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Gilmore TS, Gouma PI. Scalable electrospinning using a desktop, high throughput, self-contained system. Sci Rep 2024; 14:25844. [PMID: 39468226 PMCID: PMC11519440 DOI: 10.1038/s41598-024-76766-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/01/2024] [Accepted: 10/16/2024] [Indexed: 10/30/2024] Open
Abstract
Electrospinning is a specialized processing technique for the formation of submicron diameter fibers of polymeric and ceramic materials using an electrostatic field. The process has multiple advantages over other nano- and micro- fiber synthesis methods; however, generally suffers from very low fabrication speeds, making it undesirable for scalability. This work assesses the performance of a needle-less, self-contained, high throughput electrospinning system. It further compares the fiber fabrication rates obtained versus two single needle setups with different collectors: (i) a conventional single needle and flat plate geometry, and (ii) a single needle with a rotating collector geometry. Polyvinylpyrrolidone (PVP) in ethanol was used as the model material. The fabrication rate of the high throughput system "HTES" was measured at about 2.6 g/h and was about 15 times that collected of the flat plate. Comparing it to other systems reported in the literature also proved it to be a viable option for high throughput, lab scale electrospinning.
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Affiliation(s)
- Tessa S Gilmore
- Department of Materials Science and Engineering, The Ohio State University, 140 W 19th Ave Building 151, Columbus, OH, 43210, USA.
| | - Pelagia-Irene Gouma
- Department of Materials Science and Engineering, The Ohio State University, 140 W 19th Ave Building 151, Columbus, OH, 43210, USA
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2
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Xiong Y, Cai J, Wu Z, Zheng R, Wang L, Wang D, Wang X. Construction of Vine-Inspired Antimicrobial Filter with Multiscale 3D Nanonetwork for High-Efficiency Air Filtration. ACS APPLIED MATERIALS & INTERFACES 2024; 16:52799-52813. [PMID: 39292812 DOI: 10.1021/acsami.4c10982] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 09/20/2024]
Abstract
Enhancing the antimicrobial activity of high-efficiency particulate air (HEPA) filters while maintaining filtration efficiency and pressure drop is currently an urgent issue for preventing the spread of pathogenic microorganisms. Herein, inspired by vines which can enwind fences to fix as well as decorate them, a flexible antimicrobial chitin nanofiber (ChNF@CuOx) was fabricated and loaded onto the rigid glass fiber (GF) skeleton of a HEPA filter. Through the physical interaction, ChNF@CuOx was spontaneously enwound on GF, and ChNF@CuOx itself interweaved to form a new nanonetwork between the GF skeleton. The obtained antimicrobial air filter (ChNF@CuOx/GF) with a unique nanonetwork increased the filtration efficiency of the HEPA filter. Meanwhile, it possessed excellent inactivation ability against Staphylococcus aureus, Escherichia coli, and Candida albicans due to the urchin-like in situ grown CuOx on the ChNF. In particular, the oxygen vacancies generated unexpectedly in CuOx enabled it to produce reactive oxygen species. After eight cycles of antimicrobial assays, the antimicrobial rates of bacteria were higher than 99.5%, and those of fungi were greater than 98.3%. The successful synthesis of antimicrobial fibers and the construction of multidimensional nanoscale structures through a simple postprocessing method provide a new design mentality for antimicrobial functionalization for HEPA filters.
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Affiliation(s)
- Yutong Xiong
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, People's Republic of China
| | - Jihai Cai
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, People's Republic of China
| | - Zhengguo Wu
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing 210000, People's Republic of China
| | - Rong Zheng
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, People's Republic of China
| | - Lingyun Wang
- State Key Laboratory of NBC Protection for Civilian, Beijing 100083, People's Republic of China
| | - Desheng Wang
- State Key Laboratory of NBC Protection for Civilian, Beijing 100083, People's Republic of China
| | - Xiaoying Wang
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, People's Republic of China
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3
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Yang M, Li X, Yao N, Yu J, Yin X, Zhang S, Ding B. Two-Dimensional Piezoelectric Nanofibrous Webs by Self-Polarized Assembly for High-Performance PM 0.3 Filtration. ACS NANO 2024; 18:16895-16904. [PMID: 38906832 DOI: 10.1021/acsnano.4c02731] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/23/2024]
Abstract
Particulate matter (PM) pollution has posed a serious threat to public health, especially the global spread of infectious diseases. Most existing air filtration materials are still subjected to a compromise between removal efficiency and air permeability on account of their stacking bulk structures. Here, we proposed a self-polarized assembly technique to create two-dimensional piezoelectric nanofibrous webs (PNWs) directly from polymer solutions. The strategy involves droplets deforming into ultrathin liquid films by inertial flow, liquid films evolving into web-like architectures by instantaneous phase inversion, and enhanced dipole alignment by cluster electrostatics. The assembled continuous webs exhibit integrated structural superiorities of nanoscale diameters (∼20 nm) of the internal fibers and through pores (∼100 nm). Combined with the wind-driven electrostatic property derived from the enhanced piezoelectricity, the PNW filter shows high efficiency (99.48%) and low air resistance (34 Pa) against PM0.3 as well as high transparency (84%), superlight weight (0.7 g m-2), and long-term stable service life. This creation of such versatile nanomaterials may offer insight into the design and upgrading of high-performance filters.
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Affiliation(s)
- Ming Yang
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai 201620, China
- Innovation Center for Textile Science and Technology, Donghua University, Shanghai 201620, China
| | - Xiaoxi Li
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai 201620, China
| | - Ni Yao
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai 201620, China
| | - Jianyong Yu
- Innovation Center for Textile Science and Technology, Donghua University, Shanghai 201620, China
| | - Xia Yin
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai 201620, China
| | - Shichao Zhang
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai 201620, China
- Innovation Center for Textile Science and Technology, Donghua University, Shanghai 201620, China
| | - Bin Ding
- Key Laboratory of Textile Science & Technology of Ministry of Education, College of Textiles, Donghua University, Shanghai 201620, China
- Innovation Center for Textile Science and Technology, Donghua University, Shanghai 201620, China
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4
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Bakhchin D, Ravi R, Douadi O, Faqir M, Essadiqi E. Integrated catalytic systems for simultaneous NOx and PM reduction: a comprehensive evaluation of synergistic performance and combustion waste energy utilization. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2024; 31:46840-46857. [PMID: 38980481 DOI: 10.1007/s11356-024-34287-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/08/2024] [Accepted: 07/03/2024] [Indexed: 07/10/2024]
Abstract
The global transition towards sustainable automotive vehicles has driven the demand for energy-efficient internal combustion engines with advanced aftertreatment systems capable of reducing nitrogen oxides (NOx) and particulate matter (PM) emissions. This comprehensive review explores the latest advancements in aftertreatment technologies, focusing on the synergistic integration of in-cylinder combustion strategies, such as low-temperature combustion (LTC), with post-combustion purification systems. Selective catalytic reduction (SCR), lean NOx traps (LNT), and diesel particulate filters (DPF) are critically examined, highlighting novel catalyst formulations and system configurations that enhance low-temperature performance and durability. The review also investigates the potential of energy conversion and recovery techniques, including thermoelectric generators and organic Rankine cycles, to harness waste heat from the exhaust and improve overall system efficiency. By analyzing the complex interactions between engine operating parameters, combustion kinetics, and emission formation, this study provides valuable insights into the optimization of integrated LTC-aftertreatment systems. Furthermore, the review emphasizes the importance of considering real-world driving conditions and transient operation in the development and evaluation of these technologies. The findings presented in this article lay the foundation for future research efforts aimed at overcoming the limitations of current aftertreatment systems and achieving superior emission reduction performance in advanced combustion engines, ultimately contributing to the development of sustainable and efficient automotive technologies.
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Affiliation(s)
- Dikra Bakhchin
- School of Aerospace and Automotive Engineering, LERMA Laboratory, International University of Rabat, 11000, Rabat, Morocco
| | - Rajesh Ravi
- School of Aerospace and Automotive Engineering, LERMA Laboratory, International University of Rabat, 11000, Rabat, Morocco.
| | - Oumaima Douadi
- School of Aerospace and Automotive Engineering, LERMA Laboratory, International University of Rabat, 11000, Rabat, Morocco
| | - Mustapha Faqir
- School of Aerospace and Automotive Engineering, LERMA Laboratory, International University of Rabat, 11000, Rabat, Morocco
| | - Elhachmi Essadiqi
- School of Aerospace and Automotive Engineering, LERMA Laboratory, International University of Rabat, 11000, Rabat, Morocco
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5
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Karchangi ZK, Nazarnezhad N, Labidi J, Sharifi SH. Preparation of Filter Paper from Bamboo and Investigating the Effect of Additives. MATERIALS (BASEL, SWITZERLAND) 2024; 17:1977. [PMID: 38730784 PMCID: PMC11084598 DOI: 10.3390/ma17091977] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/29/2024] [Revised: 04/10/2024] [Accepted: 04/19/2024] [Indexed: 05/13/2024]
Abstract
As air pollution escalates, the need for air filters increases. It is better that the filters used be based on natural fibers, such as non-wood fibers, which cause low damage to the environment. However, the short fiber lengths, low apparent densities, and high volumes of non-wood materials can make it challenging to prepare filter paper with the required mechanical and physical properties. In that context, this study focused on utilizing bamboo fibers to fabricate filter paper by employing the anthraquinone soda pulping method. The pulp underwent bleaching and oxidation processes, with the incorporation of cationic starch (CS) and polyvinyl alcohol (PVA) to enhance resistance properties, resulting in the creation of handmade filter papers. The findings revealed that the tear, burst, and tensile strength of filter paper increased with the oxidation and addition of CS and PVA. Air permeability increased with addition of PVA and combination of CS and PVA. FTIR demonstrated the conversion of hydroxyl groups in cellulose chains to carboxyl groups due to oxidation. SEM images illustrated alterations in the fiber structure post-oxidation treatment, with CS reducing pores while PVA and the CS-PVA combination enlarged pore size and enhanced porosity. The BET surface area surface area expanded with oxidation and the addition of the CS-PVA blend, indicating heightened filter paper porosity. Notably, the combined inclusion of CS and PVA not only augmented mechanical strength but also increased porosity while maintaining pore size.
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Affiliation(s)
- Zahra Kazemi Karchangi
- Wood and Paper Science Department, Faculity of Natural Resources, Sari Agricultural Sciences and Natural Resource University, Sari 4818168984, Mazandaran, Iran; (Z.K.K.); (S.H.S.)
- Chemical and Environmental Engineering Department, University of the Basque Country UPV/EHU, Plaza Europa, 1, 20018 Donostia-San Sebastián, Spain
| | - Noureddin Nazarnezhad
- Wood and Paper Science Department, Faculity of Natural Resources, Sari Agricultural Sciences and Natural Resource University, Sari 4818168984, Mazandaran, Iran; (Z.K.K.); (S.H.S.)
| | - Jalel Labidi
- Chemical and Environmental Engineering Department, University of the Basque Country UPV/EHU, Plaza Europa, 1, 20018 Donostia-San Sebastián, Spain
| | - Seyed Hassan Sharifi
- Wood and Paper Science Department, Faculity of Natural Resources, Sari Agricultural Sciences and Natural Resource University, Sari 4818168984, Mazandaran, Iran; (Z.K.K.); (S.H.S.)
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6
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Zhang GH, Zhu QH, Zhang L, Li L, Fu J, Wang SL, Yuan WL, He L, Tao GH. Bio-based ionic liquid filter with enhanced electrostatic attraction for outside filtration and inside collection of viral aerosols. JOURNAL OF HAZARDOUS MATERIALS 2024; 465:133480. [PMID: 38219589 DOI: 10.1016/j.jhazmat.2024.133480] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/14/2023] [Revised: 12/26/2023] [Accepted: 01/07/2024] [Indexed: 01/16/2024]
Abstract
Hazardous biological pathogens in the air pose a significant public environmental health concern as infected individuals emit virus-laden aerosols (VLAs) during routine respiratory activities. Mask-wearing is a key preventive measure, but conventional filtration methods face challenges, particularly in high humidity conditions, where electrostatic charge decline increases the risk of infection. This study introduces a bio-based air filter comprising glycine ionic liquids (GILs) and malleable polymer composite (GILP) with high polarity and functional group density, which are wrapped around a melamine-formaldehyde (MF) resin skeleton, forming a conductive, porous GIL functionized ionic network air filter (GILP@MF). When subjected to low voltage, the GILP@MF composite efficiently captures VLAs including nanoscale virus particles through the enhanced electrostatic attraction, especially in facing high humidity bioaerosols exhaled by human body. The filtration/collection efficiency and quality factor can reach 98.3% and 0.264 Pa-1 at 0.1 m s-1, respectively. This innovative filter provides effective VLA protection and offers potential for non-invasive respiratory virus sampling, advancing medical diagnosis efforts.
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Affiliation(s)
- Guo-Hao Zhang
- College of Chemistry, Sichuan University, Chengdu 610064, China; School of National Defence Science and Technology, Southwest University of Science and Technology, Mianyang 621010, China
| | - Qiu-Hong Zhu
- College of Chemistry, Sichuan University, Chengdu 610064, China; School of National Defence Science and Technology, Southwest University of Science and Technology, Mianyang 621010, China
| | - Lei Zhang
- College of Chemistry, Sichuan University, Chengdu 610064, China
| | - Lei Li
- MGI Tech. Co., Ltd., Shenzhen 518083, China
| | - Jie Fu
- College of Chemistry, Sichuan University, Chengdu 610064, China
| | | | - Wen-Li Yuan
- College of Chemistry, Sichuan University, Chengdu 610064, China
| | - Ling He
- College of Chemistry, Sichuan University, Chengdu 610064, China.
| | - Guo-Hong Tao
- College of Chemistry, Sichuan University, Chengdu 610064, China.
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7
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Toptaş A, Çalışır MD, Kılıç A. Production of Ultrafine PVDF Nanofiber-/Nanonet-Based Air Filters via the Electroblowing Technique by Employing PEG as a Pore-Forming Agent. ACS OMEGA 2023; 8:38557-38565. [PMID: 37867706 PMCID: PMC10586252 DOI: 10.1021/acsomega.3c05509] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/28/2023] [Accepted: 09/19/2023] [Indexed: 10/24/2023]
Abstract
Particles with diameters smaller than 2.5 μm (PM2.5) can penetrate the respiratory system and have negative impacts on human health. Filter media with a porous surface and nanofiber/nanonet structure demonstrate superior filtration performance compared to traditional nano- and microfiber-based filters. In this study, nanostructured filters were produced using the electroblowing method from solutions containing different ratios of poly(vinylidene fluoride) (PVDF) and polyethylene glycol (PEG) polymers for the first time. By increasing the water-soluble PEG ratio in PVDF/PEG blend nanofibers and employing a water bath treatment to the produced mat afterward, a more porous fibrous structure was obtained with a lower average fiber diameter. Notably, the removal of PEG from the PVDF/PEG (3-7) sample, which had the highest PEG content, exhibited clustered nanofiber-/nanonet-like structures with average diameters of 170 and 50 nm at the points where the fibers intersect. Although this process resulted in a slight decrease in the filtration efficiency (-1.3%), the significant reduction observed in pressure drop led to a 3.2% increase in the quality factor (QF). Additionally, by exploiting the polarizability of PVDF under an electric field, the filtration efficiency of the nanostructured PVDF filters enhanced with a ratio of 3.6% after corona discharge treatment leading to a 60% improvement in the QF. As a result, the PVDF/PEG (3-7) sample presented an impressive filtration efficiency of 99.57%, a pressure drop (ΔP) of 158 Pa, and a QF of 0.0345 Pa-1.
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Affiliation(s)
- Ali Toptaş
- TEMAG
Laboratories, Textile Technol. and Design Faculty, Istanbul Technical University, 34437 Istanbul, Turkey
- Safranbolu
Vocational School, Karabuk University, 78600 Karabuk, Turkey
| | - Mehmet Durmuş Çalışır
- TEMAG
Laboratories, Textile Technol. and Design Faculty, Istanbul Technical University, 34437 Istanbul, Turkey
- Faculty
of Engineering and Architecture, Recep Tayyip
Erdogan University, 53100 Rize, Turkey
| | - Ali Kılıç
- TEMAG
Laboratories, Textile Technol. and Design Faculty, Istanbul Technical University, 34437 Istanbul, Turkey
- Areka
Advanced Technologies LLC, 34467 Istanbul, Turkey
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8
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Gao Y, Gu Y, Tian E, Mo J. A two-stage cascaded ionizer for boosting PM charging in electrostatic filtration: Principles, design, and long-term performance. Sep Purif Technol 2023. [DOI: 10.1016/j.seppur.2023.123494] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/03/2023]
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9
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Gao Y, Tian E, Mo J. Electrostatic Polydopamine-Interface-Mediated (e-PIM) filters with tuned surface topography and electrical properties for efficient particle capture and ozone removal. JOURNAL OF HAZARDOUS MATERIALS 2023; 441:129821. [PMID: 36067559 DOI: 10.1016/j.jhazmat.2022.129821] [Citation(s) in RCA: 11] [Impact Index Per Article: 11.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/30/2022] [Revised: 08/16/2022] [Accepted: 08/20/2022] [Indexed: 06/15/2023]
Abstract
Ambient particulate matter (PM) poses severe environmental health risks to the public globally, and efficient filtration technologies are urgently needed for air ventilation. In this contribution, to overcome the efficiency-resistance trade-off for fibrous filtration, we introduced an electrostatic polydopamine-interface-mediated (e-PIM) filter utilizing a combined effect of particle pre-charging and filter polarizing. After delineating the PM-fiber interactions in electrostatic filtration, we designed a composite fiber structure and fabricated the filters by a two-step dip-coating. The surface topography and electrical potential of the polyester (PET) coarse substrates were regulated by successively coating polydopamine (PDA) layers and manganese oxide clusters. By this means, an 8-mm-thick Mn-P @ P-100 filter possessed improved efficiency of 96.05%, 97.60%, and 99.14% for 0.3-0.5 µm, 0.5-1 µm, and 1-3 µm particles, the ultralow air resistance of 10.4 Pa at a filtration velocity of 0.5 m/s, and steady ozone removal property. Compared with the pristine PET substrates, the efficiency for 0.3-0.5 µm particles expanded 12 times. Compared with the pristine PET substrates, the efficiency for 0.3-0.5 µm particles expanded 12 times. We expect e-PIM filters and the filtration prototype will be potential candidates as effective and low-cost air cleaning devices for a sustainable and healthy environment.
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Affiliation(s)
- Yilun Gao
- Department of Building Science, Tsinghua University, Beijing 100084, China; Beijing Key Laboratory of Indoor Air Quality Evaluation and Control, Beijing 100084, China
| | - Enze Tian
- Songshan Lake Materials Laboratory, Dongguan 523808, China; State Key Laboratory for Surface Physics, Institute of Physics, Chinese Academy of Sciences, Beijing 100190, China.
| | - Jinhan Mo
- Department of Building Science, Tsinghua University, Beijing 100084, China; Beijing Key Laboratory of Indoor Air Quality Evaluation and Control, Beijing 100084, China; Key Laboratory of Eco Planning & Green Building, Ministry of Education (Tsinghua University), Beijing 100084, China.
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10
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Negishi N, Yamano R, Hori T, Koura S, Maekawa Y, Sato T. Development of a high-speed bioaerosol elimination system for treatment of indoor air. BUILDING AND ENVIRONMENT 2023; 227:109800. [PMID: 36407015 PMCID: PMC9651995 DOI: 10.1016/j.buildenv.2022.109800] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/22/2022] [Revised: 11/07/2022] [Accepted: 11/08/2022] [Indexed: 06/12/2023]
Abstract
We developed a high-speed filterless airflow multistage photocatalytic elbow aerosol removal system for the treatment of bioaerosols such as severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2). Human-generated bioaerosols that diffuse into indoor spaces are 1-10 μm in size, and their selective and rapid treatment can reduce the risk of SARS-CoV-2 infection. A high-speed airflow is necessary to treat large volumes of indoor air over a short period. The proposed system can be used to eliminate viruses in aerosols by forcibly depositing aerosols in a high-speed airflow onto a photocatalyst placed inside the system through inertial force and turbulent diffusion. Because the main component of the deposited bioaerosol is water, it evaporates after colliding with the photocatalyst, and the nonvolatile virus remains on the photocatalytic channel wall. The residual virus on the photocatalytic channel wall is mineralized via photocatalytic oxidation with UVA-LED irradiation in the channel. When this system was operated in a 4.5 m3 aerosol chamber, over 99.8% aerosols in the size range of 1-10 μm were removed within 15 min. The system continued delivering such performance with the continuous introduction of aerosols. Because this system exhibits excellent aerosol removal ability at a flow velocity of 5 m/s or higher, it is more suitable than other reactive air purification systems for treating large-volume spaces.
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Key Words
- AOP, advanced oxidation process
- Bioaerosol
- CFD, computational fluid dynamics
- COVID-19, coronavirus disease 2019
- DES, detached eddy simulation
- HEPA, high-efficiency particulate absorbing
- ISO, International Standard Organization
- Indoor air
- LES, Large eddy simulation
- RANS, Reynolds-averaged Navier–Stokes
- SARS-CoV-2
- SARS-CoV-2, severe acute respiratory syndrome coronavirus 2
- SCDLP, soya casein-digested lecithin polysorbate
- TiO2 photocatalyst
- UV, ultraviolet
- UVA, ultraviolet-A
- UVC, ultraviolet-C
- Windspeed
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Affiliation(s)
- Nobuaki Negishi
- Environment Management Research Institute, National Institute of Advanced Industrial Science and Technology, 1-16 Onogawa, Tsukuba, 305-8569, Japan
| | - Ryo Yamano
- Department of Applied Chemistry, Chiba Institute of Technology, 2-17-1 Tsudanuma, Narashino, 275-0016, Japan
| | - Tomoko Hori
- Environment Management Research Institute, National Institute of Advanced Industrial Science and Technology, 1-16 Onogawa, Tsukuba, 305-8569, Japan
| | - Setsuko Koura
- Department of Applied Chemistry, Chiba Institute of Technology, 2-17-1 Tsudanuma, Narashino, 275-0016, Japan
| | - Yuji Maekawa
- Kamaishi Electric Machinery Factory Co. Ltd., 9-171-4 Kasshi-cho, Kamaishi, 026-0055, Japan
| | - Taro Sato
- Kamaishi Electric Machinery Factory Co. Ltd., 9-171-4 Kasshi-cho, Kamaishi, 026-0055, Japan
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11
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Gungor M, Selcuk S, Toptas A, Kilic A. Aerosol Filtration Performance of Solution Blown PA6 Webs with Bimodal Fiber Distribution. ACS OMEGA 2022; 7:46602-46612. [PMID: 36570188 PMCID: PMC9773963 DOI: 10.1021/acsomega.2c05449] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/24/2022] [Accepted: 11/28/2022] [Indexed: 06/17/2023]
Abstract
A bimodal web, where both nanofibers and microfibers are present and distributed randomly across the same web, can deliver high filter efficiency and low pressure drop at the same time since in such a web, filter efficiency is high thanks to small pores created by the presence of nanofibers and the interfiber space created by the presence of microfibers, which is large enough for air to flow through with little resistance. In this work, a bimodal polyamide 6 (PA6) filter web was fabricated via a modified solution blowing (m-SB) technique that produced nanofibers and microfibers simultaneously. Scanning electron microscope (SEM) images of the webs were used to analyze the fiber morphology. Additionally, air permeability, solidity, porosity, filtration performance, and tensile strength of the samples were measured. The bimodal filter web consisted of nanofibers and microfibers with average diameters of 81.5 ± 127 nm and 1.6 ± 0.458 μm, respectively. Its filter efficiency, pressure drop at 95 L min-1, and tensile strength were 98.891%, 168 Pa, and 0.1 MPa, respectively. Its quality factor (QF) and tensile strength were 0.0268 Pa-1 and 0.1 MPa, respectively. When compared with commercially available filters, the bimodal web produced had superior filter performance, constituting a suitable alternative for air filter applications.
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Affiliation(s)
- Melike Gungor
- TEMAG
Lab., Textile Technol. and Design Faculty, Istanbul Technical University, Istanbul34437, Turkey
- Areka
Advanced Technologies Ltd. Co., Istanbul34467, Turkey
| | - Sule Selcuk
- TEMAG
Lab., Textile Technol. and Design Faculty, Istanbul Technical University, Istanbul34437, Turkey
| | - Ali Toptas
- TEMAG
Lab., Textile Technol. and Design Faculty, Istanbul Technical University, Istanbul34437, Turkey
- Safranbolu
Vocational School, Karabuk University, Karabuk78050, Turkey
| | - Ali Kilic
- TEMAG
Lab., Textile Technol. and Design Faculty, Istanbul Technical University, Istanbul34437, Turkey
- Areka
Advanced Technologies Ltd. Co., Istanbul34467, Turkey
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12
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Shao Z, Chen H, Wang Q, Kang G, Wang X, Li W, Liu Y, Zheng G. High-performance multifunctional electrospun fibrous air filter for personal protection: A review. Sep Purif Technol 2022; 302:122175. [PMID: 36168392 PMCID: PMC9492398 DOI: 10.1016/j.seppur.2022.122175] [Citation(s) in RCA: 24] [Impact Index Per Article: 12.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/21/2022] [Revised: 09/13/2022] [Accepted: 09/16/2022] [Indexed: 11/05/2022]
Abstract
With the increasingly serious air pollution and the rampant coronavirus disease 2019 (COVID–19), preparing high–performance air filter to achieve the effective personal protection has become a research hotspot. Electrospun nanofibrous membrane has become the first choice of air filter because of its small diameter, high specific surface area and porosity. However, improving the filtration performance of the filter only cannot meet the personal needs: it should be given more functions based on high filtration performance to maximize the personal benefits, called, multifunctional, which can also be easily realized by electrospinning technology, and has attracted much attention. In this review, the filtration mechanism of high–performance electrospun air filter is innovatively summarized from the perspective of membrane. On this basis, the specific preparation process, advantages and disadvantages are analyzed in detail. Furthermore, other functions required for achieving maximum personal protection benefits are introduced specifically, and the existing high–performance electrospun air filter with multiple functions are summarized. Finally, the challenges, limitations, and development trends of manufacturing high–performance air filter with multiple functions for personal protection are presented.
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Affiliation(s)
- Zungui Shao
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Huatan Chen
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Qingfeng Wang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Guoyi Kang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Yifang Liu
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Gaofeng Zheng
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
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13
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Jensen MG, O'Shaughnessy PT, Shaffer M, Yu S, Choi YY, Christiansen M, Stanier CO, Hartley M, Huddle J, Johnson J, Bibby K, Myung NV, Cwiertny DM. Simple fabrication of an electrospun polystyrene microfiber filter that meets
N95
filtering facepiece respirator filtration and breathability standards. J Appl Polym Sci 2022; 140:e53406. [PMID: 37034442 PMCID: PMC10078598 DOI: 10.1002/app.53406] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/01/2022] [Revised: 09/29/2022] [Accepted: 11/08/2022] [Indexed: 11/23/2022]
Abstract
During the global spread of COVID-19, high demand and limited availability of melt-blown filtration material led to a manufacturing backlog of N95 Filtering Facepiece Respirators (FFRs). This shortfall prompted the search for alternative filter materials that could be quickly mass produced while meeting N95 FFR filtration and breathability performance standards. Here, an unsupported, nonwoven layer of uncharged polystyrene (PS) microfibers was produced via electrospinning that achieves N95 performance standards based on physical parameters (e.g., filter thickness) alone. PS microfibers 3-6 μm in diameter and deposited in an ~5 mm thick filter layer are favorable for use in FFRs, achieving high filtration efficiencies (≥97.5%) and low pressure drops (≤15 mm H2O). The PS microfiber filter demonstrates durability upon disinfection with hydroxyl radicals (•OH), maintaining high filtration efficiencies and low pressure drops over six rounds of disinfection. Additionally, the PS microfibers exhibit antibacterial activity (1-log removal of E. coli) and can be modified readily through integration of silver nanoparticles (AgNPs) during electrospinning to enhance their activity (≥3-log removal at 25 wt% AgNP integration). Because of their tunable performance, potential reusability with disinfection, and antimicrobial properties, these electrospun PS microfibers may represent a suitable, alternative filter material for use in N95 FFRs.
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Affiliation(s)
- Madeline G. Jensen
- Department of Civil and Environmental Engineering University of Iowa Iowa City Iowa USA
| | | | - Marlee Shaffer
- Department of Civil and Environmental Engineering and Earth Sciences University of Notre Dame Notre Dame Indiana USA
| | - Sooyoun Yu
- Department of Chemical and Biomolecular Engineering University of Notre Dame Notre Dame Indiana USA
| | - Yun Young Choi
- Department of Chemical and Biomolecular Engineering University of Notre Dame Notre Dame Indiana USA
- Department of Chemical and Environmental Engineering University of California Riverside Riverside California USA
| | - Megan Christiansen
- Department of Chemical and Biochemical Engineering University of Iowa Iowa City Iowa USA
| | - Charles O. Stanier
- Department of Chemical and Biochemical Engineering University of Iowa Iowa City Iowa USA
| | - Michael Hartley
- Department of Hospital Administration University of Iowa Hospitals and Clinics Iowa City Iowa USA
| | | | | | - Kyle Bibby
- Department of Civil and Environmental Engineering and Earth Sciences University of Notre Dame Notre Dame Indiana USA
| | - Nosang V. Myung
- Department of Chemical and Biomolecular Engineering University of Notre Dame Notre Dame Indiana USA
| | - David M. Cwiertny
- Department of Civil and Environmental Engineering University of Iowa Iowa City Iowa USA
- Department of Chemical and Biochemical Engineering University of Iowa Iowa City Iowa USA
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14
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Chow JC, Watson JG, Wang X, Abbasi B, Reed WR, Parks D. Review of Filters for Air Sampling and Chemical Analysis in Mining Workplaces. MINERALS (BASEL, SWITZERLAND) 2022; 12:10.3390/min12101314. [PMID: 37180428 PMCID: PMC10174218 DOI: 10.3390/min12101314] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Indexed: 05/16/2023]
Abstract
This review considers the use of filters to sample air in mining workplace environments for dust concentration measurement and subsequent analysis of hazardous contaminants, especially respirable crystalline silica (RCS) on filters compatible with wearable personal dust monitors (PDM). The review summarizes filter vendors, sizes, costs, chemical and physical properties, and information available on filter modeling, laboratory testing, and field performance. Filter media testing and selection should consider the characteristics required for mass by gravimetry in addition to RCS quantification by Fourier-transform infrared (FTIR) or Raman spectroscopic analysis. For mass determination, the filters need to have high filtration efficiency (≥99% for the most penetrable particle sizes) and a reasonable pressure drop (up to 16.7 kPa) to accommodate high dust loading. Additional requirements include: negligible uptake of water vapor and gaseous volatile compounds; adequate particle adhesion as a function of particle loading; sufficient particle loading capacity to form a stable particle deposit layer during sampling in wet and dusty environments; mechanical strength to withstand vibrations and pressure drops across the filter; and appropriate filter mass compatible with the tapered element oscillating microbalance. FTIR and Raman measurements require filters to be free of spectral interference. Furthermore, because the irradiated area does not completely cover the sample deposit, particles should be uniformly deposited on the filter.
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Affiliation(s)
- Judith C. Chow
- Division of Atmospheric Sciences, Desert Research Institute, Reno, NV 89511, USA
- Correspondence:
| | - John G. Watson
- Division of Atmospheric Sciences, Desert Research Institute, Reno, NV 89511, USA
| | - Xiaoliang Wang
- Division of Atmospheric Sciences, Desert Research Institute, Reno, NV 89511, USA
| | - Behrooz Abbasi
- Department of Mining and Metallurgical Engineering, University of Nevada, Reno, NV 89557, USA
| | - Wm. Randolph Reed
- Office of the Director, National Institute for Occupational Safety and Health, Pittsburgh, PA 15236, USA
| | - David Parks
- Spokane Mining Research Division, National Institute for Occupational Safety and Health, Spokane, WA 99207, USA
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15
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Abstract
Air pollution is an increasing concern all over the world due to its adverse effects on human health. It claims thousands of lives every year. Hence, the demand for the ventilator, respirator, facemask, body protection, and hospital air filtration has been surging dramatically during the COVID-19 pandemic. Nanofiber membranes with optimal characteristics, such as a high specific surface area and porous microstructure with interconnected pores, can efficiently capture the fine particles (such as bacteria, fungi, virus, etc.). Recently, various types of polymers have been fabricated as electrospun fibrous membranes to be used as an anti-bacterial or anti-viral air filtration media. This review presents a brief overview of air filtration history and its main mechanisms and then the latest research about air filtration with antibacterial and antiviral properties will be reviewed.
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Affiliation(s)
- Sima Habibi
- Department of Textile Engineering, Islamic Azad University, Yadegar-e-Imam Khomeini (RAH) Shahr-e Rey Branch, 1815163111 Tehran, Iran
| | - Atieh Ghajarieh
- Young Researchers and Elite Club, Department of Textile Engineering, Yadegar-e-Imam Khomeini (RAH) Shahr-e Rey Branch, Islamic Azad University, 1815163111 Tehran, Iran
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16
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Frank A, Weber M, Hils C, Mansfeld U, Kreger K, Schmalz H, Schmidt HW. Functional Mesostructured Electrospun Polymer Nonwovens with Supramolecular Nanofibers. Macromol Rapid Commun 2022; 43:e2200052. [PMID: 35320608 DOI: 10.1002/marc.202200052] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/21/2022] [Revised: 03/14/2022] [Indexed: 11/09/2022]
Abstract
Functional, hierarchically mesostructured nonwovens are of fundamental importance because complex fiber morphologies increase the active surface area and functionality allowing for the effective immobilization of metal nanoparticles. Such complex functional fiber morphologies clearly widen the property profile and enable the preparation of more efficient and selective filter media. Here, we demonstrate the realization of hierarchically mesostructured nonwovens with barbed wire-like morphology by combining electrospun polystyrene fibers, decorated with patchy worm-like micelles, with solution-processed supramolecular short fibers composed of 1,3,5-benzenetricarboxamides with peripheral N,N-diisopropylaminoethyl substituents. The worm-like micelles with a patchy microphase-separated corona were prepared by crystallization-driven self-assembly of a polyethylene based triblock terpolymer and deposited on top of the polystyrene fibers by coaxial electrospinning. The micelles were designed in a way that their patches promote the directed self-assembly of the 1,3,5-benzenetricarboxamide and the fixation of the supramolecular nanofibers on the supporting polystyrene fibers. Functionality of the mesostructured nonwoven is provided by the peripheral N,N-diisopropylaminoethyl substituents of the 1,3,5-benzenetricarboxamide and proven by the effective immobilization of individual palladium nanoparticles on the supramolecular nanofibers. The preparation of hierarchically mesostructured nonwovens and their shown functionality demonstrate that such systems are attractive candidates to be used for example in filtration, selective separation and heterogenous catalysis. This article is protected by copyright. All rights reserved.
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Affiliation(s)
- Andreas Frank
- Macromolecular Chemistry I and Bavarian Polymer Institute (BPI), University of Bayreuth, Universitätsstraße 30, Bayreuth, 95447, Germany
| | - Melina Weber
- Macromolecular Chemistry I and Bavarian Polymer Institute (BPI), University of Bayreuth, Universitätsstraße 30, Bayreuth, 95447, Germany
| | - Christian Hils
- Macromolecular Chemistry II and Bavarian Polymer Institute (BPI), University of Bayreuth, Universitätsstraße 30, Bayreuth, 95447, Germany
| | - Ulrich Mansfeld
- Bavarian Polymer Institute (BPI), University of Bayreuth, Universitätsstraße 30, Bayreuth, 95447, Germany
| | - Klaus Kreger
- Macromolecular Chemistry I and Bavarian Polymer Institute (BPI), University of Bayreuth, Universitätsstraße 30, Bayreuth, 95447, Germany
| | - Holger Schmalz
- Macromolecular Chemistry II and Bavarian Polymer Institute (BPI), University of Bayreuth, Universitätsstraße 30, Bayreuth, 95447, Germany
| | - Hans-Werner Schmidt
- Macromolecular Chemistry I and Bavarian Polymer Institute (BPI), University of Bayreuth, Universitätsstraße 30, Bayreuth, 95447, Germany
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17
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Yuk J, Chakraborty A, Cheng S, Chung CI, Jorgensen A, Basu S, Chamorro LP, Jung S. On the design of particle filters inspired by animal noses. J R Soc Interface 2022; 19:20210849. [PMID: 35232280 PMCID: PMC8889202 DOI: 10.1098/rsif.2021.0849] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022] Open
Abstract
Passive filtering is a common strategy to reduce airborne disease transmission and particulate contaminants across scales spanning orders of magnitude. The engineering of high-performance filters with relatively low flow resistance but high virus- or particle-blocking efficiency is a non-trivial problem of paramount relevance, as evidenced in the variety of industrial filtration systems and face masks. Next-generation industrial filters and masks should retain sufficiently small droplets and aerosols while having low resistance. We introduce a novel 3D-printable particle filter inspired by animals' complex nasal anatomy. Unlike standard random-media-based filters, the proposed concept relies on equally spaced channels with tortuous airflow paths. These two strategies induce distinct effects: a reduced resistance and a high likelihood of particle trapping by altering their trajectories with tortuous paths and induced local flow instability. The structures are tested for pressure drop and particle filtering efficiency over different airflow rates. We have also cross-validated the observed efficiency through numerical simulations. We found that the designed filters exhibit a lower pressure drop, compared to commercial masks and filters, while capturing particles bigger than approximately 10 μm. Our findings could facilitate a novel and scalable filter concept inspired by animal noses.
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Affiliation(s)
- Jisoo Yuk
- Department of Biological and Environmental Engineering, Cornell University, Ithaca, NY 14850, USA
| | - Aneek Chakraborty
- Department of Mechanical Engineering, Jadavpur University, Kolkata, West Bengal 700032, India
| | - Shyuan Cheng
- Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61820, USA
| | - Chun-I Chung
- Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61820, USA
| | - Ashley Jorgensen
- Department of Mechanical Engineering, South Dakota State University, Brookings, SD 57007, USA
| | - Saikat Basu
- Department of Mechanical Engineering, South Dakota State University, Brookings, SD 57007, USA
| | - Leonardo P. Chamorro
- Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61820, USA
| | - Sunghwan Jung
- Department of Biological and Environmental Engineering, Cornell University, Ithaca, NY 14850, USA
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18
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Cellulose–metal organic frameworks (CelloMOFs) hybrid materials and their multifaceted Applications: A review. Coord Chem Rev 2022. [DOI: 10.1016/j.ccr.2021.214263] [Citation(s) in RCA: 65] [Impact Index Per Article: 32.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/08/2023]
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19
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Lee K, Jung YW, Park H, Kim D, Kim J. Sequential Multiscale Simulation of a Filtering Facepiece for Prediction of Filtration Efficiency and Resistance in Varied Particulate Scenarios. ACS APPLIED MATERIALS & INTERFACES 2021; 13:57908-57920. [PMID: 34802233 DOI: 10.1021/acsami.1c16850] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/16/2023]
Abstract
This study explores a novel approach of multiscale modeling and simulation to characterize the filtration behavior of a facepiece in varied particulate conditions. Sequential multiscale modeling was performed for filter media, filtering facepiece, and testing setup. The developed virtual models were validated for their morphological characteristics and filtration performance by comparing with the data from the physical experiments. Then, a virtual test was conducted in consideration of a time scale, simulating diverse particulate environments with different levels of particle size distribution, particle concentration, and face velocity. An environment with small particles and high mass concentration resulted in a rapid buildup of resistance, reducing the service life. Large particles were accumulated mostly at the entrance of the filter layer, resulting in a lower penetration and slower buildup of resistance. This study is significant in that the adopted virtual approach enables the prediction of filtration behavior and service life, applying diverse environmental conditions without involving the costs of extra setups for the physical experiments. This study demonstrates a novel and economic research method that can be effectively applied to the research and development of filters.
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Affiliation(s)
- Kyeongeun Lee
- Department of Textiles, Merchandising and Fashion Design, Seoul National University, Seoul 08826, Korea
- Reliability Assessment Center, FITI Testing & Research Institute, Seoul 07791, Korea
| | - Yeon-Woo Jung
- Reliability Assessment Center, FITI Testing & Research Institute, Seoul 07791, Korea
| | - Hanjou Park
- Department of Textiles, Merchandising and Fashion Design, Seoul National University, Seoul 08826, Korea
| | - Dongmi Kim
- Digital Material Laboratory, Trinity Engineering, Seoul 07997, Korea
| | - Jooyoun Kim
- Department of Textiles, Merchandising and Fashion Design, Seoul National University, Seoul 08826, Korea
- Research Institute of Human Ecology, Seoul National University, Seoul 08826, Korea
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20
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Lee J, Jung S, Park H, Kim J. Bifunctional ZIF-8 Grown Webs for Advanced Filtration of Particulate and Gaseous Matters: Effect of Charging Process on the Electrostatic Capture of Nanoparticles and Sulfur Dioxide. ACS APPLIED MATERIALS & INTERFACES 2021; 13:50401-50410. [PMID: 34637264 DOI: 10.1021/acsami.1c15734] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/13/2023]
Abstract
Metal-organic framework (MOF), an emerging class of porous hybrid inorganic-organic crystals, has been applied for various environmental remediation strategies including liquid and air filtration. In this study, the role of the zeolite imidazole framework-8 (ZIF-8) was explored on the charge trapping ability and its contribution to capturing the targeted pollutants of NaCl nanoparticles and SO2 gas. Poly(lactic acid) fibers with controlled surface pores were electrospun using water vapor-induced phase separation, and the fiber surface was uniformly coated with ZIF-8 crystals via an in situ growth method. As a novel process approach, the corona charging process was applied to the ZIF-8 grown webs. The ZIF-8 promoted the charge trapping in the corona process, and the charged ZIF-8 web showed a significantly improved electrostatic filtration efficiency. Also, the charged ZIF-8 web showed an enhanced SO2 capture ability, both in the static and dynamic air flow states, demonstrating the applicability as a bifunctional filter for both particulate and gaseous matters. The approach of this study is novel in that both particulate and gas capture capabilities were associated with the charge trapping ability of ZIF-8, implementing the corona charging process to the ZIF-8 webs.
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Affiliation(s)
- Jinwook Lee
- Department of Textiles, Merchandising and Fashion Design, Seoul National University, Seoul 08826, Republic of Korea
| | - Seojin Jung
- Department of Textiles, Merchandising and Fashion Design, Seoul National University, Seoul 08826, Republic of Korea
| | - Hanjou Park
- Department of Textiles, Merchandising and Fashion Design, Seoul National University, Seoul 08826, Republic of Korea
| | - Jooyoun Kim
- Department of Textiles, Merchandising and Fashion Design, Seoul National University, Seoul 08826, Republic of Korea
- Research Institute of Human Ecology, Seoul National University, Seoul 08826, Republic of Korea
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21
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Self-Supporting Three-Dimensional Electrospun Nanofibrous Membrane for Highly Efficient Air Filtration. NANOMATERIALS 2021; 11:nano11102567. [PMID: 34685007 PMCID: PMC8540260 DOI: 10.3390/nano11102567] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/06/2021] [Revised: 09/23/2021] [Accepted: 09/25/2021] [Indexed: 12/12/2022]
Abstract
High-performance air filtration was the key to health protection from biological and ultrafine dust pollution. A self-supporting, three-dimensional (3D) nanofibrous membrane with curled pattern was electrospun for the filtration, of which the micro-fluffy structure displayed high-filtration efficiency and low-pressure drop. The flow field in the 3D filtration membrane was simulated to optimize the process parameters to increase the filtration performance. The qualification factor increased from 0.0274 Pa−1 to 0.0309 Pa−1 by 12.77% after the optimization of the electrospinning parameters. The best filtration efficiency and pressure drop were 93.6% and 89.0 Pa, separately. This work provides a new strategy to fabricate 3D structures through the construction of fiber morphology and promotes further improvement of air filtration performance of fibrous filters.
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22
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Tian E, Yu Q, Gao Y, Wang H, Wang C, Zhang Y, Li B, Zhu M, Mo J, Xu G, Li J. Ultralow Resistance Two-Stage Electrostatically Assisted Air Filtration by Polydopamine Coated PET Coarse Filter. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2021; 17:e2102051. [PMID: 34309205 DOI: 10.1002/smll.202102051] [Citation(s) in RCA: 24] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/07/2021] [Revised: 06/17/2021] [Indexed: 06/13/2023]
Abstract
Airborne particulate matters (PM) pose serious health threats to the population, and efficient filtration is needed for indoor and vehicular environments. However, there is an intrinsic conflict between filtration efficiency, air resistance, and service life. In this study, a two-stage electrostatically assisted air (EAA) filtration device is designed and the efficiency-air resistance-filter life envelope is significantly improved by a thin coating of polydopamine (PDA) on the polyethylene terephthalate (PET) coarse filter by in situ dopamine polymerization. The 8 mm thick EAA PDA-140@PET filter has a high filtration efficiency of 99.48% for 0.3 µm particles, low air resistance of 9.5 Pa at a filtration velocity of 0.4 m s-1 , and steady performance up to 30 d. Compared with the bare PET filter, the penetration rate for 0.3 µm particles is lowered by 20×. The coated PDA is of submicron thickness, 10-3 × the gap distance between filter fibers, so low air resistance could be maintained. The filter shows steadily high filtration efficiency and an acceptable increase of air resistance and holds nearly as many particles as its own weight in a 30 day long-term test. The working mechanism of the EAA coarse filter is investigated, and the materials design criteria are proposed.
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Affiliation(s)
- Enze Tian
- Department of Nuclear Science and Engineering and Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
- Department of Building Science, Tsinghua University, Beijing, 100084, China
- Beijing Key Laboratory of Indoor Air Quality Evaluation and Control, Beijing, 100084, China
| | - Qipeng Yu
- Department of Nuclear Science and Engineering and Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
- Shenzhen Key Laboratory on Power Battery Safety Research and Shenzhen Geim Graphene Center, Tsinghua Shenzhen International Graduate School, Shenzhen, 518055, China
- School of Materials Science and Engineering, Tsinghua University, Beijing, 100084, China
| | - Yilun Gao
- Department of Building Science, Tsinghua University, Beijing, 100084, China
- Beijing Key Laboratory of Indoor Air Quality Evaluation and Control, Beijing, 100084, China
| | - Hua Wang
- Department of Nuclear Science and Engineering and Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
| | - Chao Wang
- Department of Nuclear Science and Engineering and Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
| | - Yinping Zhang
- Department of Building Science, Tsinghua University, Beijing, 100084, China
- Beijing Key Laboratory of Indoor Air Quality Evaluation and Control, Beijing, 100084, China
| | - Baohua Li
- Shenzhen Key Laboratory on Power Battery Safety Research and Shenzhen Geim Graphene Center, Tsinghua Shenzhen International Graduate School, Shenzhen, 518055, China
| | - Meifang Zhu
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, China
| | - Jinhan Mo
- Department of Building Science, Tsinghua University, Beijing, 100084, China
- Beijing Key Laboratory of Indoor Air Quality Evaluation and Control, Beijing, 100084, China
| | - Guiyin Xu
- Department of Nuclear Science and Engineering and Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
| | - Ju Li
- Department of Nuclear Science and Engineering and Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
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23
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Tatzber F, Wonisch W, Balka G, Marosi A, Rusvai M, Resch U, Lindschinger M, Moerkl S, Cvirn G. Coating with Hypertonic Saline Improves Virus Protection of Filtering Facepiece Manyfold-Benefit of Salt Impregnation in Times of Pandemic. INTERNATIONAL JOURNAL OF ENVIRONMENTAL RESEARCH AND PUBLIC HEALTH 2021; 18:ijerph18147406. [PMID: 34299856 PMCID: PMC8303125 DOI: 10.3390/ijerph18147406] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/18/2021] [Revised: 06/28/2021] [Accepted: 07/06/2021] [Indexed: 01/02/2023]
Abstract
Recently, as is evident with the COVID-19 pandemic, virus-containing aerosols can rapidly spread worldwide. As a consequence, filtering facepieces (FFP) are essential tools to protect against airborne viral particles. Incorrect donning and doffing of masks and a lack of hand-hygiene cause contagion by the wearers' own hands. This study aimed to prove that hypertonic saline effectively reduces the infectious viral load on treated masks. Therefore, a hypertonic salt solution´s protective effect on surgical masks was investigated, specifically analyzing the infectivity of aerosolized Alphacoronavirus 1 in pigs (Transmissible Gastroenteritis Virus (TGEV)). Uncoated and hypertonic salt pre-coated FFPs were sprayed with TGEV. After drying, a defined part of the mask was rinsed with the medium, and the eluent was used for the infection of a porcine testicular cell line. Additionally, airborne microorganisms´ long-term infectivity of sodium-chloride in phosphate-buffered saline comprising 5% saccharose was investigated. In the results from an initial Median Tissue Culture Infectious Dose, infection rate of TGEV was minimally reduced by untreated FFP. In contrast, this could be reduced by a factor of 104 if FFPs were treated with hypertonic salt solutions. Airborne pathogens did not contaminate the growth medium if salt concentrations exceeded 5%. We conclude that hypertonic saline is a vital tool for anti-virus protection, exponentially improving the impact of FFPs.
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Affiliation(s)
- Franz Tatzber
- Otto Loewi Research Center, Division of Immunology and Pathophysiology, Medical University of Graz, 8010 Graz, Austria; (F.T.); (S.M.)
| | - Willibald Wonisch
- Otto Loewi Research Center, Division of Physiological Chemistry, Medical University of Graz, 8010 Graz, Austria;
- Correspondence:
| | - Gyula Balka
- Department of Pathology, University of Veterinary Medicine, 1078 Budapest, Hungary;
| | - Andras Marosi
- Department of Microbiology and Infectious Diseases, University of Veterinary Medicine, 1143 Budapest, Hungary; (A.M.); (M.R.)
| | - Miklós Rusvai
- Department of Microbiology and Infectious Diseases, University of Veterinary Medicine, 1143 Budapest, Hungary; (A.M.); (M.R.)
| | - Ulrike Resch
- Department of Vascular Biology and Thrombosis Research, Medical University of Vienna, 1090 Vienna, Austria;
| | - Meinrad Lindschinger
- Institute of Nutritional and Metabolic Diseases, Outpatient Clinic Laßnitzhöhe, 8301 Laßnitzhöhe, Austria;
| | - Sabrina Moerkl
- Otto Loewi Research Center, Division of Immunology and Pathophysiology, Medical University of Graz, 8010 Graz, Austria; (F.T.); (S.M.)
- Department of Psychiatry and Psychotherapeutic Medicine, Medical University of Graz, 8036 Graz, Austria
| | - Gerhard Cvirn
- Otto Loewi Research Center, Division of Physiological Chemistry, Medical University of Graz, 8010 Graz, Austria;
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24
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Liu T, Cai C, Ma R, Deng Y, Tu L, Fan Y, Lu D. Super-hydrophobic Cellulose Nanofiber Air Filter with Highly Efficient Filtration and Humidity Resistance. ACS APPLIED MATERIALS & INTERFACES 2021; 13:24032-24041. [PMID: 33978395 DOI: 10.1021/acsami.1c04258] [Citation(s) in RCA: 29] [Impact Index Per Article: 9.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/27/2023]
Abstract
High-air humidity, especially condensation into droplets under the influence of temperature, can pose a serious threat to air purification filters. This report introduces the use of methyltrimethoxysilane (MTMS) for the silanization hydrophobic modification of cellulose nanofibers (CNFs) and obtains an air filter with super-hydrophobicity (CA = 152.4°) and high-efficiency filtration of particulate matter (PM) through the freeze-drying technology. The antihumidity performance of CNFs filters that undergo hydrophobic modification in high-humidity air is improved. Especially in the case of high-humidity air forming condensed water droplets, the increase in the rate of filtration resistance of the hydrophobically modified CNFs filter is much lower than that of the unmodified filter. In addition, the water-vapor-transmission rate of the hydrophobically modified filter is improved. More importantly, adding MTMS can regulate the porous structure of CNFs filters and improve the filtration performance. The specific surface area and the porosity of the filter are 26.54 m2/g and 99.21%, respectively, and the filtering effects of PM1.0 and PM2.5 reach 99.31 and 99.75%, respectively, while a low-filtration resistance (42 Pa) and a quality factor of up to 0.122 Pa-1 are achieved. This work has improved the application potential of high-performance air-purification devices to remove particulate pollution and may provide useful insights to design next-generation air filters suitable for application in high-air humidity.
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Affiliation(s)
- Tao Liu
- School of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China
| | - Chenchen Cai
- School of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China
| | - Ruijia Ma
- School of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China
| | - Yongfei Deng
- School of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China
| | - Lingyun Tu
- School of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China
| | - Yifeng Fan
- School of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China
| | - Dengjun Lu
- School of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China
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25
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Lee J, Lee K, Kim J. Fiber-Based Gas Filter Assembled via In Situ Synthesis of ZIF-8 Metal Organic Frameworks for an Optimal Adsorption of SO 2: Experimental and Theoretical Approaches. ACS APPLIED MATERIALS & INTERFACES 2021; 13:1620-1631. [PMID: 33395254 DOI: 10.1021/acsami.0c19957] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/05/2023]
Abstract
For environmental protection from exposure to airborne toxic gases, metal organic frameworks (MOFs) have drawn great attention as gas adsorbent options, with their advantages in chemical tailorability and large porosity. To develop a fiber-based gas filter that is effective against SO2 gas, zeolite imidazole framework-8 (ZIF-8) was applied to polypropylene nonwoven by various methods. Among the tested methods, the sol-gel impregnation method showed the highest ZIF-8 loading efficiency. There existed an optimal loading of ZIF-8 for the maximum adsorption efficiency, and it was associated with the accessibility of gas molecules to the ZIF-8 pores and active sites. Dominant adsorption processes and mechanisms were investigated by fitting the theoretical sorption models to experimental data. The results demonstrate that the increased ZIF-8 loading to fibers, beyond a certain level, may hinder the diffusivity and increase the barrier effect, eventually decreasing the adsorption efficiency. This study is novel and significant in that a multifaceted approach, including experimental analysis, theoretical investigation, and computational modeling, was made for scrutinizing the intricate phenomena occurring in the gas sorption process. The results of this study provide the fundamental yet practical information on the manufacturing considerations for the optimal design of MOF-loaded fibrous adsorbents.
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Affiliation(s)
- Jinwook Lee
- Department of Textiles, Merchandising and Fashion Design, Seoul National University, Seoul 08826, Republic of Korea
| | - Kyeongeun Lee
- Department of Textiles, Merchandising and Fashion Design, Seoul National University, Seoul 08826, Republic of Korea
- Reliability Assessment Center, FITI Testing & Research Institute, Seoul 07791, Republic of Korea
| | - Jooyoun Kim
- Department of Textiles, Merchandising and Fashion Design, Seoul National University, Seoul 08826, Republic of Korea
- Research Institute of Human Ecology, Seoul National University, Seoul 08826, Republic of Korea
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