Characterization of Printed Circuit Boards for Metal and Energy Recovery after Milling and Mechanical Separation

Drivers and Pathways for the Recovery of Critical Metals from Waste-Printed Circuit Boards

The ever-increasing importance of critical metals (CMs) in modern society underscores their resource security and circularity. Waste-printed circuit boards (WPCBs) are particularly attractive reservoirs of CMs due to their gamut CM embedding and ubiquitous presence. However, the recovery of most CMs is out of reach from current metal-centric recycling industries, resulting in a flood loss of refined CMs. Here, 41 types of such spent CMs are identified. To deliver a higher level of CM sustainability, this work provides an insightful overview of paradigm-shifting pathways for CM recovery from WPCBs that have been developed in recent years. As a crucial starting entropy-decreasing step, various strategies of metal enrichment are compared, and the deployment of artificial intelligence (AI) and hyperspectral sensing is highlighted. Then, tailored metal recycling schemes are presented for the platinum group, rare earth, and refractory metals, with emphasis on greener metallurgical methods contributing to transforming CMs into marketable products. In addition, due to the vital nexus of CMs between the environment and energy sectors, the upcycling of CMs into electro-/photo-chemical catalysts for green fuel synthesis is proposed to extend the recycling chain. Finally, the challenges and outlook on this all-round upgrading of WPCB recycling are outlined.

Two-Stage Leaching of PCBs Using Sulfuric and Nitric Acid with the Addition of Hydrogen Peroxide and Ozone

The paper presents the possibility of recovering metals from printed circuit boards (PCBs) of spent mobile phones using the hydrometallurgical method. Two-stage leaching of Cu(II), Fe(III), Sn(IV), Zn(II), Ni(II) and Pb(II) with H2SO4 (2 and 5 M) and HNO3 (2 M) with the addition of H2O2 (10 and 30%) and O3 (9 or 15 g/h) was conducted at various process conditions (temperature-313, 333 and 353 K, time-60, 120, 240, 300 min, type and concentration of leaching agent, type and concentration of oxidant, solid-liquid ratio (S/L)), allowing for a high or total metals leaching rate. The use of two leaching stages allows for the preservation of selectivity, separation and recovery of metals: in the first stage of Fe(III), Sn(IV) and in the second stage of the remaining tested metal ions, i.e., Cu(II), Zn(II), Ni(II) and Pb(II). Removing Fe from the tested PCBs' material at the beginning of the process eliminates the need to use magnetic methods, the purpose of which is to separate magnetic metal particles (ferrous) from non-magnetic (non-ferrous) particles; these procedures involve high operating costs. Since the leaching of Cu(II) ions with sulfuric(VI) acid practically does not occur (less than 1%), this allows for almost complete transfer of these ions into the solution in the second stage of leaching. Moreover, to speed up the process and not generate too many waste solutions, oxidants in the form of hydrogen peroxide and ozone were used. The best degree of leaching of all tested metal ions was obtained when 2 M sulfuric(VI) acid at 353 K was used in the 1st research stage, and 2 M nitric(V) acid and 9 g/h O3 at 298 K in the 2nd stage of leaching, which allowed it to be totally leached 100% of Fe(III), Cu(II), Sn(IV), Zn(II), Ni(II) and 90% Pb(II).

Co-Pyrolysis Behavior, Kinetic and Mechanism of Waste-Printed Circuit Board with Biomass

Waste-printed circuit boards (WPCBs) account for approximately 3–6 wt% of total electronic waste. Due to their content of thermosetting materials and added brominated fire retardants, their recycling and disposal is difficult and not eco-friendly. Pyrolysis as a thermal degradation process may assist in the solution of this problem. In addition, using biomass as an additive can upgrade the bio-oil and fix bromines in the char. In this study, cotton stalk (CS) is chosen as an additive and kinetic of the pyrolysis of three samples namely: PCB, CS, and CS:PCB (50:50) were investigated by the thermogravimetric analyzer (TGA) at heating rates of 5, 10, and 15 K/min. Three non-isothermal methods: FWO, KAS, and Starink were found in good agreement with the TGA data; however, the FWO method was more efficient in the description of the degradation mechanism of solid-state reactions. For CS and CS:PCB (50:50), α was increased from 0.2 to 0.9 with the FWO method, and calculated Eα values were found in the range of 121.43–151.88 and 151.60–105.67 kJ/mol in zone 1, while 197.06–79.22 and 115.90–275.06 kJ/mol in zone 2, respectively. Whereas, for PCB in zone 1, Eα values were found to be in the range of 190.23–93.88 kJ/mol. The possible decomposition mechanism was determined by the Criado method, which was in agreement with the mechanism model for reaction order n = 3. The oil product was also analyzed using Fourier-Transform Infrared Spectroscopy analysis.

The Use of PCB Scrap in the Reduction in Metallurgical Copper Slags

The article presents the results of a study on metallurgical sludge reduction using electronic waste such as Printed Circuit Boards (PCBs). Two aspects were taken into account when selecting such a reducer, namely the environmental aspect and the technological aspect. The research was an attempt to use waste metal-bearing material of which the effective management causes many problems from an environmental point of view. In the technological aspect, the specific chemical composition of this waste was taken into account. Its gasification yields significant amounts of hydrocarbons, which are excellent reducing agents in such process. The separation of these compounds may additionally cause the mixing of the molten slag, which should result in faster separation of the formed metal droplets and the molten slag. In the case of the fragmented PCB (Printed Circuit Board) reducer used in this study, a significant degree of copper removal was achieved, as much as 92%. As the reduction-process time increased, the degree of copper removal also increased. For the 1 h process, the average value of copper removal was 60%, and for the 4.5 h process it was over 70%. The case was the same with the addition of reductant: as the amount of reductant added to the process increased, an increase in copper removal was observed. With the addition of 30 g of the reducing agent (per 65 g of slag), the degree of copper removal was over 90%.

Structural study and metal speciation assessments of waste PCBs and environmental implications: Outlooks for choosing efficient recycling routes

Environmental protection from risks and disposal management of discarded mobile phone printed circuit boards (MPhPCBs) is a global issue. Although recycling is proposed as a solution, it is challenging to choose a sustainable method due to the insufficient recognition from extreme structural heterogeneity of these wastes based on their types. To this end, a thorough study on the structural characterization of PCBs using different analyses and metal speciation by sequential extraction procedure were performed. Understanding these information is an essential step in order to choose efficient methods to maximize selective recycling of metals and minimize environmental implications. PCBs were found to be potent metallic reservoirs after all metal content of PCBs were precisely measured. The structural analysis results of the sample included identification of different phases, functional groups, 45.1 % of the crystalline and 54.9 % of amorphous, the mesoporous nature (pore diameter mean ∼ 7.24 nm), hydrophobic property (contact angle ∼93.4°), the positive ζ-potential of particles at pH < (isoelectric point ∼5.4) and vice versa, and the particle size that were not oversized. The metal speciation outcome indicated over 80 % of the total content of elements such as Si, Sn, Ag, Au, Sr, Al, Cr, Nd, Ca, Ba, and P was in a solid crystal structure/residual fraction, which were hard recycled. The assessment of contamination levels of waste indicated the considerable contamination for the environment at global contamination factor ∼27.7, the moderate ecological risk at potential ecological risk assessment ∼82.9, and threats to public health. In addition, the metals of Pr, Mn, and Zn pose high risks because of their risk assessment code values of 42.7 %, 36.7 %, and 33.1 %, respectively. Leaching tests proved Waste Extraction Test was an aggressive method. ANC4 proposed high level of H⁺ consumption are required for metal leaching in future works.

Photocatalytic Materials Obtained from E-Waste Recycling: Review, Techniques, Critique, and Update

Waste-derived materials obtained from the recovery and recycling of electronic waste (e-waste) such as batteries and printed circuit boards have attracted enormous attention from academia and industry in recent years, especially due to their eco-friendly nature and the massive increment in e-waste due to technological development. Several investigations in the literature have covered the advances achieved so far. Meanwhile, photocatalytic applications are especially of interest since they maintain mutual benefits and can be used for H2 production from solar water splitting based on semiconductor processing as a proper environmentally friendly technique for solar energy conversion. In addition, they can be utilized to degrade a variety of organic and non-organic contaminations. Nonetheless, to the best of the authors’ knowledge, there has not been any comprehensive review that has specifically been focused on e-waste-derived photocatalytic materials. In this regard, the present work is dedicated to thoroughly discussing the related mechanisms, strategies, and methods, as well as the various possible photocatalysts synthesized from e-wastes with some critiques in this field. This brief overview can introduce modern technologies and promising possibilities for e-waste valorization, photocatalytic processes, and new photocatalytic degradation methods of eco-friendly nature. This paper discusses various e-waste-obtained photocatalytic materials, synthesis procedures, and applications, as well as several types of e-waste, derived materials such as TiO2, ZnO, indium tin oxide, and a variety of sulfide- and ferrite-based photocatalytic materials.

pXRF on printed circuit boards: Methodology, applications, and challenges

In order to develop methods to determine the chemical composition of Waste Printed Circuit Boards (WPCB), this study focused on the analysis of 10 metals (Cu, Fe, Sn, Zn, Pb, Ni, Sb, Cr, Mo and Pd) using portable X-ray fluorescence (pXRF) compared to ICP-MS measurements after aqua regia digestion. Different experimental conditions were tested: 3 particle sizes (200 µm, 750 µm and 2 mm) and 3 sample preparations (tube, cup and loose powder). For each condition tested, 8-16 independent replicates were done. ICP measurements with the 200 µm sample, considered as the reference condition in this study, confirmed the homogeneity of the sample at this particle size and the robustness of the sampling protocol (RSD < 5% for all elements). For this particle size, pXRF has low data dispersion too (Cu, Fe, Sn, Zn, Pb, Sb and Cr showed RSD < 10%) and the use of loose powder seems to be a sufficient preparatory step. Moreover, the deviation of pXRF measurements with the 200 µm sample from the reference condition was acceptable (<20%) for Cu, Sn, Zn, Pb, Ni, Sb and Mo. For coarser samples, i.e. 750 µm and 2 mm, the homogeneity was much more doubtful, which needs to be offset by a larger number of repetitions. For these particles sizes, pXRF set to factory-installed mining mode did not produce accurate measurements but could provide a rapid non-intrusive approach for first-level screening to assess the relative difference of metal contents between WPCB samples.

Sustainable Recovery, Recycle of Critical Metals and Rare Earth Elements from Waste Electric and Electronic Equipment (Circuits, Solar, Wind) and Their Reusability in Additive Manufacturing Applications: A Review

The demand for high-efficiency, low-energy consumption materials, with high durability and stability, has led to the rapid increase of the demand and prices of Rare Earth Elements (REE). The REE monopoly of some countries has held the shift of humanity towards sustainability and renewable energy sources back. The isolation, recovery, and recycle of REE from waste electric and electronic equipment (WEEE) constitute the disengagement strategy and can lead to significant economic benefits, via sustainability. The introduction of critical raw materials (RM), derived from WEEE, as additives to filaments used for the synthesis of composite materials, employed by Additive Manufacturing (AM) applications, has tremendous potential for the performance and the commercialization of the final products by adding unique characteristics, such as antibacterial properties, enhanced mechanical and magnetic properties, and thermal and electrical conductivity. The low cost of the recycled RM, the small numbers of process stages, and the inception of a zero-waste paradigm, present its upscalability, with a realistic view to its industrial employment. Although there are many articles in literature that have reviewed WEEE recycle, a comprehensive review on the conditions, parameters, procedure flow charts, and novel properties of the final composite materials with regards to every RM is missing.

Gravity and Electrostatic Separation for Recovering Metals from Obsolete Printed Circuit Board

This study proposed an evaluation of enrichment processes of obsolete Printed Circuit Boards (PCBs), by means of gravity and electrostatic separation, aiming at the recovery of metals. PCBs are the most important component in electronic devices, having high concentrations of metals and offering a secondary source of raw materials. Its recycling promotes the reduction in the environmental impacts associated with its production, use, and disposal. The recovery method studied started with the dismantling of the PCB, followed by a comminution and granulometric classification. Subsequent magnetic, gravity, and electrostatic separations were performed. After the separations, a macroscopic visual evaluation and chemical analysis were carried out, determining the metal content in the concentrate products. The results obtained from gravity separation showed a product with metallic concentrations of 89% and 76% for particle sizes of 0.3−0.6 mm and 0.6−1.18 mm, respectively. In electrostatic separation, the product obtained was 88% for the lower particle size (<0.3 mm) and 62% for particles sizes >1.18 mm.

Biosorption and Bioleaching of Heavy Metals from Electronic Waste Varied with Microbial Genera

Industrialization and technological advancements have led to the exploitation of natural resources and the production of hazardous wastes, including electronic waste (E-waste). The traditional physical and chemical techniques used to combat E-waste accumulation have inherent drawbacks, such as the production of harmful gases and toxic by-products. These limitations may be prudently addressed by employing green biological methods, such as biosorption and bioleaching. Therefore, this study was aimed at evaluating the biosorption and bioleaching potential of seven microbial cultures using E-waste (printed circuit board (PCB)) as a substrate under submerged culture conditions. The cut pieces of PCB were incubated with seven microbial cultures in liquid broth conditions in three replicates. Atomic absorption spectroscopy (AAS) analysis of the culture biomass and culture filtrates was performed to evaluate and screen the better-performing microbial cultures for biosorption and bioleaching potentials. The best four cultures were further evaluated through SEM, energy-dispersive X-ray spectroscopy (EDX), and sodium dodecyl sulfate polyacrylamide gel electrophoresis (SDS-PAGE) studies to identify the possible culture that can be utilized for the biological decontamination of E-waste. The study revealed the highest and differential ability of Pleurotus florida and Pseudomonas spp. for biosorption and bioleaching of copper and iron. This can be attributed to bio-catalysis by the laccase enzyme. For both P. florida and Pseudomonas spp. on the 20th day of incubation, laccase exhibited higher specific activity (6.98 U/mg and 5.98 U/mg, respectively) than other microbial cultures. The biomass loaded with Cu2+ and Fe2+ ions after biosorption was used for the desorption process for recovery. The test cultures exhibited variable copper recovery efficiencies varying between 10.5 and 18.0%. Protein characterization through SDS-PAGE of four promising microbial cultures exhibited a higher number of bands in E-waste as compared with microbial cultures without E-waste. The surface topography studies of the E-waste substrate showed etching, as well as deposition of vegetative and spore cells on the surfaces of PCB cards. The EDX studies of the E-waste showed decreases in metal element content (% wt/% atom basis) on microbial treatment from the respective initial concentrations present in non-treated samples, which established the bioleaching phenomenon. Therefore, these microbial cultures can be utilized to develop a biological remediation method to manage E-waste.

A review on recent advancements in recovery of valuable and toxic metals from e-waste using bioleaching approach

This review is intent on the environmental pollution generated from printed circuit boards and the methods employed to retrieve valuable and hazardous metals present in the e-wastes. Printed circuit boards are the key components in the electronic devices and considered as huge e-pollutants in polluting our surroundings and the environment as a whole. Composing of toxic heavy metals, it causes serious health effects to the plants, animals and humans in the environment. A number of chemical, biological and physical approaches were carried out to recover the precious metals and to remove the hazardous metals from the environment. Chemical leaching is one of the conventional PCBs recycling methods which was carried out by using different organic solvents and chemicals. Need of high cost for execution, generation of secondary wastes in the conventional methods, forces to discover the advanced recycling methods such as hydrometallurgical, bio-metallurgical and bioleaching processes to retrieve the valuable metals generate through e-wastes. Among them, bioleaching process gain extra priority due to its higher efficiency of metal recovery from printed circuit boards. There are different classes of microorganisms have been utilized for precious metal recovery from the PCBs through bioleaching process such as chemolithoautotrophy, heterotrophy and different fungal species including Aspergillus sp. and Penicillium sp. The current status and scope for further studies in printed circuit boards recycling are discussed in this review.

Dismantling of Waste Printed Circuit Boards with the Simultaneous Recovery of Copper: Experimental Study and Process Modeling

The study was carried out with the aim to demonstrate the applicability of a combined chemical–electrochemical process for the dismantling of waste printed circuit boards (WPCBs) created from different types of electronic equipment. The concept implies a simple and less polluting process that allows the chemical dismantling of WPCBs with the simultaneous recovery of copper from the leaching solution and the regeneration of the leaching agent. In order to assess the performance of the dismantling process, various tests were performed on different types of WPCBs using the 0.3 M FeCl₃ in 0.5 M HCl leaching system. The experimental results show that, through the leaching process, the electronic components (EC) together with other fractions can be efficiently dismounted from the surface of WPCBs, with the parallel electrowinning of copper from the copper rich leaching solution. In addition, the process was scaled up for the dismantling of 100 kg/h WPCBs and modeled and simulated using process flow modelling software ChemCAD in order to assess the impact of all steps and equipment on the technical and environmental performance of the overall process. According to the results, the dismantling of 1 kg of WPCBs requires a total energy of 0.48 kWh, and the process can be performed with an overall low environmental impact based on the obtained general environmental indexes (GEIs) values.

Urban mining of obsolete computers by manual dismantling and waste printed circuit boards by chemical leaching and toxicity assessment of its waste residues

Waste residues and acidic effluents (post-processing of E-waste) released into the local surroundings cause perilous environmental threats and potential risks to human health. Only limited research and information are available toward the sustainable management of waste residues generated post resource recovery of E-waste components. In the present study, the manual processing of obsolete computer (keyboard, monitor, CPU, and mouse) and chemical leaching of waste printed circuit boards (WPCBs) (motherboard, hard drive, DVD drive, and power supply) were performed for urban mining. The toxicity characteristics of typical pollutants in the residues of the WPCBs (post chemical leaching) were studied by toxicity characteristics leaching procedure (TCLP) test. Manual dismantling techniques resulted in an efficient urban mining concept with an overall average profit estimation of INR 2513.73/US$ 34.59. The chemical leaching of WPCBs showed a high concentration of metal leaching like Cu (229662 ± 575.3 mg/kg) and Pb (36785.67 ± 13.07 mg/kg) in the motherboard after stripping epoxy coating. The toxicity test revealed that the concentration of Cu (245.746 ± 0.016 mg/l) in the treated waste residue and Cu (430.746 ± 0.0015 mg/l) and Pb (182.09 ± 0.0035 mg/l) in the non-treated waste residue exceeded the threshold limit. The concentrations of other elements As, Cd, Co, Cr, Ag, Mn, Zn, Ni, Fe, Se, and In were within the permissible limit. Hence, the waste residue stands non-hazardous except Cu and Pb. Stripping out the epoxy coating of WPCBs enhances the metal leaching concentrations. The study highlighted that efficient and appropriate E-waste urban mining has immense potential in tracing the waste scrap into secondary resources. This study also emphasized that the final processed waste residue (left unattended or discarded due to lack of appropriate skill and technology) can be taken into consideration and exploited for value-added materials.

Electrochemical Approaches for the Recovery of Metals from Electronic Waste: A Critical Review

Electronic waste (e-waste) management and recycling are gaining significant attention due to the presence of precious, critical, or strategic metals combined with the associated environmental burden of recovering metals from natural mines. Metal recovery from e-waste is being prioritized in metallurgical extraction owing to the fast depletion of natural mineral ores and the limited geographical availability of critical and/or strategic metals. Following collection, sorting, and physical pre-treatment of e-waste, electrochemical processes-based metal recovery involves leaching metals in an ionic form in a suitable electrolyte. Electrochemical metal recovery from e-waste uses much less solvent (minimal reagent) and shows convenient and precise control, reduced energy consumption, and low environmental impact. This critical review article covers recent progress in such electrochemical metal recovery from e-waste, emphasizing the comparative significance of electrochemical methods over other methods in the context of an industrial perspective.

Analysis of rejects from waste printed circuit board processing as an alternative fuel for the cement industry

Waste Printed circuit boards (PCBs) are one of the most valuable and recycled components of electronic waste due to the presence of precious metals such as copper, silver, gold and palladium. The rejects of the PCB recycling process, named non-metal fraction (NMF) have continuously been sent to landfills. Several researchers have proposed alternative use of NMF as secondary materials such as fillers in composites or as adsorbent. This study is focused on the potential application of the PCB recycling rejects as waste-derived fuel or alternative fuel in the cement industry. Approximately 2 million metric tonnes (Mt) of this waste was produced in 2014 globally and estimated to reach 6.5 million Mt in 2050. The presence of high organic matter in the NMF renders it useful as an alternative fuel. The organic content of the NMF could also potentially be increased using gravity separation and thus increasing its net calorific value. The study showed that the NMF could provide up to 21 MJ kg^-1 of heating value with low heavy metal and ash concentration. A comparison with other waste-derived fuel sources is also presented in the paper.

Chemical-Electrochemical Process Concept for Lead Recovery from Waste Cathode Ray Tube Glass

This paper presents a novel approach for the recovery of lead from waste cathode-ray tube (CRT) glass by applying a combined chemical-electrochemical process which allows the simultaneous recovery of Pb from waste CRT glass and electrochemical regeneration of the leaching agent. The optimal operating conditions were identified based on the influence of leaching agent concentration, recirculation flow rate and current density on the main technical performance indicators. The experimental results demonstrate that the process is the most efficient at 0.6 M acetic acid concentration, flow rate of 45 mL/min and current density of 4 mA/cm². The mass balance data corresponding to the recycling of 10 kg/h waste CRT glass in the identified optimal operating conditions was used for the environmental assessment of the process. The General Effect Indices (GEIs), obtained through the Biwer Heinzle method for the input and output streams of the process, indicate that the developed recovery process not only achieve a complete recovery of lead but it is eco-friendly as well.

Impact of Grinding of Printed Circuit Boards on the Efficiency of Metal Recovery by Means of Electrostatic Separation

This paper analyses the impact of the method of grinding printed circuit boards (PCBs) in a knife mill on the efficiency and purity of products obtained during electrostatic separation. The separated metals and plastics and ceramics can be used as secondary raw materials. This is in line with the principle of circular economy. Three different screen perforations were used in the mill to obtain different sizes of ground grains. Moreover, the effect of cooling the feed to cryogenic temperature on the final products of separation was investigated. The level of contamination of the concentrate, intermediate, and waste obtained as a result of the application of fixed, determined electrostatic separation parameters was assessed using ICP-AES, SEM–EDS, XRD, and microscopic analysis as well as specific density. The yields of grain classes obtained from grinding in a knife mill were tested through sieve analysis and by using a particle size analyser. The test results indicate that using a knife mill with a 1 mm screen perforation along with cooling the feed to cryogenic temperature significantly improves the efficiency of the process. The grinding products were characterised by the highest release level of the useful substance—metals in the free state. The purity of the concentrate and waste obtained from electrostatic separation was satisfactory, and the content of the intermediate, in which conglomerates of solid metal–plastic connections were present, was very low. The yield of concentrate and waste amounted to 26.2% and 71.0%, respectively. Their purity, reflected in the content of the identified metals (valuable metals), was at the level of 93.3% and 0.5%, respectively. In order to achieve effective recovery of metals from PCBs by means of electrostatic separation, one should strive to obtain a feed composed of grains <1000 μm and, optimally, <800 μm.

Characterization of end-of-life mobile phone printed circuit boards for its elemental composition and beneficiation analysis

Globally, waste electrical and electronic equipment is one of the fastest-growing waste sectors. Mobile phones constitute the major portion of the telecommunication e-waste category. Over the years, waste mobile phones were considered as a potential source of secondary metals. This study aims to determine the physical and chemical composition of the discarded mobile phones and to evaluate its recovery potential. The printed circuit boards from the discarded (waste) mobile phones (MPCB) were collected and samples of different sizes 3 × 3 cm, 2 mm, 1 mm, 500 µm, and 150 µm were obtained after milling and sieving. Elemental composition revealed the presence of base metals, Cu, Zn, Fe, Ni, and Pb, in higher quantities with a significant amount of precious metals Au and Ag. Amount of base metals present in different MPCB size fractions was found in the order 3 × 3 cm > 2 mm > 1 mm > 500 µm >150 µm. The amount of precious metals like Ag and Au was found to be higher in large-sized MPCB fractions. FTIR studies declared the presence of polymers like ABS, PC, and HIPs in MPCB samples. TCLP tests for toxic metals revealed that MPCBs contained high concentrations of cadmium, lead, and mercury highlighting their hazardous potential. The ultimate analysis revealed that NMF has a GCV of 12.34 MJ/kg and a volatile content of 42.25%, which can be a potential source of energy that can be recovered through the gasification or pyrolysis process. Overall, the comprehensive characterization of waste MPCBs will systematically provide a better understanding of e-waste recycling processes for beneficiation purpose and sustainable resource utilization.Implications: A comprehensive characterization of waste mobile phone printed circuit boards for its elemental composition was performed. Mechanical treatment steps before MPCBs processing increased the exposure of metals resulting in a higher concentration of metals in acid-digested samples. The elemental analysis of MPCBs revealed that MPCBs possessed significant quantities of base and precious metals. The amount of precious metals like Ag and Au was also found in higher ranges in large-sized MPCB fractions, which elucidated fact to be considered in the pre-treatment process for metal recoveries. The high content of base and precious metals in waste mobile phones displayed their economic potential in the market. This new source may compensate for the escalating global demand for gold and silver. Results from the study indicated that MPCBs can serve as an excellent secondary source for various metals and as an efficient alternative fuel.

Material recovery from electronic waste using pyrolysis: Emissions measurements and risk assessment

Electronic waste (e-waste) generation has been growing in volume worldwide, and the diversity of its material composition is increasing. Sustainable management of this material is critical to achieving a circular-economy and minimizing environmental and public health risks. This study's objective was to investigate the use of pyrolysis as a possible technique to recover valuable materials and energy from different components of e-waste as an alternative approach for limiting their disposal to landfills. The study includes investigating the potential environmental impact of thermal processing of e-waste. The mass loss and change in e-waste chemicals during pyrolysis were also considered. The energy recovery from pyrolysis was made in a horizontal tube furnace under anoxic and isothermal conditions of selected temperatures of 300 °C, 400 °C, and 500 °C. Critical metals that include the rare earth elements and other metals (such as In, Co, Li) and valuable metals (Au, Ag, Pt group) were recovered from electronic components. Pyrolysis produced liquid and gas mixtures of organic compounds that can be used as fuels. Still, the process also emitted particulate matter and semi-volatile organic products, and the remaining ash contained leachable pollutants. Furthermore, toxicity characteristics leaching procedure (TCLP) of e-waste and partly oxidized products were conducted to measure the levels of pollutants leached before and after pyrolysis at selected temperatures. TCLP result revealed the presence of heavy metals like As, Cr, Cd, and Pd. Lead was found at 160 mg/L in PCBs leachate, which exceeded the toxicity characteristics (TC) limit of 5 mg/L. Liquid sample analysis from TCLP also showed the presence of C₁₀-C₁₉ components, including benzene. This study's results contribute to the development of practical recycling alternative approaches that could help reduce health risks and environmental problems and recover materials from e-waste. These results will also help assess the hazard risks that workers are exposed to semi-formal recycling centers.

Energy recovery from waste printed circuit boards using microwave pyrolysis: product characteristics, reaction kinetics, and benefits

Energy recovery from waste printed circuit boards (PCBs) was carried out by using microwave pyrolysis. According to thermogravimetric analysis, the maximum weight loss rate of waste PCBs occurred at 323 °C. When waste PCBs was heated under microwave irradiation at 300 W, the temperature can be reached within 10 min. Compared with conventional pyrolysis, microwave pyrolysis can provide higher weight loss of waste PCBs by 3-5 wt%. Microwave pyrolysis is helpful for the delamination of waste PCBs. Almost 71% of the gaseous product can be directly used as a fuel or converted into other forms of energy. Microwave pyrolysis can produce more HBr than conventional pyrolysis by approximately 17%. The main components of liquid product were phenols and phenyls. The overall energy recovery from waste PCBs using microwave pyrolysis can be 62%. According to kinetic analysis, it would need 20 min of processing time to decompose the combustible fraction of waste PCBs at 300 W. The maximum processing capacity of the microwave pyrolysis system for waste PCBs can be 1.36 kg, with the energy production of 2710 kJ. Furthermore, the pyrolyzed PCBs can be further processed to recycle valuable metals. Therefore, microwave pyrolysis of waste PCBs can be a complete and effective circular economy system to create high energy and economic benefits.

Sampling waste printed circuit boards: Achieving the right combination between particle size and sample mass to measure metal content

The current worldwide expansion of waste PCB (WPCB) deposits represents both a pressing environmental issue and an economic opportunity, fostering the development of numerous recycling processes across the world. An important input for designing such processes is the metallic content of WPCBs, which is assayed by grinding and leaching samples taken from the stack of WPCBs to be recycled. The content values come with substantial uncertainties, arising mainly from the uneven distribution of the metals within the structure of WPCBs. This study aims to quantify the effects on these uncertainties of the particle size, the mass of the sample digested and the number of digestion replicates. It focused on the abundance of six metals in WPCBs: Cu, Fe, Zn, Pb and Ni, and also Co, which is a critical element for the EU. A batch of 485 kg of WPCBs was put through several shredding and splitting steps to produce three fractions: one shredded to 2 mm, and two ground to 750 μm and 200 μm. From each sample, 16 samples of 0.5 g, 2 g or 5 g were digested in hot aqua regia. Bootstrapping of the results allowed the error around the mean content to be estimated, for each metal and for all the experimental conditions. Considering the largest sample masses and three replicated digestions, the uncertainties for Zn (resp. Ni) were reduced from 35% to 10% (resp. from 70% to 10%) when the particle size was reduced from 2 mm to 200 μm.

Evaluation of US EPA Method 3052 Microwave Acid Digestion for Quantification of Majority Metals in Waste Printed Circuit Boards

Metal content determination is one of the critical aspects of preparing electronic waste for metal recycling. In spite of the fact that end-of-life printed circuit boards are considered to be a secondary resource reservoir, no standard procedure exists for determining the total metal content in this heterogeneous multicomponent material containing plastics, metals, alloys and ceramics. We investigated the utilization of United States Environmental Protection Agency (US EPA) microwave acid digestion (Method 3052) and various modifications of this procedure for effective releasing of Cu, Fe, Ni, Pb and Zn from waste printed circuit boards (WPCBs) from mobile phones. The maximum contents of Cu (22.6 wt.%), Fe (5.0 wt.%), Ni (2.0 wt.%) and Zn (2.6 wt.%) were obtained using the standard (unmodified) US EPA 3052 digestion procedure, but the total digestion of PCB material was not achieved. The solid residue material after digestion by means of the US EPA 3052 method consisted predominantly of oxides (Ca, Mg and Al) and fluorides (Ca and Mg), and some particles contained minor amounts of Fe and Cu.

Thermochemical Route for Extraction and Recycling of Critical, Strategic and High-Value Elements from By-Products and End-of-Life Materials, Part II: Processing in Presence of Halogenated Atmosphere

During the treatment of copper anode slime (CAS) under an air atmosphere, several aspects of the interactions of its main components (CuAgSe, Cu_2−xSe_yS_1−y, Ag₃AuSe₂) with oxygen were described in Part I. As a comparative and complementary study, this work deals with the thermal behavior of CAS under air in the presence of polyvinyl chloride (PVC) between 195 and 770 °C. The preliminary thermal treatment of an e-waste sample containing brominated substances was also performed. The reaction products were systematically analyzed by scanning electron microscopy through energy-dispersive spectroscopy (SEM-EDS) and X-ray diffraction (XRD) to investigate the thermal behaviors of the studied samples in a halogenated medium. At low temperatures, the copper, silver and selenium compounds of the CAS reacted with the HCl, issued from PVC degradation, leading to the formation of their respective chlorides. Bromides of valuable metals (Cu, Pb, Sn…) were synthesized during the e-waste treatment at 500 °C and they were distributed between the solid residue and gaseous phase. The data obtained give an insight into the reactivity of several metals towards halogenated substances, which may be valuable information for conducting the extraction and recycling of targeted elements from industrial by-products and end-of-life materials by a thermochemical route.

Comprehensive elemental analysis of consumer electronic devices: Rare earth, precious, and critical elements

Over the past few decades, electronic devices of all kinds, and especially consumer electronics, have evolved in function and composition, in parallel to increasing manufacture and use. There is great potential for recovering economic value and reducing environmental impact by recycling devices and extracting various elements. However, there are few studies that comprehensively identify the elemental content of electronic devices or electronic waste. In the present study, consumer electronics and components (hard drives, ethernet hubs, portable media players, printers, answering machines, mobile phones, Digital Versatile Disc (DVD) players, computer wiring, and printed circuit boards) and electronic waste (low-grade scrap from one commercial recycling facility) were analyzed for rare earth, precious and critical metals. The overall procedure included size reduction, microwave assisted digestion, and Inductively Coupled Plasma-Optical Emission Spectroscopy (ICP-OES) analysis. Fifty-six elements were quantified or detected in these devices: 14 rare earth elements, six platinum group metals, 20 critical metals, and 16 other elements, including some precious metals. A single device could include a wide range of elements: 48 metals were quantified in the computer hard drives. The estimated economic value of the metals in each device ranged from $12.94 USD (computer wiring) to $454 USD (hard drives). The variety of metals in electronic devices suggests that end-of-life management strategies should focus on recycling and recovery, which also decreases the overall environmental impacts of the devices, especially associated with mining and refining metals.

Multi-element chemical analysis of printed circuit boards - challenges and pitfalls

Printed circuit boards (PCB) are an essential component of electrical and electronic equipment (EEE) and account for roughly 5% of the mass of EEE. Knowledge about the chemical composition of PCB is crucial to enable an enhanced recycling, especially for elements considered critical regarding their economic importance and supply risk (e.g. precious metals or specialty metals such as tantalum, germanium, gallium). No standard reference methods exist for determining the chemical composition of PCB. Previously published element mass fractions cover a wide range and were produced with numerous methods for sample preparation, digestion, and measurement. This impedes comparability of PCB composition from different studies. To investigate sample- and element-specific effects of applied methods a PCB sample from desktop PC was analysed in two separate labs. One lab applied sample- and element-specific validated methods (aqua regia, HF, H₂SO₄ blend; ICP-OES, QQQ-ICP-MS), providing reference values, the other applied routine in-house methods (aqua regia; ICP-OES, ICP-MS) to assess the validity of in-house methods for chemical analysis of PCB. A t-test was used to identify elements depicting significant differences between validated and in-house methods. For base metals, in-house methods led to comparable results. For precious, specialty, and hazardous metals as well as REE investigated in this study, significant differences were detected. With respect to all results for in-house methods in this study, the combination of aqua regia and ICP-OES led to less significant differences than aqua regia and ICP-MS. The results show that sample- and element-specific quality assurance is crucial to prevent analytical bias.

Influence of non-metallic parts of waste printed circuit boards on the properties of plasticised polyvinyl chloride recycled from the waste wire

Extreme complexity in the range of metallic and non-metallic parts present in waste printed circuit boards leads to incineration for collecting valuable metals. The non-metallic parts of the printed circuit board can be used effectively without affecting the environment. In this study, the non-metallic parts of the printed circuit board, which is made up by cross-linked resin and fibre, was used as a filler in recycled plasticised polyvinyl chloride collected from waste wires and cables. The properties of the plasticised polyvinyl chloride matrix and plasticised polyvinyl chloride-non-metallic parts of printed circuit board composite were compared with each other by means of mechanical properties and thermal properties. Both mechanical and thermal properties results indicated that incorporation of non-metallic parts of printed circuit board significantly improved the hardness, stiffness, abrasion resistance and thermal stability of plasticised polyvinyl chloride-non-metallic parts of printed circuit board composite; however, the tensile strength of the composite material is not improved because of poor adhesion between the plasticised polyvinyl chloride matrix and non-metallic parts of printed circuit board filler. The poor chemical interaction is also observed from Fourier transform infrared spectroscopy results. This plasticised polyvinyl chloride-non-metallic parts of printed circuit board composite can reduce the leaching of a hazardous element from the printed circuit board with effective utilisation of plastics fraction from waste wires and cables.

Recycling-oriented methodology to sample and characterize the metal composition of waste Printed Circuit Boards

As spent printed circuit boards (PCBs) are among the most valuable components in waste electrical and electronic equipment (WEEE), their recovery makes economic and strategic sense. However, their composition varies considerably depending on the location, year and type of appliance in which they were used. Developing new treatment processes requires representative sampling of spent PCBs from large samples and accurate determination of their raw material composition. This study aimed to characterize spent PCBs by milling, sampling and leaching with an appropriate reagent. Sampling was performed on 526 kg of spent PCBs, to obtain different samples milled at 750 µm in order to access the metals. The samples were leached with aqua regia and the metal contents of the leachates were determined. For most metals, the analyses of 40 g-samples of spent PCBs showed limited variation in the composition of the different samples. These results concurred well with other studies reported in the literature.

E-waste management in India: A mini-review

Environmental deterioration and health risk due to improper e-waste management has become a serious issue in India. The major portion of e-waste reaches an unorganized e-waste recycling sector and is then treated by using crude methods. This review article presents a brief highlight on e-waste management status, legislation, and technology uses in India. The present e-waste management needs to be more focused on environmentally sound management, by more active support from all the participants involved in the e-waste flow chain in India.

Characterization of the non-metal fraction of the processed waste printed circuit boards

Electronic waste is one the fastest growing waste streams in the world and waste printed circuit boards (PCB) are the most valuable part of this stream due to the presence of gold, silver, copper, and palladium. The metal present in PCBs is mostly recovered for the market value whereas the nonmetal fractions are often ignored. This research explored the characteristics of the non-metal fraction (NMF) obtained after the processing of milled waste PCBs with a focus on responsible end-of-life solutions, in the form of non-hazardous landfilling or incineration. The NMF was characterized using sizing, assaying, loss on ignition, calorific value measurement, and thermogravimetric analysis (TGA). The result showed that the metal content in the NMF increased with decrease in the particle size for most of the metals except antimony and the result from loss on ignition (LOI) also showed that over 50% of the coarser fraction represented organic matter compared to less than 30% for the finest fraction. The study also showed that after the recovery of metals from the waste PCBs, landfill leaching for most of the metal is reduced below the environmental limits, with lead being the only exception. The lead leachate concentration of 18 mg/L was observed, which requires further treatment prior to landfilling. With an energy value of 16 GJ/t, the NMF could provide high energy recovery if incinerated but 194 mg/kg of hazardous flame retardants present in the NMF might be released if the combustion process is not closely monitored.

Informal E-waste recycling in developing countries: review of metal(loid)s pollution, environmental impacts and transport pathways

Crude or primitive recycling practices are often adopted in material resource recovery from E-waste in developing nations. Significant human health and environmental impacts may occur because of such practices. Literature on metal(loid)s pollution during E-waste processing is fragmented. Here, I review the health and environmental impacts of E-waste recycling operations and transport pathways of metal(loid)s, dispersed during operations. This paper is organised into five sections. Section 1 relates to the background of global E-waste generation and legal/illegal trade, citing specific cases from Ghana and other developing nations. Section 2 provides a brief information on sources of metal(loid)s in E-waste. Section 3 describes characteristics of informal E-waste recycling operations in developing nations. Section 4 examines the health and environmental impacts in E-waste recycling while section 5 evaluates major transport pathways of metal(loid)s contaminants.

Bioleaching of Gold and Silver from Waste Printed Circuit Boards by Pseudomonas balearica SAE1 Isolated from an e-Waste Recycling Facility

Indigenous bacterial strain Pseudomonas balearica SAE1, tolerant to e-waste toxicity was isolated from an e-waste recycling facility Exigo Recycling Pvt. Ltd., India. Toxicity tolerance of bacterial strain was analyzed using crushed (particle size ≤150 µm) waste computer printed circuit boards (PCBs)/liter (L) of culture medium. The EC₅₀ value for SAE1 was 325.7 g/L of the e-waste pulp density. Two-step bioleaching was then applied to achieve the dissolution of gold (Au) and silver (Ag) from the e-waste. To maximize precious metal dissolution, factors including pulp density, glycine concentration, pH level, and temperature were optimized. The optimization resulted in 68.5 and 33.8% of Au and Ag dissolution, respectively, at a pH of 9.0, a pulp density of 10 g/L, a temperature of 30 °C, and a glycine concentration of 5 g/L. This is the first study of Au and Ag bioleaching using indigenous e-waste bacteria and its analysis to determine e-waste toxicity tolerance.

Accumulation of heavy metals and trace elements in fluvial sediments received effluents from traditional and semiconductor industries

Metal accumulation in sediments threatens adjacent ecosystems due to the potential of metal mobilization and the subsequent uptake into food webs. Here, contents of heavy metals (Cd, Cr, Cu, Ni, Pb, and Zn) and trace elements (Ga, In, Mo, and Se) were determined for river waters and bed sediments that received sewage discharged from traditional and semiconductor industries. We used principal component analysis (PCA) to determine the metal distribution in relation to environmental factors such as pH, EC, and organic matter (OM) contents in the river basin. While water PCA categorized discharged metals into three groups that implied potential origins of contamination, sediment PCA only indicated a correlation between metal accumulation and OM contents. Such discrepancy in metal distribution between river water and bed sediment highlighted the significance of physical-chemical properties of sediment, especially OM, in metal retention. Moreover, we used Se XANES as an example to test the species transformation during metal transportation from effluent outlets to bed sediments and found a portion of Se inventory shifted from less soluble elemental Se to the high soluble and toxic selenite and selenate. The consideration of environmental factors is required to develop pollution managements and assess environmental risks for bed sediments.

An in-depth literature review of the waste electrical and electronic equipment context: trends and evolution

The consumption of electrical and electronic equipment (EEE) is continuously increasing worldwide and, consequently, so is the amount of waste electrical and electronic equipment (WEEE) it generates at its end-of-life. In parallel to this growth, legislation related to this issue has been passed in different countries with the aim of improving the management of WEEE. In order to raise awareness about the situation in which the generation, composition, management or final treatment of this kind of waste currently finds itself, an extensive number of articles have been published around the world. The aim of this paper is to define and analyse the main areas of research on WEEE by offering a broader analysis of the relevant literature in this field published between 1992 and August 2014. The literature researched comprises 307 articles, which are analysed according to the topic they focus on (WEEE management, WEEE generation, WEEE characterisation, social aspects of WEEE, re-use of EEE or economic aspects of WEEE). In addition, a deeper analysis is also presented, which takes into account the temporal evolution (globally and by topic), location of the study, categories and subcategories analysed, etc.