers including sodium alginate, chitosan, cellulose, and gums have been shown a critical role in the fabrication of personal protective equipment, immunosensors, and anti-viral spray for control and fight against COVID-19. Besides, the problem of plastic waste can be solved by replacing them with natural polymers. This mini-review aims to show the application of polymer-based materials during the COVID-19 epidemic.
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28
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Budinoff HD, Bushra J, Shafae M. Community-driven PPE production using additive manufacturing during the COVID-19 pandemic: Survey and lessons learned. JOURNAL OF MANUFACTURING SYSTEMS 2021; 60:799-810. [PMID: 35068654 PMCID: PMC8759144 DOI: 10.1016/j.jmsy.2021.07.010] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/01/2021] [Revised: 06/14/2021] [Accepted: 07/07/2021] [Indexed: 05/21/2023]
Abstract
This study presents a detailed analysis of the production efforts for personal protective equipment in makerspaces and informal production spaces (i.e., community-driven efforts) in response to the COVID-19 pandemic in the United States. The focus of this study is on additive manufacturing (also known as 3D printing), which was the dominant manufacturing method employed in these production efforts. Production details from a variety of informal production efforts were systematically analyzed to quantify the scale and efficiency of different efforts. Data for this analysis was primarily drawn from detailed survey data from 74 individuals who participated in these different production efforts, as well as from a systematic review of 145 publicly available news stories. This rich dataset enables a comprehensive summary of the community-driven production efforts, with detailed and quantitative comparisons of different efforts. In this study, factors that influenced production efficiency and success were investigated, including choice of PPE designs, production logistics, and additive manufacturing processes employed by makerspaces and universities. From this investigation, several themes emerged including challenges associated with matching production rates to demand, production methods with vastly different production rates, inefficient production due to slow build times and high scrap rates, and difficulty obtaining necessary feedstocks. Despite these challenges, nearly every maker involved in these production efforts categorized their response as successful. Lessons learned and themes derived from this systematic study of these results are compiled and presented to help inform better practices for future community-driven use of additive manufacturing, especially in response to emergencies.
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Affiliation(s)
- Hannah D Budinoff
- Department of Systems and Industrial Engineering, University of Arizona, Tucson, AZ, United States
| | - Jannatul Bushra
- Department of Systems and Industrial Engineering, University of Arizona, Tucson, AZ, United States
| | - Mohammed Shafae
- Department of Systems and Industrial Engineering, University of Arizona, Tucson, AZ, United States
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29
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Ishack S, Lipner SR. Use of 3D printing to support COVID-19 medical supply shortages: a review. JOURNAL OF 3D PRINTING IN MEDICINE 2021; 5:83-95. [PMID: 38051997 PMCID: PMC8285110 DOI: 10.2217/3dp-2020-0031] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/17/2020] [Accepted: 07/02/2021] [Indexed: 11/25/2022]
Abstract
The novel coronavirus, COVID-19, created a pandemic with significant mortality and morbidity which poses challenges for patients and healthcare workers. The global spread of COVID-19 has resulted in shortages of personal protective equipment (PPE) leaving frontline health workers unprotected and overwhelming the healthcare system. 3D printing is well suited to address shortages of masks, face shields, testing kits and ventilators. In this article, we review 3D printing and suggest potential applications for creating PPE for healthcare workers treating COVID-19 patients. A comprehensive literature review was conducted using PubMed with keywords "Coronavirus disease 2019", "COVID-19", "severe acute respiratory syndrome coronavirus 2", "SARS-CoV-2", "supply shortages", "N95 respirator masks", "personal protective equipment", "PPE", "ventilators", "three-dimensional model", "three-dimensional printing" "3D printing" and "ventilator". A summary of important studies relevant to the development of 3D-printed clinical applications for COVID-19 is presented. 3D technology has great potential to revolutionize healthcare through accessibility, affordably and personalization.
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Affiliation(s)
| | - Shari R Lipner
- Department of Dermatology, Weill Cornell Medicine, NY 10021, USA
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30
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Ibrahim N, Jovic T, Jessop ZM, Whitaker IS. Innovation in a Time of Crisis: A Systematic Review of Three-Dimensional Printing in the COVID-19 Pandemic. 3D PRINTING AND ADDITIVE MANUFACTURING 2021; 8:201-215. [PMID: 36654661 PMCID: PMC9828608 DOI: 10.1089/3dp.2020.0258] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/17/2023]
Abstract
The coronavirus (COVID-19) global pandemic resulted in the breakdown of traditional supply chains responsible for providing essential equipment to hospitals and personal protective equipment (PPE) for health and social care workers. The three-dimensional (3D) printing community has responded to emerging need by recognizing shortages across health care systems and providing innovative solutions in real time, circumventing short-term global supply issues. A systematic review was undertaken to investigate the role of 3D printing in the COVID-19 pandemic in accordance with the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines using the MEDLINE, EMBASE, and World Health Organization (WHO) COVID-19 databases. Newspaper and internet article sources were identified using the NEXIS media database. All studies and articles on the application of 3D printed solutions during the peak of the COVID-19 pandemic were included. The literature search identified 26 related articles, and 13 studies met inclusion criteria and were suitable for full-text review. One thousand two hundred and one unique digital media articles were identified; after removal of duplicates and screening of headlines for the inclusion and exclusion criteria, 460 articles were suitable for full-text review. The cross-collaboration between the 3D printing community and health care systems has aided in the provision of innovative solutions to combat the COVID-19 crisis. The applications for 3D printing ranged from oxygenation equipment to noninvasive and invasive ventilatory parts and innovative solutions for infection control and quarantine hubs. This review has identified that 3D printing technology has made the biggest contribution to the production of PPE in particular face shields, mirroring the areas of greatest shortage and need. Additive manufacturing has played a pivotal role in aligning disciplines in engineering, science, and medicine for the greater good. We have witnessed the rapid reconfiguration of traditional supply chains to circumvent global shortages, while making advancements in effort to limit the impact of this and future pandemics.
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Affiliation(s)
- Nader Ibrahim
- Reconstructive Surgery and Regenerative Medicine Research Group (ReconRegen), Institute of Life Sciences, Swansea University Medical School, Swansea, United Kingdom
- The Welsh Centre for Burns & Plastic Surgery, Morriston Hospital, Swansea, United Kingdom
| | - Thomas Jovic
- Reconstructive Surgery and Regenerative Medicine Research Group (ReconRegen), Institute of Life Sciences, Swansea University Medical School, Swansea, United Kingdom
- The Welsh Centre for Burns & Plastic Surgery, Morriston Hospital, Swansea, United Kingdom
| | - Zita M. Jessop
- Reconstructive Surgery and Regenerative Medicine Research Group (ReconRegen), Institute of Life Sciences, Swansea University Medical School, Swansea, United Kingdom
- The Welsh Centre for Burns & Plastic Surgery, Morriston Hospital, Swansea, United Kingdom
| | - Iain S. Whitaker
- Reconstructive Surgery and Regenerative Medicine Research Group (ReconRegen), Institute of Life Sciences, Swansea University Medical School, Swansea, United Kingdom
- The Welsh Centre for Burns & Plastic Surgery, Morriston Hospital, Swansea, United Kingdom
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31
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Kumar KPA, Pumera M. 3D-Printing to Mitigate COVID-19 Pandemic. ADVANCED FUNCTIONAL MATERIALS 2021; 31:2100450. [PMID: 34230824 PMCID: PMC8250363 DOI: 10.1002/adfm.202100450] [Citation(s) in RCA: 23] [Impact Index Per Article: 7.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/15/2021] [Revised: 02/13/2021] [Indexed: 05/08/2023]
Abstract
3D-printing technology provided numerous contributions to the health sector during the recent Coronavirus disease 2019 (COVID-19) pandemic. Several of the 3D-printed medical devices like personal protection equipment (PPE), ventilators, specimen collectors, safety accessories, and isolation wards/ chambers were printed in a short time as demands for these were rising significantly. The review discusses some of these contributions of 3D-printing that helped to protect several lives during this health emergency. By enlisting some of the significant benefits of using the 3D-printing technique during an emergency over other conventional methods, this review claims that the former opens enormous possibilities in times of serious shortage of supply and exceeding demands. This review acknowledges the collaborative approaches adopted by individuals, entrepreneurs, academicians, and companies that helped in forming a global network for delivering 3D-printed medical/non-medical components, when other supply chains were disrupted. The collaboration of the 3D-printing technology with the global health community unfolds new and significant opportunities in the future.
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Affiliation(s)
| | - Martin Pumera
- Future Energy and Innovation LaboratoryCentral European Institute of TechnologyBrno University of TechnologyPurkyňova 123Brno61200Czech Republic
- Department of Chemistry and Biochemistry3D Printing & Innovation HubMendel University in BrnoZemedelska 1Brno61300Czech Republic
- Department of Chemical and Biomolecular EngineeringYonsei University50 Yonsei‐ro, Seodaemun‐guSeoul03722Korea
- Department of Medical ResearchChina Medical University HospitalChina Medical UniversityNo. 91 Hsueh‐Shih RoadTaichung40402Taiwan
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32
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Disinfection of 3D-printed protective face shield during COVID-19 pandemic. Am J Infect Control 2021; 49:512-515. [PMID: 33080363 PMCID: PMC7568470 DOI: 10.1016/j.ajic.2020.10.008] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/19/2020] [Revised: 10/06/2020] [Accepted: 10/07/2020] [Indexed: 12/27/2022]
Abstract
This study assessed the disinfection using 70% ethanol; H2O2-quaternary ammonium salt mixture; 0.1% sodium hypochlorite and autoclaving of four 3D-printed face shields with different designs, visor materials; and visor thickness (0.5-0.75 mm). We also investigated their clinical suitability by applying a questionnaire to health workers (HW) who used them. Each type of disinfection was done 40 times on each type of mask without physical damage. In contrast, autoclaving led to appreciable damage.
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33
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Viscoelastic Polyurethane Foams for Use in Seals of Respiratory Protective Devices. MATERIALS 2021; 14:ma14071600. [PMID: 33805934 PMCID: PMC8036923 DOI: 10.3390/ma14071600] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/11/2021] [Revised: 03/12/2021] [Accepted: 03/20/2021] [Indexed: 12/18/2022]
Abstract
A key factor in effective protection against airborne hazards, i.e., biological and nonbiological aerosols, vapors, and gases, is a good face fit of respiratory protective devices (RPDs). Equally important is the comfort of use, which may encourage or discourage users from donning RPDs. The objective of the work was to develop viscoelastic polyurethane foams for use in RPD seals. The obtained foams were characterized using scanning electron microscopy, infrared spectroscopy, thermogravimetry, and differential scanning calorimetry. Measurements also involved gel fraction, apparent density, air permeability, elastic recovery time, compression set, rebound resilience, and sweat uptake. The results were discussed in the context of modifications to the foam formulation: the isocyanate index (INCO) in the range of 0.6–0.9 and the blowing agent content in the range of 1.2–3.0 php. FTIR analysis revealed a higher level of urea groups with increasing water content in the formulation. Higher INCO and water content levels also led to lower onset temperatures of thermal degradation and higher glass-transition temperatures of the soft phase. A decrease in apparent density and an increase in mean pore sizes of the foams with increasing INCO and water content levels was observed. Functional parameters (air permeability, elastic recovery time, compression set, rebound resilience, and sweat uptake) were also found to be satisfactory at lower INCO and water content levels.
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34
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Welch JL, Xiang J, Mackin SR, Perlman S, Thorne P, O’Shaughnessy P, Strzelecki B, Aubin P, Ortiz-Hernandez M, Stapleton JT. Inactivation of Severe Acute Respiratory Coronavirus Virus 2 (SARS-CoV-2) and Diverse RNA and DNA Viruses on Three-Dimensionally Printed Surgical Mask Materials. Infect Control Hosp Epidemiol 2021; 42:253-260. [PMID: 32783787 PMCID: PMC7463154 DOI: 10.1017/ice.2020.417] [Citation(s) in RCA: 13] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/06/2020] [Revised: 08/04/2020] [Accepted: 08/08/2020] [Indexed: 12/20/2022]
Abstract
BACKGROUND Personal protective equipment (PPE) is a critical need during the coronavirus disease 2019 (COVID-19) pandemic. Alternative sources of surgical masks, including 3-dimensionally (3D) printed approaches that may be reused, are urgently needed to prevent PPE shortages. Few data exist identifying decontamination strategies to inactivate viral pathogens and retain 3D-printing material integrity. OBJECTIVE To test viral disinfection methods on 3D-printing materials. METHODS The viricidal activity of common disinfectants (10% bleach, quaternary ammonium sanitizer, 3% hydrogen peroxide, or 70% isopropanol and exposure to heat (50°C, and 70°C) were tested on four 3D-printed materials used in the healthcare setting, including a surgical mask design developed by the Veterans' Health Administration. Inactivation was assessed for several clinically relevant RNA and DNA pathogenic viruses, including severe acute respiratory coronavirus virus 2 (SARS-CoV-2) and human immunodeficiency virus 1 (HIV-1). RESULTS SARS-CoV-2 and all viruses tested were completely inactivated by a single application of bleach, ammonium quaternary compounds, or hydrogen peroxide. Similarly, exposure to dry heat (70°C) for 30 minutes completely inactivated all viruses tested. In contrast, 70% isopropanol reduced viral titers significantly less well following a single application. Inactivation did not interfere with material integrity of the 3D-printed materials. CONCLUSIONS Several standard decontamination approaches effectively disinfected 3D-printed materials. These approaches were effective in the inactivation SARS-CoV-2, its surrogates, and other clinically relevant viral pathogens. The decontamination of 3D-printed surgical mask materials may be useful during crisis situations in which surgical mask supplies are limited.
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Affiliation(s)
- Jennifer L. Welch
- Medical Service, Iowa City Veterans’ Affairs Medical Center, Iowa City, Iowa
- Department of Internal Medicine, Carver College of Medicine University of Iowa, Iowa City, Iowa
- Department of Microbiology and Immunology, Carver College of Medicine, University of Iowa, Iowa City, Iowa
| | - Jinhua Xiang
- Medical Service, Iowa City Veterans’ Affairs Medical Center, Iowa City, Iowa
- Department of Internal Medicine, Carver College of Medicine University of Iowa, Iowa City, Iowa
- Department of Microbiology and Immunology, Carver College of Medicine, University of Iowa, Iowa City, Iowa
| | - Samantha R. Mackin
- Department of Microbiology and Immunology, Carver College of Medicine, University of Iowa, Iowa City, Iowa
| | - Stanley Perlman
- Department of Microbiology and Immunology, Carver College of Medicine, University of Iowa, Iowa City, Iowa
| | - Peter Thorne
- Department of Occupational and Environmental Health, College of Public Health, University of Iowa, Iowa City, Iowa
| | - Patrick O’Shaughnessy
- Department of Occupational and Environmental Health, College of Public Health, University of Iowa, Iowa City, Iowa
| | | | - Patrick Aubin
- Center for Limb Loss and MoBility (CLiMB), VA Puget Sound Health Care System, Seattle, Washington
- Department of Mechanical Engineering, University of Washington, Seattle, Washington
| | - Monica Ortiz-Hernandez
- Center for Limb Loss and MoBility (CLiMB), VA Puget Sound Health Care System, Seattle, Washington
- Department of Mechanical Engineering, University of Washington, Seattle, Washington
| | - Jack T. Stapleton
- Medical Service, Iowa City Veterans’ Affairs Medical Center, Iowa City, Iowa
- Department of Internal Medicine, Carver College of Medicine University of Iowa, Iowa City, Iowa
- Department of Microbiology and Immunology, Carver College of Medicine, University of Iowa, Iowa City, Iowa
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Radfar P, Bazaz SR, Mirakhorli F, Warkiani ME. The role of 3D printing in the fight against COVID-19 outbreak. JOURNAL OF 3D PRINTING IN MEDICINE 2021. [PMCID: PMC8098653 DOI: 10.2217/3dp-2020-0028] [Citation(s) in RCA: 12] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Indexed: 12/11/2022]
Abstract
Along with the COVID-19 pandemic, urgent needs for medical and specialized products, especially personal protective equipment, has been overwhelming. The conventional production line of medical devices has been challenged by excessive global demand, and the need for an easy, low-cost and rapid fabrication method is felt more than ever. In a scramble to address this shortfall, manufacturers referred to additive manufacturing or 3D printing to fill the gap and increase the production line of medical devices. Various previously/conventionally fabricated designs have been modified and redesigned to suit the 3D printing requirement to fight against COVID-19. In this perspective, various designs accommodated for the current worldwide outbreak of COVID-19 are discussed and how 3D printing could help the global community against the current and future conditions has been explored.
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Affiliation(s)
- Payar Radfar
- School of Biomedical Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia
| | - Sajad Razavi Bazaz
- School of Biomedical Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia
| | - Fateme Mirakhorli
- School of Biomedical Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia
| | - Majid Ebrahimi Warkiani
- School of Biomedical Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia
- Institute of Molecular Medicine, Sechenov University, Moscow, 119991, Russia
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Algorithmic matching of personal protective equipment donations with healthcare facilities during the COVID-19 pandemic. NPJ Digit Med 2021; 4:13. [PMID: 33514805 PMCID: PMC7846564 DOI: 10.1038/s41746-020-00375-3] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/18/2020] [Accepted: 11/19/2020] [Indexed: 01/05/2023] Open
Abstract
GetUsPPE.org has built a centralized platform to facilitate matches for PPE donations, with an active role in matching donors with the appropriate recipients. A manual match process was limited by volunteer hours, thus we developed an open-access matching algorithm using a linear programming-based transportation model. From April 14, 2020 to April 27, 2020, the algorithm was used to match 83,136 items of PPE to 135 healthcare facilities in need across the United States with a median of 214.3 miles traveled, 100% of available donations matched, met the full quantity of requested PPE for 67% of recipients matched, and with 46% matches under 30 miles traveled. Compared with the period April 1, 2020 to April 13, 2020, when PPE matching was manual, the algorithm resulted in a 280% increase in matches/day. This publicly available automated algorithm could be deployed in future situations when the healthcare supply chain is insufficient.
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Wang PL, Roschli A, Paranthaman MP, Theodore M, Cramer CL, Zangmeister C, Zhang Y, Urban JJ, Love L. Recent developments in filtration media and respirator technology in response to COVID-19. MRS BULLETIN 2021; 46:822-831. [PMID: 34539059 PMCID: PMC8442655 DOI: 10.1557/s43577-021-00173-6] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Accepted: 08/06/2021] [Indexed: 05/03/2023]
Abstract
ABSTRACT The COVID-19 pandemic triggered a surge in demand for N95 or equivalent respirators that the global supply chain was unable to satisfy. This shortage in critical equipment has inspired research that addresses the immediate problems and has accelerated the development of the next-generation filtration media and respirators. This article provides a brief review of the most recent work with regard to face respirators and filtration media. We discuss filtration efficiency of the widely utilized cloth masks. Next, the sterilization of and reuse of existing N95 respirators to extend the existing stockpile is discussed. To expand near-term supplies, optimization of current manufacturing methods, such as melt-blown processes and electrospinning, has been explored. Future manufacturing methods have been investigated to address long-term supply shortages. Novel materials with antiviral and sterilizable properties with the ability for multiple reuses have been developed and will contribute to the development of the next generation of longer lasting multi-use N95 respirators. Finally, additively manufactured respirators are reviewed, which enable a rapidly deployable source of reusable respirators that can use any filtration fabric.
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Affiliation(s)
| | - Alex Roschli
- Oak Ridge National Laboratory, Oak Ridge, TN USA
| | | | | | | | | | | | | | - Lonnie Love
- Oak Ridge National Laboratory, Oak Ridge, TN USA
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Pandemic-Driven Development of a Medical-Grade, Economic and Decentralized Applicable Polyolefin Filament for Additive Fused Filament Fabrication. Molecules 2020; 25:molecules25245929. [PMID: 33333753 PMCID: PMC7765172 DOI: 10.3390/molecules25245929] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/20/2020] [Revised: 12/04/2020] [Accepted: 12/13/2020] [Indexed: 12/21/2022] Open
Abstract
A polyolefin with certified biocompatibility according to USP class VI was used by our group as feedstock for filament-based 3D printing to meet the highest medical standards in order to print personal protective equipment for our university hospital during the ongoing pandemic. Besides the chemical resistance and durability, as well as the ability to withstand steam sterilization, this polypropylene (PP) copolymer is characterized by its high purity, as achieved by highly efficient and selective catalytic polymerization. As the PP copolymer is suited to be printed with all common printers in fused filament fabrication (FFF), it offers an eco-friendly cost–benefit ratio, even for large-scale production. In addition, a digital workflow was established focusing on common desktop FFF printers in the medical sector. It comprises the simulation-based optimization of personalized print objects, considering the inherent material properties such as warping tendency, through to validation of the process chain by 3D scanning, sterilization, and biocompatibility analysis of the printed part. This combination of digital data processing and 3D printing with a sustainable and medically certified material showed great promise in establishing decentralized additive manufacturing in everyday hospital life to meet peaks in demand, supply bottlenecks, and enhanced personalized patient treatment.
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Longhitano GA, Nunes GB, Candido G, da Silva JVL. The role of 3D printing during COVID-19 pandemic: a review. PROGRESS IN ADDITIVE MANUFACTURING 2020; 6:19-37. [PMID: 38624444 PMCID: PMC7685299 DOI: 10.1007/s40964-020-00159-x] [Citation(s) in RCA: 34] [Impact Index Per Article: 8.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/22/2020] [Accepted: 11/07/2020] [Indexed: 05/18/2023]
Abstract
The coronavirus disease 2019 (COVID-19) pandemic, caused by severe acute respiratory syndrome coronavirus-2 (SARS-CoV-2), has spread through more than 180 countries, leading to diverse health systems overload around the world. Because of the high number of patients and the supply chain disruption, it generated a shortage of medical devices and personal protective equipment. In this context, initiatives from the additive manufacturing community emerged to fight the lack of devices. Diverse designs were produced and are currently being used in hospitals by patients and health workers. However, as some devices must follow strict standards, these products may not fulfill these standards. Therefore, to ensure the user's health, there is a need for understanding each device, their usage, and standards. This study reviews the use of additive manufacturing during COVID-19 pandemic. It gathers the source of several 3D printed devices such as face shields, face masks, valves, nasopharyngeal swabs, and others, discussing their use and regulatory issues. In this regard, the major drawbacks of the technology, addressed for the next pandemic scenario, are highlighted. Finally, some insights of the future of additive manufacturing during emergency are given and discussed.
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Affiliation(s)
| | | | - Geovany Candido
- Center for Information Technology Renato Archer (CTI), Campinas, Brazil
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Rendeki S, Nagy B, Bene M, Pentek A, Toth L, Szanto Z, Told R, Maroti P. An Overview on Personal Protective Equipment (PPE) Fabricated with Additive Manufacturing Technologies in the Era of COVID-19 Pandemic. Polymers (Basel) 2020; 12:E2703. [PMID: 33207712 PMCID: PMC7697679 DOI: 10.3390/polym12112703] [Citation(s) in RCA: 29] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/06/2020] [Revised: 11/10/2020] [Accepted: 11/11/2020] [Indexed: 12/18/2022] Open
Abstract
Different additive manufacturing technologies have proven effective and useful in remote medicine and emergency or disaster situations. The coronavirus disease 2019 (COVID-19) disease, caused by the Severe Acute Respiratory Syndrome Coronavirus 2 (SARS-CoV-2) virus, has had a huge impact on our society, including in relation to the continuous supply of personal protective equipment (PPE). The aim of the study is to give a detailed overview of 3D-printed PPE devices and provide practical information regarding the manufacturing and further design process, as well as describing the potential risks of using them. Open-source models of a half-face mask, safety goggles, and a face-protecting shield are evaluated, considering production time, material usage, and cost. Estimations have been performed with fused filament fabrication (FFF) and selective laser sintering (SLS) technology, highlighting the material characteristics of polylactic acid (PLA), polyamide, and a two-compound silicone. Spectrophotometry measurements of transparent PMMA samples were performed to determine their functionality as goggles or face mask parts. All the tests were carried out before and after the tetra-acetyl-ethylene-diamine (TAED)-based disinfection process. The results show that the disinfection has no significant effect on the mechanical and structural stability of the used polymers; therefore, 3D-printed PPE is reusable. For each device, recommendations and possible means of development are explained. The files of the modified models are provided. SLS and FFF additive manufacturing technology can be useful tools in PPE development and small-series production, but open-source models must be used with special care.
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Affiliation(s)
- Szilard Rendeki
- Medical Simulation Education Center, Medical School, University of Pecs, 7624 Pecs, Hungary;
- Department of Operational Medicine, Medical School, University of Pecs, 7624 Pecs, Hungary;
- Department of Anaesthesiology and Intensive Therapy, Medical School, University of Pecs, 7624 Pecs, Hungary
| | - Balint Nagy
- Department of Operational Medicine, Medical School, University of Pecs, 7624 Pecs, Hungary;
- Department of Anaesthesiology and Intensive Therapy, Medical School, University of Pecs, 7624 Pecs, Hungary
| | - Matyas Bene
- 3D Printing and Visualization Centre, University of Pecs, 7624 Pecs, Hungary; (M.B.); (A.P.); (L.T.); (R.T.)
| | - Attila Pentek
- 3D Printing and Visualization Centre, University of Pecs, 7624 Pecs, Hungary; (M.B.); (A.P.); (L.T.); (R.T.)
| | - Luca Toth
- 3D Printing and Visualization Centre, University of Pecs, 7624 Pecs, Hungary; (M.B.); (A.P.); (L.T.); (R.T.)
- Department of Neurosurgery, Medical School, University of Pecs, 7623 Pecs, Hungary
- Institute for Translational Medicine, Medical School, University of Pecs, 7624 Pecs, Hungary
| | - Zalan Szanto
- Department of Surgery, Medical School, University of Pecs, 7624 Pecs, Hungary;
| | - Roland Told
- 3D Printing and Visualization Centre, University of Pecs, 7624 Pecs, Hungary; (M.B.); (A.P.); (L.T.); (R.T.)
| | - Peter Maroti
- Medical Simulation Education Center, Medical School, University of Pecs, 7624 Pecs, Hungary;
- 3D Printing and Visualization Centre, University of Pecs, 7624 Pecs, Hungary; (M.B.); (A.P.); (L.T.); (R.T.)
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Skrzypczak NG, Tanikella NG, Pearce JM. Open source high-temperature RepRap for 3-D printing heat-sterilizable PPE and other applications. HARDWAREX 2020; 8:e00130. [PMID: 32838090 DOI: 10.20944/preprints202005.0479.v1] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/29/2020] [Revised: 07/09/2020] [Accepted: 07/14/2020] [Indexed: 05/29/2023]
Abstract
Thermal sterilization is generally avoided for 3-D printed components because of the relatively low deformation temperatures for common thermoplastics used for material extrusion-based additive manufacturing. 3-D printing materials required for high-temperature heat sterilizable components for COVID-19 and other applications demands 3-D printers with heated beds, hot ends that can reach higher temperatures than polytetrafluoroethylene (PTFE) hot ends and heated chambers to avoid part warping and delamination. There are several high temperature printers on the market, but their high costs make them inaccessible for full home-based distributed manufacturing required during pandemic lockdowns. To allow for all these requirements to be met for under $1000, the Cerberus - an open source three-headed self-replicating rapid prototyper (RepRap) was designed and tested with the following capabilities: i) 200 °C-capable heated bed, ii) 500 °C-capable hot end, iii) isolated heated chamber with 1 kW space heater core and iv) mains voltage chamber and bed heating for rapid start. The Cereberus successfully prints polyetherketoneketone (PEKK) and polyetherimide (PEI, ULTEM) with tensile strengths of 77.5 and 80.5 MPa, respectively. As a case study, open source face masks were 3-D printed in PEKK and shown not to warp upon widely home-accessible oven-based sterilization.
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Affiliation(s)
- Noah G Skrzypczak
- Mechanical Engineering - Engineering Mechanics, Michigan Technological University, USA
| | - Nagendra G Tanikella
- Department of Materials Science & Engineering, Michigan Technological University, USA
| | - Joshua M Pearce
- Department of Materials Science & Engineering, Michigan Technological University, USA
- Department of Electrical & Computer Engineering, Michigan Technological University, USA
- Équipe de Recherche sur les Processus Innovatifs (ERPI), Université de Lorraine, France
- School of Electrical Engineering, Aalto University, Finland
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Skrzypczak NG, Tanikella NG, Pearce JM. Open source high-temperature RepRap for 3-D printing heat-sterilizable PPE and other applications. HARDWAREX 2020; 8:e00130. [PMID: 32838090 PMCID: PMC7391241 DOI: 10.1016/j.ohx.2020.e00130] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/29/2020] [Revised: 07/09/2020] [Accepted: 07/14/2020] [Indexed: 05/21/2023]
Abstract
Thermal sterilization is generally avoided for 3-D printed components because of the relatively low deformation temperatures for common thermoplastics used for material extrusion-based additive manufacturing. 3-D printing materials required for high-temperature heat sterilizable components for COVID-19 and other applications demands 3-D printers with heated beds, hot ends that can reach higher temperatures than polytetrafluoroethylene (PTFE) hot ends and heated chambers to avoid part warping and delamination. There are several high temperature printers on the market, but their high costs make them inaccessible for full home-based distributed manufacturing required during pandemic lockdowns. To allow for all these requirements to be met for under $1000, the Cerberus - an open source three-headed self-replicating rapid prototyper (RepRap) was designed and tested with the following capabilities: i) 200 °C-capable heated bed, ii) 500 °C-capable hot end, iii) isolated heated chamber with 1 kW space heater core and iv) mains voltage chamber and bed heating for rapid start. The Cereberus successfully prints polyetherketoneketone (PEKK) and polyetherimide (PEI, ULTEM) with tensile strengths of 77.5 and 80.5 MPa, respectively. As a case study, open source face masks were 3-D printed in PEKK and shown not to warp upon widely home-accessible oven-based sterilization.
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Affiliation(s)
- Noah G. Skrzypczak
- Mechanical Engineering – Engineering Mechanics, Michigan Technological University, USA
| | - Nagendra G. Tanikella
- Department of Materials Science & Engineering, Michigan Technological University, USA
| | - Joshua M. Pearce
- Department of Materials Science & Engineering, Michigan Technological University, USA
- Department of Electrical & Computer Engineering, Michigan Technological University, USA
- Équipe de Recherche sur les Processus Innovatifs (ERPI), Université de Lorraine, France
- School of Electrical Engineering, Aalto University, Finland
- Corresponding author at: Department of Materials Science & Engineering, Michigan Technological University, USA.
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Haghani M, Bliemer MCJ. Covid-19 pandemic and the unprecedented mobilisation of scholarly efforts prompted by a health crisis: Scientometric comparisons across SARS, MERS and 2019-nCoV literature. Scientometrics 2020; 125:2695-2726. [PMID: 32981988 PMCID: PMC7505229 DOI: 10.1007/s11192-020-03706-z] [Citation(s) in RCA: 37] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/01/2020] [Accepted: 09/01/2020] [Indexed: 12/28/2022]
Abstract
During the current century, each major coronavirus outbreak has triggered a quick and immediate surge of academic publications on its respective topic. The spike in research publications following the 2019 Novel Coronavirus (Covid-19) outbreak, however, has been like no other. The global crisis caused by the Covid-19 pandemic has mobilised scientific efforts at an unprecedented scale. In less than 5 months, more than 12,000 research items and in less than seven months, more than 30,000 items were indexed, while it is projected that the number could exceed 80,000 by the end of 2020, should the current trend continues. With the health crisis affecting all aspects of life, research on Covid-19 seems to have become a focal point of interest across many academic disciplines. Here, scientometric aspects of the Covid-19 literature are analysed and contrasted with those of the two previous major coronavirus diseases, i.e., Severe Acute Respiratory Syndrome (SARS) and Middle East Respiratory Syndrome (MERS). The focus is on the co-occurrence of key-terms, bibliographic coupling and citation relations of journals and collaborations between countries. Interesting recurring patterns across all three literatures were discovered. All three outbreaks have commonly generated three distinct cohorts of studies: (i) studies linked to public health response and epidemic control, (ii) studies on chemical constitution of the virus; and (iii) studies related to treatment, vaccine and clinical care. While studies affiliated with category (i) seem to have been relatively earliest to emerge, they have overall received relatively smaller number of citations compared to publications the two other categories. Covid-19 studies seem to have been disseminated across a broader variety of journals and across a more diverse range of subject areas. Clear links are observed between the geographical origins of each outbreak as well as the local geographical severity of each outbreak and the magnitude of research originated from regions. Covid-19 studies also display the involvement of authors from a broader variety of countries compared to SARS and MERS. Considering the speed at which the Covid-19-related literature is accumulating, an interesting dimension that warrants further exploration could be to assess if the quality and rigour of these publications have been affected.
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Affiliation(s)
- Milad Haghani
- Institute of Transport and Logistics Studies, The University of Sydney Business School, The University of Sydney, Sydney, NSW Australia
| | - Michiel C J Bliemer
- Institute of Transport and Logistics Studies, The University of Sydney Business School, The University of Sydney, Sydney, NSW Australia
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Tsikala Vafea M, Atalla E, Georgakas J, Shehadeh F, Mylona EK, Kalligeros M, Mylonakis E. Emerging Technologies for Use in the Study, Diagnosis, and Treatment of Patients with COVID-19. Cell Mol Bioeng 2020; 13:249-257. [PMID: 32837582 PMCID: PMC7314428 DOI: 10.1007/s12195-020-00629-w] [Citation(s) in RCA: 56] [Impact Index Per Article: 14.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/28/2020] [Accepted: 06/18/2020] [Indexed: 12/23/2022] Open
Abstract
INTRODUCTION The COVID-19 pandemic has caused an unprecedented health and economic worldwide crisis. Innovative solutions are imperative given limited resources and immediate need for medical supplies, healthcare support and treatments. AIM The purpose of this review is to summarize emerging technologies being implemented in the study, diagnosis, and treatment of COVID-19. RESULTS Key focus areas include the applications of artificial intelligence, the use of Big Data and Internet of Things, the importance of mathematical modeling for predictions, utilization of technology for community screening, the use of nanotechnology for treatment and vaccine development, the utility of telemedicine, the implementation of 3D-printing to manage new demands and the potential of robotics. CONCLUSION The review concludes by highlighting the need for collaboration in the scientific community with open sharing of knowledge, tools, and expertise.
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Affiliation(s)
- Maria Tsikala Vafea
- Infectious Diseases Division, Rhode Island Hospital, Warren Alpert Medical School of Brown University, 593 Eddy Street, POB, 3rd Floor, Suite 328/330, Providence, RI 02903 USA
| | - Eleftheria Atalla
- Infectious Diseases Division, Rhode Island Hospital, Warren Alpert Medical School of Brown University, 593 Eddy Street, POB, 3rd Floor, Suite 328/330, Providence, RI 02903 USA
| | - Joanna Georgakas
- Infectious Diseases Division, Rhode Island Hospital, Warren Alpert Medical School of Brown University, 593 Eddy Street, POB, 3rd Floor, Suite 328/330, Providence, RI 02903 USA
| | - Fadi Shehadeh
- Infectious Diseases Division, Rhode Island Hospital, Warren Alpert Medical School of Brown University, 593 Eddy Street, POB, 3rd Floor, Suite 328/330, Providence, RI 02903 USA
| | - Evangelia K. Mylona
- Infectious Diseases Division, Rhode Island Hospital, Warren Alpert Medical School of Brown University, 593 Eddy Street, POB, 3rd Floor, Suite 328/330, Providence, RI 02903 USA
| | - Markos Kalligeros
- Infectious Diseases Division, Rhode Island Hospital, Warren Alpert Medical School of Brown University, 593 Eddy Street, POB, 3rd Floor, Suite 328/330, Providence, RI 02903 USA
| | - Eleftherios Mylonakis
- Infectious Diseases Division, Rhode Island Hospital, Warren Alpert Medical School of Brown University, 593 Eddy Street, POB, 3rd Floor, Suite 328/330, Providence, RI 02903 USA
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Novak JI, Loy J. A quantitative analysis of 3D printed face shields and masks during COVID-19. EMERALD OPEN RESEARCH 2020. [PMCID: PMC7391928 DOI: 10.35241/emeraldopenres.13815.1] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/08/2023]
Abstract
In response to shortages in personal protective equipment (PPE) during the COVID-19 pandemic, makers, community groups and manufacturers around the world utilised 3D printing to fabricate items, including face shields and face masks for healthcare workers and the broader community. In reaction to both local and global needs, numerous designs emerged and were shared online. In this paper, 37 face shields and 31 face masks suitable for fused filament fabrication were analysed from a fabrication perspective, documenting factors such as filament use, time to print and geometric qualities. 3D print times for similar designs varied by several hours, meaning some designs could be produced in higher volumes. Overall, the results show that face shields were approximately twice as fast to 3D print compared to face masks and used approximately half as much filament. Additionally, a face shield typically required 1.5 parts to be 3D printed, whereas face masks required 5 3D printed parts. However, by quantifying the print times, filament use, 3D printing costs, part dimensions, number of parts and total volume of each design, the wide variations within each product category could be tracked and evaluated. This data and objective analysis will help makers, manufacturers, regulatory bodies and researchers consolidate the 3D printing response to COVID-19 and optimise the ongoing strategy to combat supply chain shortages now and in future healthcare crises.
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Affiliation(s)
- James I. Novak
- School of Engineering, Faculty of Science, Engineering and Built Environment, Deakin University, Geelong, VIC, 3216, Australia
| | - Jennifer Loy
- School of Engineering, Faculty of Science, Engineering and Built Environment, Deakin University, Geelong, VIC, 3216, Australia
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